GB2238865A - Photoelectric displacement detector - Google Patents

Photoelectric displacement detector Download PDF

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Publication number
GB2238865A
GB2238865A GB8927392A GB8927392A GB2238865A GB 2238865 A GB2238865 A GB 2238865A GB 8927392 A GB8927392 A GB 8927392A GB 8927392 A GB8927392 A GB 8927392A GB 2238865 A GB2238865 A GB 2238865A
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Prior art keywords
grating
displacement
main
scale
sub
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GB8927392A
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GB2238865B (en
GB8927392D0 (en
Inventor
Norihito Hikawa
Wataru Ishibashi
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Mitutoyo Corp
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Mitutoyo Corp
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Priority to DE19893940387 priority patent/DE3940387A1/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/26Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
    • G01D5/32Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light
    • G01D5/34Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells
    • G01D5/36Forming the light into pulses

Abstract

A reference light transmission window (30a to 30d) is provided at a corresponding position to sub grating (20a-20d) with respect to the usual index scale (18), and light transmitted by the reference light transmission window is photoelectrically converted to provide a reference signal (ra Figure 2) or a DC level detection signal. The reference signal or DC level detection signal is used to correct DC level variations of the displacement detection signal. <IMAGE>

Description

:2:7 3 a a E-,!5 PHDIDELECTRIC-DISPLACEMENI-DETECIDE The present invention
relates to a photoelectric displacement detector, and more specifically to a Photoelectric displacement detector capable of producing a stable displacement detection signal by correcting variations of a DC level of the same for thereby raising interpolations accuracy and improving a responsive scanning speed.
A photoelectric type displacement detector is known in a field where amounts of feeding of tools in machine tools and other like quantities are measured. In such a photoelectric displacement detector, a main scale, on which a periodic main grating is formed, is fixed on one of opposite members, and a detector is fixed to the other member, the detector including an optically transparent index scale, on which a periodic sub graing is formed correspondingly to the main grating, an illuminating optical system composed of a light source. and an optical detector for photoelectrically converting a light from the illuminating optical system which has been modulated by the main grating and the sub graing, whereby a periodically varying detection signal is generated in response to a relative displacement between both members.
Referring to Fig. 21, a conventional reflecting photoelectric displacement detector is exemprarily is - 2 sce corresponding element 22 for to the dispI lustrated. The detector includes a light emitting diode (LED) 10 as a light source, a collimator lens 12 for collimating a light emitted from the LED 10 into a Parallel illuminating light. a main scale 14, on which a periodical main grating 16 is formed. an optically transparent index scale 18 disposed relatively movably with respect to the main le 14 and having a periodic sub grating 20 formed thereon main grating 16, and an optical detector acement detection which Photoelectrically converts a reflected light R from the collimator lens 12, the light R being reflected by the main grating 16 of the main scale 14 and transmitted by the sub grating 20 of the index scale 18. The detector hereby generates a periodic detection signal responsively to a relative displacement between the main scale 14 and the index scale 18.
In such a photoelectric displacement detector, the sub gratings 20 and the optical detector elements 22 amount for example four in total, respectively, as illustrated in Fig. 22, two on the index scale 18 in a direction parallel to graduations on the grating (vertical direction in the figure) and two on the same index scale longitudinally of the main scale (horizontal direction in the figure). Assumed for example the phase of the sub grating 20a to be a reference "0", that of the sub grating 20b to be -90', that of 20c to be +18C. and 20d to be -90', the optical detector elements 22a, 22c, and 22b, 22d disposed diagonally on the detector with respect to the longitudinal direction of the main scale generate difference displacement detection signal (a - c), (b - d), two phase detection signals as shown in Fig. 23, among displacement detection signals a to d detected by the four optical detector elements 22a to 22d disposed correspondingly to the sub gratings 20a to 20d. Here, in Fig. 22. designated at 24, 26 are differential amplifiers.
The conventional photoelectric displacement detector assures as described above two detection signals different in their phases 90' from each other for discrimination of the direction of the displacement and for a precission measurement by electrical interpolation. In this situation, by the use of the aforementioned differential detection system, variations of a DC level of the displacement detection signals and phase variations due to a change in parallelism between the main scale 14 and the index scale 18 can be corrected.
However, the main scale 14, if in a continuous length of 300 mm or more for example, is constructed in general by first positioning it on a stepper, and then transcribing an original scale in a short length on it, and exposing it to a light length by length. Accordingly, the thickness (depth) of graduations is varied as it goes Its chrome of grating longitudinally, in vari which resu ations of reflectivity and transmittance of the scale and slight variations of the line width of the graduations, making it very difficult to form the scale uniformly. In the main &rating of the main scale of 8 micro meter Pitch for example, variations of a detection signal sometimes amounted to about 10 % because of the line width being varied by about 0.2 micro meter or about 2.5 % together with other undesirable factors.
Such a conventional photoelectric displacement detector has some problems as follows. Existence of such longitudinal variations causes a change in a DC level of a detected output. Further, even with the aforementioned differential technique, correction of variations of the DC level is unsatisfactory if there is any difference between variations of DC levels of difference signals of opposite phases. Particularly, in a reflecting displacement detector wherein a light source is provided at the center of sub gratings, an interval is increased between two optical detectors of different two phases (corresponding to the sub gratings 20a and 20c, and 20b and 20d), followed by a severely large relative difference between variations of DC levels.
In view of the drawbacks of the prior art, it is a primary object of the Present invention to provide a photoelectric displacement detector which is capable of improving interpolation accuracy and a responsive scanning speed by correcting DC level variations of a displacement detection signal.
A second object of the present invention is to Provide a reflecting photoelectric displacement detector with use of an optically transparent reflecting main scale which is capable of preventing any measurement error which might be caused by a back incident light from the back side of a main scale.
c 1 is To achieve the primary object of the Present invention, a Photoelectric displacement detector comprises, in one aspect a main scale fixed to one of relatively movable members and including a main grating formed thereon a light source. an index scale including a sub crating formed thereon, and a displacement detecting optical detector element for photoelectrically converting a light modulated at least by said main grating and said sub grating, all fixed to the other of the relatively movable members, for generating a periodic detection signal in response to a relative displacement betwe en both members, and further comprising a reference light transmission window disposed in the vicinity of the sub grating of the index scale and a reference light optical detector element for photoelectrically converting a light transmitted through the reference light transmission window, whereby variations of a DC level of a displacement detection signal generated by said displacement detecting optical detector element are corrected using a reference signal generated by said reference light optical detector element.
In another aspect of the present invention, a photoelectric displacement detector comprises an optically transparent main scale fixed to one of relatively movable members and including a main crating formed thereon, a light source. a first index scale including a sub grating formed thereon, and a displacement detecting optical detector element for photoelectrically converting a light modulated at least by said main grating and said sub grating, all fixed to the other is member of the relatively movable members, for generating a periodic detection slanal-in response to a relative displacement between both members, and further comprising a second index scale disposed on the opposite side to said first index scale with the main scale interposed between it and said first index scale and having a reference light transmission window formed thereon, and a DC level detecting optical detector element for photoelectrically converting the light transmitted through said main scale and said reference light transmission window, whereby DC level variations of a displacement detection signal yielded from said displacement detecting optical detector element are corrected with use of a DC level detection signal yielded by said DC level detecting optical detector element.
In further another aspect of the Present invention, a photoelectric displacement detector comprises an optipally transparent main scale fixed to one of relatively movable members and including a main grating formed thereon, a light source, an index scale including a sub grating formed thereon, and a displacement detecting optical detector element for photoelectrically converting any one of a reflected light and a transmitted light modulated at least by said main grating and said sub &rating, all fixed to the other member of the relatively movable members, for generating a periodic detection signal in response to a relative displacement between both members, further comprising a DC level detecting optical detector element for photoelectrically converting the 4 is other of the light modulated by said main gratin& and said sub grating, whereby DC level variations of a displacement detection signal yielded by said displacement detecting optical detector element are corrected with use of a DC level detection signal obtained by said DC level detecting optical detector element.
To achieve the second object of the present invention, a reflecting photoelectric displacement detector comprises a reflecting optically transparent main scale fixed to one of relatively movable members and having a main grating formed thereon, a light source, an index scale including a sub grating formed thereon, and a displacement detecting optical detector element for photoelectrically converting a light modulated at least by said main grating and said sub grating, all fixed to the other of the relatively movable members, for ion signal in response to a members, further comprising a the opposite side of said index between it and the index scale serving to illuminate the main main scale. present invention has first been contemplated noticing that the amount of a light to correct the DC level variations is more effectually detected as the detection is done more closely to the displacement detection portion.
More specifically, as illustrated in Fig. 1, reference light transmission windows 30a to 30d and reference light generating a periodic detect relative displacement of both shielding cover scale putting for preventing grating from the The provided o the main scale a back light back of the optical detector elements 32a converting transmitted lights corresponding reference light reference to 32d for Photoelectrically passing through the transmission windows 30a to 30d are provided just on sides of respective sub &ratings 20a to 20d formed on an index scale 18. Further, as exemprarily illustraed in Fig. 2 for the sub grating 20a, a detection signal is assumed to be given by a difference (a - ra) ra) between a difference (a - ra) between a displacement detection signal a transmitted through the sub grating 20a and a reference signal ra transmitted through the corresponding light transmission window 30a, and a difference (c ra) between a displacement detection signal c transmitted through the sub grating 20c and a reference signal rc transmitted through the reference light transmission window 30c. Hereby, variation of a DC level of the detection signal can securely be corrected. resulting in improvements of interpolation accuracy and a responsive scanning speed.
The present invention has further been contempolated on the basis of the following experimental facts found in a case where the optically transparent main scale is employed. (1) In case of a reflecting type Photoelectric displacement detector, no transmission light is utilized, while in case of a transmission type photoelectric displacement detector, no reflected light is utilized. (2) A displacement detection signal a (a signal Yielded by detecting the amount of a reflected light in case of the reflecting type. while a signal yielded by detecting the amount of a transmitted light in case of the transmission type) generally includes, as illustrated in Fig. 3, not only an AC component required for displacement detection but also a DC component a-" which might cause a measurement error.
(3) A DC level a-' of a signal OC level detection signal), which is yielded by detecting the amount of said light not utilized (transmitted light in the reflecting type, while reflected light in the transmission type), forms, as illustrated in Fig. 3, a signal which varies in the opposite direction to that of the DC component C' involved in the displacement detection signal a illustrated in Fig. 3.
(4) Therefore, when the dispalcement detection signal a and DC level detection signal al are summed up, a DC level a" + a of the summed signal a + a' is insensitive to the scattering or is variations of the width of graduation lines and is substantially kept at a constant as illustrated in Fig. 3.
Specifically, as illustrated in Figs. 11 and 17, a second index scale 134, through which a reference light transmission window (sub grating 136a', 136b') has been formed, is disposed on the opposite side of a first index scale 118 putting a main scale 114 between it and the first index scale 118, and a light transmitted through a main grating 116 and the reference light transmission window (136a', 136b') is Photoelectrically converted by a DC level detecting optical detection element 138a', 13W for thereby providing a DC level detection signal a' as illustrated in Fig. 3. The DC level detection signal a-' is useable to correct the DC level variations of the displacement detection signal a, for thereby improving interpolation accuracy and a responsive scanning speed.
Additionally, as exeaprarily illustrated in Fig. 20, a DC level detecting optical detector element 138, which is to photoelectrically convert a light, that is not used for displacement detection. in the light modulated by the main grating 116 and the sub grating 120 can be provided to assure the same advantages as described above.
The above principles can be applied to both a reflecting type displacement detector, and a transmission type one without limitation.
Furthermore, when an optically transparent reflecting type main scale is used in a reflecting type photoelectric displacement detector, a displacement detection signal is varied by an oppositely incident light illuminating the main grating from the back side of the main scale to produce any measurement error. The difficulty can be solved as illustrated in Fig. 16, by providing a shielding cover 142, which is to prevent the oppositely incident light which illuminates the main grating 116 from the back side (right hand side in the figure) of the main scale 114. on the opposite side of the index scale 118 putting the main scale 114 between it and the index scale 118.
The exact nature of this invention, as well as other objects and advantages thereof, will be readily apparent from consideration of the following specification relating to the z - 1 1 - accompanying drawings, in which like reference characters designate the same or similar parts throughout the figures thereof and wherein; Fig. 1 is a front view illustrating a first principle of the present invention wherein sub gratings and reference light transmission windows are disposed on an index scale; Fig. 2 is diagrams of waveforms of a displacement detection signal, a reference signal, a detection signal after correction, and one of two phase detection signals illustrating operation of the Present invention; Fig. 3 is diagrams of waveforms of a displacement detection signal, a DC level detection signal, and a detection signal after correction illustrating the second principle of the present invention; Fig. 4 is a front view illustrating a portion of a first embodiment of a photoelectric displacement detector according to the present invention; Fig. 5 is a block diagram illustrating the construction of a signal processing circuit in the first embodiment; Fig. 6 is a front view illustrating a portion of a second embodiment according to the Present invention; Fig. 7 is a front view illustrating a modification of a reference light transmission window in the foregoing embodiments; Fig. 8 is a front view illustrating the construction of a portion of a third embodiment of the present invention; Fig. 9 is a front view illustrating the construction of a 12 portion of a fourth embodiment of the present invention; Fig. 10 is a front view illustrating the construction of a portion of a fifth embodiment of the Present invention; Fig. 11 is a cross sectional view illustrating the construction of a sixth embodiment of the present invention; Fig. 12 is a front view illustrating a first index scale for use in the sixth embodiment; Fig. 13 is a front view illustrating a second index scale for use in the sixth embodiment; Fig. 14 is a circuit diagram illustrating an example of the signal processing circuit for use in the sixth embodiment; Fig. 15 is a circuit diagram illustrating another example of the signal processing circuit for use in the sixth embodiment; Fig. 16 is a cross sectional view illustrating the construction of a portion of a seventh embodiment of the present invention; Fig. 17 is a cross sectional view illustrating the construction of a portion of a eighth embodiment of the present invention; Fig. 18 is a front view illustrating a first index scale for use in the eighth embodiment; Fig. 19 is a front view illustrating a second index scale for use in the eighth embodiment; Fig. 20 is a cross sectional view illustrating the construction of a portion of a ninth embodiment of the present invention; is Fig. 21 is a cross sectional view illustrating a conventional reflecting type Photoelectric displacement detector; Fig. 22 is a front view illustrating an index scale in the conventional reflecting type Photoelectric displacement detector of Fig. 21; and Fig. 23 is diagrams each illustrating signal waveforms at respective portions in the conventional detector.
In what follow, Preferred embodiments of the present invention will be described with reference to the accompanying drawings.
A first embodiment of the Present invention is constructed from a viewpoint of the first principle as illustrated in Figs. 1 and 2. The first embodiment includes, in the same construction as in Fig. 1 and as illustrated in Fig. 4. a vertically-elongated reference light transmission window 34 1 disposed on one side of two sub gratings 20a and 20b, a vertically-elongated reference light transmission window 34 2 disposed on one side of the two other sub &ratings 20c and 20d but oppositely to the sub gratings 20a and 20b, and vertically-elongated reference light optical detector elements 361, 36 2 for photoelectrically converting a light transmitted by the reference light transmission windows 341.
34 2 respectively.
The other construction is indentical to that shown in Fig. 1 and hence the description will here be oaltted.
Fig. 5 shows a signal Processins circuit 40, which is to fora two phase detection signals from outputs of displacement detecting optical detector elements 22a to 22d identical to those shown in Fig. 1 and of the aforementioned reference light optical detector elements 361. 36 2. The signal processing circuit 40 includes, as illustrated in Fig. 5, an operational amplifier OP1 which is made variable in its amplification factor by a variable resistor VRI and is to amplify an output signal a amplifier OP2 which is from the optical detector element made variable in a variable resistor VR2 and is to from the optical detector element fier OP3 which is made by a variable resistor 22a, an operational its amplification factor by amplify an output signal 22b, an operational ampli variable in its amplification factor VR3 and is to amplify an output signal a from the optical detector element 22c, an operational amplifier OP4 which is made variable in its amplification factor by a variable resistor YR4 and is to amplify an output signal d from the optical detector element 22d, an operational amplifier OP5 which is made variable by a variable resistor YR5 and is to amplify an output signal r 1 from the reference light optical detector element 361. an operational amplifier OP6 which is made variable in its amplification factor by a variable resistor VR6 and is to amplify an output signal r2 from the reference light optical detector element 36 2, an operational amplifier OP7 for delivering a difference signal (a - r 1) between the outputs from the operational amplifiers OP1 and OP5, an operational amplifier OP8 for delivering a difference signal (b - r 1) between the outputs from the operational amplifiers OP2 and OP5, an operational amplifier OP9 for delivering a difference signal (c - r2) between the outputs from the operational amplifiers OP3 and OP6, an operational amplifier OP10 for delivering a difference signal (d - r 2) between the outputs from the operational amplifiers OP4 and OP6, an operational amplifier OP11 for delivering a difference signal (a - ri) (c - r2) between the outputs from the operational amplifier OP7 and OP9 as one of the aforementioned two phase detection signals, and an operational amplifier OP12 for delivering a difference signal (b - r 1) - (d - r 2) between the outputs from the operational amplifiers OP8 and OPIO as the other of the two phase detection signals.
In the present embodiment, when the index scale 18 is moved relatively to the main scale 14, two phase detection signals are given as shown in Fig. 2 (in case of (a - ra) - - ra)) with its amplitude being varied but without any DC component, showing that a very stable detection signal is assured and a highly accurate measured signal is yielded by highly accurate interpolation of the resulting detection s 1 g n a 1.
1 - 1A - In the Present embodiment, the reference light transmission windows 30a and 30b, and 30c and 30d shown in Fig. 1 are common to the reference light optical detector elemen.ts 36, and 3 62, respectively. to Provide averaged signals to the latter elements for proper, not excessive, correction by the reference signal.
Successively, a second embodiment of the present invention will be described with reference to Fig. 6.
In the second embodiment. second gratings 20a to 20d are provided in a straight line on the index scale 18 and reference light transmission windwos 30a to 30d and the reference light optical detector elements 32a to 32d are provided in close vicinity to each other beneath respectively correspondingly the former gratings 20a to 20d.
The other detatils are identical to the first embodiment. and hence the description will here be omitted.
Here, it should be noticed that although in the above description the reference light transmission windows 30a to 30d, and 34 1 and 34 2 were all simple transmission windows over which no grating was formed, gratings may be formed over the reference light transmission window 30a in a direction perpendicular to the main grating or in a direction perpendicular to the sub grating 20a, for restricting the amount of the transmitted light.
In the following, a third embodiment of the present invention will be described with reference to Fig. 8.
In the third embodiment, a reference light transmission window 42a is provided in close vicinity to the outside of the sub grating 20a.
If the sub grating 20a and the reference light transmission window 42a are arranged in their areas such that the amounts of lights transmitted thereby are substantially equal to each other, no electrical level adjustment would be required easing the whole adjustment.
In the present embodiment, the centers of gravity of the sub grating 20a and the reference light transmission window 42a are coincident with each other, so that those directional properties can he eliminated to assure-a good reference signal.
Successively, a fourth embodiment of the present invention will be described with reference to Fig. 9.
In the fourth embodiment, a separation zone 44a is interposed between the sub grating 20a and the reference light transmission window 42a in the same apparatus as that of the third embodiment.
In accordance with the fourth embodiment, signal and reference lights can be prevented from interfering from each other.
In the following, a fifth embodiment of the present invention will be described with reference to Fig. 10.
In the fifth embodiment, the sub grating 20a and the reference light transmission window 42a formed therearound are constructed circularly respectively and coaxially with each 4 18 - other. in the same apparatus as in the third embodiment.
In accordance with the Present embodiment, the directional properties of the sub grating 20a and the reference light transmission window 42a are securely eliminated.
Also in the fifth embodiment, a separation zone may be provided between the sub grating 20a and the reference light transmission window 42a to improve the resolution of the light in the same mazzer as in the fourth embodiment.
Although in the third through fifth embodiments, the reference light transmission window 42a was disposed on the outside. of the sub grating 20a, both may be reversed in their orders, the reference light transmission window on the central side and the sub grating on the peripheral side.
Successively, a sixth embodiment of the present invention based upon the principle illustrated in Fig. 3 will be - described with reference to Figs. 11 and 13.
In the sixth embodiment, a reflecting type photoelectric displacement detector comprises an optically transparent reflecting main scale 114 fixed to one of relatively movable members and including a main grating 116 formed thereon; a light source 132; a first index scale 118 (refer to Fig. 12) including four sub gratings 120a to 120d different in phases by 90 from each other all formed thereon; and a detector 130 including four displacement detecting optical detector elements 122a to 122d each for photoelectrically converting lights modulated by the main grating 116 and the respective sub gratings 120a to 120d, all fixed to the other of the relatively movable members, whereby a Periodic detection signal is generated responsibly to a relative displacement betwee-n both members, the detector further comprising a second index scale 134 (refer to Fig. 13) disposed on the detector 130 opposite to the first index scale 118 putting the main scale 114 between it and the first index scale 118, the scale 134 including four sub gratings 136a' to 136d' as the reference light transmission windows all formed thereon; and four DC level detecting optical detector elements 138a' to 138d' each for photoelectrically converting the lights transmitted by the main grating 116 and the respective sub gratings 136a' to 136d', whereby DC level variations of the displacement detection signals a to d detected by the displacement detecting optical detector elements 122a to 122d detection signals a' to d' are corrected with use of DC level yielded by the DC level detecting optical 138a' and 138d'.
detector elements On the first index scale 118, the four sub gratings 120a to 120d, which have graduations extending in the same direction (in a vertical direction in Fig. 12) as the main grating 116 formed on the main scale 114, are disposed shifting their phases by 90' mutually, as illustrated in Fig. 12 in detail.
In constrast, on the second index scale 134, the four sub gratings 136a' to 136d', which serve to adjust the amount of the associated lights and have graduations extending horizontally in Fig.
same figure in detail is 13, are disposed as illustrated It is desirable here that a 120a to 120d on the first 1 116 on the main scale 114, ng 116 and the sub in the distance p ndex scale and a between the sub aratings 118 and the main grating distance q between the main grati gratings 136a' to 136d' on the second index scale 134 are substantially optically equal to each other. If the conditions p = q are satisfied, effective areas of the sub grating 120a on the first index scale 118 and of the sub grating136a' on the second index scale 134 are substantially identical to each other also including cases with those of the sub gratings 120b and 136b', 120c and 136c, and 120d and 136d' such that the the light, which reaches the displacement detecting elements 122a to 122d, and that of the light.
which reaches the DC level detecting optical detector elements 138a' to 138d' are substantially equal to each other.
If the distances p and q are set to be different, the ratio of the effective areas of the sub gratings 120a to 120d and of the sub gratings 136a' to 136d' may be set to be the amount of optical detector ratio P/q.
Fig. 14 shows a signal Processing circuit 140, which is to form two Phase detection signals based upon outputs from the displacement detecting optical detector elements 122a to 122d and from the DC level detecting optical detector elements 138a' to 138d'. The signal processing circuit 140 comprises, as illustrated in Fig. 14, an operational amplifier OP21 which is made variable in its amplification factor by a variable A 1 4 resistor VR21 and is to add and amplify the output signals a. a' from the optical detector elements 122a, 138'a, an operational amplifier OP22 which is made variable in its amplification factor by a variable resistor VR22 and is to add and amplify output signals c. c' from the optical detector elements 122c, 138c', an operational amplifier OP23 which is made variable in its amplification factor by a variable resistor YR23 and is to add and amplify the output signals b, b' from the optical detector elements 122b, 138b', an operational amplifier OP24 which is made variable in its amplification factor by a variable resistor VR24 and is to add and amplify the output signals d, d' from the optical detector elements 122d, 138d', an operational amplifier OP25 for delivering a difference signal (a + a') - (c + c') between an output signal (a + a') from the operational amplifier OP21 and an output signal (c + c') from the operational amplifier OP22 as one of the two phase detection signals, and an operational amplifier OP26 for delivering a difference signal (b + bo) (d + d') between an output signal (b + b') from the operational amplifier OP23 and an output signal (d + d') the operational amplifier OP24 as the other of the two phase detection signals.
In the present embodiment, the two Phase detection signals are similar to a + a' as illustrated in Fig. 3 when the index scale 118 is relatively moved with respect to the main scale 114, showing that its amplitude component is varied but its DC component remains unchanged. This assures a very stable detection signal, resulting in a highly accurate measured signal by highly accurate interporation.
Since in the Present embodiment the displacement detetion signals a to d and the DC level detection signals a' to d' are amplified by the operational amplifiers OP21 to OP24 for each their summations (a + a') to (d + d'), the signal processing circuit 140 is simplified in its construction.
The signal processing circuit 140 is not limited to that shown in Fig. 14. As illustrated in Fig. 15 for example, the displacement detection signals of the two phases may be derived as follows: The detection signals a to d and a' to d' are amplified by operational amplifiers OP31 to OP38, respectively, which have been made variable in their amplification factors by variable resistors YR31 to YR38 for is each detection signal, and the difference signals of the respective phase (a - c), (c' - a'), (b - d), and W - b) are evaluated by operational amplifiers OP39 to OP42 for each of the displacement detection signals a to d and of the DC level detection signals a' to d'. Further, difference signals between the displacement detection signals and the DC level detection signals (a - c) - (c' - a') = (a + a') - (c + c') and (b - d) - W - b') = (b + b') - (d + d') are evaluated by operational amplifiers OP43 and OP44. Since in this situation levels of the detection signals a to d and a' to d' are adjustable for each detection signal, graduation lines for light amount adjustment on the sub gratinas 136a' to 136d' can be omitted as simple transmission window.
In the present embodiment. a back incident light which illuminates the main grating 116 from the back side (righthand side in the figure) of the main scale 114, is obstructed by the second index scale 134 and the DC level detecting optical detector elements 138a' to 138d', and hence prevented from influencing the displacement detection signals a to d. Here, instead of the second index scale 134 and others, an obstructing cover 142 may be provided on the detector 130, as disclosed in a seventh embodiment illustrataed in Fig. 16. In Fig. 16, designated at 144 is a base (one of the relatively movable members) to which the lower portion of the main scale 114 is fixed.
Although in the just-mentioned embodiment the principle illustrated in Fig. 3 was applied to the reflecting type photoelelectric displacement detector, it can be applied to a transmission type one. In the latter case, a pattern of the sub gratings 120a to 120d of the first index scale 118 is replaced with a pattern of the sub gratinss 136a' to 136d' f the second index scale 134.
In the following, an eighth embodiment of the present invention will be described with reference to Figs. 17 to 19.
In the eighth embodiment, the sub gratings 120a to 120d on the first index scale 118 (refer to Fig. 18) and the displacement detecting optical detector elements 122a to 122d are provided on a straight line. and correspondingly the sub gratings 136a' to 136d' on the second index scale 134 (refer to Fig. 19) and the DC level detecting optical detector 0 i elements 138a to 138d' are also provided on a straight line.
Other constructions are the same as those in the sixth embodiment, and hence the description will be omitted.
Although in the above eabodiments the sub gratings 136a' to 136d' with graduation lines formed thereon were employed as the reference light transmission windows, if the signal levels are adjustable by other proper method such as use of the signal processing circuit shown in Fig. 15 for example, a simple transmission window without graduation lines may be available as such a reference light transmission window.
Successively, a ninth embodiment of the Present invention will be described with reference to Fig. 20.
In the ninth embodiment. a transmission type photoelectric displacement detector comprises an optically transparent transmission type main scale 114 fixed to one of relatively movable members and including a main grating 116 formed thereon, light source 132, an index scale 118 including a sub grating 120 formed thereon, and a displacement detecting optical detector element 122 for Photoelectrically converting transmitted lights modulated by the main grating 116 and the sub grating 120, all fixed to the other of the relatively movable members, whereby a periodic detection signal is generated responsibly to a relative displacement between both members, the detector further comprising a DC level detecting optical detector 138 for Photoelectrically converting the other of the light (reflected light) modulated by the main grating 116 and the sub grating 120, a half mirror or a beam splitter 150 for diverting a light from the light source 132 toward the main scale 114 and directing the reflected light modulated by the main grating 116 and the sub grating 120 to the DC level detecting optical detector element 138, and a light amount monitoring optical detector element 152 for monitoring the amount of the light emanating from the light source 132, whereby DC level variations of a displacement detection signal a yielded by the displacement detecting optical detector element 122 are corrected with use of a DC level detection signal a' yielded by the DC level detecting optical detector element 138. In the figure, designated at 112 is a colimator lens and 154, 155 are condenser lenses.
An output from the light amount monitoring optical detector element 146 is fed back to a power supply circuit for the light source 132 for example to control the circuit such that the amount of the light from the light source 132 is constant. Here, the light amount monitoring optical detector element 146 may be omitted.
Further, although in the present embodiment the photoelectric displacement detector was of a transmission type, it may be of a reflecting type by replacing the function of the displacement detecting optical detector element 122 with that of the DC level detecting optical detector element 138.
Although in the above embodiments the Present invention was used for a linear displacement detector, it is obvious that the Present invention may also be applied to a rotational 1 4 displacement detector vithout limitation to be linear one.
is

Claims (10)

  1. Claims: 1. A photoelectric displacement detector composed of a main scale
    f ixed tocnecEtD relatively movable members and including a main grating formed thereon, a light source, an index scale including a sub grating formed thereon, and a displacement detecting optical detector element for photoelectrically converting light modulated by at least said main grating and said sub grating, all fixed to the other of the relatively movable members, whereby a periodic detection signal is generated responsively to a relative displacement between both said members, the photoelectric displacement detector further comprising: a reference light transmission window disposed in the vicinity of the sub grating formed on said index scale; and a reference light optical detector element for photoelectrically converting a light transmitted through said reference light transmission window, whereby DC level variations of the displacement detection signal yielded by said displacement detecting optical detector element are corrected on the basis of a reference signal yielded by said reference light optical detector element.
  2. 2. A Photoelectric displacement detector according to claim 1 wherein said reference light transmission window is Provided correspondingly to a plurality of the sub gratings, and said reference light optical detector element receives an averaged 1 is - 28 signal corresponding to the plurality of the sub gratings.
  3. 3. A Photoelectric displacement detector according to claim 1 wherein the amount of a light transmitted through the reference light transmission window is substantially equal to that transmitted through the sub grating.
  4. 4. A Photoelectric displacement detector according to claim 1 wherein the the center of gravity of said reference light transmission window is coincident with that of the sub grating.
  5. 5. A photoelectric displacement detector composed of an optically transparent main scale fixed tc)cmciet&o relatively movable members and including a main grating formed thereon, a light source, a first index scale including a sub grating formed thereon, and a displacement detecting optical detector element for photoelectrically converting light modulated at least by said main grating and said sub grating, all fixed to the other of the relatively movable members, whereby a periodic detection signal is generated responsively to a relative displacement between both members, said photoelectric displacement detector further comprising: a second index scale disposed on the opposite side to said first index scale putting said main scale between it and said first index scale, and including a reference light transmission window formed thereon, a DC level detecting optical detector element for photoelectrically converting lights transmitted through said main grating and said reference light transmission window, whereby DC level variations of a displacement detection signal yielded by said displacement detecting optical detector element are corrected with use of a DC level detection signal yielded by said DC level detecting optical detector element.
  6. 6. A photoelectric displacement detector according to claim 5 wherein said main scale is of a reflecting type, and said second index scale is disposed on the opposite side to the light source putting the main scale between it and the light source.
    a
  7. 7. A Photoelectric displacement detector according to claim 5 wherein said main scale is of a transmission type, and said second index scale is disposed on the same side as in the light source with respect to the main scale.
  8. 8. A photoelectric displacement detector composed of an optically transparent main scale fixed -tocneof tD relatively movable members and including a main grating formed thereon, a light source, an index scale including a sub grating formed thereon. and a displacement detecting optical detector element for photoelectrically converting either a reflected light or a transmitted light modulated at least by said main grating and by said sub grating, all fixed to the other of the relatively movable members. whereby a periodic detection signal is generated responsive to relative displacement between both members. said photoelectric displacement detector further comprising: a DC level detecting optical detector element for photoelectrically converting the other of the lights modulated by said main grating and said sub grating. whereby DC level variations of the displacement detection signal yielded by said displacement detecting optical detector element are corrected with use of a DC level detection signal yielded by said DC level detecting optical detector element.
  9. 9. A reflecting type photoelectric displacement detector composed of a reflecting optically transparent main scale fixed tr)cnecetRorelating movable members and including a main grating formed thereon, a light source. an index scale including a sub grating formed thereon, and a displacement detecting optical detector element for photoelectrically converting lights modulated by at least said main grating and said sub grating. all fixed to the other of the relatively movable semebers, whereby a periodic detection singal is generated responsibly to a relative displacement between both aeabers, said photoelectric displacement detector further comprising: an optical obstructing cover provided on the opposite side to said index scale putting the main scale between it and said index scale for preventing a back incident light, which illuminates the main grating from the back side of the main scale.
  10. 10. A photoelectric displacement detector substantially as hereinbefore described with reference to Figures 1 to 20 of the accompanying drawings.
    Published 1991 atThe Patent Office. State House. 66171 High Holborn, London 1ATC) R 47p. Further copies maybe obtained from Sales Branch. Unit 6. Nine Mile Point. Cwmf,'linfach. Cross Keys. Newport. NPA 7HZ. Printed by Multiplex techniques ltd, St Mary Cray. Kent.
GB8927392A 1989-12-04 1989-12-04 Photoelectric displacement detector Expired - Fee Related GB2238865B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
GB8927392A GB2238865B (en) 1989-12-04 1989-12-04 Photoelectric displacement detector
DE19893940387 DE3940387A1 (en) 1989-12-04 1989-12-06 PHOTOELECTRIC MOTION DETECTOR

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Application Number Priority Date Filing Date Title
GB8927392A GB2238865B (en) 1989-12-04 1989-12-04 Photoelectric displacement detector

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GB8927392D0 GB8927392D0 (en) 1990-01-31
GB2238865A true GB2238865A (en) 1991-06-12
GB2238865B GB2238865B (en) 1994-01-26

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
EP0669519A2 (en) * 1994-02-23 1995-08-30 Dr. Johannes Heidenhain GmbH Position measuring device

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Publication number Priority date Publication date Assignee Title
US4318617A (en) * 1979-12-14 1982-03-09 Keuffel & Esser Company DC Shift error correction for electro-optical measuring system
WO1984001824A1 (en) * 1982-10-27 1984-05-10 Foxboro Co Fiber optic displacement sensor with built-in reference
EP0232625A1 (en) * 1985-12-28 1987-08-19 Aisin-Warner Kabushiki Kaisha Optical rotary encoder

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Publication number Priority date Publication date Assignee Title
DE3007311C2 (en) * 1980-02-27 1985-11-28 Dr. Johannes Heidenhain Gmbh, 8225 Traunreut Digital photoelectric length or angle measuring system
DE3334400C1 (en) * 1983-09-23 1985-06-05 Dr. Johannes Heidenhain Gmbh, 8225 Traunreut Photoelectric position-measuring device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4318617A (en) * 1979-12-14 1982-03-09 Keuffel & Esser Company DC Shift error correction for electro-optical measuring system
WO1984001824A1 (en) * 1982-10-27 1984-05-10 Foxboro Co Fiber optic displacement sensor with built-in reference
EP0232625A1 (en) * 1985-12-28 1987-08-19 Aisin-Warner Kabushiki Kaisha Optical rotary encoder

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0669519A2 (en) * 1994-02-23 1995-08-30 Dr. Johannes Heidenhain GmbH Position measuring device
EP0669519A3 (en) * 1994-02-23 1997-01-02 Heidenhain Gmbh Dr Johannes Position measuring device.
US5648658A (en) * 1994-02-23 1997-07-15 Johannes Heidenhain Gmbh Apparatus and method for generating position-dependent signals using a scanning plate having a plurality of differently configured scanning regions

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Publication number Publication date
DE3940387A1 (en) 1991-06-13
GB2238865B (en) 1994-01-26
GB8927392D0 (en) 1990-01-31

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