GB2201737A - Lightning strike protection gasket - Google Patents

Lightning strike protection gasket Download PDF

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Publication number
GB2201737A
GB2201737A GB08804170A GB8804170A GB2201737A GB 2201737 A GB2201737 A GB 2201737A GB 08804170 A GB08804170 A GB 08804170A GB 8804170 A GB8804170 A GB 8804170A GB 2201737 A GB2201737 A GB 2201737A
Authority
GB
United Kingdom
Prior art keywords
aperture
closure member
carbon fibre
gasket
lightning strike
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB08804170A
Other versions
GB8804170D0 (en
GB2201737B (en
Inventor
William John Rix
John Wallace Drife
Leslie Pegg
Frederick James Butters
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BAE Systems PLC
Original Assignee
British Aerospace PLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by British Aerospace PLC filed Critical British Aerospace PLC
Publication of GB8804170D0 publication Critical patent/GB8804170D0/en
Publication of GB2201737A publication Critical patent/GB2201737A/en
Application granted granted Critical
Publication of GB2201737B publication Critical patent/GB2201737B/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64DEQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D45/00Aircraft indicators or protectors not otherwise provided for
    • B64D45/02Lightning protectors; Static dischargers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/10Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
    • F16J15/12Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing with metal reinforcement or covering

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Gasket Seals (AREA)

Abstract

A lightning strike protection arrangement for aircraft structures of carbon fibre composite construction, particularly structures comprising fuel storage tanks, as for example, aircraft wing tanks. The present invention provides a structural arrangement for the transmission and control of lightning strike current flow across an interface between an aperture 10 in the carbon fibre structure and a closure member 11 located in the aperture. An access opening in an aircraft wing is a specific example. <IMAGE>

Description

LIGHTENING STRIKE PROTECTION FOR AIRCRAFT STRUCTURE$ This invention relates to lightning strike protection for aircraft structures. More particularly it is concerned with those structures which are of carbon fibre composite construction.
When lightning strikes an aircraft a large electrical current may pass spanwise across the wing. In its path will be access openings in the wing structure and closure members such as access doors associated with the access openings and the current will pass fran structure to closure member to structure with the resultant possibility of arcing at the interface. If the closure members provide means of access to integral fuel tanks and the arcing takes place at the inside face of the closure members there is an explosion hazard.
With metal structure and metal closures the problem is overcane by achieving good metal to metal contact outside the fuel seal but this is reliant on the fact that metal is of good conductivity and is electrically hooogenous. Components manufactured from carbon fibre composites do not have these properties and it is therefore necessary to provide specific pathways for lightning currents to follow. A further problem resulting from the lower conductivity of carbon fibres is that the lightning current will tend to penetrate into the carbon structure whereas with metal structures there will be a tendency for it to remain on the surface. It is the object of the present invention to provide a solution to the problems associated with lightning strike and carbon fibre composite structures.
According to one aspect of the present invention, there is provided a structural arrangement for the transmission and control of lightning strike current flows across an interface between an aperture in a carbon fibre composite structure and a closure member located in said aperture, said arrangement including: a composite skin structure comprising a rmltiplicity of resin bonded carbon fibre plies, and at least one outer metalic laminate layer:: an aperture in said composite skin structure, a closure member substantially conforming to said aperture, a carbon fibre composite landing member campr ising a multiplicity of resin bonded plies located to the underside of said skin structure and protruding into said aperture to provide a landing for said closure member;; a metallic gasket comprising an outer flange ring and a stepped inner flange ring, said step substantially corresponding in depth to the overall thickness of said composite skin structure, said gasket located to said structure such that the undersurface of said outer flange ring is in close contact with said outer metallic laminate layer and the undersurface of said inner flange ring seats on said landing and is clamped by and supports said closure member and said arrangement further including fuel sealing means.
the arrangement being such that current flows arising fran a lightning strike passing along the outer metallic laminate layer in the region of said aperture is constrained to flow through the gasket bridging the interface between said aperture and said closure member.
Preferably said outer metallic laminate layer is of a suitable metallic mesh.
Preferably, said gasket is located to said skin structure outer surface by countersunk headed fastener means and said closure member is clapped to said landing means by countersunk headed bolts engaging fastening means located to the undersurface of said landing means.
Preferably said closure member is of aluminium alloy.
One embodiment of the invention will now be described, by way of example only, with reference to the accompanying drawings in which: Figure 1 is a cross-section through one edge of a typical prior art arrangement of a light alloy access door and structure assembly, for example in an aircraft fuel tank.
Figure 2 is a typical plan view on an access door installation in an aircraft wing skin in accordance with the present invention.
Figure 3 is a plan view through a typical access door gasket arrangement in accordance with the invention.
Figure 4 is a longitudinal section, to a larger scale, through the access door arrangement along a line IV-Iv in Figure 2.
Figure 5 is a typical cross-section through the gasket of the present invention along V-V in Figure 3.
Referring to the drawings, Figure 1 depicts one edge of a conventional access door attachment in a wing skin 1 having an outer skin surface 2 and cut into the wing skin an access opening 3, the periphery of the opening including a tapered rebated panel seating 4 and a metallic mesh gasket 5 on to which seats the access door 6 whose outer surface 7 conforms to the wing outer skin surface 2. The door 6 includes an elastomer fuel seal 8 and the assembly is clapped together by a panel fastener 9. In this prior art example the skin 2, and the access door 6 are of light alloy.This arrangement serves to illustrate that with good metal to metal contact outside the fuel seal 8 good conductivity is achievable so that in the event of a lightning strike the electrical current passing spanwise across the wing will do so across the structure to access door interface without inducing hazardous arcing which is particularly unacceptable in an aircraft fuel tank situation.
In the case of a carbon fibre composite wing structure, or indeed any other aircraft structural component utilising carbon fibre composite and which may be subject to lightning strike, the conductive properties of the material are naturally lower. Carbon fibre wing structures are particularly singled out because of the well known use of aircraft wings for fuel storage.
Figures 2 and 4 show a typical access opening 10 and its associated access door 11 in an aircraft wing skin 12 of carbon fibre composite construction. This construction comprises a number of layers of carbon fibre laminates 13 resin bonded, the number of plies dependent on structural requirements. To protect the structure fran the effects of a direct lightning strike attachment the outer surface of the composite includes a layer of metallic mesh 14. The effective access opening 15 in this arrangement is determined by a carbon fibre door landing 16 of similar laminate construction but does not incorporate aluminium mesh. This door landing 16 is attached to the underside of the wing skin 12 by means of a number of proprietary fasteners 17 and 17a.The access door 11 is of aluminium alloy and is attached to the door landing 16 by a number of countersunk headed bolts 19 engaging fuel tight captive nuts 18 located to the underside of the landing. In both instances countersunk headed bolts are used in accordance with common aircraft practice although raised head bolts could be equally well employed if desired. An elastaner seal 21 is inserted between the door landing 16 and the door panel 11.
If the components so far described were bolted together considerable arcing within the tank could occur as the lightning current passed fran the structure 12 via the outer ring of bolts 17 to the door landing 16 and thence to the access door via the inner ring of bolts 19 with the reverse process occurring as the current leaves the access doors.
To overcame this, thus ensuring that the current transfers directly from structure to door and vice versa without entering the tank a metallic gasket 20 is introduced whose cross-section is as indicated in Figures 4 and 5. Obviously dimensional variations and configuration will be dependent on requirements such as panel and skin thicknesses and access opening arrangements. Figure 3 shows a plan view arrangement of a typical gasket.
The e gasket 20 comprises an outer flange ring 22 on a stepped inner flange ring 23, the step 23a corresponding to the structural thicknesses employed. The e outer flange ring 22 incorporates dimpled holes to accept the countersunk headed bolts 17. The e inner flange 23 ring terminates at 24, ie, just clearing the shank of the bolts 19.
The inner flange 23 further incorporates a raised bead 7 ring 25 for the purpose of ensuring continued electrical contact with the door after repeated door removals.
In operation the gasket is placed in position at the access position and the outer flange ring 22 is clapped down onto the outer metallic laminate layer 14 by means of the countersunk head bolts 17.
The e inner flange ring is clamped by the access door 11 when bolted in position. Electrical contact is therefore made via the gasket between the wing structural skin 12 via the layer of metallic mesh 14 at it outer surface and the underside of the door panel but outside the boundary of the elastomer seal 21, effectively therefore outside the fuel tank.

Claims (4)

'CLAIMS
1 A structural arrangement for the transmission and control of lightning strike current flows across an interface between an aperture in a carbon fibre composite structure and a closure member located in said aperture, said arrangement including: a composite skin structure comprising a multiplicity of resin bonded carbon fibre plies and at least one outer metallic laminate layer.
an aperture in said composite skin structure; a closure member substantially conforming to said aperture; a carbon fibre composite landing member comprising a multiplicity of resin bonded plies located to the underside of said skin structure and protruding into said aperture to provide a landing for said closure member; a metallic gasket comprising an outer flange ring and a stepped inner flange ring, said step substantially corresponding in depth to the overall thickness of said composite skin structure;; said gasket located to said structure such that the undersurface of said outer flange ring is in close contact with said outer metallic laminate layer and the undersurface of said inner flange ring seats on said landing and is clamped by and supports said closure member and said arrangement further including fuel sealing means, the arrangement being such that current flows arising fran a lightning strike passing along the outer metallic laminate layer in the region of said aperture is constrained to flow through the gasket bridging the interface between said aperture and said closure member.
2 A structural arrangement according to Claim 1 in which said outer metallic laminate layer is of metallic mesh.
3 A structural arrangement according to Claim 1 in which said closure member is of aluminium alloy.
4 A structural arrangement substantially as hereinbefore described and with reference to the accompanying drawings.
GB8804170A 1987-02-26 1988-02-23 Lightning strike protection for aircraft structures Expired - Lifetime GB2201737B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB878704585A GB8704585D0 (en) 1987-02-26 1987-02-26 Lighting strike protection

Publications (3)

Publication Number Publication Date
GB8804170D0 GB8804170D0 (en) 1988-03-23
GB2201737A true GB2201737A (en) 1988-09-07
GB2201737B GB2201737B (en) 1990-05-16

Family

ID=10613019

Family Applications (2)

Application Number Title Priority Date Filing Date
GB878704585A Pending GB8704585D0 (en) 1987-02-26 1987-02-26 Lighting strike protection
GB8804170A Expired - Lifetime GB2201737B (en) 1987-02-26 1988-02-23 Lightning strike protection for aircraft structures

Family Applications Before (1)

Application Number Title Priority Date Filing Date
GB878704585A Pending GB8704585D0 (en) 1987-02-26 1987-02-26 Lighting strike protection

Country Status (1)

Country Link
GB (2) GB8704585D0 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0318839A2 (en) * 1987-12-04 1989-06-07 The Boeing Company Apparatus for providing a lightning protective vehicle surface
EP0685389A1 (en) * 1994-06-02 1995-12-06 British Aerospace Public Limited Company Method of fastening composite aircraft skins
JP2011524306A (en) * 2008-06-17 2011-09-01 エアバス オペラシオン(エス.ア.エス) System for discharging lightning current generated by lightning discharge to aircraft
US20150014308A1 (en) * 2006-10-13 2015-01-15 The Boeing Company Edge seals for composite structure fuel tanks
EP2500272A3 (en) * 2011-03-14 2015-05-06 Mitsubishi Aircraft Corporation Coupling structure for airframe components

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0318839A2 (en) * 1987-12-04 1989-06-07 The Boeing Company Apparatus for providing a lightning protective vehicle surface
EP0318839A3 (en) * 1987-12-04 1990-11-14 The Boeing Company Apparatus for providing a lightning protective vehicle surface
EP0685389A1 (en) * 1994-06-02 1995-12-06 British Aerospace Public Limited Company Method of fastening composite aircraft skins
US20150014308A1 (en) * 2006-10-13 2015-01-15 The Boeing Company Edge seals for composite structure fuel tanks
US10384794B2 (en) * 2006-10-13 2019-08-20 The Boeing Company Edge seals for composite structure fuel tanks
JP2011524306A (en) * 2008-06-17 2011-09-01 エアバス オペラシオン(エス.ア.エス) System for discharging lightning current generated by lightning discharge to aircraft
EP2500272A3 (en) * 2011-03-14 2015-05-06 Mitsubishi Aircraft Corporation Coupling structure for airframe components

Also Published As

Publication number Publication date
GB8704585D0 (en) 1987-04-01
GB8804170D0 (en) 1988-03-23
GB2201737B (en) 1990-05-16

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Legal Events

Date Code Title Description
PCNP Patent ceased through non-payment of renewal fee

Effective date: 19940223