GB2256180A - Apparatus for supporting and transporting reels of web-like packaging material. - Google Patents

Abstract

A reel-change device for feeding high-performance packaging machines with web-like packaging material which is wound to form reels, wherein new reels 11a are supplied on a supporting frame 19 with two rotating supporting rollers 48, 49. The supporting rollers are arranged in vertically offset planes, such that the supporting roller 49 which is rearward with respect to the direction of rotation of the reels 11a is mounted significantly higher than the front supporting roller 48 which follows in the direction of rotation. The reels 11a are conveyable in the longitudinal direction of the supporting rollers 48, 49 by a rotary movement as a result of a diverging arrangement of the supporting rollers. <IMAGE>

Description

Title: APPARATUS FOR SUPPORTING AND TRANSPORTING REELS OF WEB-LIKE PACKAGING MATERIAL The invention relates to an apparatus for supporting and transporting reels of web-like packaging material in conjunction with a packaging machine, in which apparatus a stock of reels rests side-by-side in the axial direction on at least two rotatably mounted elongate supporting rollers, such that the reels which rest on the supporting rollers with their peripheral surfaces are conveyable in the longitudinal direction of the supporting rollers by a rotary movement as a result of a diverging arrangement of the supporting rollers.

A packaging machine with a reel store as described above is known from DE-A-37 21 091. The disclosed supporting rollers for the reels are both arranged in the same horizontal plane.

The present invention is based on the object to further improve the known packaging machine, especially with regard to resting the reels on the supporting rollers and with regard to any technical problems concerning the drive of the reels which may arise therefrom.

According to the invention, the supporting rollers are arranged in vertically offset planes1 such that the supporting roller which is rearward with respect to the direction of rotation of the reels is mounted in a significantly higher plane than the supporting roller which follows in the direction of rotation, i.e. the supporting roller which is in front.

The arrangement of the supporting rollers according to the invention ensures a trouble-free transport and a secure support of the reels in the region of the store. The supporting roller which is disposed in a higher plane prevents for example that a sudden stop of the rotary movement of the supporting rollers causes the reels to leave their storage position because of their continued rotation resulting from their inertia.

Advantageously, at least one of the two supporting rollers is additionally downwardly inclined in the conveying direction of the reels, especially the supporting roller which is mounted in a higher plane.

Further ad-vantageous modifications are recited in the subclaims. Embodiments of the invention will be described below with reference to the drawings, in which: Fig. 1 is a simplified side view of a cigarette packaging machine with a reel-change device and a reel stock, Fig. 2 is a diagrammatic plan view of the reel-change de vice, Fig. 3 is a side view of the reel-change device on an en larged scale, Fig. 4 is a front view of the reel-change device on a further enlarged scale, Fig. 5 is a side view or vertical section along line V-V of Fig. 4, Fig. 6 is a horizontal section of a transport arm with a plan view of a transport journal , on a further en larged scale, Fig. 7 is a plan view of a reel stock.

Fig. 8 shows a side view of another embodiment, analogous to Fig. 3, and Fig. 9 shows a front view, analogous to Fig. 4.

The present reel-change device is an integral component of a packaging machine 10, especially for packaging machines producing cigarette packs. Web-like packaging material, such as tinfoil, paper or plastic film, is processed by the packaging machine for this purpose. The packaging material is provided in the form of reels 11. The web of material is drawn off a working reel 12 and processed in order to produce blanks.

In the present exemplary embodiment, two working journals 13, 14 which are mounted at a distance from one another on a machine stand 15 in a common horizontal plane are provided to receive working reels 12. The working journals 13, 14 are mounted on one side so as to project freely and are driven rotationally by means of members (not shown in detail) within the machine stand 15. The reels 11 and working reels 12 are provided with a central hole 16 which matches the dimensions of the working journals 13, 14 so that the reels 11 or working reels 12 can be pushed onto the working journals 13, 14 in the axial direction. Conventionally, the reels 11, 12 are equipped with a reel core in the form of a cardboard tube (not shown in detail) which is drawn off the working journals 13, 14 (manually) after one of the working reels 12 has been used up.Only one of the working journals 13, 14 is in a working position at any particular time. The packaging material is drawn off the working reel on this working journal as a web of material 17 (working journal 14 in Fig. 4), whilst the other working journal 13 is intended for receiving or keeping ready a new "full" reel 11.

Assigned to the packaging machine 10 or the reel-change device is a reel stock 18. In the present exemplary embodiment, the reel stock 18 is arranged above the packaging machine 10 or above the machine stand 15. The reel stock 18 consists essentially of an elongate supporting frame 19 which extends horizontally transversely relative to the longitudinal extension of the packaging machine 10. The predominant part of the suppporting frame 19 is at the rear of the packaging machine 10, in the exemplary embodiment according to Fig. 3, with a stay 20 at the free end. Reels 11 are arranged on the supporting frame 19 in a relatively large number and in axial alignment in parallel planes, the reels 11 standing on the supporting frame 19 with their peripheral surface at the bottom.The reel 11a which stands at the front or is located nearest to the working journals 13 is ready to be extracted and fed to one of the working journals 13, 14.

A transport arm 21 serves as a transport member for taking a reel 11a from the reel stock 18 and for transferring it to one of the two working journals 13, 14. A freely projecting transport journal 22 mounted on one side is attached to this transport arm 21 in the upper region and likewise matches the dimensions of the central hole 16.

The transport arm 21 is mounted and driveable in a special way. The reel stock 18 is offset towards the rear of the packaging machine in relation to the vertical plane of rotation of the working reels 12. For receiving a "full" reel 11a from the reel stock 18, the transport arm 21 is moveable in the axial direction of the transport journal 22, so that the transport journal, by entering the central hole 16 of the reel gila, can receive the "full" reel.

The transport arm 21, together with the reel ila held on the transport journal 22, is moved away from the reel stock 18, until the reel 11a is in a plane in front of the working reel 12 or the working journals 13, 14. As a result of the pivoting of the transport arm 21 in this plane along an arc of a quarter circle, the reel 11a is moved in front of one or other of the working journals 13, 14, specifically into alignment with this working journal in the axial direction. In this position, the reel lia is transferred onto the empty working journal as a result of axial shifting, illustrated in Fig. 2 as the working journal 13.

The transfer conveniently takes place manually.

The transport arm 21 is now pivoted back out of the horizontally directed transfer position (Fig. 2) into the vertical middle position (Figs. 3, 4). As a result of shifting in the axial direction, the transport journal 22 is moved towards the reel stock 18 in order to take on the next reel 11a.

For executing the movements described, the transport arm 21 is mounted on an actuating holder 23 which is illustrated in Fig. 2 as an axially shiftable and rotatable rod. As is evident from Figs. 3 and 5, the actuating holder 23 consists of an elongate supporting rod 24 which is mounted so as to be axially shiftable in the machine stand 15. The supporting rod 24 is horizontally directed and is made part-cylindrical in the upper cross-sectional region and is equipped with a lower rectangular extension 25 which is de signed on the underside as a rack 26. This rack 26 is engaged with a pinion 27 which, via a drive shaft 28 (Fig. 4), can be driven rotationally in one direction or the other by means of a motor not shown here.

The supporting rod 24 is designed at its ends with upwardly directed supporting legs 29, 30. Ends of a rotary rod 31 are mounted rotatably in these legs. A free bearing end 32, on the side of the machine stand 15 facing the working journals 13, 14, is guided through the supporting legs 29 and connected to a lower region of the transport arm 21.

Consequently, a rotational movement of the rotary rod 31 about its own longitudinal axis causes a corresponding pivoting movement of the transport arm 21 in one direction or the other.

The rotary rod 31 is mounted in a guide sleeve 33 in the machine stand 15 in an axially shiftable, but non-rotatable manner. Here, the rotary rod 31 is guided fixedly in terms of rotation in the guide sleeve 33 by means of grooves and tongues (Fig. 4).

The guide sleeve 33 is itself arranged in the machine stand 15 in a rotatable, but axially non-shiftable manner. A gear wheel 34 is arranged on an end of the guide sleeve 33 projecting from the machine stand 15. This gear wheel 34 is driven rotationally via an intermediate gear wheel 35 by a drive motor 36 with a pinion 37. The intermediate gear wheel 35 is mounted rotatably as a toothed ring on an extension 38 of the machine stand 15. The supporting rod 24 passes through the hollow extension 38. Accordingly, by means of the reversible drive of the drive motor 36, the transport arm 31 is pivoted in one direction or the other, as a result of the corresponding rotary drive of the rotary rod 31. Here, this rod is mounted centrally between the working journals 13, 14 and at the same height as these.

A supporting frame 19 for the reel stock 18 is designed in such a way that a raised limit stop 39 is formed for the reel Ila on the front extraction side. Therefore, the front reel 11a must first be lifted slightly before it can be taken out of the supporting frame 19. For this purpose, the transport journal 22 is mounted adjustably on the transport arm 21, so that it may be moved in the longitudinal direction of the transport arm 21. Any adjustments to different positions of the working journals 13 and 14 are also possible thereby.

In the present exemplary embodiment, the transport journal 22 is attached to a supporting body 40 which is moveable, free of tilting, along a fixed guide within the transport arm 21 which is open on one side and is designed as a hollow body. Here, the guide consists of lateral guide rods 42 attached firmly to side walls 41. These guide rods 42 consist of round material. A plurality of supporting rollers 43, 44, mounted on the supporting body 40, rest positively with curved running faces against the guide rods 42. The supporting body 40 is equipped with four such supporting rollers 43, 44 which rest in pairs against each guide rod 42.

In order to adjust the supporting body 40 in the longitudinal direction of the transport arm 21, a spindle 45 is mounted rotatably within the latter. This spindle is driven rotationally by means of a servo-motor 46 likewise mounted within the transport arm 21. The supporting body 40 is mounted on the spindle 45 by means of a projection serving as a spindle nut 47.

In order to extract a reel 11a from the reel stock 18, the transport arm 21 is first moved towards the reel stock 18 until the free transport journal 22 slips into the reel gila. The transport journal 22 is then adjusted in the longitudinal direction of the transport arm 21, i.e. it is moved upwards, with the result being that the reel is lifted out of the supporting frame 19 and is thus freed. As a result of an appropriate drive of the pinion 27, the transport arm 21 is then adjusted to the pivoting plane in front of the plane of the working journals 13, 14. Then, the transport arm 21 makes the above described pivoting movement in the direction of the working journal 13, 14 to be fed.The adjusting movement of the transport journal 22 can also be carried out after the pivoting movement of the transport arm 21, so that the transport journal is aligned with the axially equidirected position of the "empty" working journal 13, 14.

The supporting frame 19 for the reel stock 18 is likewise designed in such a way that the reels 11 are conveyed continuously to the extraction end automatically and with care. For this purpose, the supporting frame 19 consists of several, in this particular case two, elongate supporting rollers 48, 49 which are driven rotationally. The supporting rollers are oriented in the longitudinal direction of the supporting frame 19 and serve as supporting and upholding members for the reels 11, 11a. The supporting rollers 48, 49 are directed so as to diverge slightly towards the extraction side at a very acute angle. An (equidirectional) rotary drive of the supporting rollers 48, 49 ensures that the reels 11, ila delivered at the rear are always conveyed towards the limit stop 39 until they are close up against one another.For this purpose, the supporting rollers 48, 49 are driven by means of a motor 50. The ends of the supporting rollers 48, 49 facing the motor 50 are connected to one another in transmission terms by means of an enveloping drive in the form of a toothed belt 51.

Because the supporting rollers 48, 49 cause the "full' reels 11, 11a to slowly and constantly rotate, inwardly projecting back-up rollers 52, 53 are mounted on the limit stop 39 of the supporting frame 19 in order to prevent mechanical stress from being exerted on the free front face of the reel 11a. These back-up rollers 52, 53 are mounted with inclined axes, so that they co-rotate in a frictionless manner in response to the rotary movement of the reel 11a and thus prevent rubbing marks etc. on the packaging material.

According to the embodiment of Fig. 8 and Fig. 9, the supporting rollers 48 and 49 are arranged vertically offset to one another. The direction of rotation of the reels 11 which rest on the supporting rollers 48, 49 is indicated by arrow 54. Consequently, the reels are rotated during transport in their axial direction, i.e. from right to left in Fig. 8, and clockwise as is evident from the front view shown in Fig. 9.

The rearward supporting roller 49 (i.e. rearward with respect to the direction of rotation) is located at a significantly higher level than the supporting roller 48, which is in front with respect to the direction of rotation indicated by arrow 54. In the shown embodiment, for reels 11 of customary size, the center distance between the supporting rollers 48, 49 is 315 mm. In this arrangement, the difference in height between the supporting rollers 48 and 49, i.e. the distance between one center of axis to the other, is 90 mm.

The ends of the supporting rollers 48, 49 are mounted in the region of crossbeams 55, 56 of the supporting frame 19.

As is evident from Fig. 9, the crossbeams 55 and 56 are designed with a raised base 57 in the region of the higher supporting roller 49 for rotatingly mounting the ends of the supporting roller 49.

The supporting rollers 48, 49 are mounted so as to diverge in the transport direction of the reels indicated by arrows 58 in the embodiment of Figs. 8 and 9 as well. Each of the supporting rollers 48, 49 is mounted at an acute angle of approximately 0.5 relative to an imaginary midplane 59 (Fig. 7) extending between the supporting rollers 48, 49.

As a result of the divergency, the conveying effect as shown by arrows 58 is transferred to the reels 11.

Moreover, at least the supporting roller 49 which is mounted in a higher plane is expediently mounted in a sloping manner in the conveying direction of the reels, i.e. the supporting roller 49 is downwardly inclined. The angle of inclination relative to the horizontal line is preferably approximately 0.3 . This results in an optimum conveying effect for the reels 11 in the direction of the arrows 58.

The supporting rollers 48, 49 are rotatingly driven in such a way that the reels are transported at a transport velocity of approximately 0.1 m/min.

Another outstanding feature is that at least one of the supporting rollers 48, 49, and 'in the present case the higher supporting roller 49, is adjustably mounted. End bearings 60 and 61 for the supporting roller 49 are designed to be adjustable, specifically as an eccentric. By rotating a bearing ring, the relative position of the supporting roller 49 is altered. The eccentrics in the region of the end bearings 60, 61 are designed such that the supporting roller 49 can be displaced in the horizontal as well as in the vertical direction. Consequently, the angle of inclination of the supporting roller 49 on the one hand, as well as the divergency angle on the other hand can be adjusted.

Claims (7)

1. An apparatus for supporting and transporting reels of web-like packaging material in conjunction with a packaging machine, in which apparatus a-stock of reels rests side-by-side in the axial direction on at least two elongate supporting rollers which are rotatably mounted, such that the reels which rest on the supporting rollers with their peripheral surfaces are conveyable in the longitudinal direction of the supporting rollers by a rotary movement as a result of a diverging arrangement of the supporting rollers, wherein the supporting rollers are arranged in vertically offset planes, such that the rear supporting roller which is rearward with respect to the direction of rotation of the reels is mounted in a significantly higher plane than the front supporting roller, i.e. the supporting roller which follows in the direction of rotation.

2. The apparatus as claimed in claim 1, wherein at least one of the two supporting rollers is additionally downwardly inclined in the conveying direction of the reels, especially the supporting roller which is mounted in a higher plane.

3. The apparatus as claimed in claim 2, wherein the lower supporting roller is mounted to extend in a horizontal plane, with an oblique position (divergency) relative to an (imaginary) midplane, and wherein the supporting roller which is mounted in a higher plane is also mounted so as to diverge relative to an (imaginary) midplane and furthermore so as to slope (downwardly incline) slightly in the conveying direction.

4. The apparatus as claimed in claims 1 or 2, wherein the two supporting rollers are each mounted so as to diverge relative to an imaginary midplane in the conveying direction of the reels at an angle of up to 0.50.

5. The apparatus as claimed in claim 3, wherein the supporting roller which is mounted in a higher plane is mounted so as to be sloped in the conveying direction at an angle of approximately 0.30.

6. The apparatus as claimed in claim 1, wherein at least one end of the supporting roller and/or the supporting roller is adjustable in the vertical and/or the horizontal direction by means of an eccentric.

7. An apparatus for supporting and transporting reels substantially as hereinbefore described with reference to Figs. 1 to 7 or Figs. 8 and 9 of the accompanying drawings.