GB2194944A - Preparation of unsaturated carboxylic acid esters - Google Patents

Preparation of unsaturated carboxylic acid esters Download PDF

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Publication number
GB2194944A
GB2194944A GB08717640A GB8717640A GB2194944A GB 2194944 A GB2194944 A GB 2194944A GB 08717640 A GB08717640 A GB 08717640A GB 8717640 A GB8717640 A GB 8717640A GB 2194944 A GB2194944 A GB 2194944A
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United Kingdom
Prior art keywords
alcohol
process according
carboxylic acid
unsaturated carboxylic
zirconium
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GB08717640A
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GB8717640D0 (en
GB2194944B (en
Inventor
Francois De Champs
Patrice Hurtel
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Orkem SA
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Chimique des Charbonnages SA
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Publication of GB2194944A publication Critical patent/GB2194944A/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C69/00Esters of carboxylic acids; Esters of carbonic or haloformic acids
    • C07C69/52Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
    • C07C69/533Monocarboxylic acid esters having only one carbon-to-carbon double bond
    • C07C69/54Acrylic acid esters; Methacrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/03Preparation of carboxylic acid esters by reacting an ester group with a hydroxy group

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Description

1 1 GB2194944A 1
SPECIFICATION
Process for the preparation of esters of unsaturated carboxylic acids The present invention relates to a process for preparing unsaturated carboxylic acid esters.
It is known to prepare unsaturated carboxylic acid esters by a catalytic transesterification reaction.
As a catalyst, it is known to use sulphuric acid, para-toluenesulphonic acid or alcoholates such as titanium, sodium, magnesium or zirconium alcoholates. However, these catalysts possess many disadvantages. Thus, the reaction kinetics are slow with a catalyst such as sulphuric acid.10 Catalysts such as alkali metal alcoholates. lead to the formation of secondary reaction products.
Titanium or zirconium alcoholates have the defect of gradually losing their catalytic activity during use, especially under the influence of water.
The subject of the present invention is a process for preparing unsaturated carboxylic acid esters which does not have the disadvantages of the known processes.
More precisely, the process according to the invention is characterized in that an unsaturated carboxylic acid ester of formula:
H2GC(R)-C(O)-OR' in which:
R is an hydrogen atom or a methyl radical, R' is a linear or branched alkyl radical having 1 to 3 carbon atoms, is reacted with an alcohol of formula:
in which:
W' is an alkyl radical possessing a number of carbon atoms between 2 and 30 and greater 25 than the abovementioned radical R', in the presence of at least one polymerization inhibitor, optionally at least one solvent and at least one transesterification catalyst which is a tetravalent chelate of zirconium corresponding to the following characteristics:
Zr02 content (in % by weight): from 24 to 30, viscosity at 20% (in mPa.s) 400-12,000, refractive index at WC 1.45-1.52, and in that the tetravalent chelate of zirconium is such that:
at least one chelating group is a (poly)glycol ether one or chelating groups are acetylacetonate groups, the other chelating groups for attaining the valency IV of zirconium are alkoxy groups.
The catalysts suitable for the process according to the invention are prepared by reacting a tetraalkoxy derivative (1) of zirconium, such as tetrapropyl zirconate or tetrabutoxyzirconium, with 40 (poly)glycol ether in a mole ratio with respect to the derivative (1) of between 1 and 3, and with acetylacetone in a mole ratio with respect to the derivative (1) of between 1 and 2, and in the presence of an organic solvent which is an alcohol derivative in which the alkoxy radical may be different from or identical to the chelating groups of the derivative (1), the reaction temperature being of the order of 30 to 90'C and less than the boiling point of the alcohol derivative. The zirconium chelate thereby prepared is collected at the end of the reaction by distillation.
Among (poly)gylcol ethers suitable for the preparation of the catalyst, there may be mentioned (poly)gylcol mono-ethers such as ethylene glycol monomethyl ether, diethylene glycol monomethyl ether, triethylene glycol monomethyl ether, (poly)ethylene glycol monoethyl ether, ethylene glycol monobutyl ether or alternatively (poly)propylene glycol ethers.
Among organic solvents suitable for the preparation of the catalyst, ethanol, propanol and nbutanol may be mentioned.
Among unsaturated carboxylic acid esters H2C=C(R)-C(O)-OR' which are usable in the process according to the invention, methyl acrylate, ethyl acrylate, propyl acrylate and the corresponding methacrylates may be mentioned.
Among alcohols R"OH which are usable in the process according to the invention, there may be mentioned ethanol, n- and isopropanol, n-, isoand sec-butanol, cyclohexanol, glycidol, 1,3butanediol, allyl alcohol, trimethylolpropane, 2-ethylhexanol, fatty acids, lauryl alcohols, stearyl alcohols, behenyl alcohols, oxo alcohols, functional alcohols such as phenoxyethyl alcohols, (poly)-glycols such as ethylene glycol and amino alcohols such as diethylaminoethanol.
In the process according to the invention, from 0.1 to 5% by weight of catalyst with respect to the alcohol R"OH, and preferably from 0.4 to 0. 7% by weight, is generally used.
The temperature used during the transesterification reaction according to the invention is between 80 and 150'C, and preferably between 110 and 125"C, The process according to the invention can also be performed under reduced pressure.
i 1,1 2 GB2194944A 2 In the process according to the invention, a mole ratio of unsaturated carboyxlic acid ester H,C=C(R)-C(O)-OR' to the alcohol R"OH of between 1 and 5, and preferably between 1.5 and 2, is used, so as to remove the fight alcohol R'OH formed in the form of a light unsaturated carboxylic acid ester H2CC(R)-C(O)-OR'/iight alcohol R'OH azeotrope.
In the process according to the invention, a solvent is preferably used which forms, with the alcohol R'OH formed during the transesterification reaction, an azeotrope which is removed during the reaction. The solvent must also be inert towards the reagents used in the invention. Among the solvents suitable for the invention, hexane, cyclohexane, benzene and toluene may be mentioned. Advantageously, it is possible to use the light unsaturated carboxylic acid ester, H2C=C(R)-C(O)-OR', itself.
Among polymerization inhibitors which are suitable for the invention, there may be mentioned hydroquinone monomethyl ether, hydroquinone, phenothiazine, tert-butylcatechol, methylene blue, copper acetate and iron acetate, in a ratio of 500 ppm by mass with respect to the reagents involved.
The process according to the invention is advantageous. In effect, it makes it possible to 15 achieve high yields which are most frequently above 98%.
The reaction times are between 4 h and 6 h 30 min.
The examples given below for guidance and without implied limitation of the present invention will enable the invention to be better understood. In these examples, the percentages are % by weight.
EXAMPLE 1: Preparation of lauryl acrylate In a three-necked reactor equipped with a device for blowing air in, a thermometer and a mechanical stirring system, and surmounted by a distillation column, the following charge is introduced:
Ethyl acrylate: 250 g Lauryl alcohol: 188 g this is an alcohol cut composed of the following 30 linear alcohols:
C, alcohol: 12.35% C, alcohol: 14.55% C, alcohol: 26% C, alcohol: 21.85% 35 C, alcohol: 13.8% C, alcohol: 7.7% C20 alcohol: <0.3% Hydroquinone methyl ether: 0.2199.
40 The reaction mixture is brought to boiling under a pressure of 385 mmHg in order to dry the reagents by distilling off the ethyl acrylate/water azeotrope.
0.75 g of a zirconium catalyst is then added, its characteristics being as follows:
ZrO, content: 24-25.2% by weight 45 Density (at WC in g/mi): 1.232-1.242 Viscosity (in mPa.s): 400-600 (at 20OC) Refractive index: 1.498-1.502 50 This catalyst takes the form of a brownish yellow liquid. It is soluble up to 1.5% in water and completely soluble in alcohols, esters, ketones and hydrocarbons.
The pressure is set at 665 mmHg and the temperature in the reactor is adjusted so as to remain below 120C. The reaction lasts 3 hours. During this reaction, 79.2 g of an azeotrope composed of ethyl acrylate and ethanol, 44.62% and 54.7% respectively, are drawn. At the end 55 of the reaction, the excess ethyl acrylate is distilled off under a pressure of 30-40 mmHg, at a temperature varying between 66 and 115'C.
110.6 g of product composed of 1.08% of ethanol and 98.68% of ethyl acrylate are col lected. The lauryl acrylate is then distilled. 244.5 g of it are collected, The yield of the reaction is 98.7%.
EXAMPLE 2: Preparation of phenoxyethyl acryulate In an apparatus similar to that used in Example 1, the following charge is introduced:
3 GB2194944A 3 Ethyl acrylate: 250 g Phenoxyethyl alcohol: 138 g (of purity equal to 91.4% by weight) Hydroquinone methyl ether: 0.1149 The reaction mixture is brought to boiling under a pressure of 300 mmHg in order to dry the reagents.
0.99 g of catalyst, which is the zirconium catalyst used in Example 1, is then added. The pressure is set at 683 mmHg and then adjusted so that the temperature in the reactor remains below 115'C. During the reaction, which last 6 h 30 min, the ethyl acrylate/ethanol azeotrope, representing 112.3 g in all and 61.49% and 37.63% respectively, is drawn off.
The excess ethyl acrylate is then collected under a pressure of 30 to 40 mmHg. The temperature then varies from 70 to 1150C. 117 g of product consisting of 99.03% of ethyl acrylate and 0.79% of ethanol are thereby collected. The phenoxyethyl acrylate is then distilled. 192.6 g of it are collected. Its chromatographic composition is as follows (in %):
Ethanol Ethyl acrylate Phenoxyethanol 0.05 0.2 0.1 Phenoxyethanol acrylate 91.5 Impurities 3.66 The reaction yield is 94%.

Claims (7)

CLAIMS 1. Process for preparing unsaturated carboxylic acid esters, characterized in that an unsaturated carboxylic acid ester of formula: H, C=C(R)-C(O)-OR' in which: R is a hydrogen atom or a methyl radical, R' is a linear or branched alkyl radical having 1 to 3 carbon atoms, is reacted with an alcohol of formula R"OH in which: W' is an alkyl radical possessing a number of carbon atoms between 2 and 30 and greater than the above-mentioned radical R', in the presence of at least one polymerization inhibitor, optionally at least one solvent and at fast one trans-esterification catalyst which is a tetravalent chelate of zirconium corresponding to the following characteristicis:
1 Zr02 content (in % by weight): from 24 to 30, viscosity at 20C (in mPa.s) 400-12,000, refractive index at 2TC 1.45-1.52, J 45 and in that the tetravalent chelate of zirconium is such that:
at least one of these chelating groups is a (poly)-glycol ether, one or two of these chelating groups are acetyl acetonate groups, the other chelating groups for attaining the valency IV of zirconium are alkoxy groups.
2. Process according to Claim 1, characterized in that from 0.1 to 0.5% by weight of catalyst is used with respect to the alcohol W0H.
3. Process according to Claim 2, characterized in that from 0.4 to 0.7% by weight of 50 catalyst is used with respect to the alcohol W0H.
4. Process according to any one of Claims 1 to 3, characterized in that a temperature of between 80 and 15TC is established.
5. Process according to Claim 4, characterized in that a temperature of between 110 and 12WC is established.
6. Process according to any one of Claims 1 to 5, characterized in that a mole ratio of unsaturated carboxylic acid ester H2C=C(R)-C(Cl)-OR' to the alcohol R"OH of between 0 and 5 is used.
7. Process according to Claim 6, characterized in that a mole ratio of unsaturated carboxylic acid ester H2C=C(R)C(Cl)-OR' to the alcohol R"OH of between 1.5 and 2 is used.
Published 1988 at The Patent Office, State House, 66/71 High Holborn, London WC 1 R 4TP. Further copies may be obtained from The Patent Office, Sales Branch, St Mary Cray, Orpington, Kent BR5 3RD. Printed by Burgess & Son (Abingdon) Ltd. Con. 1/87.
GB8717640A 1986-07-31 1987-07-24 Preparation of unsaturated carboxylic acid esters Expired - Fee Related GB2194944B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR8611091A FR2602229B1 (en) 1986-07-31 1986-07-31 PROCESS FOR THE PREPARATION OF UNSATURATED CARBOXYLIC ACID ESTERS

Publications (3)

Publication Number Publication Date
GB8717640D0 GB8717640D0 (en) 1987-09-03
GB2194944A true GB2194944A (en) 1988-03-23
GB2194944B GB2194944B (en) 1990-10-31

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GB8717640A Expired - Fee Related GB2194944B (en) 1986-07-31 1987-07-24 Preparation of unsaturated carboxylic acid esters

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JP (1) JPS6335543A (en)
DE (1) DE3725344A1 (en)
FR (1) FR2602229B1 (en)
GB (1) GB2194944B (en)
IT (1) IT1211673B (en)
NL (1) NL8701639A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6395806B1 (en) * 1998-07-07 2002-05-28 Cognis Deutschland Gmbh Hardeners for epoxy resins, processes for producing the same and methods of using the same
US6639099B1 (en) * 1999-08-27 2003-10-28 Roehm Gmbh & Co. Kg Process for synthesis of Di(meth)acrylic acid esters
KR101539122B1 (en) * 2007-07-05 2015-07-23 에보니크 룀 게엠베하 Method for synthesizing allyl methacrylate

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5614650A (en) * 1995-03-07 1997-03-25 Sandler; Stanley R. Zirconium compounds of sulfonic acids
FR2747675B1 (en) * 1996-04-19 1998-05-22 Atochem Elf Sa PROCESS FOR THE PREPARATION OF (METH) ACRYLATES
FR2747596B1 (en) * 1996-04-19 1998-06-05 Atochem Elf Sa PROCESS FOR THE REGENERATION OF ZIRCONIUM CATALYSTS AND PROCESS FOR THE PREPARATION OF (METH) ACRYLATES INCORPORATING SUCH A REGENERATION OF THE CATALYST
EP0837049B1 (en) * 1996-10-17 2002-07-31 Rohm And Haas Company A process for preparing monomers
FR2772375B1 (en) * 1997-12-15 2000-01-14 Atochem Elf Sa PROCESS FOR PACKAGING LONG CHAIN ALKYL ACRYLATES
FR2815631B1 (en) * 2000-10-25 2003-12-19 Atofina PROCESS FOR THE MANUFACTURE OF METHYLCYCLOHEXYL (METH) ACRYLATES
DE10059612A1 (en) * 2000-12-01 2002-06-20 Bayer Ag Titanium / zirconium catalysts and their use for the production of esters or polyesters
FR2924114A1 (en) * 2007-11-27 2009-05-29 Arkema France PROCESS FOR THE SYNTHESIS OF ALCOXYPOLYALKYLENE GLYCOLS (METH) ACRYLATES BY TRANSESTERIFICATION

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2956071A (en) * 1957-05-24 1960-10-11 Kendall & Co Organo-metallic zirconium compounds and method of making the same
GB1573071A (en) * 1977-02-10 1980-08-13 Mitsubishi Rayon Co Process for producing unsaturated carbocylic acid esters

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6395806B1 (en) * 1998-07-07 2002-05-28 Cognis Deutschland Gmbh Hardeners for epoxy resins, processes for producing the same and methods of using the same
US6639099B1 (en) * 1999-08-27 2003-10-28 Roehm Gmbh & Co. Kg Process for synthesis of Di(meth)acrylic acid esters
KR101539122B1 (en) * 2007-07-05 2015-07-23 에보니크 룀 게엠베하 Method for synthesizing allyl methacrylate

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Publication number Publication date
GB8717640D0 (en) 1987-09-03
IT8748221A0 (en) 1987-07-24
DE3725344A1 (en) 1988-02-11
FR2602229B1 (en) 1988-09-09
IT1211673B (en) 1989-11-03
GB2194944B (en) 1990-10-31
NL8701639A (en) 1988-02-16
JPS6335543A (en) 1988-02-16
FR2602229A1 (en) 1988-02-05

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PCNP Patent ceased through non-payment of renewal fee

Effective date: 19940724