GB2237928A - Piezoelectric composite material - Google Patents

Piezoelectric composite material Download PDF

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Publication number
GB2237928A
GB2237928A GB8924987A GB8924987A GB2237928A GB 2237928 A GB2237928 A GB 2237928A GB 8924987 A GB8924987 A GB 8924987A GB 8924987 A GB8924987 A GB 8924987A GB 2237928 A GB2237928 A GB 2237928A
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United Kingdom
Prior art keywords
composite material
powder
composite
oxide
matrix
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Application number
GB8924987A
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GB8924987D0 (en
Inventor
Roger William Whatmore
Frank William Ainger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Plessey Co Ltd
BAE Systems Electronics Ltd
Original Assignee
GEC Marconi Ltd
Plessey Co Ltd
Marconi Co Ltd
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Publication date
Application filed by GEC Marconi Ltd, Plessey Co Ltd, Marconi Co Ltd filed Critical GEC Marconi Ltd
Priority to GB8924987A priority Critical patent/GB2237928A/en
Publication of GB8924987D0 publication Critical patent/GB8924987D0/en
Publication of GB2237928A publication Critical patent/GB2237928A/en
Withdrawn legal-status Critical Current

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/80Constructional details
    • H10N30/85Piezoelectric or electrostrictive active materials
    • H10N30/852Composite materials, e.g. having 1-3 or 2-2 type connectivity

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

A piezoelectric composite body 1 comprises a powder of a composition which exhibits a field-enforced ferroelectric phase transition, the said powder being supported as a dispersion in matrix of an electrical insulation material eg. epoxy resin. The powder may comprise a PLZT ceramic. <IMAGE>

Description

PIEZOELECTRIC COMPOSITE MATERIAL This invention relates to a piezoelectric composite material. In particular. it relates to the use as a piezoelectric of a material which consists of a dispersion of a powder which exhibits an electric field enforced ferroelectric phase transition effect in a non-ferroelectric insulating matrix, usually a polymer.
Piezoelectric materials are materials which, when subjected to stress, will generate electric charge. Conversely, such materials will, when subjected to an electric field, undergo a strain which is proportional to the applied field. Such materials have been applied to a wide range of devices, including "passive" devices for the detection of sound and "active" devices for the generation of sound and mechanical displacements. A wide variety of materials exhibit the effect, including single crystals, ceramics and polymers. It has also been shown that multi-phase materials, or composites, can be piezoelectric. This invention relates to the improvement of such materials and more specifically to dispersions of a powder of a piezoelectric phase in an inactive insulating matrix such as a polymer. Such a composite is, by convention, known as a 0-3 piezoelectric composite.
It is well known that dispersions of conventional piezoelectric materials in a polymer can show favourable piezoelectric properties.
Dispersions in polymers of single crystal piezoelectric materials such as lithium sulphate as well as ceramics such as PZT-4 and PZT-5 (well known to those skilled in the art) and lead titanate have all ben used with greater and lesser degrees of success. These piezoelectrics are all linear materials operated well below their Curie temperature. In order to make a dispersion of a material such as this exhibit piezoelectricity, it is necessary to pole the composite electrically after fabrication. This entails the application of a large electric field to the composite in order to align the polar axes of the individual crystallites.
According to the invention, there is provided a piezoelectric composite material comprising a powder of a composition which exhibits a field-enforced ferroelectric phase transition, the said powder being supported as a dispersion in a matrix of an electrical insulation material.
The powder may consist of an oxide of composition substantially Pbl-3x12 Lax (Zry Tii#y)O3.
The matrix of electrical insulation material may be an epoxy resin material.
The invention also comprises a method of preparing a piezoelectric composite material.
By way of example, some particular embodiments of the invention will now be described with reference to the accompanying drawings, in which: Figure 1 shows a matrix body of the composite material arranged for the poling by an electric field, Figure 2 is a graph of a polarization/field hysteresis loop, for a particular sample of the composite material, and, Figure 3 is a further graph showing strain/field for 0-3 composite materials.
This invention relates to the use of dispersions into insulating dielectrics of materials which show a forced ferroelectric phase transition when an electric field is applied. These materials are not piezoelectric in the normal sense, in that in the zero-field state they are non-polar. However, when a field is applied, they undergo a phase transition to a ferroelectric phase. At this phase transition, there is a large change in the volumes of the particles dispersed in the composite and the composite as a whole will undergo a change in volume and therefore linear dimensions.
A sample matrix body of the material arranged for poling is shown in Figure 1. The composite body 1 has a rectangular shape with a length dimension 2. The body is provided with electrodes 3 on its upper and lower faces and, to these electrodes, electrical connection wires 4 are attached. When a suitable applied voltage is connected between the wires 4 the poling effect will take place.
An example of a suitable piezoelectric material is a ceramic with the composition: Pb1#3x/2 Lax (Zry Til.y)03, ------------ (1) where x = 0.082, y = 0.70 This ceramic is given the code PLZT8.2/70/30. At room temperature, the ceramic exhibits the polarization/field hysteresis loop shown in Figure 2.
Figure 2 is a graph which shows applied potential in KV.mm-1 on the horizontal axis. and on the vertical axis shows electrical charge on a scale of microcoulombs per square centimetre.
It can be seen that there is a large step up in the charge released from the sample at an applied field of about lKV.mm-1 on increasing the field and a corresponding step down at 0.2KV.mm-1 on decreasing the field. These two steps correspond to the forced transition into and out of the ferroelectric phase respectively.
If a powder of such a ceramic is dispersed into a polymer matrix, for example an epoxy resin such as CY1308/HY1308 manufactured by Ciba-Geigy, then a 0-3 composite is formed. If a slab of this composite is taken and a field applied according to the configuration shown in Figure 1, then the displacement and hence the strain in a direction normal to the applied field can be measured and recorded. This strain is shown in Figure 3.
Figure 3 is a graph which shows electrical field strength in KV.mm-1 on the horizontal axis, and on the vertical axis shows strain in units of lO**-6.
For comparison purposes the strain in a similar composite using PZT-5 ceramic as the active phase is shown. It can be seen that the strains which are generated in the PLZT composite are up to six times higher than those generated in the PZT-5 composite. This means that much higher displacements could be generated for a given field in a composite using the PLZT ceramic than in a composite using the conventional PZT-5 ceramic. The PLZT composite also has the advantage over the conventional composite that it does not require poling electrically.
It will readily be appreciated that this invention is not restricted to the particular PLZT composition given in formula'(l) above. Quite wide variations in x and y in this formulation can be made and the forced ferroelectric phase transition will still be observed. Any of the compositions which show this double loop behaviour can be used in this type of composite to considerable effect. In addition, there are other examples of ferroelectric which show double-loop forced ferroelectric behaviour.Such examples are: Pub99 Nb02 [ (Zrl-ySny) l-x Tix ] .98 O3 where y > .40 & x < .065 and Pb.95-3x/2SR.05Lax(Zr.70-ySn.30Tiy) O3 where .06 > x > .02 & .15 < y < .20 The oxide ceramic powders are prepared by one of several methods according to the composition of the solid solution required and its chemical reactivity. These methods are:a) Conventional Solid State Reaction in which the constituent oxides and/or their precursors are mechanically blended and mixed, calcined in the range 700 to 1100C and milled to a fine powder and refired at a higher temperature to complete the formation of a single phase solid solution. This was naturally cooled to room temperature or was quenched, ground and sieved to a preselected particle size range.
b) Solution Growth in which the constituent oxide components are dissolved in a molten salt, for example NaCl-KCl eutectics, at temperatures in the range 600-1000C and then slowly cooled to about 500C during which time the required composition has crystallised exsolution and is subsequently removed from the solvent by repeated washing in hot water. The crystalline powder is filtered and sieved to the desired size range which utilises solution chemistry.
c) Partial Chemical Precipitation in which the more refractory oxide constituents are atomically mixed by dissolving their soluble organic precursors, for example alkoxides in an alcohol, and precipitating a mixed hydroxide. for example SnxTiyZrz(OH)4, where x+y+z= 1, by slow hydrolysis. The reactive precipitate is dried to the mixed oxides, and blended with the other constituents then prefired, ground, refired and milled and sieved as in a).
d) Sol-Gel Process by which the cations of interest are taken into solution via organic precursors providing for higher purity, better homogeneity, lower processing temperatures and better control of properties. The mixed metal alkoxides are partially hydrolysed to sol monomer units, for example Me(OR)x (OH), and then polymerised to chain and 3-D networks which immobilise the solvent to yield a gel, for example (OR), Me-O-Me (OR),, where Me represents the mixed cations. The gel is then dried to a fine powder and fired to form a well-reacted single phase solid solution.
Powders of ceramics with these compositions can also be used in 0-3 active composites.
It will also be readily appreciated that such composites are not restricted to the use of CY1308/HY1308 epoxy resin as the matrix material. Many other polymer or glass systems could equally well be used and may exhibit advantages in certain circumstances where it is desired to have a composite which possesses certain elastic or dielectric properties. It should be noted here, however, that it is necessary to choose a material which possesses an electrical resistivity which is similar to that of the ferroelectric phase. This is to ensure that a significant proportion of the applied electric field is actually experienced by the ceramic particles. Examples of suitable matrix phases include epoxy resins, polyurethanes, natural rubbers, synthetic nitrile rubbers, silicone rubbers, polyester resins, and glasses such as borosilicate materials.

Claims (7)

CLAIMS:
1. A piezoelectric composite material comprising a powder of a composition which exhibits a field-enforced ferroelectric phase transition, the said powder being supported as a dispersion in a matrix of an electrical insulation material.
2. A composite material as claimed in Claim 1, where the powder consists of an oxide of composition substantially Pbl-3x/2Lax(ZryTil-y) 03 where x=0.082 and y=0.70.
3. A composite material as claimed in Claim 1, where the powder consists of an oxide of composition substantially Pub.99 Nb.02 [ (Zr1##Sn#J1.# T#x ] .98 O3 where y > .40 & x < .065.
4. A composite material as claimed in Claim 1, where the powder consists of an oxide of composition substantially Pb.95-3x/2Sr.05Lax(Zr.70 vSn.30Tiy) O3 where. 06 > x > .02 & .15 < y < .20.
5. A composite material as claimed in any one of Claims 1 to 4, in which the matrix material is an epoxy resin such as Ciba-Geigy CY1308/HY 1308.
6. A method of preparing a composite material as claimed in any one of Claims 1 to 5, the method comprising the step of forming an oxide powder by a conventional solid state reaction, sol-gel process or a solution growth and precipitation method.
7. A composite material substantially as hereinbefore described.
GB8924987A 1989-11-06 1989-11-06 Piezoelectric composite material Withdrawn GB2237928A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB8924987A GB2237928A (en) 1989-11-06 1989-11-06 Piezoelectric composite material

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Application Number Priority Date Filing Date Title
GB8924987A GB2237928A (en) 1989-11-06 1989-11-06 Piezoelectric composite material

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GB8924987D0 GB8924987D0 (en) 1989-12-28
GB2237928A true GB2237928A (en) 1991-05-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5281470A (en) * 1991-03-01 1994-01-25 Cci Co., Ltd. Vibration damper

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0219895A1 (en) * 1985-09-20 1987-04-29 North American Philips Corporation Method of manufacturing piezoelectric ceramic elements
US4826616A (en) * 1987-09-08 1989-05-02 Toyokako Kabushiki Kaisha Piezoelectric pressure-sensitive element and method for making same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0219895A1 (en) * 1985-09-20 1987-04-29 North American Philips Corporation Method of manufacturing piezoelectric ceramic elements
US4826616A (en) * 1987-09-08 1989-05-02 Toyokako Kabushiki Kaisha Piezoelectric pressure-sensitive element and method for making same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5281470A (en) * 1991-03-01 1994-01-25 Cci Co., Ltd. Vibration damper

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Publication number Publication date
GB8924987D0 (en) 1989-12-28

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