GB2271309A - Bundling and labelling stacks of pieces cut from layups of sheet material - Google Patents

Bundling and labelling stacks of pieces cut from layups of sheet material Download PDF

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Publication number
GB2271309A
GB2271309A GB9324078A GB9324078A GB2271309A GB 2271309 A GB2271309 A GB 2271309A GB 9324078 A GB9324078 A GB 9324078A GB 9324078 A GB9324078 A GB 9324078A GB 2271309 A GB2271309 A GB 2271309A
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United Kingdom
Prior art keywords
layup
stacks
bundling
fasteners
sheet material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB9324078A
Other versions
GB9324078D0 (en
GB2271309B (en
Inventor
Heinz Joseph Gerber
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gerber Technology LLC
Original Assignee
Gerber Garment Technology Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US07/452,622 external-priority patent/US5092829A/en
Application filed by Gerber Garment Technology Inc filed Critical Gerber Garment Technology Inc
Publication of GB9324078D0 publication Critical patent/GB9324078D0/en
Publication of GB2271309A publication Critical patent/GB2271309A/en
Application granted granted Critical
Publication of GB2271309B publication Critical patent/GB2271309B/en
Anticipated expiration legal-status Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1836Means for removing cut-out material or waste by pulling out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0675Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for piles of sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/24Perforating by needles or pins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/3806Cutting-out; Stamping-out wherein relative movements of tool head and work during cutting have a component tangential to the work surface
    • B26F1/3813Cutting-out; Stamping-out wherein relative movements of tool head and work during cutting have a component tangential to the work surface wherein the tool head is moved in a plane parallel to the work in a coordinate system fixed with respect to the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/08Bundling paper sheets, envelopes, bags, newspapers, or other thin flat articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/02Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
    • B65B61/025Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging for applying, e.g. printing, code or date marks on material prior to packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65CLABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C7/00Affixing tags
    • B65C7/003Affixing tags using paddle-shaped plastic pins

Abstract

The apparatus comprises cutting means (19) having a cutting tool (120, Fig. 11) and operable to cut stacks (13) of pattern pieces from a layup (L) of sheet material. The apparatus also comprises bundling means (21) movable relative to the layup of sheet material for inserting fasteners (50) into the layup to hold the stacks in bundles. The bundling means (21) also have means for applying information to each of the fasteners with its insertion into the layup to identify the stack of pattern pieces with which said fastener is associated. <IMAGE>

Description

METHOD AND APPARATUS FOR BUNDLING AND REMOVING STACKS OF PIECES CUT FROM LAYUPS OF SHEET MATERIAL BACKGROUND OF THE INVENTION The present invention relates to the automatic cutting of pieces from a layup of sheet material and deals more particularly with a method and apparatus for bundling stacks of cut pieces together with fasteners and for thereafter removing the bundled stacks from the adjacent waste material.
When mass producing garments, upholstery and similar items, it is known to cut pattern pieces from layups of cloth or other flexible sheet material formed by spreading multiple plies of such sheet material on top of one another. A single traversal by a cutting knife of a cutting path having a shape corresponding to the periphery of a pattern piece therefore cuts an entire stack of pattern pieces having the same size and shape. Differently shaped pattern pieces are generally laid out in an optimal fashion over the surface of the layup to maximize usage of the layup material and to leave as little waste material as possible. The cutting knife is often guided around the cutting path by a numerical controller in which the outlines and peripheries of the pattern pieces are defined by data stored on a computer tape or other storage medium.
Many different kinds of cutting tables are known. Since the cutting of the pattern pieces is relatively fast when compared to the spreading of the layup, the layup is usually not spread directly over the cutting table. Instead, the surface on which the pieces are cut may be elongated to provide a separate spreading surface on which the layup can be first spread and then slid onto the cutting surface. The layups are usually spread over an easily slideable sheet material to facilitate later sliding of the layup from surface to surface. After the layups have been cut, they may be slid off the cutting surface and onto a take-off surface cr table where the stacks of cut pattern pieces will be removed.
Alternatively, some cutting tables are moveable between several spreading tables on which layups may be simultaneously spread. The cutting table is moved adjacent to a spreading table on which a layup has been spread, the layup is transferred to the cutting table and the layup is then cut. The cut layup is then transferred to a take-off table and the cutting table is moved to the next spreading table with a completed layup. The cutting table can also be moveable relative to several take-off tables, so that after the layup has been cut, the cutting table is moved adjacent to an empty take-off table and the cut layup transferred thereto.
Once stacks of pattern pieces have been cut from a layup, it is customary to individually bundle them to facilitate their future handling and storage. This bundling can be done by manually removing the stacks of pieces and tying them with string or wrapping them with adhesive tape. The stacks can also be automatically bundled while still on the cutting table or similar support by projecting staples or thread stitches through the stacks as disclosed in U.S. Pat. No. 3,765,349 issued on October 16, 1973 to the present assignee.
The degree of automation achieved with known cutting tables makes it desirable to automate the removal process whether the bundled stacks of pattern pieces are removed from the layup on the cutting table or at a later take-off table. Since the exact shapes, sizes and locations of the bundled stacks have already been determined by the cutting tool controller, it is desirable to remove the stacks of pieces with an automatic take-off device or robot that acts in concert with the cutting tool controller.
In addition, since many different stacks of pattern pieces can be cut from one layup, it is easy to confuse similarly shaped pieces once they are removed from the table. The stacks of pieces are therefore customarily labelled with identifying information to prevent such confusion. Labelling of the stacks of pieces has previously been separate from the bundling step. It is thus desirable to provide a method and apparatus which combine the labelling and bundling steps to reduce the time required and to simplify the apparatus involved.
Accordingly, it is an object of the present invention to provide a method and apparatus by which the cutting tool control means can work in concert with an automatic take-off device to facilitate removal of the stacks of pieces after a cutting operation; and/or to provide a method and apparatus which combines the bundling and labelling of cut stacks of pieces; and/or to provide a method and apparatus by which-the bundling and labelling of cut stacks of pieces is per- formed in response to data provided by the cutting tool control means; and/or improvements generally in such methods and apparatus generally.
SUMMARY OF THE INVENTION The present invention resides in a method and apparatus for bundling and removing stacks of pieces cut during a cutting operation from a layup of sheet material.
As a result of the cutting operation, the layup of sheet material is divided into stacked pattern pieces and waste material. The apparatus includes a cutting means having a cutting tool, with the cutting means and the layup being moveable relative to one another. A bundling means is also moveable relative to the layup and inserts fasteners into the layup to hold the stacks in a bundled condition.
The fasteners after insertion have head portions extending upwardly beyond the layup. A take-off means thereafter grasps the head portions of the inserted fasteners to remove the bundles from the support surface and to transfer them elsewhere. The bundling means may also include means for applying information to the head portions of the fasteners as they are inserted so that such heads thereafter serve as labels identifying the bundles.
BRIEF DESCRIPTION OF THE DRAITINGS Fig. 1 is a perspective vie of a cutting apparatus having a bundling means and an automatic take-off means in accordance with the present invention.
Fig. 2 is a front elevational view of the bundling means of Fig. 1.
Fig. 3 is a side elevational view of the bundling means taken on the line III-III of Fig. 2.
Fig. 4 is a side elevational view of the bundling means taken on the line IV-IV of Fig. 2.
Fig. 5a is a front view of a plastic fastener for use in the bundling means of Fig. 2.
Fig. Sb is a side view of the fastener of Fig Sa.
Fig. Sc shows several of the fasteners of Fig.
5a releasably joined together for automatic feeding through a dispenser.
Fig. 5d is a cross-sectional view of a layup of material held together by fasteners such as those of Fig.
Sa.
Fig. 6 is a side view of the bundling means of Fig. 2 penetrating into a layup of sheet material and showing the needle thereof.
Fig. 7 is a side view similar to Fig. 6 but showing its bundling means in a later stage of its operation in which the transverse i-bar of the plastic fastener has been pushed through the layup.
Fig. 8 is a perspective view of a stack of pieces joined together by fasteners in accordance with the present invention.
Fig. 9a shows a two prong barbed staple for use with apparatus comprising another embodiment of the invention.
Fig. 9b shows a one prong barbed staple for use with apparatus comprising another embodiment of the invention.
Fig. 1 is a side elevational view of a bundling means which may be substituted for that of Fig. 1 and used with the fasteners of Figs. 9a and 9b.
Fig. ii shows a pop-rivet type fastener for use with an apparatus comprising still another embodiment of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS Fig. 1 is a perspective view of an automatically controlled cutting, bundling and take-off apparatus embodying the invention. The cutting and bundling apparatus is indicated generally at 18 and the take-off apparatus is indicated generally at 148. The apparatus 18 includes a support table 12 having a support surface 14 upon which a layup L of sheet material is spread so that stacks 13 of pattern pieces PI, P2, etc. may be cut from the layup by the cutting means of the apparatus 18. The portion of the layup not constituting pattern pieces P is usually considered waste S and discarded after the cutting operation.
The support surface 14 may be provided in many different ways without departing from the broader aspects of the invention, but preferably and as illustrated it is provided by a penetrable bed 15 formed by contiguous bristle blocks or mats or by contiguous blocks of foam material. If desired, one or more vacuum chambers can also be provided beneath the penetrable bed and air passages provided through the bed so that the layup L can be compressed and firmly held against the surface 14 during a cutting operation, and also if desired during a bundling and labelling operation, by use of an overlying layer of air-impermeable material. A more detailed description of such a vacuum hold-down table which may be used as the table 12, may be found in U.S. Pat. No.
3,495,492 issued Feb. 17, 1970 to the assignee of the present invention.
The apparatus 18 also includes a cutting means 19, with a vertically reciprocating cutting tool 28, and a bundling means 21 both supported above the surface 14 for movement parallel thereto in the illustrated X and Y coordinate directions by a Y-carriage 24. The Y-carriage 24 is moveable in the illustrated Y direction relative to an X-carriage 32 by a guide bar 26 and lead screw 28 forming part of the X-carriage 32. A drive motor 38 rotates the lead screw 28 to drive the Y-carriage in the Y-direction along the guide bar 26.
The X-carriage 32 is moved in the illustrated X direction by pinions (not shown) on the X-carriage 32 meshing with a pair of racks 34 and 36 on opposite sides of the table. The pinions are rotated by a drive motor 38. Coordinated movement of the X and Y-carriages thus allows the cutting means 19 and bundling means 21 to be positioned anywhere over the support table 14. It should be understood, however, that it is not necessary that both the cutting means 19 and the bundling means 21 be carried by the same Y-carriage, and if desired, a separate Y-carriage and an associated separate X-carriage may be provided for each of the cutting means 19 and bundling means 21 to permit each of said means to move independently of one another.
Many different ways of providing the take-off means 148 exist within the scope of the present invention such as virtually any computer controlled mechanical arm or robot device capable of seizing a bundle and transferring the bundle between locations, that is between the position at which the bundle is picked up and a delivery station such as a bin or take-away conveyor. The take-off means 148 as illustrated in Fig. 1, preferably includes pivotable arms 141, 142 and a swivelling claw 144 which is operable to pick up objects much like a human hand. By appropriate pivoting of the arms 141 and 142, the claw 144 can be positioned over any location on the cutting table 12 to seize fasteners inserted in the layup L and to remove the associated bundle of pieces.
The drive motors 38 and 38, the cutting means 19 and the bundling means 21 are operated by a controller 48 via a cable 42. Likewise, the take-off means 148 is also operated by the controller 48 via a cable 146. The controller 40 thus controls the cutting tool path, the locations in which the bundling means 21 inserts the fasteners and the removal of the bundled stacks by the take-off means. Since the bundling means 21 and the take-off means 148 share the controller 48, the information defining the locations at which the bundling means 21 inserts the fasteners can also be used (with possibly the addition of offsets) to control the positioning of the take-off means for the removal of the bundled stacks.Furthermore, since the bundling means 21 and cutting means 19 also share the controller 48, it is possible to derive the fastener insertion locations from the control data defining the cutter tool path. Alternatively, the fastener insertion locations may also, if desired, be precomputed manually, or with the aid of a computer, for example during the making of the marker defining the cutter tool path, and fed to the controller along with the tool path information.
The controller 48 is advantageously of the numerical control type in which the cutter tool path, including the outlines or peripheries of the pattern pieces to be cut, and other related information, is defined by pre-existing data, derived in the marker making process, stored on a computer tape 44 or other storage medium.
However, "on-line" controllers in which more temporary control data is interactively generated by an operator at the controller 48 or at a remote terminal can also be used with the present invention.
To start a cutting operation, the cutting means 19 is positioned at a starting location by the interaction of the X and Y-carriages 24 and 32. The cutting tool 28 is then lowered towards the layup L and reciprocated on the tool axis to cut into the layup L. Carriages 24 and 32 then move the cutting tool 28 along a cutting path including the peripheries of the pattern pieces to be cut.
After a cutting operation is complete, the cutting tool is raised from the layup L.
Either before or after the cutting operation, the bundling means 21 bundles the individual sheets comprising each stack of pattern pieces P together with fastening means. The fasteners provide a convenient hold by which the bundled stacks of pieces may be automatically or manually lifted off the table. In the preferred embodiment of the invention, the bundling means 21 includes a means for applying information to the fasteners as they are inserted in the iayup. The applied information on the fasteners assists in later identification of the bundled stacks.
After the numerical controller 48 calculates or otherwise obtains the co-ordinates where fasteners are to be inserted in the layup, the co-ordinates are stored in a computer memory for later use with the take-off means.
-That is, after a desired number of stacks of pieces P2 have been cut from the layup and fasteners inserted by the bundling means, the controller 48 later retrieves the stored location of the fasteners one at a time from memory and for each such retrieval uses the fastener location information to position the claw 144 over the associated fastener 58. The take-off claw 144 then picks up the entire associated stack of pieces P2 by the fastener 58.
The cut pattern pieces can thus be efficiently separated from the waste material at any time after a cutting operation is complete. The take-off means 148 can either remove the stacks of pieces as they are cut or at a later time. The take-off means may also be positioned adjacent the cutting station so the layup need not be moved between cutting and take-off of the cut stacks, or may be positioned at a take-off station remote from the cutting station and to which the layup is moved after cutting.
After the take-off means picks up a bundled stack, it transfers such stack to an associated delivery station, such as a bin or take-away conveyor, and then releases the bundle, allowing it, for example, to fall into the receiving bin or onto the take-away conveyor. In one embodiment of the invention, the automatic take-off means 148 includes optical sensing means to read the information applied to a fastener so that it can then remove the associated stack of pieces to a selected one of a number of available delivery stations on the basis of such information.
Although in the preferred embodiment both the cutting means 19 and the bundling means 21 are mounted to the same carriage, it should be understood that entirely separate means for independently translating the cutting means 19 and the bundling means 21 relative to the support surface 14 can also be used. Also, the present invention can be used where the spreading, cutting and take-off of the cut stacks are performed at different stations. If such different stations are used, the bundling means 21 may be located either at the cutting station with the cutting means or at the take-off station with the take-off means.
While many ways of fastening the layers together exist, in accordance with one aspect of the invention the bundling means 21 advantageously dispenses plastic fasteners generally similar to the kind commonly used to attach price tags or the like to clothing articles. Figs. 5a and 5b show such a one-piece plastic fastener at 58. The upper end of the fastener 58 has a wide planar head 52 with a surface 53 suitable for printing upon. A flexible fiber 5 joins the head to a T-bar 56 that is normally generally transverse to the plane of the printing surface 53. Fig. 5d shows a fastener 58 bundling together the layers of a pattern piece stack 13.The fiber 54 passes through the stack 13 and the T-bar is positioned horizontal to and immediate to the bottom layer of the stack. The head 52 is positioned adjacent and extends above the top layer of the stack. The stack 13 therefore can be conveniently picked up by the head 52 and the surface 53 can receive identifying information.
To facilitate feeding and insertion of the fasteners 58, it is advantageous to form a chain of interconnected fasteners as shown by 58a, 58b, 58c, etc. in Fig.
5c. The T-bar 56 of each fastener 50 is connected to a common plastic bar 58 by a thin or tapered connecting piece 68a. Each connecting piece 68a, 68b etc. is strong enough to initially hold the T-bar 56 perpendicular to the bar 58 but weak enough to shear when a predetermined force is applied between the bar 58 and one end of the associated T-bar 56a, 56b, etc. The interconnected fasteners soya, 58b, etc., the associated joints 56a, 56b and the plastic bar 58 are all ideally formed from one piece of plastic to minimize manufacturing costs.
Reference is now made to Figs. 2-4 for a more detailed discussion of the bundling means 21. This.
bundling means includes both a. bundler for inserting fasteners and a printer for printing on the fastener heads, and it is mounted to the Y-carriage 24 by a mounting bracket 78. The housing 72 of the bundling means is connected to the bracket 78 by a reciprocating platform (not shown so that the housing 72 may be moved into and out of contact with the layup L. A chain of fasteners 58 is fed into the housing 72 through an opening 74. The base of the housing 72 is divided into two halves 76 and 78 which function as support shoulders for the chain of fasteners 58. The plastic bar 58 and the printing surface 53 of the fasteners rest on support shoulders 76 and 78 respectively.A T-bar 56 is thus suspended in the gap 88 between the two shoulders 76 and 78.
The chain of fasteners 58 is advanced by a wheel 84 having teeth 82 and driven by an incremental drive motor 87. The gaps 85 between the teeth 82 are separated from one another by a distance equal to that between the connecting pieces 60 connecting the fasteners 58 to the bar 58.A connecting piece 68 fits in each gap 85 so that as the wheel 84 rotates, the connecting pieces 68 feed one-for-one into a corresponding gap 85 thus allowing the teeth 82 to advance the chain of fasteners 58. The-wheel 84 and its teeth 82 rotate an identical distance each time the chain of fasteners 58 is advanced due to the motor 87 being one which turns a measured increment or "step" per energization and which is energized and de-energized under control of the controller.
A hollow needle 88 projects downwardly from the gap 88 between the shoulders 76 and 78. The interior of the needle 88 defines a channel 90 slightly wider than the flexible fiber 54 of the fastener SO. The hollow portion of the needle 88 extends the entire length of the needle so that both needle ends are completely open.
A fastener 50 to be dispensed is advanced by rotating the wheel 84 until its T-bar 56 is above, and axially aligned with, the needle 88 as best seen in Fig.
3. A pushrod 91 within a guide 92 is normally located above the needle 88 and can be reciprocated so as to move downwardly through the needle to push the fastener T-bar 56 along the entire length of the needle bore. The lower end of the pushrod 91 is slightly dished so as to entrap the upper end of the fastener T-bar 56 as it moves downwardly.
Referring to Fig. 4, the fastener head 52 rests on the shoulder 76 adjacent to the needle. Above the head 52, a printing unit 96 reciprocates relative to the head 52 within a bracket 98 attached to the housing 72. To print on the surface 53 of the head 52, the printing unit 96 moves down to contact the surface 53 and prints identifying markings on it. The printing unit 96 may be of any known kind such as thermal transfer, dot matrix, ink jet etc. The information printed on the fastener 58 can range from bar codes and computer readable codes to man-readable alphanumeric characters. The printing head 96 could also be mounted beneath the fastener printing surface 53 so that no movement of the unit 96 is necessary. Furthermore, the printing unit 96 could be replaced by a label applicator for applying printed labels to the surface 53.
Once the printing or labelling of the fastener printing surface 53 is completed, the fastener 58 is ready to be inserted into the layup L. Referring to Fig. 6, the entire housing 72 moves down to the layup L until the open end of needle 88 has fully penetrated the layup L and part of the penetrable bed 15. The printing unit 96 is raised away from the fastener printing surface 53. The pushrod 91 is then moved downwardly, after a short portion of this movement the upper end of the T-bar 56 seats in the dished lower end of the pushrod which then applies downward force on the T-bar 56. The associated connecting piece 68 then shears due to the downward force applied to it and frees the fastener 58 from the chain bar 58.
Referring now to Fig. 7, the pushrod 98 then continues its downward movement te push the T-bar 56 down through the hollow needle 88 and through the layup L. The flexible fiber 54 is pulled along with the T-bar 56 but at an angle making it lie generally parallel to the T-bar.
The head 52 is pulled off the shoulder 76 and toward the needle 88 by the flexible fiber 54. At the end of its downward stroke the pushrod 91 pushes the T-bar 56 out of the needle bore 88 and into the penetrable surface 14, the flexible fiber 54 and T-bar 56 resume their original perpendicular relationship and the T-bar emerges from the needle 88 horizontal to the layup L as seen in Fig. 7.
The layers in the layup L are thus fastened together by virtue of the T-bar 56 being located below the layup L and being connected by the flexible fiber 54 to the head 52 located above the layup. The housing 72 is then raised until the needle 88 withdraws from the layup L and the assembly 21 assumes the position shown in Figs. 2-4.
Wheel 84 then rotationally increments so that the chain of fasteners 50 advances and another fastener 50 is positioned with its head underneath the printing unit 96 and the T-bar 56 above, and axially aligned with, the needle 88. The bundling means 21 can now be relocated to another part of the layup L to insert a second fastener 58 using the same steps as described above.
The printing and bundling operations described above can be performed either before or after the cutting operation. Any number of fasteners can be used to bundle the stacks of pieces together. In some cases, it might be desirable to also insert fasteners into the waste material. Referring to Fig. 8, an example of a stack 13 of pattern pieces P fastened with two fasteners 50 is shown.
In this illustrated case, a small region 0 is indicated around the periphery of the pattern pieces P which is located between the periphery of the pattern pieces and the line T along which the pattern piece is subsequently sewn, so that in a finished garment the region 0 is hidden from view. It is desirable to place the fasteners 58 within the region 0, as shown, so that any possible marring of the material by the fasteners will not be visible in the finished product.
In another embodiment of the present invention, other means for labelling and bundling stacks of material are the barbed staples 100a and lOOb of Figs. 9a and 9b.
The barbed legs lOla and 102a on the staple 100a penetrate through the entire layup L. The barbs on staple legs lOla and 182a hold the material layers together while a head 103a printing surface remains above the material to display information applied to the head and to provide a means by which a stack of pieces in which it is inserted can be lifted. Likewise, the staple lOOb has a head 183b with a printing surface but has only one leg 181b with barbs.
Referring now to Fig. 18, an apparatus 21a is there shown that is suitable for printing upon and dispensing staples 100a and lOOb. A housing 72a reciprocates within a mounting bracket 70a. A pushbar 184 reciprocates relative to the housing 72a within a guide 186. Staples 100 are entered into the housing 72a through a conduit 186 that transversely intersects the guide 106. Preferably the staples are joined together in a contiguous strip such as 185 and then biased by a spring 187 into the housing 72a. A printing unit 188 is mounted to the housing adjacent the guide 186 and opposite the conduit 109.One staple 100 enters the guide 186 at a time and is indirectly biased by the spring 107 against the printing head 108. Information is then printed on the printing surface of the head 183 of the staple 188 by the printing unit 1Q8. The pushbar 184 then reciprocates downwardly in the guide 186, separates the staple 188 from the strip 185 and drives the staple 188 down and out of the guide 186 and through the layup L. The barbs on the staple leg(s) hold the individual layers of the layup together and the head 183 remains above the surface of the layup L with the printed information visible.Of course a label dispenser as mentioned above could be used to instead place labels on the head 183 of the staples 100.
Once stacks 13 of pattern pieces P have been cut, labelled and fastened with staples 188, the individual layers of material of each stack may be easily separated from the stack by pulling them off the stack from the side opposite to the head 183 without removing the associated staple 100. If all the layers in a bundle of pattern pieces are not needed at once, the needed layers can be pulled from the bottom of the bundle without need for refastening or relabelling the remaining layers.
Referring now to Fig. 11, a fastener for use in another embodiment of the invention is shown generally at 128. The fastener 128 is in the nature of a "pop-rivet" and has a pointed insertion head 122 connected to a rod 124. The rod 124 is slidably contained within a tube of soft material 126 having a diameter less than the diameter of the head 122. A main head 128 is attached to the upper end of tube 126. Pulling up on the rod 124 causes the insertion head 122 to mushroom the lower end of the tube 126 outwardly. The fastener is used by first printing, if desired, appropriate information on the main head 128 and then pushing the insertion head 122 through the layup.
The rod 124 is then pulled up to mushroom the head 122 to thereafter hold the layers of the layup together as a bundle between the main head 128 and the mushroomed lower end of the tube 124.
It is to be understood that the invention is not limited to the illustrations described and shown herein, which are merely illustrative of the best modes of carrying out the invention and which are susceptible of modification in form, size, arrangement of parts and details of operation. For instance, an embodiment of the invention is conceivable where the heads of the fasteners contain a ferro-magnetic material. The bundled material of the layup could then be removed either automatically or manually by a magnetic removal system. Furthermore, the present invention can be used when cutting with only one layer or a few layers of sheet material to facilitate handling and future identification. The printing unit could also be separate from the fastener inserter and could print on the fasteners either before or after they are inserted in a layup. The invention thus is intended to encompass all such modifications which are within its spirit and scope as defined by the claims.

Claims (9)

1 An apparatus for bundling and labelling stacks of pieces cut during a cutting operation from a layup of sheet material wherein after said cutting operation, said layup of sheet material is divided into stacks of pattern pieces and waste material, said apparatus being characterised by a cutting means (19) having a cutting tool (120) and operable to cut stacks (13) of pattern pieces from a layup (L) of sheet material, and a bundling means (21) moveable relative to said layup of sheet material for inserting fasteners (50, 100, 120) into said layup to hold said stacks in bundles, said bundling means (96) having a means for applying information to each of said fasteners contemporaneously with its insertion into said layup to identify the stack of pattern pieces with which said fastener is associated.
2 The apparatus of claim 1 further characterised by a takeoff means (140) for seizing said fasteners after insertion into said layup to remove said bundles from the layup and to transfer them elsewhere.
3 The apparatus of claim 1 further characterised in that each of said fasteners includes a generally planar head (52); a transverse bar normally disposed generally perpendicular to the plane of said head, and a flexible fibre (54) connecting said head to said transverse bar.
4 The apparatus of claim 4 further characterised by each of said fasteners including a generally planar head (103, 128), and at least one rigid leg (101, 102, 126) for insertion through a layup.
5 The apparatus of claim 1 further characterised in that said at least one rigid leg (126) has a pointed insertion portion (122) at the end thereof remote from said head and which insertion portion can be mushroomed to fasten the layers of said layup together as a bundle between the mushroomed portion and said head.
6 A method for bundling and labelling stacks of pieces cut during a cutting operation from a layup of sheet material wherein after said cutting operation said layup of sheet material is divided into stacks of pattern pieces and waste material, said method being characterised by the steps of cutting stacks (13) of pattern pieces (P) from a layup (L) of sheet material; bundling said stacks together by inserting fasteners (50, 100, 120) into said layup, and applying information to at least some of said fasteners.
7 The method of claim 6 further characterised by the step of seizing said inserted fasteners to remove said bundles from the layup and to transfer them elsewhere.
8 Apparatus for bundling and labelling stacks of pieces cut during a cutting operation from a layup of sheet material substantially as described herein with reference to the accompanying drawings.
9 A method for bundling and labelling stacks of pieces cut during a cutting operation from a layup of sheet material substantially as described herein with reference to the accompanying drawings.
GB9324078A 1989-12-19 1993-11-23 Method and apparatus for bundling and removing stacks of pieces cut from layups of sheet material Expired - Fee Related GB2271309B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/452,622 US5092829A (en) 1989-12-19 1989-12-19 Method and apparatus for bundling and removing stacks of pieces cut from layups of sheet material
GB9026978A GB2242643B (en) 1989-12-19 1990-12-12 Method and apparatus for bundling and removing stacks of pieces cut from layups of sheet material

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GB2271309A true GB2271309A (en) 1994-04-13
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2759548A1 (en) * 1997-02-20 1998-08-21 Lectra Systemes Sa STORAGE OF CUT PARTS IN A MATTRESS
WO2007047620A1 (en) * 2005-10-17 2007-04-26 Avery Dennison Corporation Method of providing information relating to an article

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4028167A (en) * 1976-07-29 1977-06-07 Gerber Garment Technology, Inc. Label applicator for automatically controlled cutting machine

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4028167A (en) * 1976-07-29 1977-06-07 Gerber Garment Technology, Inc. Label applicator for automatically controlled cutting machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2759548A1 (en) * 1997-02-20 1998-08-21 Lectra Systemes Sa STORAGE OF CUT PARTS IN A MATTRESS
WO1998036971A1 (en) * 1997-02-20 1998-08-27 Lectra Systemes Storing pieces cut out from a cloth spread
WO2007047620A1 (en) * 2005-10-17 2007-04-26 Avery Dennison Corporation Method of providing information relating to an article

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GB9324078D0 (en) 1994-01-12
GB2271309B (en) 1994-07-06

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