GB2225480A

GB2225480A - Electric power cable

Info

Publication number: GB2225480A
Application number: GB8926657A
Authority: GB
Inventors: Neil Robert Plant
Original assignee: Phillips Cables Ltd
Current assignee: Phillips Cables Ltd
Priority date: 1988-11-25
Filing date: 1989-11-24
Publication date: 1990-05-30
Anticipated expiration: 2009-11-24
Also published as: GB8926657D0; GB8827628D0; CA2003427A1; GB2225480B; CA2003427C

Abstract

In a single core or multi-core electric power cable, the dielectric screen 14 of the or each cable core is surrounded by a moisture-barrier 15 consisting of a composite tape 1 comprising a carrier layer (2 Fig 1) of plastics material which is sandwiched between radially inner and outer metal foils (3) bonded to the major surfaces of the carrier layer and electrically connected together (Fig 2). The composite tape 1 has its longitudinally extending edges overlapping and secured to one another throughout their lengths to form a moisture-tight seal. The moisture barrier 15 so formed effects electrical interconnection between the underlying dielectric screen 14 and a surrounding neutral, earth or ground conductor 17 of the core. A semi-conductive fibrous tape 16 is provided between tape 1 and the helically wound wires 17. <IMAGE>

Description

AN IMPROVED ELECTRIC POWER CABLE This invention relates to electric power cables of the kind comprising at least one cable core consisting of an electric conductor, an electrically conductive or semi-conductive conductor screen surrounding the conductor, a dielectric wall of electrically insulating material surrounding the conductor screen, an electrically conductive or semi-conductive dielectric screen surrounding the dielectric wall, a moisture-barrier surrounding the dielectric screen and, surrounding the moisture-barrier, a layer of metal or metal alloy suitable for use as a neutral, earth or ground conductor. An electric power cable of this construction will, for convenience, hereinafter be referred to as "an electric power cable of the kind described".

It is an object of the present invention to provide, in an electric power cable of the kind described, an improved moisture-barrier which can be readily applied during assembly of the or each cable core and which is substantially less expensive than moisture-barriers hitherto proposed and used.

In an electric power cable of the kind described in accordance with the invention, the moisture-barrier of the or each cable core consists of a cor.pcs-e tape comprising a carrier layer of plastics material which is sandwiched between radially inner and outer substantially fluid-impermeable foils of metal or metal alloy mechan~c2~1y bonded te their srfses of carrier layer and electrically connected together, which composite tape surrounds the dielectric screen of the core with its longitudinally extending edges overlapping and secured to one another throughout their lengths to form a substantially moisture-tight seal between said overlapping edges, the moisture-barrier thereby effecting electrical interconnection between the underlying dielectric screen and the surrounding layer of metal or metal alloy.

By virtue of the fact that the improved moisture-barrier consists of a composite tape comprising a plastics carrier layer sandwiched between radially inner and outer foils of metal or metal alloy, the chances that a pin hole in one foil will immediately overlie or underlie a pin hole in the other foil are remote, with the result that the risk of moisture penetration is substantially reduced as compared with the same risk where a moisture barrier consists of a single foil of metal or metal alloy which may be prone to pin holes.

Electrical connection between the metal foils of the composite tape of the improved moisture barrier may be effected by using for the carrier layer a plastics material which is sufficiently semi-cor.ductlve te electrically interconnect the metal foils but, with view te keeping the moisture-barrier as inexpensive as possible, preferably electrical connection between the metal foils is effected, before the composite tape is applied over the dielectric screen, by folding a longitudinally extending marginal portion of the composite tape in the same sense along two longitudinally extending transversely spaced lines so that the longitudinally extending part of said marginal portion of the composite tape nearer the longitudinally extending edge of the marginal portion is sandwiched between the other part of the marginal portion and the main portion of the composite tape; the two metal foils of the composite tape are thereby in a direct electrical contact.

The overlapping edges of the composite tape constituting the improved moisture barrier preferably are sealed together throughout their lengths by a double-sided adhesive tape or by a hot melt adhesive, the thickness of each of which may be approximately equal to three times the overall thickness of the composite tape.

The composite tape with said marginal portion of the tape folded as described may extend helically around the dielectric screen of the core but preferably the composite tape extends lengthwise alono and is transversely folded around the dielectric screen.

The plastics material of the carrier layer of the composite tape of the improved moisture-barrier may be of polyethylene, polypropylene, polyester or any other plastics material capable of withstanding the physical and thermal conditions to which it will be subjected when the cable is manufactured and installed and when the cable is in service.

Each metal foil of the composite tape of the improved moisture-barrier is preferably of aluminium but it may be of copper, lead or any other metal or metal alloy of high electrical conductivity which can be used in the form of a foil.

For ease of application to the underlying screened insulated conductor of the core, preferably the composite tape has an overall thickness lying in the range 1.5 to 5 mils (0.038 - 0.127mm). In a preferred embodiment, each foil of aluminium has a thickness of approximately 0.35 mil (0.009mm) and the carrier layer of plastics material has a thickness of approximately 2 mils (0.051mn).

Preferably, each metal foil of the composite tape is mechanically bonded to a major surface of the carrier layer by a substantially continuous layer of hot-melt adhesive.

Where the electric power cable of the present invention is a single core cable, preferably te neutral, earth or ground conductor cf the cable surrounding the moisture-barrier is a layer of helically wound wires of metal or metal alloy and, in this case, preferably there is provided between the moisture-barrier and the layer of wires an electrically conductive bedding layer for the wires, e.g. a layer of helically applied semi-conductive fibrous tape or a water-swellable semi-conductive tape.

Where the electric power cable of the present invention is a multi-core cable, the neutral, earth or ground conductor of each cable core preferably comprises a layer of helically applied tape of metal or metal alloy.

The invention is further illustrated by a description, by way of example, of a preferred composite tape to be used to form the improved moisture barrier of a cable core and of a single core electric power cable incorporating the improved moisture barrier with reference to the accompanying drawings, in which:: Figure 1 is a transverse cross-sectional view, drawn on a greatly enlarged scale, of the preferred composite tape; Figure 2 is a fragmental transverse cross-sectional view, drawn on a greatly enlarged scale, of the preferred method of effecting electrical connection between the metal foils of the composite taLe shown in Figure 1; Figure 3 is a transverse cross-sectional diagrammatic view of the single core electric power cable, and Figure 4 is a fragmental transverse cross-sectional view, drawn on a greatly enlarged scale, of detail of the single core electric power cable shown in Figure 3.

Referring to Figure 1, the preferred composite tape 1 to be used to form the improved moisture barrier of a cable core comprises a carrier layer 2 of polyethylene having a thickness of approximately 2 mils (0.051mm) which is sandwiched between fluid impermeable foils 3 of aluminium, each having a thickness of approximately 0.35 mils (0.009mm), mechanically bonded to major surfaces of the carrier layer by a continuous layer 4 of hot melt adhesive.

Before the composite tape 1 is to be used to form the improved moisture barrier of a cable core, as will be seen on referring to Figure 2 a longitudinally extending marginal portion of the composite tape is folded in the same sense along two longitudinally extending transversely spaced lines 5 and 6 so that the longitudinally extending part 9 of the marginal portion of the composite tape nearer the longitudinally extending edge of the marginal portion is sandwiched between the other part 8 o= the marginal portion and the main part 7 of the composite tape so that the two aluminium foils 3 of the composite tape are directly electrically connected. The double-folded composite tape 1 as shown in Figure 2 is in a form suitable for applying longitudinally to and folding transversely around the dielectric screen of a cable core.

The single core electric power cable shown in Figures 3 and 4 comprises an electric conductor 11, an electrically semi-conductive conductor screen 12 surrounding the conductor, a dielectric wall 13 of electrically insulating material surrounding the conductor screen, an electrically semi-conductive dielectric screen 14 surrounding the dielectric wall, a moisture-barrier 15 surrounding the dielectric screen, a bedding layer 16 of helically applied semi-conductive fibrous tape surrounding the moisture barrier and, surrounding the layer of semi-conductive fibrous tape, a layer 17 of helically wound wires suitable for use as a neutral, earth or ground conductor.

The moisture-barrier 15 of the cable core consists of the composite tape 1 which was initially folded as illustrated in Figure 2 and which has been longitudinally applied to and transversely folded around the dielectric screen 14 in such a way that longitucinally extending edges of the composite tape overlap and are secured to one another throughout their lengths to form a moisture-tight seal by double-sided adhesive tape 18.

By virtue of the fact that the aluminium foils 3 of the composite tape 1 are in direct electrical contact along the double-folded marginal portion of the composite tape, the moisture-barrier 15 formed therefrom effects electrical interconnection between the underlying dielectric screen 14 and, via the bedding layer 16 of semi-conductive fibrous tape, the surrounding layer 17 of helically wound wires constituting the neutral, earth or ground conductor of the core.

Claims

Claims:

1. An electric power cable comprising at least one cable core consisting of an electric conductor, an electrically conductive or semi-conductive conductor screen surrounding the conductor, a dielectric wall of electrically insulating material surrounding the conductor screen, an electrically conductive or semi-conductive dielectric screen surrounding the dielectric wall, a moisture-barrier surrounding the dielectric screen and, surrounding the moisture-barrier, a layer of metal or metal alloy, wherein the moisture-barrier of the or each cable core consists of a composite tape comprising a carrier layer of plastics material which is sandwiched between radially inner and outer substantially fluid-impermeable foils of metal or metal alloy mechanically bonded to major surfaces of the carrier layer and electrically connected together, which composite tape surrounds the dielectric screen of the core with its longitudinally extending edges overlapping and secured to one another throughout their lengths to form a substantially moisture-tight seal between said overlapping edges, the moisture-barrier thereby effecting electrical interconnection between the underlying dielectric screen and the surrounding layer of metal or metal alloy.

2. An electric power cable as claimed in Claim 1, wherein a longitudinally extending marginal portion of the composite tape of the moisture-barrier is folded in the same sense along two longitudinally extending transversely spaced lines so that the longitudinally extending part of said marginal portion of the composite tape nearer the longitudinally extending edge of the marginal portion is sandwiched between the other part of the marginal portion and the main portion of the composite tape, the two metal foils of the composite tape thereby being directly electrically connected.

3. An electric power cable as claimed in Claim 1, wherein electrical connection between the metal foils of the composite tape of the moisture barrier is effected by using for the carrier layer a plastics material which is sufficiently semi-conductive to electrically interconnect the metal foils.

4. An electric power cable as claimed in any one of the preceeding Claims, wherein the overlapping edges of the composite tape are sealed together throughout their lengths by adhesive tape or by a hot melt adhesive.

5. An electric power cable as claimed in any one of the preceding Claims, wherein the composite tape extends lengthwise along and is transversely folded around the dielectric screen.

6. An electric power cable as claimed in any one of the preceding Claims, wherein each metal foil of the composite tape is mechanically bonded to a major surface of the carrier layer by a substantially continuous layer of hot-melt adhesive.

7. An electric power cable as claimed in any one of the preceding Claims, wherein the plastics material of the carrier layer of the composite tape is of polyethylene, polypropylene or polyester.

8. An electric power cable as claimed in any one of the preceding Claims, wherein each metal foil of the composite tape of the moisture-barrier is of aluminium.

9. An electric power cable as claimed in any one of the preceding Claims, wherein the composite tape has an overall thickness lying in the range of 1.5 to 5 mils (0.038 to 0.127mm).

10. An electric power cable as claimed in any one of Claims 1 to 8, wherein each foil of the composite tape is of aluminium and has a thickness of approximately 0.35 mils (0.009mm) and the carrier layer of the composite tape has a thickness of approximately 2 mils (0.051mm).

11. An electric power cable as claimed in any one of the preceding Claims which has a single core, wherein an electrically conductive bedding layer is sandwiched between the moisture barrier and the surrounding layer of metal or metal alloy and wherein the layer cf meta or metal alloy is a layer of helically woun wires

12. An electric power cable as claimed in any one of Claims 1 to 10 which has at least two cable cores, wherein the layer of metal or metal alloy of each cable core comprises a layer of helically applied tape of metal or metal alloy.

13. An electric power cable substantially as hereinbefore described with reference to and as shown in Figures 3 and 4 of the accompanying drawings.