GB2209532A

GB2209532A - Polyurethane fragrance-emitting articles

Info

Publication number: GB2209532A
Application number: GB8803020A
Authority: GB
Inventors: Michael Szycher; Jonathan L Rolfe
Original assignee: Thermedics Inc
Current assignee: Thermo Fisher Scientific Inc
Priority date: 1987-09-09
Filing date: 1988-02-10
Publication date: 1989-05-17
Also published as: IT8819459A0; GB8803020D0; IT1215914B; NL8800454A; LU87149A1; BE1001050A5; JPH0197275A

Abstract

A fragrance-emitting article or perfume patch comprises a polyurethane having a perfume dispersed therein. In one embodiment the article 45 comprises a fragrance-emitting member having a fragrance dispersed within polyurethane layer 40. A layer of pressure sensitive adhesive 41 is applied to the article so that it may be adhered to a surface. The polyurethane is formed from a diisocyanate, a macroglycol, and an acrylyl chain terminator to which a photoinitiator and a fragrance oil are added prior to photo-curing. A barrier or support layer 43 may be applied by an adhesive 42 or other suitable means to prevent migration of the fragrance oil to the adhesive layer 41 so that no residue of adhesive remains on the surface. <IMAGE>

Description

PERFUME PATCH Ti S invention. relates tc a perfume patch or fra?rance-e.itFing article, and more particularly, to a polyurethane article containing a fragrance oil which is released at a controlled rate, and a method of making the same.

Various compositions and devices meant to release a fragrance over a long period of time are well known. The fragrances employed include both aromatic and perfumed compositions. An early form of such a device, and one still in use, was a pomander made by studding an apple or orange with cloves and useful as a garment sachet. Another appros still in use is to enclose dried leaves or flower petals in a perforated bag, box or other container. More recently, various solid substrates such as waxes or polyrneric materials have been impregnated with fragrances for use, for example, as room fresheners. In such applications, a steady and controlled rate of release of the fragrance from the substrate is a desirable attribute.The uses of waxes or polymeric materials as substrates or carriers has the further advantage that the fragrance-containing materials can readily be formed or cut into virtually any desired shape or size.

As specific examples of the known materials described above, U.S. Patent No. 3,567,119 to Wilburt discloses a method for incorporating fragrance compounds, oil bouquets or other agents into polymeric or natural materials so that the fabricated product possesses the properties imparted by the agent or agents for a long period of time; this method requires the use of surfactants for incorporating the agents and the duration of the agent in the fabricated product is enhanced by employing antioxidants and/or ultraviolet radiation absorbers. U.S. Patent No. 3,303,046 to Chebiniak et al describes a composition containing pores, which express liquid upon application of pressure, formed from mixing an aqueous latex of a polymer with a plasticizer and heating to produce an aqueous composition containing dispersed droplets or plasticizer in which a coloring material may be dispersed. U.S.Patent No. 4,493,869 to Sweeney et al describes fragrance-releasing appliques tat provides a transparent or translucent substrate harm microcapsules containing the fragrance in a cinder on one surface. U.S. Patent No. 4,254,179 to Carson et al describes a method and apparatus for impregnating a porous foa product with a fragrance that can be released over an extended period of time. U.S.Patent No. 4,25',176 to Hartung et al describes an insole for footwear that has an odor masking or malodor counteractant material dissolved, trapped or encapsulated in a somewhat resilient resin coating through which it will progressively migrate or bleed under application of foot loads, foot perspiration and elevated foot temperatures to the surface of the coating to be released into the footwear to mask or counteract foot odors. U.S. Patent No. 4,226,944 to Stone et al discloses fragrance-emitting articles comprising a polyarethane foam containing a particulate filler and a fragrance material, and a method of making such an article.

Each of the known compositions have some di sadvantag such as high cost, inazeyuate rate of release of tne fragrance, diffculty in forming and maintaining a desired shape, difficulty in preserving the quality of the fragrance in the formulation of the encapsulating product and so on.

Processing conditions such as heat, pressure and chemical agents used in processing such as surfactants, water, solvents, etc., make it difficult to maintain the integrity of the desired fragrance. These disadvantages have led to a continuing search for improvements in fragrancerelcasinc compositions.

Most particularly, it is desired to have oerfume-emitting article scit hle for wearing or: any part of the body where one would normally dab perfume. In addition, it is desired to have a perfume-emitting article that may be used as, for example, a room deodorizer, and for that purpose, may be adhered to a wall or other object in the room. Another useful purpose for this perfume-emitting article is as an inclusion in a magazine in a pouch or on a postcard, where it provides a sample of the fragrance contained in the article.

With any of these uses, this article must be able to release a fragrance for an extended period of time. It is necessary that such an article remain adhered where it is positioned during the time fragrance is released. Wit some uses, however, for example when the article is used as a perfume patch or a room deodorizer, after all the fragrance has been released, the article must be removed.

Many fragrances used in known perfume-e:nitting articles, especially oil-based fragrances, will migrate through the adhesive layer that attaches the article to its position on a surface. The fragrance oil mixes with the adhesive, and plasticizes the adhesive, making it less cohesive and more sticky. The internal strength of the adhesive is reduced considerably. When it is desired to remove the patch. portions of the plasticized adheslve remain on the surface to which the patch had been attached.

Such an article is totally unacceptable for the adhesive residue appears unsightly, picks up dust, and if it is on the skin, is uncomfortable and objectionable, necessitating washing the skin to remove the plasticized adhesive.

ASPECTS OF PREFERRED EMBODIMENTS )F THE INVENTION Accordinely, an object of the present invention is to produce a fraarance-em1ttlng article or perfume patch h ] csi can be attached to a surface or any part of the body, and which rvili release fragrance for an extended period of' tlmez.

It is another object of the present invention to provide a perfume patch and a method of making such a perfume patch comprising a polyurethane containing a fragrance oil, which patch can be attached to any surface or worn on -irtuall- any part of the body and will emit fragrance for an extended period of time. It is an object of the invention to provide a perfume patch into which a fragrance oil may be dispersed without degrading the fragrance oil and the quality of the fragrance emitted. Another object of the present invention is to provide a perfume patch, and a method of making such a perfume patch, that will remain attached in position on a surface during the entire time the fragrance is released, and when removed, will be cleanly removed from the surface.

Still another object of the present invention is to provide a perfume patch, and a method of making such a perfume patch, that will not leave traces or residue of the adhesive on the surface to which the patch had been attached. It is a further object of the present invention to produce a fragrance-emitting article which can be produced at a low cost, provides an adequate rate of release of the fragrance, and can be shaped as desired.

yet another object of the present invntion is to provide an ine'pensive means to enable potential perfume customers to sample the actual fragrance of a perfume andior removably apply the perfume to the body. Still another object of the invent on is to provide an inespensivee yet effective means for disseminating sample quantities of perfume through the mail and/or as magazine inserts in a structure which can be opened to release the fragrance and which means can be removably applied to the body to enable the perfume to be sampled over an extended period of time.

SUMAY OF PREFERRED ASPECTS OF PREFERRED EMBODIMENTS OF THE INVENTION The present invention is a fragrance-emitting article or perfume patch including a fragrance-emitting layer or member comprising a fragrance oil dispersed witnir an ultra-thin polyurethane membrane whIch may be o a support A layer of adnesive may be provided it it is desired that the article be applied to a surface.A barrier layer may be disposed between the fraqrance-emittino- ayer or member and the adhesive layer to prevent migration of the fragrance oil from the fragrance-emitting layer or member to the adhesive layer, especially when it is desired that the patch be removable at a later time. Once the patch is applied to the surface, it will remain and release fragrance for an extended period of time. Upon removal of the patch, no adhesive residue remains on the surface when a barrier layer is used. A support layer may optionally be provided to improve the patch's dimensional stability and strength and to facilitate its handling and application. The support layer may be a reinforcing fabric with the fragrance-emitting layer or it may be a separate layer.

A patch so formed may be sealed in an aluminum foil pouch or applied to a postcard and 0 sscminated to potential perfume customers either in perron or through t malls. Tne layer or member of the patch which contains the fragrance oil is sufficiently permeable so that some fragrance will be released and its scent will be detectable.

In one most important embodiment of the method for making the perfume patch of the present invention, an oligomer is formed comprising a diisocyanate, a macroglycol and a chain terminator. An odorless photoinitiator and a fragrance oil are added to the oligomer, forming a mixturc which is then applied to a polyethylene film having an adnesive coating on the other surface thereof. Tne oligomer layer containing the fragrance oil and the photoinitiator is subjected to ultraviolet radiation to cure the oligomer. A patch of the desired size and shape is prepared. k release liner may optionally be applied to the side of the patch on which the adhesive is found.

According to another important embodiment of the method of making the perfume patch of the present invention an oligomer is formed comprising a diisocyanate, a macroglycol and a chain terminator. An odorless photoinitiator and fragrance oil are added to the oligomer, forming a mixture which is then applied to a support paper. The oligomer-coated paper is transported to an area in which a knitted reinforcing fabric is introduced, and the two travel through kiss, or press, rolls so that the fabric is gently embedded in the oligomer film. The oligomer containing the fragrance oil and the photoinitiator and further naving the fabric is subject to ultraviolet radiation to cure the oligomer into a polyurethane containing a fragrance oil. A patch of the desired size and shape is prepared.A barrier layer comprising a medical grade, transparent occlusive polyethylene film with a thickness of 0.025-0.125 mm is applied to the exposed side of the fragrance-emitting layer by an adhesive or by other suitable means and a hypoallergenic pressure sensitive adhesive is applied to the exposed side of the barrier layer so that the patch may be applied to a surface. A release liner may optionally be applied to the side of the patch on which the adhesive is found.

These and other objects of this invention will become apparent to those skilled in this art form from the following detailed description, together with the drawing and the example below.

PRIEF DESCEIPTION OF THE DRAWINGS FIG 1 is a view of the fragrance-emitting article of the present invention which has been made into a pressure sensitive, self-adhesive perfume patch; FIG 2 is a diagram illustrating a method of making the fragrance-emitting layer of the perfume patch of the present invention; FIG 3 is a cross-sectional vie of the perfume patch in FIG 1, taken along the cut at Line 3-3 exposing the layers of the patch; and FIG 4-8 are cross-sectional views of alternative embodiments of the perfume patch of the present invention.

DETAILED DESCRIPTION OF PREFERRED EBODIETS OF THE INVENT ION The present invention is a fragrance-emitting member or layer which may optionally be used in conjunction with other supporting layers to form a composite article. In a most important embodiment of the invention, the perfume patch is a polyethylene sheet having a fragrance-emitting layer or member on one side and an adhesive layer on the other side.

The fragrance-emitting member can be used for many purposes and in many places where diffusion will cause the scent of the perfume to be released from the member to the air. In the following description, the tragrance-emittin9 article will be described in reference to a preferred embodiment, that of a perfume patch. This embodiment is merely illustrative, and is not meant to be limiting.

The fragrance-emitting layer or member of the present invention comprises an actinic radiation cured polyurethane layer into which a fragrance oil is dispersed. The preferred formulation of the member is the reaction product of a diisocyanate and a macroglycol in the presence of a suitable catalyst which results in an isocyanate terminated prepolymer. The prepolymer is than reacted with a chain terminator, preferably an acrylyl chain terminator, to form an acrylyl terminated polyurethane oligomer. Suitable components for this oligomer are described in U.S. Patent No. 4,483,759 to Szycher et al entitled "Actinic Radiation Cured Polyurethane Acrylic Copolymer", the teachings of which are incorporated herein by reference.A photoinitiator is then admixed with the foregoing components, and the desired fragrance oil is add to the mixture.

Isophorone diisocyanate (IPDI) is the preferred diisocyanate for use in the present invention and has the following formula:

IDPI is preferred in the present invention because IPDI is a liquid at room temperature, thus enabling the oligomer formed therefrom to easily form a coating layer on either the polyethylene film or the backing fabric. Additionally, oligomers in which TUDI is a reactant cure to a clear product. Furthermore, such oligomers are curable by actinic radiation, which means that there is no appreciable temperature rise while the oligomer is being cured and forming a layer. It should be noted that an appreciable temperature rise could destroy or modify the fragrance oil contained within this layer.

The macroglycol preferred for use in tne present invention is polypropylene glycol (PP-), preferably having a number average molecular weight in the range 500-5000 and, more preferably 1000-3000 and having the following molecular structure:

where n is an integer selected to provide the desired molecular weight. PPC; is preferred because it is a liquid at room temperature and it reacts with the IPDI to form an oligomer. Otter high molecular weight glycols such as polyethylene glycol (PEG) may be employed but (PEG) is a solid at room temperature and a feasible rate o reaction would require heating.As used herein, the term macroglycol has reference to any glycol having a molecular weight in excess of 500 Daltons.

A preferred catalyst is dioctyl tin dilaurate.

The chain terminator used in formulating the products of the invention should have both hydroxyl and vinyl functional groups and it is preferably an acrylyl compoun such as hydroxyethylacrylate or hydroxyethylnethacrylate.

Hydroxyethylmethacrylate (EIEMIi) is most prefs'rrd for use as the chain terminator and has the following formula:

The preferred polyurethane oligomer of the invention has the following structural formula:

A photoinitiator is then added to the oligoiner mixture to accelerate curing of the oligomer mixture to form tr:e polymer by actinic light.This is particularly desirable if the mixture is to be cured at room telnperature. purtherlllcre, because the polyurethane will also encompass a fragrance oil whose scent is to be emitted from the patch, it is desirable that the photoinitiator chosen for use in the present invention not have any odor o@ miell which will compete with that of the fragrance oil. The preferred phoFoinitiator is 2,2-dimethoxy-2-phenylacetophenone, which has the following structural formula:

The desired fragrance oil is then added to the oligomer-photoinitiator mixture.Any perfume or fragrance oil which is chemically unreactive to the system may be added, as well as a deodorizing material. Because the curing process proceeds by exposure to actinic light, most preferably ultraviolet light, a wide variety of fragrance oils can be incorporated into the perfume patch of the present lnventior;. The process does not require heat are there fore, no coy ins of an reaot 10 W,iXtU re is required prior to the addition of an oil having a fragrance highly susceptible to degradation by heat. The present invention is superior for producing a perfume patch because most fragrance oils are not heat stable and temperatures normally used to produce a polyurethane would destroy the quality of the fragrance.Fragrance oils which are very low boiling or heat-sensitive, and would thus be lost or destroyed during an exothermic reaction generally used in polyurethane production, may be used in the present invention. Fragrance oils are usually complex mixtures. The use of oil having fragrances containing esters, terpenes, lactones, aldehydes, and/or ketones and preferably in the form of a fragrance essential oil is preferred.

The amount of fragrance oil can be varied over a wide range, depending on such factors as the intensity of the odor desired for a given application and the desired useful life of the fragrance-emitting article. Generally, it will be desired to incorporate a high level of fragrance oil in order to obtain a long useful life, subject to the requirements of processability (i.e. curing) and strength of the article in a patch. By way of illustration, we have found that the fragrance oil levels of from about 5% by weight to about 208 by weight of the oligomer in the reaction mixture are useable.

In some applications, it may be desirable to add a pigment to the fragrance-emitting layer so that the perfume patch has a pleasing decorative appearance. Pigments may be added prior to curing in the amount of up to 5 by weight of the oligomer. For example, cosmetic pearl pigment, TiO coated mica, may be added in the amount up to 5% by weight of the oligomer for decorative articles.

The fragrance-emitting layer is then photocured by exposure to actinic light. Actinic light useful herein for curing is ultraviolet light and other forms of actinic radiation which are normally found in radiation emitted from the sun or from artificial sources such as type RS sunlamps, carbon arc lamps, xenon arc lamps, mercury vapor lamps, tungsten halide lamps and the like. Ultraviolet radiation having a wavelength from about 200 to about 400 nanometers is suitable. The curing period is very short, usually between 0.5 and 15 seconds when the composition is exposed to actinic light having a power density of 10 kIlowatts per square feet.

The cured polyurethane layer in which a fragrance oil is dispersed is clear, soft and elastic. This resulting article is also thin, strong and keeps its shape. The layer may be rolled and stored until it is to be used or it may be further processed into perfume patches as described hereinafter. The layer is stable during storage.

The layer may be cut to any desired shape and size in order to be usec on various surf aces or parts of the dots, such as on the arm, behind the ear or other suitable locations on the skin. For example, a suitable patch formed from the fragrance-emitting layer is circular in shape and about 1.27 cm in diameter. When used on skin, body heat plays a role in accelerating the rate at which fragrance is emitted from the polyurethane layer. It has been found that the layer emits a fragrance for several hours.

The fragrance-emitting layer may be applied to a surface by a pressure sensitive adhesive such as an acrylate adhesive. This embodiment, as shown in FIG. 1, would be useful on a postcard as a magazine insert or for dissemination through the mails. Alternatively, if the article is to be applied to a person, the adhesive used should be hypoallergenic. A suitable adhesive is an ethyl acrylate/vinyl pyrrolidone mixture.

Generally, however, it is desirable that the fragrance-er,itting layer have some type of support.

Reinforcement of the layer by a support layer improves its dimensional stability and strength, facilitating handling and application of the article. It also permits higher levels of fragrance oil to be utilized than would be possible without the reinforcement since the tear strength of an unreinforced polyurethane decreases with increasing levels of fragrance oil present.

In one important embodiment,. the support is a reinforcing fabric in the fragrance-emitting layer. An open mesh knitted fabric is used as the reinforcement and additionally will give the layer anisotropic properties. By anisotropic is meant that the fabric stretches more in one direction than in the other. This characteristic is imparted to the layer when the fabric is in the cured polyurethane.

It allows the layer to stretch in the direction of the surface, for example skin, to which it is applied. The term "knitted" is intended to describe the process to form textile material by interlacing yarn or thread in a series of connected loops with needles. The knitted reinforcing fabric can be made out of any textiLe material, such as a polyester. Polyester, however, is considered to be expensive relative to other very porous fabrics, such as certain nylon fabrics. A desirable fabric is a warp knit 15 denier nylon-6 tricot, heat set material. One such fabric is sold by Gehring Textiles New York, New York and is formed from Nylon 6 yarns. Any fabric of the proper geometry, however, which is biocompatible may be used.

Preferred knitted fabrics have the following characteristics. The openings or interstices in the fabric are hexagonal, of a size ranging from 0.5 mm to 4 mm across, although preferably they are 2 mm in size. The fabric is knitted from the yarns having a diameter in the range of 0.025 to 0.203 mm, although preferably with a diameter of 0.1 mm. The term "yarn" as used herein is intended to describe both yarns formed from fibers or filaments twisted together and yarns formed from monofiìament firers. Tne yarr.

itself need only have modest elongation properties. Tne stretch characteristics of the fabric are achieved by tii mechanical processing and geometry. In its preferred embodiment, the ratio of the diameter of the thread to the size of the void area is 0.1:2, or 5t thread to 95% void area.

The process to form this embodiment is shown in FIG. 2.

Once the oligomer, the photoinitiator and the fragrance oil are combined as described above, the mixture is placed in a dispenser 31 from which it is applied to a supporting paper 32 with any conventional means, such as a coating knife 33.

The paper provides support for the mixture prior to its actinic radiation curing. The coated paper and the reinforcing fabric 34 are transported to press or kiss rolls 35 in which the fabric is gently embedded into the mixture and becomes coated with the mixture. The mixture coats the fabric and forms a film that fills the interstices. The thickness of the cured polyurethane membrane or film is in the range of about 0.0254 mm to 0.254 and preferably is about 0.076 mum.

In order to form a perfume patch 10 from this embodiment, a pressure sensitive adhesive 41 such as an acrylate adhesive conventionally used for wound dressings or bandages may be spread over one surface of the fragrance-emitting layer containing the reinforcing fabric 40. This embodiment of the perfume patch of the present invention is shown in rIG. 3.

If the perfume patch is to be applied and never removed, for example on a magazine insert to provide a sample of a perfume's fragrance, the layer of adhesive is applied to the fragrance-emitting layer to form a patch and the patch is applied in position. Often, however, the patch will be removed when the fragrance is depleted, such as on a stick-up room deodorizer or a perfume patch for the body, and it is then necessary that measures be taken to prevent leaving residue of the adhesive on the place that the patch was situated. It has been found that, in use, certain fragrance oils tend. to migrate through the adhesive, in addition to releasing fragrance through the air. Upon its migration through the adhesive, the fragrance oil will plasticize the adhesive and cause it to become gummy and come off onto the wearer's skin.A barrier layer prevents migration of0 the fragrance oil to and through the adhesive so as to prevent the adhesive from coming off onto the wearer's skin when the patch is removed.

In the perfume patch 45 of the present invention as shown in FIG. 4, a barrier layer may be applied to prevent the adhesive from coming off onto the surface to which the patch is applied. The barrier layer 43 is adhered to the fragrance-emitting layer 40 containing the reinforcing fabric by a hypoallergenic adhesive 42. A second adhesive layer 41 will be applied to the exposed side of the barrier layer 43. Of course, the second adhesive layer 41 must oc biocompatible lr used on a perfume patch that will contact the skin.

Generally, the barrier layer 3 ill be a transparent occlusive film that does not allow gas or liquids to permeate, such as a polyethylene or polypropylene film. A barrier layer as used in the present invention will generally be 0.025 to 0.125 mm thick. A thicker layer may be stiff and uncomfortable to the wearer. A preferred barrier layer is a medical grade, transparent occlusive film comprising a polyethylene with adhesive coated on one side, sold by Fasson Medical Products Inc., of Painesville, Ohio under the tradename MED 3 Mil Polyethylene 51C5".In this particular product, the adhesive coated side of the barrier layer faces the fragrance-emitting layer and obviates the need for the pressure sensitive adhesive layer used next to the fragrance-emitting layer.

In another important emoociment o tne prcent invention, a reinforcing fabric is not provided within the fragrance-emitting layer anc instead, a separate support layer is provided for reinforcement. A support layer may comprise a film of polyethylene or polypropylene having a thickness of approximately 0.025 to 0.125 mm. The preferred support layer is of polyethylene. Generally, polyethylene sheets do not have good adhesion properties. Consequently, the oligomer used in the present invention will not adhere to the polyethylene sheet.It is therefore necessary to use an adhesive or other methods, such as treating the surface of the polyethylene support layer, to make the surface receptive to be attached to the fragrance-emitting layer.

If adhesive is used, the perfume patch 50 comprises, as shown in FIG. 5, a fragrance-emitting layer 52, a layer of pressure sensitive adhesive 42, the support layer 48, and a second layer of pressure sensitive adhesive 41 to attach the patch to a surface. In this embodiment, the support layer 48 will act not only as a support, but also as a barrier layer to prevent the adhesive from coming off onto the surface to which the patch is attached.

The polyethylene support layer may be applied to the fragrance-emitting layer by a non-adhesive process. For example, a corona discharge treatment may be used. This method is well known in the printing industry. A large voltage differential is applied across a gap between electrodes, forming a plasma arc. The pLasma arc is applied to the polyethylene sheet, resulting in free radicals being produced on its surface. The free radicals formed oxidize the surface of the polyethylene sheet, making the surface receptive to be attached to the oligomer. The fragranceemitting layer is applied to the thus treated polyethylene support layer and becomes bonded thereto.If the support layer is attached to the fragrance-emitting layer by corona discharge treatment, the resulting perfume patch 60 would comprise a fragrance-emitting layer 52, a support layer 48 and a layer of pressure sensitive adhesive 41 to attach the patch to a surface. This embodiment is shown In FIG. 6. Ag in, it this embodiment, the sfippsr.

layer 4 also acts as a barrier layer tot prevent nitration of the fragrance oil 1 resulting in the adhesive oecomin plasticized.

Another suitable support layer is a polyurethane layer.

The preferred polyurethane supporting layer is SPANDRA#, a trademark of Thermedics, Inc. for a wound dressing. The SPANDRA# wound dressing includes a polyurethane which is the reaction product of (1) isophorone di isocyanate, (2) a macroglycol having a molecular weight in the range of 500-5000 molecular weight units, and (3) a chain terminator containing hydroxyl and vinyl group and is further described in U.S. Serial No. 726,809, entitled "Anisotropic hound Dressing", filed April 25, 1985 In the name of cae Szycher et al. The teachings of this application are incorporated herein by reference. This oligomer is cured b exposure to ultravIolet light to for: a solid polyurethane film.

Tne polyurethane support layer is applied by adhesive or other suitable means to the fragrance-em tti ng layer. If adhesive is used for the application, a barrier layer should be used to prevent residues of the plasticized adhesive from remaining on the surface where the patch is positioned. As shown in FIG. 7, a perfume patch 70 according to this embodiment comprises a fragrance-emitting layer 52, a layer of adhesive 42, a support layer of polyurethane 72, a second.

layer of adhesive 42, a barrier layer 48, and a third layer of adhesive 41 to apply the patch to a surface If a non-adhesive process is used to apply the fragrance-emitting layer to the polyurethane support layer, the patch 80 will comprise a fragrance-emitting layer 52, a support layer of polyurethane 72, a layer of adhesive 42, a barrier layer 48 and a second layer of adhesive 41 for application of the patch SO to a surface. This embodiment is shown in FIG. 8.

The perfume patch of the present invention is further described with reference to the following non-limiting example: EXAMPLE In a nitrogen blanketed chemical reactor, 24.5% by weight of IPDI, and 57.2% by weight of 1,000 MW PPG, and 0.1E by weight of dioctyl tin ilaurate are heated at 850C for one hour, under continuous agitation. Following this initial reaction, to the above mixture 18.0% by weight of hydroxyethyl methacrylate is added quickly, and the complete mixture is heated at 650C for three hours.

At the end of this period, a clear liquid is obtained, called a urethane oligomer. To this mixture, 0.25% by weight of 2,2 dimethoxy-2 phenylacetophenone is dissolved, resulting in a stable mixture ready for UV curing (a fully compounded oligomer). About 85 nffl of the fully compounoec oligomer is charged into dispenser 31. At this time, about 15 ml of concentrated oil of geraniol (essence of rose) is added.

The mixture is fed through dispenser at a rate of 10-70 linear feet per minute and a film is drawn on a release paper or polyethylene substrate by a coating knife, roller or coating rod, and a nylon-6 reinforcing fabric is gently embedded in the film by the action of kiss or press rolls.

The resulting composite is then irradiated by ultraviolet light, typically between 200 and 400 nanometers in wavelength at an energy level of 10 kilowatt/seconds per square foot.

The cured composite comprising a knitted reinforcing fabric in a polyurethane is then lainated to a barrier layer having a thickness of 0.07 mm and comprising 2 polyethylene film by an adnesive coating on tne side facing the cured composite. h hypoalergenic pressure scnsive adhesive is applied to the other side of the barrier layer.

In this instance, an adhesive transfer film/release liner is used and the paper substrate on which the composite was formed is stripped and discarded.

With any of the embodiments described above, a release liner may be applied to an exposed adhesive layer for easy transport of the perfume patch when it is not in use. Once the patch is positioned in place, it will release fragrance continually for an extended period of time.

The invention mar be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency ol the claims are therefore intended to be embraced therein.

The various features of the respective embodiments may be combined with one another to create new embodiments within the scope of the claims.

Claims

1. A perfume patch comprising a fragrance-emitting member comprising a polyurethane Into which a perfume is dispersed.

2. The perfume patch of claim 1 wherein in said fragrance-emitting member, said perfume is selected from the group consisting of fragrances and deodorizing materials, and said perfume is in the form of an essential oil which is dissolved in the polyurethane prior to cure in the amount of about 5% to 25% by weight of the polyurethane.

3. Tne perfume patch of claim 2 further comprising a layer of pressure sensitive adhesive applied to the fragrance-emitting member.

4. A perfume patch crisin: a fragrance-emit'ing member into which a perfume is dispersed; support meant. adhered to said fragrance-emitting member; and a layer of pressure sensitive adhesive on the side of the perfume patch that will be adhered to a surface.

5. The perfume patch of claim 4 wherein the support means comprises a knitted reinforcing fabric in said polyurethane, said knitted reinforcing fabric defining a network of interstices having a void area in the range of 0.5 mm to 4 mm across and is formed from yarns having a diameter in the range of 0.025 to 0.203 mm, and wherein said fragrance-emitting member includes a film filling said interstices, said film having a thickness in tne range oe about 0.0254 ms to 0.254 mm.

6. The perfume patch of claim/5 wherein the fragrance-emitting member is comprised of an actinic radiation cured polyurethane which is the reaction product of 1) a diisocyanate; 2) a glycol having a molecular weight between the range of 500-000 molecular weight units; 3) an acrylyl chain terrninator having a molecular weight between the range of 40 and 200 molecular weight units; and 4) a photoinitiator.

7. The perfume patch of claim, 6 wherein the perfume-emltting member is comprised of a polyurethane which is the reaction product of 1) isophorone diisocyanate; 2) polypropylene glycol; and 3) hydroxyethymethacrylate.

8. The perfume patch of claim 61 wherein in said perfume-emitting member, said perfume is selected from the group consisting of fragrances and deodorizing materials, and said perfume is in the form of an essential oil which is dissolved in the composition prior to cure ir. the amount of about 5% to 25t Qv weight of the polyurethane.

9. The perfume patch cFlc~ellns4 further comprising a layer of release liner on the exposed side of the pressure sensitive adhesive.

10. The perfume patch of

wherein the layer of pressure sensitive adhesive is a hypoallergenic adhesive.

11. The perfume patch of

further comprising a cosmetic pearl pigment in the amounts of up to 5 by weight of the polyurethane of the fragrance-emitting member.

12. The perfume patch of

wherein said support means comprises a barrier leper adhered to tne fragrance-emitting member.

13. The perfume patch of clain, 12 ;herein said barrier layer comprises a polyethylene film having a thickness of from 0.025 to 0.125 rm.

14. The perfume patch of claim wherein the void area of said knitted reinforcing fabric of said perfume-emitting layer is about 2 mm across, and wherein the thickness of said film of crosslinked non-thermoplastic polyurethane filling the interstices is about 0.076 mm, and where said knitted reinforcing fabric is formed from yarns having a diameter of about 0.1 mm.

15. The perfume pate of clair. wherein saia photoinitiator of the perfume-emitting member is 2, 2-dimethoxy-2-phenylacetophenone.

16. The perfume patch of claim 4 wherein the support means comprises a support layer of polyurethane adhered to the exposed side of the fragrance-emitting article and further including a barrier layer adhered to the exposed side of the support layer.

17. The perfume patch of claim 16 wherein the support layer of polyurethane comprises the reaction product of isophorone diisocyanate, a macroglycol having a molecular weight in the range of 500 to 5000 molecular weight units and a chain terminator containing hydroxyl and vinyl groups.

Amendments to the claims CLAIMS have been filed as follows 1. A perfume patch comprising a fragrance-emitting member comprising a polyurethane into which a perfume is dispersed.

2. The perfume patch of claim 1 wherein in said fragrance- emitting member, said perfume is selected trom the group consisting of fragrances and deodorizing materials, and said perfume is in the form of an essential oil which is dissolved in the pol) rethane prior to cure in the amount of about 5% to 25% by weight of tfle polyurethane.

3. The perfume patch of claim 2 further comprising a layer of pressure sensitive adhesive applied to the fragranceemitting member.

A A perfume patch comprising: a fragrance-emitting polyurethane member into which a perfume is dispersed; support means adhered to said fragrance-emitting member; and a layer of pressure sensitive adhesive on the side of the perfume patch that will be adhered to a surface.

5. The perfume patch of claim 4 wherein the support means comprises a knitted reinforcing fabric in said polyurethane, said knitted reinforcing fabric defining a network of interstices having a void area in the range of 0.5mm to Omm across and is formed from yarns having a diameter in the range of 0.025 to 0.203mm, and wherein said fragranceemitting member includes a film filling said interstices, said film having a thickness in the range of about 0.0254mm to 0.254mm.

6. The perfume patch of claim 4 or 5 wherein the fragrance-emitting member is comprised of an actinic radiation cured polyurethane which is the reaction product of 1) a diisocyanate; 2) a glycol having a molecular eight between the range of 500-5000 molecular weight units; 3) an acrylyl chain terminator having a molecular weight between the range of 40 and 200 molecular weight units; and 4) a photoinitiator.

7. The perfume patch of claim 6 wherein the fragranceemitting member is comprised of a polyurethane which is the reaction of 1) isophorone diisocyanate; 2) polypropylene glycol; and 3) hydroxyethylmethacrylate.

8. The perfume patch of claim 6 or 7 wherein in said fragrance-emitting member, said perfume is selected from the group consisting of fragrances and deodorizing materials, and said perfume is in the form of an essential oil which is dissolved in the composition prior to cure in the amount of 5% to 25% by weight of the polyurethane.

9. The perfume patch of any one of claims 4 to 8 further comprising a layer of release liner on the exposed side of the pressure sensitive adhesive.

10. The perfume patch of any one of claims 4 to 9 wherein the layer of pressure sensitive adhesive is a hypoallergenic adhesive.

11. The perfume patch of any one of claims 4 to 10 further comprising a cosmetic pearl pigment in the amounts of up to 5% by weight of the polyurethane of the fragrance-emitting member.

12. The perfume patch of any one of claims 4 to 11 wherein said support means comprises a barrier layer adhered to the fragrance-emitting member.

13. The perfume patch of claim 12 wherein said barrier layer comprises a polyurethane film having a thickness of from 0.025 to ().125mm.

14. The perfume patch of claim 5 or any claim dependent thereon wherein the void area of said knitted reinforcing fabric of said fragrance-emitting layer is about 2mm across, and wherein the thickness of said film of crosslinked nonthermoplastic polyurethane filling the interstices is about 0.07sum, and where said knitted reinforcing fabric is formed from yarns having a diameter of about O.lmm.

15. The perfume patch of claim 6 or any claim dependent thereon wherein said photoinitiator of the fragranceemitting member is 2, 2-dimethoxy-2-phenylacetophenone.