GB2175904A - Preparation of phosphonic acid derivatives - Google Patents

Preparation of phosphonic acid derivatives Download PDF

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Publication number
GB2175904A
GB2175904A GB08611939A GB8611939A GB2175904A GB 2175904 A GB2175904 A GB 2175904A GB 08611939 A GB08611939 A GB 08611939A GB 8611939 A GB8611939 A GB 8611939A GB 2175904 A GB2175904 A GB 2175904A
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United Kingdom
Prior art keywords
phosphonic acid
formula
acid derivative
dichloride
phosphorus pentachloride
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
GB08611939A
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GB8611939D0 (en
Inventor
Terence Etherington
Yvette Clapham
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Vinters Ltd
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Vickers PLC
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Publication of GB8611939D0 publication Critical patent/GB8611939D0/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/28Phosphorus compounds with one or more P—C bonds
    • C07F9/38Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)]
    • C07F9/42Halides thereof
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/28Phosphorus compounds with one or more P—C bonds
    • C07F9/38Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)]
    • C07F9/3804Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)] not used, see subgroups
    • C07F9/3808Acyclic saturated acids which can have further substituents on alkyl
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/28Phosphorus compounds with one or more P—C bonds
    • C07F9/38Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)]
    • C07F9/3804Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)] not used, see subgroups
    • C07F9/3826Acyclic unsaturated acids

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)

Abstract

Phosphonic acid derivatives are prepared by reacting 2-chloro-ethane phosphonic acid-bis-(2- chloroethyl) ester with phosphorus pentachloride. The resultant 2-chloroethane phosphonic acid dichloride may then be hydrolysed to produce 2-chloroethane phosphonic acid or subjected to dehydrohalogenation to produce vinyl phosphonic acid dichloride. The vinyl phosphonic acid dichloride may then be hydrolysed to form vinyl phosphonic acid. It is particularly preferred for the 2-chloroethane phosphonic acid-bis-(2- chloroethyl) ester to be a crude material produced by subjecting tris(2-chloroethyl) phosphite to thermal isomerisation. The phosphonic acid derivatives are particularly useful as plant growth regulators or flame retardants and the vinyl substituted derivatives can be polymerised for use in lithography and the manufacture of dental compositions.

Description

SPECIFICATION Improvements in or relating to phosphonic acid derivatives This invention relates to the preparation of phosphonic acid derivatives.
The reaction between phosphorus trichloride and ethylene oxide produces tris(2-chloroethyl)phosphite which on subsequent rearrangement under heat (i.e. thermal isomerisation) is converted into 2-chloroethane phosphonic acid-bis-(2-chloro-ethyl)ester together with non-volatile oligomers. Kabachnick et al (Chemical Abstracts CA 42 7241-3,1948) treated this crude material with phosphorus pentachloride to obtain a 52% yield of 2-chloroethane phosphonic acid dichloride.
It is one object of the present invention to provide a route whereby, from such crude starting material, it is possible to prepare, in high yield and quality, 2-chloroethane phosphonic acid dichloride which can be further processed to give phosphonic acid derivatives which could otherwise only be obtained through more difficult preparative routes.
According to one aspect of the present invention, there is provided a method of preparing a phosphonic acid derivative which method comprises the steps of reacting a phosphonic acid ester of the formula
with phosphorus pentachloride to produce a phosphonic acid dichloride of the formula
and thereafter converting the phosphonic acid dichloride into a phosphonic acid derivative by (i) hydrolysing it to produce a phosphonic acid derivative of the formula
or by (ii) dehydrohalogenating it to produce a phosphonic acid derivative of the formula
The term phosphonic acid ester is intended to include the mixture of 2-chloroethane phosphonic acid-bis-(2-chloroethyl) ester and additional products produced by thermal isomerisation of tris(2-chloroethyl)phosphite.
The reaction between the ester and the phosphorus pentachloride is carried out above 120 degC, preferably at a temperature of 130-140 degC and the phosphorus pentachloride can be added as a solid or can be formed in situ by using phosphorus trichloride and chlorine gas. A catalyst is ordinarily required and this may be, for example, a metal salt, particularly a chloride, for example, ferric chloride, cuprous or cupric chloride, nickel chloride, cobalt chloride or lithium chloride. In this way, the crude material obtained from the thermal isomerisation of tris(2-chloroethyl)phosphite can be converted to 2-chloroethane phosphonic acid dichloride in yields approaching the theoretical, i.e. 90% or greater and this material can then be used as an intermediate in the preparation of valuable phosphonic acid derivatives such as substituted phosphonic acid and esters.
The phosphonic acid derivative of formula
may be hydrolysed to form a further phosphonic acid derivative of formula
The above hydrolysis treatments may be carried out by adding the appropriate acid dichloride to water. However, it is a further object of the present invention to provide an improved method of hydrolysing phosphonic acid dichlorides.
Accordingly, a further aspect of the present invention provides a method of hydrolysing a phosphonic acid dichloride of formula
which method comprises dissolving the dichloride in an inert water immiscible solvent and adding water to the resultant solution.
Any inert, water immiscible, solvent for example, toluene, di-, tri-, or tetra-chloromethane, di-, tri-, or tetra-chloroethane, or xylene may be used.
The 2-chloroethane phosphonic acid which may be produced in accordance with the present invention is well known for its agricultural properties particularly as a plant growth regulator, but heretofore it has only been generally available via the high temperature and/or high pressure hydrolysis reaction between hydrogen chloride and 2-chloroethane phosphonic acid-bis-(2-chloroethyl)ester.
The dehydrohalogenation is preferably carried out by dissolving the acid dichloride in an inert solvent and adding an organic base such as a tertiary amine, for example triethylamine, pyridine or tri-n-butylamine.
The vinyl phosphonic acid dichloride produced by such dehydrohalogenation (i.e. ethene phosphonyl dichloride), is a useful intermediate in polymer chemistry and in the manufacture of flame retardants, as in fact is 2chloroethane phosphonyl dichloride.
The vinyl phosphonic acid (i.e. ethene phosphonic acid) produced by the hydrolysis of the vinyl phosphonic acid dichloride, is useful in a polymerised form in lithographic and dental compositions.
The following Examples illustrate the invention Example I Bis-(0,0-2-chloroethyl)-2'-chloroethane phosphonate is available under the name Biscep from Mobil Oil Corporation and, in this form, consists of a mixture of the ester and a polymeric phosphonate produced by the thermal isomerisation of tris(2-chloroethyl)phosphite.
1.58 kg (5.87 mol) of Biscep was charged into a vessel set up for heating, stirring and continuous addition of a solid above a distillation head, and 13.5 g of ferric chloride were added. The mixture was heated, with stirring, to a temperature of 135 degC. Phosphorus pentachloride (2.45 Kg, 11.75 mol) was added portionwise over a period of 1 hour, the temperature being maintained at about 130 degC so as to allow POCI3 and dichloroethane to distill off as they were formed. When all the PCl5 had been added, the mixture was held at the reaction temperature until the POCI3 and dichloroethane had distilled off and was then cooled. Vacuum distillation at 15-20 mm Hg produced 1kg (5.5 mol i.e. 94% theoretical) of the product (2-chloroethane phosphonic acid dichloride) at a temperature of 95-96 degC.
Using the same quantities of starting materials and reaction conditions, replacement of the ferric chloride with 15.8 g of cuprous chloride or 17.29 of cupric chloride produced yields respectively of .98 kg (5.39 mol i.e.
92% theoretical) and .987 kg (5.43 mol i.e.
92.5% theoretical).
The phosphonic acid dichloride (1 kg) was added dropwise to 290 g of ice cold water with vigorous stirring and external cooling.
The reaction was substantially exothermic and hydrogen chloride gas was evolved. The rate of addition and degree of cooling were adjusted to keep the reaction temperature below 80 degC. A 90% solution of 2-chloroethane phosphonic acid was produced.
The same amount of the phosphonic acid dichloride was dissolved in toluene and water (5% excess) added. The reaction was again exothermic and hydrogen chloride gas was evolved. However, the presence of the solvent meant that the heat produced was more easily dissipated. A gummy solution of 2-chloroethane phosphonic acid was produced.
1 kg of 2-chloroethane phosphonic acid dichloride was dissolved in toluene and external cooling provided to maintain the temperature at 15-20 degC. Triethylamine (0.55 kg, 5.5 mol) was added dropwise with stirring. A heavy precipitate of triethylamine hydrochloride was formed and after standing for 3-4 hours at room temperature, this was filtered off. Under vacuum distillation at 15-20 mm Hg. the toluene distilled off at 25 degC and the product (ethene phosphonic acid dichloride) distil!ed off at 68-70 degC in a yield of 540 g.
Hydrolysis of this product to the acid was carried out in the same way as described above.
Example II Biscep (1.58 kg) was charged to a vessel equipped for heating and stirring, for the continuous addition of gas and liquid, and for fractional distillation via a variable take-off head. Ferric chloride (13.5 g) was added and the mixture heated to 135 degC. Chlorine gas was added and with the system set to total reflux, 10% of the PCl3 was added dropwise over a period of 15 minutes. The PCl3 refluxed initially but, after a short while, this ceased as it was converted to PAL5. POCI3 and dichloroethane were allowed to distil off at a still-head temperature of 90 degC. When the distillation slowed down, the distillation outlet was closed and total reflux allowed. The process was repeated with further quantities of PCl3 until 1.61 kg (11.7 mol) had been added.
When distillation had ceased, the mixture was cooled and submitted to vacuum distillation at 15 mm Hg. The product boiled at 95-96 degC.
Hydrolysis of the product was carried out by dissolving it in trichloroethane and adding water (30% excess) to the solution in a cooled vessel. The reaction was exothermic and hydrogen chloride gas was evolved. A concentrated solution of 2-chloroethane phosphonic acid was separated.

Claims (19)

1. A method of preparing a phosphonic acid derivative which method comprises the steps of reacting a phosphonic acid ester of the formula
with phosphorus pentachloride to produce a phosphonic acid dichloride of the formula
and thereafter converting the phosphonic acid dichloride into a phosphonic acid derivative by (i) hydrolysing it to produce a phosphonic acid derivative of the formula
or by (ii) dehydrohalogenating it to produce a phosphonic acid derivative of the formula
2. A method in accordance with claim 1 comprising the further step of hydrolysing the phosphonic acid derivative of the formula
to produce a further phosphonic acid derivative of formula
3.A method according to claim 1 or 2 wherein the dehydrohalogenation step is effected by dissolving the substance to be dehydrohalogenated in an inert solvent and adding an organic base to the resultant solution.
4. A method according to claim 3 wherein the organic base is a tertiary amine.
5. A method according to claim 4 wherein the tertiary amine is triethylamine, pyridine, or tri-n-butylamine.
6. A method according to any one of the preceding claims wherein the reaction between the phosphonic acid ester and the phosphorus pentachloride is carried out in the presence of a metal salt catalyst.
7. A method according to claim 6 wherein the metal salt catalyst is ferric chloride, copper chloride, nickel chloride, cobalt chloride, or lithium chloride.
8. A method according to any one of the preceding claims wherein the reaction between the phosphorus pentachloride and said phosphonic acid ester is carried out at a temperature of greater than 120 C.
9. A method according to claim 8 wherein said reaction is carried out at a temperature of from 130 to 140"C.
10. A method according to any one of the preceding claims wherein the phosphorus pentachloride is added in solid form.
11. A method according to any one of claims 1 to 9 wherein the phosphorus pentachloride is generated in situ from phosphorus trichloride and gaseous chlorine.
12. A method according to any one of the preceding claims wherein said phosphonic acid ester is obtained by thermally isomerising tris(2-chloroethyl) phosphite.
13. A method according to claim 12, wherein the tris(2-chloroethyl) phosphite is produced by reacting phosphorus trichloride and ethylene oxide.
14. A method according to any one of the preceding claims wherein the or each hydrolysis step is carried out by adding the substance to be hydrolysed to water.
15. A method according to any one of claims 1 to 13 wherein the or each hydrolysis step is carried out by dissolving the substance to be hydrolysed in an inert water immiscible solvent and adding water to the resultant solution.
16. A method of hydrolysing a phosphonic acid dichloride of formula
which method comprises dissolving the dichloride in an inert water immiscible solvent and adding water to the resultant solution.
17. A method according to claim 15 or 16 wherein the inert solvent is toluene, dichloromethane, trichloromethane, tetrachloromethane, dichloroethane, trichloroethane, tetrachloroethane, or xylene.
18. A method according to claim 1 or 16 substantially as hereinbefore described in Example 1 or 2.
19. A phosphonic acid derivative whenever produced by the method claimed in any one of the preceding claims.
GB08611939A 1985-05-17 1986-05-16 Preparation of phosphonic acid derivatives Withdrawn GB2175904A (en)

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Application Number Priority Date Filing Date Title
GB858512507A GB8512507D0 (en) 1985-05-17 1985-05-17 Phosphonic acid derivatives

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4761252A (en) * 1986-08-30 1988-08-02 Hoechst Aktiengesellschaft Process for the preparation of vinylphosphonic dichloride
CN105949236A (en) * 2016-05-30 2016-09-21 淮阴工学院 Joint production method of ethephon and vinylphosphonic acid

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB858057A (en) * 1956-03-14 1961-01-04 Hoechst Ag Vinyl phosphonic acid and derivatives thereof and a process for their manufacture
US3775470A (en) * 1971-07-07 1973-11-27 Gaf Corp Process for the preparation of organophosphonyl dichlorides

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB858057A (en) * 1956-03-14 1961-01-04 Hoechst Ag Vinyl phosphonic acid and derivatives thereof and a process for their manufacture
US3775470A (en) * 1971-07-07 1973-11-27 Gaf Corp Process for the preparation of organophosphonyl dichlorides

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
CHEMICAL ABSTRACTS CA 42 7241-3, 1948 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4761252A (en) * 1986-08-30 1988-08-02 Hoechst Aktiengesellschaft Process for the preparation of vinylphosphonic dichloride
CN105949236A (en) * 2016-05-30 2016-09-21 淮阴工学院 Joint production method of ethephon and vinylphosphonic acid

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GB8512507D0 (en) 1985-06-19
GB8611939D0 (en) 1986-06-25

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