GB2191601A - Alignment of arrays of optical waveguides - Google Patents

Alignment of arrays of optical waveguides Download PDF

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Publication number
GB2191601A
GB2191601A GB08614286A GB8614286A GB2191601A GB 2191601 A GB2191601 A GB 2191601A GB 08614286 A GB08614286 A GB 08614286A GB 8614286 A GB8614286 A GB 8614286A GB 2191601 A GB2191601 A GB 2191601A
Authority
GB
United Kingdom
Prior art keywords
array
ofthe
waveguides
grooves
fibres
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB08614286A
Other versions
GB8614286D0 (en
Inventor
Nicholas John Parsons
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co PLC
Original Assignee
General Electric Co PLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co PLC filed Critical General Electric Co PLC
Priority to GB08614286A priority Critical patent/GB2191601A/en
Publication of GB8614286D0 publication Critical patent/GB8614286D0/en
Priority to GB8713829A priority patent/GB2195785B/en
Publication of GB2191601A publication Critical patent/GB2191601A/en
Priority to GB8914729A priority patent/GB2219414B/en
Withdrawn legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3801Permanent connections, i.e. wherein fibres are kept aligned by mechanical means
    • G02B6/3803Adjustment or alignment devices for alignment prior to splicing
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/28Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals
    • G02B6/2804Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals forming multipart couplers without wavelength selective elements, e.g. "T" couplers, star couplers
    • G02B6/2821Optical coupling means having data bus means, i.e. plural waveguides interconnected and providing an inherently bidirectional system by mixing and splitting signals forming multipart couplers without wavelength selective elements, e.g. "T" couplers, star couplers using lateral coupling between contiguous fibres to split or combine optical signals
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/30Optical coupling means for use between fibre and thin-film device
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/3628Mechanical coupling means for mounting fibres to supporting carriers
    • G02B6/3648Supporting carriers of a microbench type, i.e. with micromachined additional mechanical structures
    • G02B6/3652Supporting carriers of a microbench type, i.e. with micromachined additional mechanical structures the additional structures being prepositioning mounting areas, allowing only movement in one dimension, e.g. grooves, trenches or vias in the microbench surface, i.e. self aligning supporting carriers
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/3628Mechanical coupling means for mounting fibres to supporting carriers
    • G02B6/3684Mechanical coupling means for mounting fibres to supporting carriers characterised by the manufacturing process of surface profiling of the supporting carrier
    • G02B6/3688Mechanical coupling means for mounting fibres to supporting carriers characterised by the manufacturing process of surface profiling of the supporting carrier using laser ablation
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/3628Mechanical coupling means for mounting fibres to supporting carriers
    • G02B6/3684Mechanical coupling means for mounting fibres to supporting carriers characterised by the manufacturing process of surface profiling of the supporting carrier
    • G02B6/3692Mechanical coupling means for mounting fibres to supporting carriers characterised by the manufacturing process of surface profiling of the supporting carrier with surface micromachining involving etching, e.g. wet or dry etching steps

Abstract

An array of optical fibres (4 Figure 2) is aligned with an array of optical waveguides, e.g. in an integrated optical device 1, each fibre being placed e.g. along a V-groove 6 in a silicon wafer 5, and channels 11 etched into the substrate 2 of the integrated optical device 1 co-operating with the peaks 10 of the V-grooves 6 to enable the fibres to be aligned with the waveguides. <IMAGE>

Description

SPECIFICATION Alignment apparatus This invention relates to apparatus for aligning a first array of optical waveguides with a second array of optical waveguides.
It is particularly suitable for use in the manufacture of integrated optical circuits when it is necessary to achieve precise and stable alignment between a plurality of optical waveguides in the form of optical fibres, and a plurality of optical waveguides in an integrated optical device, that is, a device which is fabricated as an assembly of optical elements in a single structure.
It is well knowntoetch a number of spaced apart, parallel, V-shaped grooves into a wafer such as silicon, and then to place an optical fibre along each groove. The fibre may be held in place between the groove, and either a complementary groove in a second silicon wafer or a flat surface by using an adhesive. Thus the lateral spacing of a plurality of fibres may be determined by fixing each fibre in one of a numberof parallel grooves in the silicon wafer.
The end of the optical array so formed is ground and polished so that the ends of the fibres, the end face of the silicon wafer, and the end face of the second wafer orthe flat surface, will all lie in one plane.
When it is desired to form an optical interface between the plurality of fibres, and a plurality of waveguides in an integrated optical device, the end ofthe optical array is caused to abut with the end face of the integrated optical device. The lateral spacing of the optical fibres which is determined by the frequ ency of the grooves, corresponds to the lateral spac- ing ofthewaveguides in the integrated optical device. The optical array must then be aligned in the two degrees offreedom normal to the axes of the fibres, that is, the height and lateral translation must be aligned. This is done by causing lightofaknown intensity to travel along a fibre and a respective waveguide.The intensity of the light being emitted from the waveguide is measured using a sensor, and the intensity of this emitted light is maximised by moving the optical array with respect to the integrated optical device in the two degrees offreedom.
This procedure is known as active alignment.
In another known method of aligning an array of fibres with a pluralityofwaveguides in an integrated optical device, the end face of the silicon wafer does not lie in the same plane as the ends of the fibres and end face of the second wafer or flat surface, but instead, it extends beyond that plane. The portion of the wafer which extends beyond the ends ofthe fibres and end face of the second wafer orflat surface, is caused to overlap the integrated optical device when the ends of the fibres abut with the end face ofthe integrated optical device and so fixes the height ofthe fibres relative to the integrated optical device. Thus the height of the fibres relative to the waveguides in the integrated optical device is determined by the dimensions of the V grooves. The lat eral translation of the array of fibres is then actively aligned.
A problem with these known methods ofaligning an array of fibres with a plurality of waveguides, is that it is necessary to use active alignment methods for at least part of the alignment procedure. Active alignment methods are labour intensive, and time consuming and often expensive. They do not lend themselves to automation.
The invention seeks to provide an improved align ment apparatusfor aligning a first array of optical waveguides with a second array of optical waveguides.
According to this invention, there is provided apparatus for passively aligning a first array of opti cal waveguides with a second array of optical waveguides comprising first means for carrying a first array and second means for carrying the second array, part of which first means is capable of overlapping the second means, its lateral position relative to the second means being passively determined by physical characteristics of the seond means such that, when in position, the first array is aligned with the second array.
The first array of optical waveguides may be an array of optical fibres and therefore, this invention allows an array of optical fibres to be aligned with a plurality of waveguides in an integrated optical device, without any active alignment methods being necessary.
Preferably the part of the first means which iscap- able of overlapping the second means is a rigid body having grooves extending along the length of one surface thereof, which grooves continue along the whole length ofthe surface ofthe first means.
The grooves may be V-shaped orthey may be approximately V-shaped, having flattened peaks, and preferably they are parallel to each other.
Preferably, the physical characteristics of the second means are shallow parallel channels extending along the length of one surface thereof.
The frequency ofthe grooves ofthefirst means is such thatthe peaksoftwo or more grooves mayeach be located in a channel ofthe second means.
The height of the optical fibres relative to a surface ofthefirst means is determined by the dimensions of each groove, and the lateral spacing of the optical array, which is determined by the frequency ofthe grooves, is arranged to be the same as the lateral spacing of the waveguides.
Thus the grooves are used to determine the lateral spacing of the fibres, and their height relative to a surface ofthe first means, and the co-operation of the grooves with the channels results in the alignmentofthe lateral translation oftheoptical array and of the height ofthe optical array relative to the waveguides.
One way in which the invention may be performed will now be described by way of example, with refer ence to the accompanying drawings in which: Figure lisa perspective view of an apparatus made in accordance with the invention, Figure2 is a transverse cross-section along X-X of Figure land Figure 3 is a longitudinal cross-section along Y-Y of Figure 1.
Referring to the drawings, an integrated optical device 1 comprises a substrate 2 of lithium niobate and optical waveguides 3formed by diffusing titanium into the lithium niobate. Optical fibres 4 are held in position between a silicon wafer 5, which has been etched to form V grooves 6, and a flat backing plate 7 made from glass. The space around each fibre 4is filled with a compound 8 such as wax or solder, which may be softened. The end face of the resulting assembly 9 formed from the wafer 5, fibres 4, backing plate 7 and compound 8 is optically polished. The assembly 9 is then heated on a jig to soften the compound 8, and the silicon wafer 5 is moved forwards a distance of approximately 1 mm. The assembly9 may then be secured with a high temperature epoxy resin.
Shallow channels 11 are formed photolithographically in the integrated optical device 1, and are etched into the substrate 2. The channels 11 are approximately 1-2lm deep, and the exact profile of each channel is unimportant, although the base should be substantially flat. The peaks 10 are located in the channels 11, and the assembly 9 is held in position such that the ends ofthe fibres 4 and the end of the backing plate 7 abut with the end of the integrated optical device 1. Contact may be maintained between the assembly 9 and device 1 by the application of a compressive force and so no adhesive is required to hold the assembly 9 and device 1, together. It is therefore possible to insert a refractive indexmatching material 13 between the fibre ends and the waveguide ends.
The frequency and position of the peaks 10 and the channels 11 are such that when the peaks 10 are located in the channels 1 1,thefibres3 are aiigned with the waveguides 2. Alignment of the height of the fibres is achieved by etching the grooves 5 to the correct dimensions such that when the peaks 10 are located in the channels 11,the position of maximum intensity, known as the mode centre 12 of each fibre 3 corresponds with the mode centre of the respective waveguide 2 in orderto achieve maximum transmission. The height ofthefibres may be further adjusted by altering the depth ofthe channels 11.
in an alternative embodiment, the space around each fibre 4, is not filled with compound 8, and the assembly 9 is held together by compressive forces.
The wafer 5 is caused to move forward by momentarily releasing the forces, allowing the wafer 5 to move, resulting in wafer 5 extending beyond the ends ofthe fibres and the end face of plate 7.
The channels 11 in the integrated optical device may, instead of being formed by etching, be formed by depositing a dielectric or metallic material on the substrate 12, in such awaythatthe area not covered by the material takes the form of channels.
Also, the height of the fibres relative to the waveguides may be altered by depositing a dielectric or metallic material on to the peaks 10, thus effectively making the grooves deeper.
The apparatus is particularly suitable for use with polarisation-holding fibres which are substantially "D" shaped. The fibres may be positioned such that the flat side of each fibre is in contact with the backing plate. The fibres will then all be oriented in the same direction.
Although the specific embodiment describes a situation where a connection is being formed between a plurality of optical fibres, and a plurality of waveguides, the apparatus may also be used to form connections between a first array of optical fibres and a second array of optical fibres.

Claims (10)

1. Apparatus for passively aligning a first array of optical waveguides with a second array of optical waveguides comprising first means for carrying the first array and second means for carrying the second array, part of which first means is capable of overlapping the second means, its lateral position relative to the second means being passively determined by physical characteristics of the second means such that, when in position, the first array is aligned with the second array.
2. Apparatus according to claim 1 in which the first array of optical waveguides is an array of optical fibres.
3. Apparatus according to claim 1 or 2 in which the second array of optical waveguides is an array of waveguides in an integrated optical device.
4. Apparatus according to claim 1,2 or 3 in which the part of the first means which is capable of overlapping the second means, is a rigid body having grooves extending along the length of one surface thereof.
5. Apparatus according to claim 4 in which the grooves continue along the whole length ofthe surface ofthe first means.
6. Apparatus according to any of the preceding claims in which the physical characteristics ofthe second means are channels extending along the length of one surface thereof.
7. Apparatus according to any ofthe preceding claims in which the frequency of the grooves in the rigid body, is such that the peaks oftwo or more grooves may each be located in a channel ofthe second means.
8. Apparatus according to claims 5, 6 or7 in which each fibre in the array of optical fibres is placed along a groove.
9. Apparatus according to claim 8 in which the lateral spacing ofthefibres is determined bythefre quency ofthe grooves; their height relative to a surface ofthe first means is determined by the dim ensionsofthegrooves; and the alignment ofthe lateral translation of the fibres relative the waveguides in the integrated optical device and of the height of the optical fibres relative to the waveguides re sults from the co-operation of the grooves with the channels.
10. Apparatus substantially as described with re ference to the accompanying drawings and substantially as illustrated therein.
GB08614286A 1986-06-12 1986-06-12 Alignment of arrays of optical waveguides Withdrawn GB2191601A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
GB08614286A GB2191601A (en) 1986-06-12 1986-06-12 Alignment of arrays of optical waveguides
GB8713829A GB2195785B (en) 1986-06-12 1987-06-12 Alignment of optical fibres with integrated optical device
GB8914729A GB2219414B (en) 1986-06-12 1989-06-27 Clamping optical fibre having a flat in its cross-section

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB08614286A GB2191601A (en) 1986-06-12 1986-06-12 Alignment of arrays of optical waveguides

Publications (2)

Publication Number Publication Date
GB8614286D0 GB8614286D0 (en) 1986-07-16
GB2191601A true GB2191601A (en) 1987-12-16

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Application Number Title Priority Date Filing Date
GB08614286A Withdrawn GB2191601A (en) 1986-06-12 1986-06-12 Alignment of arrays of optical waveguides
GB8713829A Expired - Fee Related GB2195785B (en) 1986-06-12 1987-06-12 Alignment of optical fibres with integrated optical device
GB8914729A Expired - Fee Related GB2219414B (en) 1986-06-12 1989-06-27 Clamping optical fibre having a flat in its cross-section

Family Applications After (2)

Application Number Title Priority Date Filing Date
GB8713829A Expired - Fee Related GB2195785B (en) 1986-06-12 1987-06-12 Alignment of optical fibres with integrated optical device
GB8914729A Expired - Fee Related GB2219414B (en) 1986-06-12 1989-06-27 Clamping optical fibre having a flat in its cross-section

Country Status (1)

Country Link
GB (3) GB2191601A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4930854A (en) * 1989-03-03 1990-06-05 The United States Of America As Represented By The Secretary Of The Navy Optical fiber-to-channel waveguide coupler
EP0611142A1 (en) * 1993-02-12 1994-08-17 Ngk Insulators, Ltd. A process for optically joining an optical fiber array to an opponent member
US5656120A (en) * 1994-07-28 1997-08-12 Ngk Insulators, Ltd. Method of fixing optical fiber array to substrate
US5835659A (en) * 1995-02-21 1998-11-10 Ngk Insulators, Ltd. Optical fiber-fixing substrate, method of producing the same and optical device
US6027253A (en) * 1995-08-24 2000-02-22 Ngk Insulators, Ltd. Optical fiber array
US6633706B2 (en) * 2000-06-29 2003-10-14 Phoco Co., Ltd. Method for aligning optical fibers with a waveguide element
US6819841B2 (en) * 2002-08-29 2004-11-16 International Business Machines Corporation Self-aligned optical waveguide to optical fiber connection system

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH685521A5 (en) * 1991-09-10 1995-07-31 Suisse Electronique Microtech A method for coupling at least one optical fiber with an integrated optical waveguide and micromechanical device of coupling obtained.
GB2293248B (en) * 1994-09-07 1998-02-18 Northern Telecom Ltd Providing optical coupling between optical components
IT1271318B (en) * 1994-12-23 1997-05-27 Italtel Spa SYSTEM FOR COUPLING A WAVE GUIDE OPTICAL CONNECTOR
US5659647A (en) * 1995-10-30 1997-08-19 Sandia Corporation Fiber alignment apparatus and method
DE19644758A1 (en) * 1996-10-29 1998-04-30 Sel Alcatel Ag Centering arrangement for positioning micro-structured bodies
KR19980066890A (en) * 1997-01-29 1998-10-15 김광호 Optical waveguide and optical fiber coupling device and method
DE10058074A1 (en) * 2000-11-23 2002-06-06 Vitalij Lissotschenko Method for producing a micro-optical functional unit
US6628865B2 (en) * 2000-12-15 2003-09-30 Intel Corporation Alignment of optical fibers to an etched array waveguide
US6886989B2 (en) 2000-12-15 2005-05-03 Intel Corporation Alignment of fiber optic bundle to array waveguide using pins
GB2379748B (en) * 2001-06-22 2003-09-10 Bookham Technology Plc An optical chip with an optically conductive element
GB2385678A (en) * 2002-02-20 2003-08-27 Bookham Technology Plc Mthod of joining optical components using adhesive
US11886013B2 (en) 2019-06-17 2024-01-30 Aayuna Inc. Passively-aligned fiber array to waveguide configuration

Citations (9)

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Publication number Priority date Publication date Assignee Title
GB1452474A (en) * 1974-06-21 1976-10-13 Northern Electric Co Optical fibre connectors
GB1524874A (en) * 1974-12-23 1978-09-13 Western Electric Co Optical fibre waveguides
GB1526649A (en) * 1976-07-20 1978-09-27 Brugg Ag Kabelwerke Method for connecting optical fibres and the connector for effecting the method
US4123137A (en) * 1975-04-24 1978-10-31 Bell Telephone Laboratories, Incorporated Optical fiber arrangement for splicing fibers secured to ribbonlike tape
GB2000877A (en) * 1977-06-21 1979-01-17 Nippon Telegraph & Telephone Polymer optical circuit with optical leadfibres and method of fabricating the same
GB2007867A (en) * 1977-11-04 1979-05-23 Thomas & Betts Corp Fibre optic connectors
US4201444A (en) * 1976-04-26 1980-05-06 International Telephone And Telegraph Corporation Single optical fiber connector
GB1574044A (en) * 1977-02-01 1980-09-03 Plessey Co Ltd Method of connecting optical fibres
GB2060196A (en) * 1979-10-02 1981-04-29 Northern Telecom Ltd Protective package for optical fiber splice

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1986002172A1 (en) * 1984-09-28 1986-04-10 American Telephone & Telegraph Company Optical waveguide lateral alignment arrangement

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1452474A (en) * 1974-06-21 1976-10-13 Northern Electric Co Optical fibre connectors
GB1524874A (en) * 1974-12-23 1978-09-13 Western Electric Co Optical fibre waveguides
US4123137A (en) * 1975-04-24 1978-10-31 Bell Telephone Laboratories, Incorporated Optical fiber arrangement for splicing fibers secured to ribbonlike tape
US4201444A (en) * 1976-04-26 1980-05-06 International Telephone And Telegraph Corporation Single optical fiber connector
GB1526649A (en) * 1976-07-20 1978-09-27 Brugg Ag Kabelwerke Method for connecting optical fibres and the connector for effecting the method
GB1574044A (en) * 1977-02-01 1980-09-03 Plessey Co Ltd Method of connecting optical fibres
GB2000877A (en) * 1977-06-21 1979-01-17 Nippon Telegraph & Telephone Polymer optical circuit with optical leadfibres and method of fabricating the same
GB2007867A (en) * 1977-11-04 1979-05-23 Thomas & Betts Corp Fibre optic connectors
GB2060196A (en) * 1979-10-02 1981-04-29 Northern Telecom Ltd Protective package for optical fiber splice

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4930854A (en) * 1989-03-03 1990-06-05 The United States Of America As Represented By The Secretary Of The Navy Optical fiber-to-channel waveguide coupler
US5007700A (en) * 1989-03-03 1991-04-16 The United States Of America As Represented By The Secretary Of The Navy Edge-emitting diode-to-optical fiber coupling technique
EP0611142A1 (en) * 1993-02-12 1994-08-17 Ngk Insulators, Ltd. A process for optically joining an optical fiber array to an opponent member
US5482585A (en) * 1993-02-12 1996-01-09 Ngk Insulators, Ltd. Process for optically joining an optical fiber array to an opponent member
US5656120A (en) * 1994-07-28 1997-08-12 Ngk Insulators, Ltd. Method of fixing optical fiber array to substrate
US5835659A (en) * 1995-02-21 1998-11-10 Ngk Insulators, Ltd. Optical fiber-fixing substrate, method of producing the same and optical device
US5991492A (en) * 1995-02-21 1999-11-23 Ngk Insulators, Ltd. Optical fiber-fixing substrate, method of producing the same and optical device
US6027253A (en) * 1995-08-24 2000-02-22 Ngk Insulators, Ltd. Optical fiber array
US6633706B2 (en) * 2000-06-29 2003-10-14 Phoco Co., Ltd. Method for aligning optical fibers with a waveguide element
US6819841B2 (en) * 2002-08-29 2004-11-16 International Business Machines Corporation Self-aligned optical waveguide to optical fiber connection system

Also Published As

Publication number Publication date
GB2219414B (en) 1990-05-23
GB2219414A (en) 1989-12-06
GB8713829D0 (en) 1987-07-15
GB2195785B (en) 1990-05-23
GB2195785A (en) 1988-04-13
GB8914729D0 (en) 1989-08-16
GB8614286D0 (en) 1986-07-16

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