GB2179687A - Building system - Google Patents

Building system Download PDF

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Publication number
GB2179687A
GB2179687A GB08622783A GB8622783A GB2179687A GB 2179687 A GB2179687 A GB 2179687A GB 08622783 A GB08622783 A GB 08622783A GB 8622783 A GB8622783 A GB 8622783A GB 2179687 A GB2179687 A GB 2179687A
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United Kingdom
Prior art keywords
blocks
ofthe
building
shaped
block
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GB8622783D0 (en
GB2179687B (en
Inventor
Antoine-Adel Marcel
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MARCEL ANTOINE ADEL
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MARCEL ANTOINE ADEL
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Priority claimed from GB08310940A external-priority patent/GB2140053B/en
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Priority to GB08622783A priority Critical patent/GB2179687B/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/14Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
    • E04B2/22Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having a general shape differing from that of a parallelepiped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/04Walls having neither cavities between, nor in, the solid elements
    • E04B2/12Walls having neither cavities between, nor in, the solid elements using elements having a general shape differing from that of a parallelepiped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0202Details of connections
    • E04B2002/0204Non-undercut connections, e.g. tongue and groove connections

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

A building system for the construction of walls is provided comprising the employment of prefabricated blocks having compound shapes which are such that at least a majority thereof each exhibit projections and/or recesses arranged to co-operate interlockingly with the projections and/or recesses of other blocks of the system,whereby said interlocking blocks can be assembled without the essential use of mortar or other intervening binding material. Illustrated blocks are basically T-shaped, having a hollow formation and being flat-laid, rather than being disposed upright, in horizontal courses in walls. Each block is horizontally reversed relative to its immediate neighbours and has keys of an acute-angled plain Z-shape in cross-section extending transversely of the plane of the T at the end surfaces of the crossbar and at those surfaces of the stem in the angles of the T. Compound-shaped corner and junction blocks are employed, where required. <IMAGE>

Description

SPECIFICATION Building system This invention seeks to provide a building system in which bricks or blocks are employed that are of compound shape, that is to say, are not basically re ctangularparallelepipeds.Theterm "brick(s) or block(s)" will be shortened to "block(s)" alonethrou ghoutthe greater part of the remainderofthisdoc- ument forthe sake of brevity.
According to the present invention, there is provided a building system for planar structures, such as walls, floors, roofs, paths and roads,thesystem comprising the employment of prefabricated blocks having compound shapes which are such that they cooperate interlockinglywith other blocks ofthe system, whereby said interlocking blocks can be assembled without the essential use of mortar or other intervening binding material, and comprising the following feature:- a basically T-shaped such block whereof keys of an acute-angled plain Z-shape in cross-section extend transversely ofthe plane of the Tat the end surfaces of the crossbar and atthose surfaces of the stem in the angies of the T.
The block can co-operate with othercompound- shaped blocks to produce buildingsorotherstruc- tures in which the various blocks strengtheningly support one another with interlocking co-operation, it being possibleforthebuildingsorotherstructures to be completed, in some cases, without mortar or other binding material between the blocks or, in other cases, to employ a relatively small amountof mortarorotherbinding material between the blocks as compared with buildings and other structures pro- duced from conventional blocks.
The system advantageously employs blocks which are pre-fabricated to a high degree of precision and the required fitting together and/or interlocking of the blocks will not be achieved, during the erection of a building or other structure, unless the individual blocks are correctly disposed relative to one another and register accurately. If a mistake is made in positioning a block relative to others that have already been laid, the error will almost immediately be very obvious and can quickly be corrected. No cutting or breaking of any block is necessary since the system includes the use of complementary blocks such as end blocks, corner blocks, junction blocks and so on.
In the case of a building or other structure having upright walls, a minimum of checking is necessary upon the erection of those walls once the dimensions ofthe base ofthe building has been calculated and said base has been accurately marked out. An importantfeature ofthe system is the factthat the same block can be employed in the construction offloors and roofs as are used to erect walls thus producing a fully integrated building system in which, once an initial choice of the various possible block shapes has been made, the number of different shapes of prefabricated blockthat are actually employed in a single building or other structure can be quite small.
Fora better understanding ofthe invention, and to show howthe same may be carried into effect, the various basic forms of building block which an example of this system employs will now be separately described, except inasmuch as different shapes of block co-operate with one another, reference being made to the accompanying drawings which, similarly, are grouped to relate as far as possible to the different shapes of building block. Reference is made firstly to Figures 1 to 20 of the drawings which Fig uresshowtheuseofbuilding blocksthatarebasi- callyT-shaped. Figures 1 and 2 of the drawings show two walls of a building or other structure formed from such T-shaped blocks.It will be seen that, in each horizontal course of blocks, neighbouring blocks are alternately upright and inverted and that, in the structure of Figure 1, each block is inverted relative to blocks which are vertically thereabove and/ or there- beneath whereas, in the structure shown in Figure 2, each block in each course has the same disposition as does each blockwhich isvertically thereabove and/ortherebeneath. It will particularly be noted that, in both cases, the T-shaped blocks cooperate to form a 90'junction between two upright walls without the need to employ blocks of any other shape.It will immediately be apparentthatthe hori zontal limb orcrossbarofeach block is three units wide and that the vertical limb or uprightthereofis two units tall measured from the lowermost ex trem ity thereof to the top of the horizontal limb or crossbar.
In fact, the basic T-shaped block of Figures 1 and 2 is preferably given tapered projections and depressions as shown in Figure 3 and Figure 4 or is provided with projecting nibs and matching recesses as shown in Figure 5. These projections and depressions or nibs and recesses provide a significantly improved and strengthened key between the blocks enabling them to be fitted satisfactorily together withoutthe use of mortar or other binding material when a wholly or principally dry construction is required.Itwill be apparentfrom Figures 3 to 5 ofthe drawings that the blocks which are being described are of hollow formation and it is noted that the projections and depressions or nibs and recesses cooperate with each othertoform a satisfactory seal at the joints between the blocks which is a considerable advantage if the hollow blocks are to be filled with an initially foamed or liquid insulation material orwith foamed or other concrete.
Figures 6,7,8,9 and 10 ofthe drawings illustrate theformation and use of blocks which may conveniently be known as Z-key, T-blocks. The various views which are given in each of Figures 6to 10 ofthe drawings adequately showthe compound shape of each basicallyT-shaped block and the compound shape of the co-operating Z-key, T-block. Figure 9 shows, on the left, the co-operation between two such blocks A and B at the junction between two uprightwalls whereas the right-hand side of Figure 9 shows the similar co-operation between two Tblocks of simple non-keyed shape (compare with Figures 1 and 2). Figure 10 is a plan view illustrating the use of dove-tailed basically T-shaped blocks in co-operation with basicallyZ-shaped blocks and a "corner" block designed to co-operate with two neighbouring Z-blocks atthe 90"junction between, for example, two uprightwalls. The basically T- shaped blocks of Figures 6to 10 ofthe drawings are, in any construction employing them, keyed to their neighbours on all sides and this produces an equilibrium between the forces acting on each block, it being noted that Z-keyed blocks are usable in slab form asfloors and also in slabform asroofswhich latter can be employed eitherwith, or without, additional supports.
There are four basic versions of the embodiment of the system which principally uses T-shaped building blocks, these four versions having been found to be the most satisfactory as regards ease of construction, handling, simplicity, ease of production ofthe blocks, versatility in use of the blocks and the need to produce a minimum number of accessory blocks for useat,forexample,wallends,wall junctionsandthe like. Thefirst of these fourversions is illustrated in Figures 1 and 2, the second in Figures 11 to 17,the third in Figure 32 and the fourth in Figures 18 and 19.
Itwill beapparentthatall of the embodiments shown in Figures 10to 19 inclusive employthe basicallyTshaped blocks lying on their sides (i.e. with their uprights horizontally disposed) and thatthe blocks shown inthefourviews of Figure 17 arebasicallyT- shaped having surfaces that are to co-operate with those of other blocks either cylindrically concave or matchingly cylindrically convex.
In the version of Figure 18, each basicaliy T-shaped block is of elongate formation, the blocks of Figure 18 being un-keyedwhereasthose of Figure 19 are shaped to key together, it being noted that elongate blocks of basically L-shaped cross-section are required in the embodiments of both Figures 18 and 19 where wall ends are produced and T-shaped (in plan view) junctions between walls are made.
In each of the fourversions of the system which principally employT-shaped blocks, the blocks may be solid, wholly or partly hollow and may have plain and or patterned orothertextured surfaces. It will be apparentthat many different combinations of pre cise shape, size, materials, surface texturing and so on are possible that are too numerous to discuss individually. The particulartype which is chosen will depend upon individual preference, climatic conditions, geographic situation and local traditions of building.It is noted that, whilst prefabricated concrete will generally be employed and most blocks will be hollow in construction, other materials can equallywell be used, if preferred, such as prestressed concrete to form blocks usable forwalls, floors, roofs and soon but a construction employing concrete is not essential and the blocks can be made from, for example, glass-reinforced plastics materials, natural wood and/or plywood.
The use of the building system which has so far been described enables strong buildings or other structures to be made either in dry form or semi-dry form using very much less mortar or other binding material than is employed in the formation of traditional brick/biock buildings and the like. The described system has considerable advantages as compared with traditional building systems and these advantages include stability both during and after erection of a building or other structure, ease of erection, simplicity in aligning the blocks without long experience of such work being necessary and with the use of an absolute minimum of auxiliary tools, measuring instruments and other gadgets.The blocks can be such as to interlock giving increased strength to the wall, floor, rooforthe like which is being produced whilst simultaneously eliminating errors such as discrepancies in level and the formation of crooked, zig- zag, curved or other incorrectly disposed courses of blocks. The system is versatile since it can employ differentforms of keying and interlocking and can employ any chosen one, or any chosen combination, ofthe different blocks that have already been described and those that will be described below. As well as being very suitable for the construction of dwelling houses and other buildings, the system can be used for many other purposes such as, for example, the paving of roads, pathways, pavements and the like and for the cladding of new or existing buildings.
Although the blocks will usually be formed from conventional concrete, they can, as has already been mentioned above, be formed from other materials which include, in addition to the examples already mentioned, light-weight concrete, clay, gypsum and synthetic plastics materials whether or not reinforced with glass fibre or the like. Where appropriate, buildings or other structures can be produced without mortar or other binding material between the blocks but grouted cavities can be included, where required, for strength and/or insulation. If required, a building or other structure can be formed in such a way as to be capable of being readily dismantlable by including therein removable keying blocks and/or removable locking bolts.Although referred to generally throughout this document as being "blocks" the fourth version that has so far been described with reference to Figures 18 and 19 ofthe drawings can be considered also as constituting panels. The blocks or panels may be given surface textures designed to simulate the use of a traditional method of construction when viewing the exposed surfaces of a building or otherstructure formed from such blocks or panels.
Figure 20 of the drawings somewhat diagrammatically illustrates the use of the basicallyTshaped blocks, arranged as shown in Figure 1, in forming an irregularly shaped structure having a plurality of right-angled corners and a number of access openings to its interior. It will be seen that, at the margins ofthe access openings, additional L-shaped blocksorcuboid blocks are requiredto produce upright straight edges.
it has been found that, using principally the basically T-shaped blocks to form a building or other structure,those blocks, when accurately produced, fittogetherin the manner shown in Figures3 and 4or Figure 5 of the drawings in such a way as automatically to prevent inaccuracies in horizontal or vertical disposition, provided onlythatthefoundation or footing is itself correctly disposed. The interengagement ofthe blocks automatically prevents vertical and horizontal inaccuracies from occurring and the fact that said blocks fit tightly together produces a strength which is comparable with that achieved by using traditional bricks or blocks that are connected to one another by mortar or other binding material.
Considerable time is, of course, saved by wholly or principally omitting mortar or other binding materials since the builders do not have to waitforthe mortarorthe liketo set beforethe blocks can be relied upon for supporting purposes. Although the blocks are pre-fabricated, a building or other structurewhich is to be formed principally therefrom is actually constructed in a very similar mannertothe use of traditional bricks and blocks except that, generally speaking, mortar is used very sparingly, if at all.
The final building or other structure will not havethe appearance of a monolithic concrete mass but rather the appearance of a somewhat differently patterned, but otherwise traditional, block or brick construction thus avoiding an alien external appearance which tends to discourage builders and the customers for their products. Builders that work substantially only in the traditional way will find no difficulty nor strangeness in using this system since the system comprises placing a large number of relatively small blocks in pre-determined positions relative to one another as is, of course, done when using traditional bricks and building blocks. The present system does not envisage the use of relatively large prefabricated panelsasformsthe basis of a number of modern methods of building construction.
As well as being employed in the construction of actual buildings, paths, roads and the like and the cladding of new or existing buildings,this system can be employed in producing either permanent or temporary shuttering, basically T-shaped blocks which are formed from glass fibre reinforced plastics materials or wood being particularly suitable for shuttering purposes. If exceptional strength is required in the blocks, they may be formed from glass fibre reinforced concrete but the particular choice of material will naturally depend upon the nature ofthe building or other structurethat is to beformed and the purpose for which it is required.The hollowinteriors ofthe blocks can, for extra strength, be filled with concrete or cement grout and it is possible to insert reinforcing bars into those interiors, before pouring the concrete orgrouting, and it hasalready been mentioned that the hollow blocks can be filled with insulation material, such as urea-formaldehyde foam, by either pouring or injection.
The system is particularly convenientforforming temporary buildings or other structures since the blocks and other necessary items can be supplied in a partially assembled condition with post units bolted to beam units merely requiring the interlocking blocks to be correctly positioned. Under such circu mstances it is, of course, necessary that provision should bemadefordisassemblingthetemporary building or other structure in one of the ways briefly discussed above.
It will be realised thatthe blocks or panels that have been described can be provided in any required sizes although, in the case of blocks, it is desirablethatthe size and weight should not exceed that which can readily be handled by a single workman. The panels that have briefly been described with reference to Figures 18 and 19 ofthe drawings can, on the other hand, be of such a size that mechanical assistance is required to move them, it being possible to provide panels otherthan those shown in Figures 18 and 19 to form a range of modular units that are basically of T-shaped cross-section together with accessary units as may be required at wall ends, wall junctions, the margins of access openings and the like.The second and third version of the T-blocks may, if required, be substantially brick-sized and may be made from baked clay and other materials from which conventional bricksareformed. In a building or other structure using such bricks, it is desirable to groutthe junctions between them at regular intervals, as may be necessary having regard to the particular building or other structure that is being produced, or, in the case of hollow bricks ofthisform,to fill them with mortarto produce columns or pillars and to strengthen the construction at the junctions between walls.
When erecting a building or other structure using the first version of the T-blocks that has been described with reference to Figures 1 and 2 of the drawings, it will be remembered thatthese blocks do not pos- sess any interlocking or keying features and it is therefore desirable, although not absolutely essential in all cases, to use mortar, grouting orother binding material in each pairortier of blocks, using further mortar, grouting or other binding material between superposed pairs or tiers of blocks. The blocks that are required at the corners and ends of walls are basically similarto the T-shaped blocks themselves only the form of keying or interlocking has, of course, to match that employed in theTshaped blocks.Figures 7,8,9 and 10 of the drawings show various constructions that can be employed at junctions between walls, the references A and B being employed to desigate co-operating blocks that exhibit Z-keying. It will already be apparent that the blocks of the second version are assembled in a similarway to those of the first version except that each T-shaped block has its upright limb substantially horizontally, rather than substantially vertically, disposed.
In employingthethirdversiontoform a building or other structure, much the same technique is used as with the first version but the relative disposition of the blocks is different, T-shaped blocks being employed whose thicknesses can be varied, and in particular reduced, to allow different external patterns to be produced together with different cross-sectional relative dispositions of the blocks. This third version of the system can, if desired, be combined with the second version, using the two versions alternately in successive tiers ofthe blocks. The fourth version that is shown in Figures 18 and 19ofthedrawingsem- ploys elongate panels, rather than blocks, but it is notedthatthese basicallyT-shaped cross-section panels are of significantly smallerwidths than panels employed in known pre-fabricated building systems which has the result that the individual panels are not too heavy in weight and can, if desired, be keyed to one another eliminating, where appropriate, the use of mortar or grouting between the panels. If required, the strength of a wall or partition formed from such panels can be increased by employing a top beam that may, if required, be bolted or otherwise secured to the tops of the upright panels.
A second basic embodiment of this building system employs blocks that are notT-shaped butthat co-operate with one another by way of keys that are substantially Z-shaped. Such blocks are particularly, but not exclusively, useful in forming prefabricated panels, partitions and the like, a minimum or mortar or other binding material being required atthejun- ctions between the blocks.
The shape ofthe Z-key can be varied but it has been found convenientto employ four basic forms of Zkey any of which will join the blocks quickly and effectivelytogetherwithout essentially employing any mortar or other binding material.
It is possible to build a wall or other structure employing Z-keyed blocks in a semi-dryform overlaying everytier of Z-keyed blocks with mortar or other binding material to secure the superposed tiers together in a conventional way. If a fully dry con- struction is preferred, it is desirable to incorporate end keying systems of substantially M-, substantially S-, orsubstantially Z4orm into the blocks to ensure that a building or other structure can be erected quickly and accurately whilst automatically maintaining stability and both vertical and horizontal aiignment.
Figure2 1 ofthe drawings shows various views of a block and illustrates the first, third and fourth versions of the Z-ltey, Figure 22 gives various views of a number of blocks provided with thefirstversion of the Z-keyfitted together, Figure 23 is an elevational view showing a hollow block, provided with the second version of the Z-key from which itwill be seen howsaid bloclcwill interengage neighbouring similar blocks.
Figure24 is a plan view showing walls of a building that are formed by employing hollow blocks exhibiting the first version of the Z-key but Figure 24 also shows the shapes of blocks that are required at a right-angled junction between two walls, two forms ofT-shaped junction between walls and a cruciform junction betweenfourwalls, Figure25showsfurtherdetailsofthe basic blocks and junction blocksthatare illustrated in Figure 24 and additionally shows, in black, one blockthat is required at the end of an upright wall when said end should present a flat surface that extends perpendicularly between the opposite side facets ofthe wall, and Figure26 illustrates hol low Z-ikeyed blocks which are used as permanentformworkforthe construc tionofbeamstogetherwith detailsofonewayoffit- ting those blocks together and, atthe top ofthe Figure,theshape of auxiliary hollow blocks that may be used surroundinglyto support upright reinforcing rods or the like that are interconnected by strengthening wires.
The Z-keyed blocks that have just been described can be employed in much the same situations as the basically T-shaped blocks discussed above and, to a large extent, have the same advantages, as com pared with the bricks or blocks that are employed in conventional building systems, as do those previously described blocks.
There now follows a description of a third basic embodiment of blocks employed in a building system which blocks are dovetailed and will here inafter be called, for the sake of brevity "dove" blocks. Such blocks are again particularly, but by no means exclusively, useful in constructing prefabricated panels, partitions and the like, very little,if any, mortar or other binding material being required at the junctions between the blocks. The dove blocks again employ Z-keysfor interengagement and, once again, these Z-keys may be varied in shape but conveniently are provided in four different versions as has already been described above with reference to Figures 21 to 26 ofthe drawings.
As already briefly described with reference to Figures 21 to 26 ofthe drawings, the dove blocks can advantageously be used in buildings orotherstructures of semi-dry form, each tier of Z-keyed dove blocks being overlaid with mortar or other binding material to secure it to the superposed tier in a sub stantially conventional manner. Again, if a substantially fully dry construction is required, it is preferable for the dove blocks to incorporate end keys of one of thesameforms, and forthe same purposes, as have already been mentioned with reference to Figures21 to 26 ofthe drawings.
Each dove block is actually shaped to comprise two half Z-form blocks of symmetrically identical form, the two halves being integrally produced. This form of block has the particular advantage that, in use, the forces acting on the opposite ends thereof will almost always substantially counterbalance one another so that a particularly structurally stable building will result.
The dove blocks have substantially the same versatility of usage, and advantages as compared with the bricks or blocks that are employed in conventional building systems, that have already been discussed above in regard to the version of the system which principally employs basicallyTshaped blocks.
Figure 27 ofthe drawings gives several different views of a hollow dove block as just described, and Figure 28 is a plan view, somewhat similar to Figure 24, showing a plurality ofthe hollow dove blocks 4 employed in walls which also include matchingly shaped cruciform connecting blocks 1, "half" wall end blocks 2, T-junction blocks 3 and rightangled corner blocks 5.
A description will now be given of ways in which the various forms of blockthat have so far been described can be employed in forming buildings and other structures. When basically T-shaped or other blocks of the kind that have been described, having Z-keys, are used in co-operation with one another, the Z-keys will effectively lock adjoining blocks together by directing the forces which act upon the junctions between the blocks and otherwise upon the blocks themselves in such a way as to enhance or reinforce the stability ofthe structure that is composed of said blocks. In pa rticular, the Z-keys transform the tensile forces to which the described blocks or slabs are subject into compressive forces which latterforces will not normally crush building materials ofthe kind used to produce blocks, bricks and slabs unless said forces are excessively strong.
Figures 29, 30 and 31 of the d rawings illustrate three different forms of floor that may be constructed usingthe building system. Figure 29 showsthe employment of the previously described dove blocks or slabs arranged in a pre-cast concrete or steel beam or timber joistframeworkthat is of matching crosssectional shape and that provides said beams or joists at pre-determined substantially regular intervals.
Figure 30 is similarto Figure 29 but shows the use of basically T-shaped blocks or slabs, arranged with their uprights in horizontal positions, in a framework that is similartotheframeworkofFigure 29. Itwill be noted that the basically T-shaped blocks exhibit Zkeys of substantially the kind shown in Figure 23 and that similarly keyed dove blocks or slabs are also employed to fill the gaps which would be left ifT-blocks or slabs alone were used.
Figure31 of the drawings il lustrates the em ploy- ment of Z-keyed blocks arranged between the beams orjoists ofaframeworkthat is similarto the frame- work of Figure 29 except that said beams or joists necessarily have a cross-section which matches those of the blocks or slabs with which they areto co-operate.
It is important, when using the blocks in one ofthe ways that is illustrated in Figures 29 to 31 ofthe drawings that said blocks should be forced tightly against one another in a horizontal direction that is perpendicular to the lengths of the beams or joists of the co-operating framework.Under such circumstances, the blocks or slabs will co-operate ef fectively with one anotherto form a stable floor in which no underneath support, between the beams or joists, is necessary.Atie beam may often advan tageouslybeemplloyedto maintain the blocksfirmly pressed against one another as just described, such tie beam being either pre-cast or cast in situ. The use of a tie beam for this purpose is particularly advan tageous when the blocks are in the form of roof slabs.
Obviously, there is a limit to the span of blocks which will remain reliably interconnected, without support, merely by the co-operation of their own interlocking portions, this limit being dependent upon the sizes of the blocks or slabs that are employed,the strength of the material from which they are made and the load that, in use, they will be called upon to bear.lt is again possible to employ pre-cast or pre-stressed beams in supporting co-operation with the blocks or slabs, the blocks or slabs of a floororthe like that is formed in this way needing no mortar, grouting or other binding material.
When using blocks or slabs that have Z-keys as shown in Figure 31, those blocks orslabs have sym- metrically identical Z-keys at their opposite sides for co-operation with the neighbouring blocks or slabs and/or with the similarly keyed beams orjoists ofthe supporting framework. In the case of basically Tshaped blocks or slabs as shown in Figure 30, each block or slab has Z-keys at its two opposite sides which keys are identical, but not symmetrically identical,to one another. These keys are to be found both at the opposite sides of the upright of each basically T-shaped block or slab and at the opposite ends of the horizontal limb orcrossbarthereof.If necessary, further strengthening can be produced by forming Zkeys or substantially right-angled S-keys on the sur faces ofthefloor blocks or slabs thatare substantially perpendicularto the surfaces carrying the keys that have already been mentioned. Examples of such surfaces are those which are shown as facing a viewer of Figure 29,30 or 31 ofthe drawings at the foot of each such Figure.
Blocks orslabsthat have Z-keys attheiropposite sides and that, as can be seen in Figures 31, are themselves basically Z-shaped in cross-section, are advantageously employed in erecting buildings and other structures, the blocks or slabs co-operating, as shown in Figure 31, with the beamsand/orjoists of a framework. It can sometimes be an advantage to secure pre-cast or pre-stressed beams together to form a slab and this has the advantage that said beams or joists will be lighter in weightthan is conventional, thus avoiding the need for heavy lifting machinery and other mechanical handling equipment to move various parts of the building or other structure that is being erected into their appointed positions.Once again, the advantage that the blocks or slabs automatically position themselves relative to one another in both vertical and horizontal directions is immediately attained. Also, since no mortar or other binding material is really necessary between the automatically interlocking blocks or slabs, a roof can be placed on a building or other structure erected using this system without having to wait for mortar or other binding material to set and attain a required degree of strength.
When using the dove blocks to produce a floor or the like as shown in Figure 29, each Block has Z-keys at its opposite sides and is inverted relative to its immediate neighbour(s). The form of construction is basicallyverysimilartothat illustrated in Figure 31 and, similarly, the dove blocks can be formed as precast and pre-stressed slabs.
It remains only to emphasise thatthe various forms of key, which mostofthe blocks, slabs and panels that have been described exhibit, are intended for interlocking purposes ratherthan for joining the blocks, slabs and panels together. The keys re directtheforcestowhichthe blocks and so on are subject, when in use, in such a way as to strengthen the junctions between them and to strengthen the blocks, slabs and panels themselves. No mortar or other binding material is really necessary in most cases although, as has been described, there are circumstances in which the use of a minimum quantity thereof is advantageous. The blocks, slabs or panels can be formed from almost any material that has the required strength, durability, resistance to the climate in which it will be used and that is not inherently hazardous (i.e. an otherwise suitable material that is highly inflammable orthat omits poisonous fumes when exposed to fire would clearly not be sat- isfactory).
Examples of the various keys that have been described are illustrated in the accompanying drawings as follows. The M-key is shown in Figure 15, the substantially right-angled S-key is shown in Figure 14, the arcuate-key is shown in Figure 1 7,the first version of the Z-key is shown in Figures 6 and 27, the second version of the Z-key is shown in Figures 7, 13 and 23, the third and fourth versions of the Z-key are shown in Figures 21 and 22, a wedge key which has previously been referred to as being an auxiliary block required atwali end and the margins ofaccessopen- ingsandthe like is shown in Figures 16 and 1 9whilst Figures 3 and 4 show the previously mentioned projections and depressions, which also act as keys, and Figure 5 shows the previously mentioned nibs and recesseswhich similarly act as keys.

Claims (3)

1. A building system for planar structures,such aswalls,floors, roofs, paths and roads, the system comprising the employment of prefabricated blocks having compound shapes which are such thatthey co-operate interlocking ly with other blocks of the system, whereby said interlocking blocks can be assembled without the essential use of mortar or other intervening binding material, and comprising the following feature:- a basicallyT-shaped such block whereof keys of an acute-angled plain Z-shape in cross-section extend transversely ofthe plane of theTatthe end surfaces ofthe cross bar and atthose surfaces ofthe stem in the angles of the T.
2. A system as claimed in claim 1, wherein those surfaces ofthe crossbar in the angles of the Tare planar.
3. A building system, substantially as hereinbefore described with reference to Figure 13 ofthe accompanying drawings.
GB08622783A 1983-04-22 1986-09-22 Building system Expired GB2179687B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB08622783A GB2179687B (en) 1983-04-22 1986-09-22 Building system

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB08310940A GB2140053B (en) 1983-04-22 1983-04-22 Building system
GB08622783A GB2179687B (en) 1983-04-22 1986-09-22 Building system

Publications (3)

Publication Number Publication Date
GB8622783D0 GB8622783D0 (en) 1986-10-29
GB2179687A true GB2179687A (en) 1987-03-11
GB2179687B GB2179687B (en) 1987-08-12

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
GB08622783A Expired GB2179687B (en) 1983-04-22 1986-09-22 Building system

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Country Link
GB (1) GB2179687B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2523798A1 (en) * 2013-05-31 2014-12-01 Agustín Berdejo Alonso Land containment module (Machine-translation by Google Translate, not legally binding)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2523798A1 (en) * 2013-05-31 2014-12-01 Agustín Berdejo Alonso Land containment module (Machine-translation by Google Translate, not legally binding)

Also Published As

Publication number Publication date
GB8622783D0 (en) 1986-10-29
GB2179687B (en) 1987-08-12

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PCNP Patent ceased through non-payment of renewal fee

Effective date: 19940422