GB2195095A - Apparatus for dewaxing hydrocarbon oils comprising an agitated indirect heat exchanger - Google Patents

Apparatus for dewaxing hydrocarbon oils comprising an agitated indirect heat exchanger Download PDF

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GB2195095A
GB2195095A GB08721892A GB8721892A GB2195095A GB 2195095 A GB2195095 A GB 2195095A GB 08721892 A GB08721892 A GB 08721892A GB 8721892 A GB8721892 A GB 8721892A GB 2195095 A GB2195095 A GB 2195095A
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Prior art keywords
shaft
agitation
tube
wax
oil
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GB08721892A
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GB2195095B (en
GB8721892D0 (en
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Thomas Edwin Broadhurst
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ExxonMobil Technology and Engineering Co
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Exxon Research and Engineering Co
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Priority claimed from GB08400792A external-priority patent/GB2152527B/en
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Priority to GB08721892A priority Critical patent/GB2195095B/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G73/00Recovery or refining of mineral waxes, e.g. montan wax
    • C10G73/02Recovery of petroleum waxes from hydrocarbon oils; Dewaxing of hydrocarbon oils
    • C10G73/06Recovery of petroleum waxes from hydrocarbon oils; Dewaxing of hydrocarbon oils with the use of solvents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/50Pipe mixers, i.e. mixers wherein the materials to be mixed flow continuously through pipes, e.g. column mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B01F35/41Mounting or supporting stirrer shafts or stirrer units on receptacles
    • B01F35/412Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting both extremities of the shaft
    • B01F35/4122Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting both extremities of the shaft at the side walls of the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/92Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G73/00Recovery or refining of mineral waxes, e.g. montan wax
    • C10G73/02Recovery of petroleum waxes from hydrocarbon oils; Dewaxing of hydrocarbon oils
    • C10G73/32Methods of cooling during dewaxing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F2035/35Use of other general mechanical engineering elements in mixing devices
    • B01F2035/352Bearings

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

Apparatus for producing a high level of agitation in a mixture of waxy oil and dewaxing solvent comprises an articulated multi-section shaft (8A, 8B...8Y, 8Z), steady bearings (10) which each support each section (8) substantially coaxially with respect to an adjacent section (8B), and each section having multiple blades (7), such as propellers radially attached thereto. Adjacent shaft-sections are connected via universal joints (11). The shaft, blades and bearings are centrally mounted within a double-walled tube (3, 4) and connected to a powered means (9) to rotate the shaft at a speed producing a high level of agitation in fluid within the tube in the range of from 10,000 to 1,000,000 in terms of impeller Reynolds Number. A mixture of waxy oil and dewaxing solvent at a temperature above the wax-separation temperature is passed through the inner part (3) of the tube (3, 4) in counter-current flow with respect to a chilling liquid passing between the walls (3, 4). Additional solvent may be added to the mixture within the inner tube (3) via radial tubes (B). <IMAGE>

Description

SPECIFICATION Apparatus for dewaxing hydrocarbon oils comprising an agitated indirect heat exhanger BRIEF DESCRIPTION OF THE INVENTION This invention relates to an apparatus comprising an agitated heat exchanger useful for dewaxing hydrocarbon oils, particularly petroleum oils, most particularly lube oils.
The present patent application is divided from our co-pending U.K. patent application No.
8400792 (Serial No. ) entitled "Process for Dewaxing Hydrocarbon Oils Using Agitated Indirect Heat Exchanger" and which describes and claims a process for dewaxing waxy hydrocarbon oils comprising introducing the waxy oil and dewaxing solvent into an indirect heat exchanger operated at a high level of agitation expressed in terms of Impeller Reynolds Number in the range of from 10,000 to 1,000,000 wherein the high level of agitation is achieved by means of an articulated multi-section shaft having blades radially attached thereto, each section of said shaft being supported by means of a steady bearing, chilling the oil-solvent mixture to the wax separation temperature whereby wax is precipitated to form a wax-oil-solvent slurry, and separating the precipitated wax from the wax-oil-solvent slurry in liquid-solid separation means.
BACKGROUND OF THE INVENTION In the past, wax precipitation was conducted under conditions of low or no agitation. This procedure was followed since it was believed that precipitation under conditions of high agitation would result in the formation of fine wax particles which would clog the liquid-solid separators.
The typical wax precipitation technique employed scraped surface chillers. In such a unit a waxy oil and a dewaxing solvent are premixed at a temperature sufficient to effect complete solution of the oil and wax. If necessary, the waxy oil is heated (either prior to or after additions of solvent) to insure complete solution of the wax contained therein.
The solution is then indirectly cooled at a uniformly slow cooling rate, e.g., 1" to 5 F/min. (0.6 to 2.8"C/min.), under conditions which avoid substantial agitation of the solution during precipitation of the wax. Because of fouling of the exchanger wall in the indirectly cooled heat exchangers due to wax deposition on the exchanger surface, scrapers are employed to remove the wax. However, because of the physical crushing of the wax crystals formed on the chiller wall by the action of the scrapers, nonuniform crystal growth occurs which results in slow filtration rates and large amounts of occluded oil in the wax.
The DILCHILL (D (DILCHILL is a registered service mark of Exxon Research and Engineering Company) process was developed so as to overcome the inherent limitations and disadvantages of scraped surface chilling dewaxing. In the DILCHILL process, cooling is accomplished in a staged tower. The waxy oil is moved through the tower while cold solvent is injected along the tower directly into a plurality of the stages (either some or all of the stages have cold solvent injected into them). The cold solvent injection is accompanied by a high degree of agitation in at least a portion of the stages containing waxy oil and solvent so as to insure substantially instantaneous mixing of the cold solvent and waxy oil.Chilling is conducted to a temperature of between about 0" and 50"F (-17.8 and 10 C). A substantial portion of the wax is precipitated from the waxy oil under these conditions of cold solvent injection and high agitation. The DILCHILL process is described in greater detail in U.S. 3,773,650, hereby incorporated by reference.
*DILCHILL is a registered Trade Mark A modification of the DILCHILL process is presented in U.S. 3,775,288, also hereby incorporated by reference. In the modified DILCHILL process, cooling by means of cold solvent injection and high agitation is conducted to a temperature greater than the temperature at which the wax is separated from the oil, i.e., the wax separation temperature but generally less than about 40"F (22.2"C) above said separation temperature and preferably less than about 35"F (19.4"C) above said separation temperature, thereby precipitating at least a portion of the wax from the waxy oil.This oil-solvent-wax slurry is then withdrawn from the DILCHILL chilling zone and introduced into a second chilling zone wherein it is cooled to the wax separation temperature, thereby precipitating a further portion of the wax from the waxy oil. Cooling rates in this zone are in the range 5-20"F/min (2.8 to 11.1"C/min).
This modification is practiced so as to avoid employing the large volumes of cold solvent which would otherwise be necessary to reduce the temperature of the oil-solvent-wax slurry all the way down to the wax separation temperature. In this embodiment, the second chilling zone may incorporate any conventional cooling process such as scraped surface chilling, autorefrigeration and the like; however, scraped surface chilling is preferred. In scraped surface chillers, the partially cooled oil-solvent-wax slurry is indirectly cooled to the wax separation temperature without the addition of more solvent. The scrapers are used to remove any wax which adheres to the walls of the chillers. A disadvantage of the scraped surface chiller in this embodiment is the same as that encountered when employing scraped surface chillers as the sole cooling unit.
The scrapers physically crush the wax crystals formed on the chiller wall thereby reducing the wax filtration rates and increasing the amounts of occluded oil in the wax.
U.S. 4,-740,620 to Paulett describes an incremental dilution dewaxing process wherein a lubricating oil stock, at a temperature above its cloud point is cooled in a cooling zone with vigorous agitation to a temperature below its cloud point and then further cooled with minimum agitation and incremental solvent addition to its final temperature, followed by filtration for the removal of wax. Rapid stirring is provided during the early part of the cooling period. The cooling zone is described as being a conventional double wall heat exchanger provided with means for agitating the oil during cooling. by more rapid rotation of the scrapers. The base oil stock is diluted with solvent, during the initial agitated chilling.The major portion of the solvent is added to the system after the initial wax crystals have formed, i.e., after the temperature of the oil base stock, with or without dilution, has reached a temperature slightly below the cloud point of the waxy petroleum fraction. From the figure in the patent it is seen that the cooling zone comprises -a double wall chiller wherein the waxy oil feed is introduced into the inner zone with cold filtrate supplied to the outer jacket of the chiller, with increased agitation being provided by increased rotational speed of the scrapers.
It is clear that the bulk of the solvent is added after the initial high agitation cooling and before or during the low or no agitation final cooling steps.
DESCRIPTION OF THE FIGURE Figure 1 is a schematic of an agitated heat exchanger according to the present invention.
DESCRIPTION OF THE PRESENT INVENTION The present invention provides an apparatus for producing a high level of agitation comprising an articulated multi-section shaft, each section of which is supported by means of a steady bearing, and each section having multiple blades radially-attached thereto.
It has been discovered that wax can be efficiently removed from waxy oil employing high speed agitation indirect cooling employing the apparatus of the present invention, optionally in combination with multipoint solvent injection, either as the sole dewaxing chilling process, or in conjunction with DILCHILL dewaxing in place of scraped surface chilling.
In a dewaxing process employing the apparatus of the instant invention, the waxy oil with or without predilution, preferably without, is heated to insure the complete solution of the wax therein. This waxy oil then enters a zone of high speed agitation, and preferably also indirect heat exchange, where dewaxing solvent may be simultaneously added at a plurality of points, if needed, so as to avoid sudden temperature reductions in excess of 40"F (22.2"C) and to achieve the diluting required at the wax separation temperature, and cooled in a single step (using either a single, or plurality of high agitation means in direct chilling units in accordance with a preferred embodiment of the invention) to the wax separation temperature at a cooling rate of 1--20 F/min. (0.6 to 11.1"C). The final oil-solvent ratio is in the range of 1:2 to 1:5, depending on feedstock. It is unnecessary that the solent be cold, since chilling is conducted by the ingredient heat exchanger, but cold solvent (e.g. -200F, -28.9"C) can be used to reduce refrigeration requirements. The novel feature of this embodiment of the instant invention is the employment of high agitation all the way to the wax separation temperature. The precipitated wax is separated from the wax-oil solvent slurry in liquid-solid separation means.
Alternatively, the PILCHILL process described in U.S. 3,775,288 can be modified by substitution of the instant high speed agitator indirect heat exchanger for the scraped surface chillers described therein. In this embodiment, the partially cooled, partially dewaxed oil from the DIL CHILL tower is directed, either with or without the prior addition of additional solvent, at a temperature above the wax separation temperature, but less than about 50"F (27.8"C) above said separation temperature to the high speed agitator indirect heat exchanger for chilling to the final wax separation temperature. Chilling in the agitated chiller to the wax separation temperature is at a rate of from 1-20 Flmin. (0.6 to 11.1"C/min.).
The high speed agitation serves the purpose of insuring uniform crystal growth and of inducing high slurry velocities at the exchanger surfaces. The high agitation prevents deposition of wax on the exchanger chilling surface and gives heat transfer coefficients equivalent to scraped surface chilling. The high agitation in the indirect heat exchangers can be obtained by any number of methods, i.e., high speed rotating turbines, propellers of paddle blades; oscillating or reciprocating shafts with plate collars, "donuts", paddle etc. attached thereto; high frequency sonic vibrations, etc. The preferred method employs either the rotating turbine, propeller or paddle blade or the oscillating shaft with plate or plates attached thereto. No limit is placed on the type, number or configuration of the propellers, turbines, paddles or plates used in the high speed agitators.
A specifically preferred high speed agitator-heat exchanger is presented in Fig. I. The agitatorheat exchanger unit comprises an indirect double wall heat exchanger (1) wherein the chilling fluid (coolant) is introduced via inlet (2) and passed through the passageway (P) defined between the inner (3) and outer (4) walls of the unit to the outlet (5) and the material to be chilled (slurry), introduced into the unit via inlet (6) is passed through the central passageway (CP).
Additional solvent is needed to avoid sudden temperature reduction or needed to achieve the dilution required at the wax separation temperature may be added via line B (controlled by valve B).
High agitation is effected by means of a supported, articulated multi-section shaft having multiple blades radially attached to each section. The multisection articulated shaft having multiple blades attached thereto (S) is positioned within the central passageway of the double wall heat exchanger so as to produce a high level of agitation in the material passing therethrough.
The multiple blades (7) may be paddles, propeller blades or turbine blades, but are preferably propeller blades sited on the shaft so as to augment agitation and fluid flow in the direction of the slurry passing through the central passageway. The articulated shaft comprises two or more rigid sections (8A-8Z, for sections being shown in the figure it being understood that the articulated shaft may contain any number of sections), one section (PA) being coupled at one end to a drive means (9) to produce the axial rotation of the shaft.The opposite end of said shaft section (8A), supported by a steady bearing (10), is secured by means of an articulation or flexible coupling or universal joint (11) to the second shaft section (8B), each shaft section being in turn secured by similar articulation or flexible couplings or universal joints (11) to the next shaft section (8Y etc.), each shaft section also being supported and maintained within the central passageway of the double wall heat exchanger by a steady bearing (11) positioned within the central passageway. Preferably, the steady bearing is located on the shaft at the end opposite the articulation or flexible coupling or universal bearing.These steady bearings attached to the shaft are preferable machined so as to just slide into the central passageway and remain motionless themselves within the passageway without the need for being welded, bolted or any other way secured to the internal walls of the central passageway. Because of the segmented nature of the agitation unit, an agitator shaft of any desired length can be fabricated and installed into existing double wall heat exchangers. This design of universal joints and steady bearings in combination with the shaft sections bearing propeller blades results in a unit in which vibration and shaft misalignment are not transmitted along the length of the shaft, and allows the shaft to conform to tubes containing sags or slight bends.
Agitation is described as being high, or turbulent, when the dimensionless number known as the Impeller, Reyolds Number (Perry, Chemical Engineer's Handbook, 5th ed., Page 19-6, McGraw-Hill, New York (1973), N,,, which is defined as the equation: Lnl NRa= u wherein L is the impeller diameter, n is the rotational speed, 1 is the fluid density and u is the fluid viscosity, (units being such that the group is dimensionless), exceeds 10,000. Values of N,, between 10 and 10,000 form a transition zone where flow is turbulent at the impeller and laminar (quiet) in remote parts of the vessel such as at the vessel walls.
As previously stated, the waxy oil is diluted with a wax solvent. This solvent can be selected from any of the known, readily available solvents. Representative examples of such solvents are the aliphatic ketones having from 3 to 6 carbon atoms, such as acetone, methylethyl ketone (MEK) and methyl isobutyl ketone (MIBK); the low molecular weight hydrocarbons such as ethane, propane, and butane and propylene, as well as mixtures of the aforementioned ketones with C6 to C10 aromatic compounds such as benzene and toluene. In addition, halogenated low molecular weight hydrocarbons, such as C2 to C4 chlorinated hydrocarbons, e.g., dichloromethane, dichloroethane, etc., and mixtures thereof, may be used as solvents.Specific examples of suitable solvent mixtures are methylethyl ketone and methyl isobutyl ketone, methylethyl ketone and toluene, dichloromethane and dichloroethane, and propylene and acetone.
The preferred solvents are the ketones with methylethyl ketone, methyl isobutyl ketone and mixtures thereof being especially preferred.
The process of the instant invention will be practiced at a pressure sufficient to prevent flashing of the solvent. Atmospheric pressure is sufficient when ketones, ketones/aromatics mixtures or halocarbons are employed; however, when low molecular weight hydrocarbons such as propane are used, superatmospheric pressures are necessary to avoid autorefrigeration effects accompanied by the loss of diluent solvent.
Any waxy hydrocarbon oil, petroleum oil, lube oil or other distillate fraction may be dewaxed by the process of this invention. In general, these waxy oil stocks will have a boiling range within the broad range of about 500OF (260"C) to about 1300OF (704.4"C). The preferred oil stocks are the lubricating oil and speciality oil fractions boiling within the range of 550OF (287.8"C) and 1200OF (648.9"C). These fractions may come from any source such as the paraffinic crudes obtained from Aramco, Kuwait, the Pandhandle, North Louisana, Western Canada, Tia Juana, etc.The hydrocarbon oil stock may also be obtained from any of the synthetic crude processes now practiced or envisioned for the future such as coal liquefaction, synfuel, tar sands extraction, shale oil recovery, etc.
Example 1 A Western Canadian Crude 600 N oil was fed to a DILCHILL crystallizer at 134OF (56.7"C), 5"F (2.8"C) above its cloud point. 3.2 volumes of -20"F (--28.9"C) solvent (25% methylethylketone, 75% methylisobutylketone) were added incrementally to the DILCHILL crystallizer stages under conditions of high agitation so that the wax-solvent-oil slurry (I) leaving the crystallizer was at 39"F (3.9"C). The slurry (I) was first passed, (stream A) to a conventional scraped surface chiller internal diameter 4 inches (10.2 cm), length 5 feet (1.52 m) with scrapers rotating at 24 RPM, and then (stream B) passed to a high speed agitation indirect chiller fitted with 2.7 inch (6.86 cm) diameter propellers rotating at 1000 RMP (internal diameter 4 inches (10.2 cm), length 8 feet (2.44 m)) (Impeller Reynolds Number=33,000, slurry density 0.85 g/cc, slurry viscosity 2.0 centipoise). Streams A and B were chilled in the scraped surface chiller or high speed agitation indirect chiller respectively to the wax separation temperature of - 100F (-23.3"C), slurry samples (II) were taken from each chiller stream and the filtration characteristics measured. The results are presented below.
TABLE I DILCHILL Plus Scraped Surface DILCHILL Plus Chiller Agitated Chiller Feed Filter Rate (m3/m2 day) 4.76 5.61 Liquids/Solids 6.68 4.76 Dewaxed Oil Yields After Wash (%) 67.3 74.5 The high speed agitation indirect chiller produces a final slurry which demonstrates an 18% increase in filter rate and 7% increase in dewaxed oil yield (=10.6% increase in dewaxed oil produced) due to less oil retention in the wax cake caused by the lower liquid/solids value, as compared to the slurry exiting the scraped surface chiller.
Example II To determine the general applicability of the present invention, a number of different waxy oil feeds were employed in a comparison of DlLCHILL/Scraped Surface Chiller with DlLCHILL/High Speed Agitation Indirect Chiller. The procedure employed is that of Example I. The Impeller Reynolds Number in this example was 50,000. The results are as presented below.
TABLE II Exch. Filter Liquids Dewaxed 1st Stage Speed Rate Solids Yield Content Feed rpmA m3/m2 day w/w % % Western 24 4.76 6.68 67.3 Canadian 600N 1500 5.28 4.58 74.3 Barosa 56 24 4.63 6.32 64.0 37.0 1500 4.78 4.26 72.0 18.0 Heavy 24 4.58 6.48 75.7 30.0 Neutral 1500 4.62 5.38 80.8 20.0 Baytown 24 4.09 7.15 78.0 26.0 600N 1500 4.41 4.66 81.8 11.0 Baytown 24 8.06 5.23 76.7 31.5 150N 1500 7.72 4.23 82.0 10.6 A-24 rpm speed refers to scraped surface chilling, and 1500 rpm refers to agitated chilling.
Example 111 Heat transfer coefficient comparison data was obtained employing the DlLCHILL/Scraped Surface Chiller train and the DlLCHILL/High Speed Agitation indirect chiller train wherein the 4 inch (10.16 cm) diameter by 5 feet (1.524 m) long Scraped Surface Chiller was first run as such and then had its internals replaced with high speed agitation internals. The results are presented below.
TABLE III Log Mean Coef- Feed Dewaxes Oil Temp. Temp. Temp. fient Filter Yield Speed in out Diff. (BTU/ Rate (M / Liq./ After RPM ( F) C ( F) C ( F) C hr ft F) M day) Solid Washing T.m-2.4l-1 As Scraped Surface Chiller 10 (40)4.4 (+ 7) -13.9 (59) (10.1) 0.1884 5.03 6.32 66.5 14 (38)3.3 (+ 2)-16.7 (56) (10.9) 0.2033 5.10 6.86 65.9 24 (39)3.9 (0)-17-2 (52) (13.4) 0.2499 4.76 6.68 67.3 as Agitated Chiller 1500 (38)3.3 (+ 2)-16.7 (56) (11.0) 0.2051 5.13 5.16 73.5 1150 (39)3.9 (+ 1) -7.2 (58) (11.6)0.2164 5.02 5.62 72.3 Clearly, a major advantage of high speed agitation indirect chilling over scraped surface indirect chilling is in improved liquid/solid and in dewaxed yield.
Example IV A Western Canadian Crude 600N waxy oil was fed to a bank of commercial scraped surface chillers (total bank length 2700 feet, 823 m) at 137OF (58.3"C), 5"F (2.8"C) above its cloud point, after having been prediluted with 0.2 volumes of solvent 45%MEK, 55%MIBK. Solvent is premixed with feed above cloud point before entering scraped surface chillers. The slurry was gradually cooled as it passed through each bank of scraped surface exchangers, with additional solvent (45% MEK, 55%MIBK) increments being added at stream temperature at the point of introduction, until the slurry left the final scraped surface chiller at the filtration temperature (140F, - 100C) containing 2.5 volumes of solvent.The scraped surface chiller had an interval diameter of 12 inches (30.5 cm). The scraper was run at 30 RPM and chilling was conducted at a rate of 1.6-3.9"F/min (0.89 to 2.2"C/min).
A second portion of Western Canadian Crude 600N waxy oil was similarly fed at 136OF (57.8"C) to a bank of high speed agitation indirect chillers (run in train) 2.5 volumes of solvent (45%MEK, 55%MIBK) at 60"F (15.6"C) was added to the waxy oil feed in the first chiller unit.
This mixture was passed through a total of three agitated chillers each containing propellers.
Two rotatational speeds were tested, 1000 and 1500 RPM.
The high speed agitated chiller was 4 inches (10.2 cm) in internal diameter and 8 feet (2.44 m) in length and employed a propeller of 2.7 inches (6.86 cm) diameter. At 1000 RPM the Impeller Reynolds Number was 33,000 and at 1500 RPM the Impeller Reynolds Number was 50,000. The agitator employed in this example was of the articulated design previously described and presented in Fig. 1.
Throughput in the pilot agitated chiller was chosen so as to give the same chilling rate and residence time as the scraped surface chillers employed in the commercial unit. The agitated chilling rate was 2.8 to 3.8"F/min. (1.56 to 2.11"C/min) (residence time of 40 min.) while for the scraped surface chillers the chilling rate was 1.6 to 3.9"F/min. (0.89 to 2.17"C/min) (residence time of 41.7 min.). As is clear, the superficial velocity of the fluid through the agitated chiller (24 feet, 7.32 m, total) was much less than the velocity through the scraped surface chiller (2700 feet, 823 m, total) in order to achieve approximately equal residence times.
The sluryy exited these trains at wax filtration temperature (14OF, - 100C). The data from this comparison is presented below.
TABLE IV Incremental Dilution Incremental Dewaxing Using Dilution Scraped Surface Dewaxing Using Chillers Agitated Chillers 1000 rpm 1500 rpm Feed Filter Rate (m3/m2 day) 4.87 6.23 5.67 Liquids/Solids 6.55 5.95 5.00 Dewaxed Oil Yield After Wash 76.7 80.6 83.0 The increase in filter rate is 28% at 1000 rpm, and 16% at 1500 rpm, using the agitated chiller.
Of equal importance is the reduction in liquids/solids which amounts to 9% at 1000 rpm, and 24% at 1500 rpm. This result permits more effective wash application, and a consequent increase in dewaxed oil yield of 3.9% at 1000 rpm, and 6.3% at 1500 rpm.
Example V A Western Canadian Crude 60N oil was fed to a Pilot Plant DILCHILL crystallizer at 137OF (58.3"C), 5"F (2.8"C) above its cloud point. 2.6 volumes of --20"F (--28.9"C) solvent (45% methylethylketone, 55% methylisobutyl ketone) were added incrementally to the DILCHILL crystallizer stages under conditions of high agitation so that the wax-solvent-oil slurry leaving the crystallizer was at 39"F (3.9"C). The slurry was then dash pot chilled to the filtration temperature of 20"F (-6.7"C), and filtration performance measured.The same oil feed was then fed at 137OF (58.3"C) to a bank of high speed agitation indirect chillers (run in train). 2.7 volumes of solvent (45%MEK, 55%MIBK) at 80"F (26.7"C) was added to the waxy oil feed in the first chiller unit, and the slurry chilled to the wax separation temperature of 20"F (6.7"C), at a cooling rate 5-8"F/min (2.8 to 4.4"C). The results are presented in Table V.
TABLE V Liquid DWO Yield Filter Rate /Solid after Wash Pilot Plant DILCHILL & BR< Dashpot 6.29 5.11 78.3 Agitated Chilling (lO00RPM) 7.14 5.86 77.2 The DILCHILL result is with no effect of SS chilling or agitated chilling. The slurry is sampled at the DILCHILL tower outlet, and dash pot chilled in the lab to the filtration temperature. It contains no debit due to SS chilling. The agitated chilling result shows we can match DILCHILL performance and eliminate SS chilling debit all the way to the filter temperature.
In this patent specification, the following conversions of units may be used: Temperature differences in "F are converted to "C by dividing by 1.8.
Temperatures in "F are converted to "C by subtracting 32 and then dividing by 1.8.
Length expressed in inch or inches is converted to cm by multiplying by 2.54.
Length expressed in feet is converted to cm by multiplying by 30.48.
Area expressed in ft2 (square feet) is converted to cm2 by multiplying by 929.
RPM and rpm are abbreviations for "revolutions per minute".
DWO stands for "dewaxed oil".
SS is an abbreviation for "scraped surface".
R indicates "registered service mark".

Claims (12)

1. An apparatus for producing a high level of agitation comprising an articulated multi-section shaft, each section of which is supported by means of a steady bearing, and each section having multiple blades radially attached hereto.
2. The apparatus of claim 1 comprising a tube through which a fluid which is to be subjected to the said high level of agitation is passed and wherein the blade-bearing articulated multisection shaft is coaxially supported by the steady bearings.
3. The apparatus of claim 2 comprising a double-walled jacket around the blade-bearing shaft and whereof the said tube comprises the inner wall thereof.
4. The apparatus of claim 3 comprising an inlet to the interior of the double-walled jacket at one end thereof and an outlet from the other end thereof for the passage of a chilling fluid.
5. The apparatus of claim 4 comprising an inlet to the interior of the tube adjacent to the said other end of the jacket and an outlet from the tube adjacent to the said one end of the jacket whereby the chilling fluid and fluid within the tube will flow counter-currently with respect to each other.
6. The apparatus of any one of claims 1 to 5 comprising means operable to rotate the shaft.
7. The apparatus of claim 6 wherein said means rotates the shaft to cause a high level of agitation of fluid, within the tube, expressed in terms of impeller Reynolds Number in the range of from 10,000 to 1,000,000.
8. The apparatus of any one of claims 1 to 7 comprising at least one line for passing fluid into the interior of the tube from outside the jacket.
9. The apparatus of any one of claims 1 to 8 comprising an articulation or flexible coupling or universal joint between adjacent sections of the shaft.
10. The apparatus of any one of claims 1 to 9 wherein the multiple blades are propeller blades.
11. The apparatus of any one of claims 1 to 10 substantially as herein described.
12. The apparatus for producing a high level of agitation substantially as described with reference to the accompanying drawing.
GB08721892A 1984-01-12 1987-09-17 Apparatus useful for dewaxing hydrocarbon oils comprising an agitated indirect heat exchanger Expired GB2195095B (en)

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GB08721892A GB2195095B (en) 1984-01-12 1987-09-17 Apparatus useful for dewaxing hydrocarbon oils comprising an agitated indirect heat exchanger

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GB08400792A GB2152527B (en) 1984-01-12 1984-01-12 Process for dewaxing hydrocarbon oils using agitated indirect heat exchanger
GB08721892A GB2195095B (en) 1984-01-12 1987-09-17 Apparatus useful for dewaxing hydrocarbon oils comprising an agitated indirect heat exchanger

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GB2195095A true GB2195095A (en) 1988-03-30
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3010086A1 (en) * 2013-09-03 2015-03-06 Solvay PROCESS FOR DISSOLVING AN ARTICLE OF PLASTIC MATERIAL

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3010086A1 (en) * 2013-09-03 2015-03-06 Solvay PROCESS FOR DISSOLVING AN ARTICLE OF PLASTIC MATERIAL

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GB2195095B (en) 1988-10-05
GB8721892D0 (en) 1987-10-21

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