GB2164932A - Glass composition - Google Patents

Glass composition Download PDF

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Publication number
GB2164932A
GB2164932A GB08424249A GB8424249A GB2164932A GB 2164932 A GB2164932 A GB 2164932A GB 08424249 A GB08424249 A GB 08424249A GB 8424249 A GB8424249 A GB 8424249A GB 2164932 A GB2164932 A GB 2164932A
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United Kingdom
Prior art keywords
glass
na2o
tio2
li2o
cao
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Granted
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GB08424249A
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GB2164932B (en
GB8424249D0 (en
Inventor
Jean Emile Boudot
Jean Pierre Mazeau
Michel Prassas
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Corning Glass Works
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Corning Glass Works
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Publication date
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Priority to GB08424249A priority Critical patent/GB2164932B/en
Publication of GB8424249D0 publication Critical patent/GB8424249D0/en
Publication of GB2164932A publication Critical patent/GB2164932A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • C03C3/093Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/095Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths

Abstract

This invention relates to glasses especially suitable for optical and ophthalmic applications which exhibit densities less than about 2.65 g/cm<3>, refractive indices between about 1.595-1.607, and Abbe numbers between about 40-47, and which consist essentially, in weight percent on the oxide basis, of SiO2 45-55 B2O3 5-13 Al2O3 0-5 Li2O 1-7.5 Na2O 1-9 K2O 10-24 MgO and/or BaO and/or SrO and/or La2O3 0-6 CaO 0-12 ZnO 0-8 ZrO2 0-7 TiO2 9.5-17.5 As2O3 and/or Sb2O3 0-1 and 13.5 <TiO2+ZrO+La2O3+MgO+CaO+BaO+ZnO+SrO <23.5

Description

SPECIFICATION Glasses of low density and high index of refraction for ophthalmic and optical applications The present invention concerns glasses of low density for optical and ophthalmic use.
The utilization of glasses with high indices of refraction in comparison to conventional glasses (n,1= 1.523) permits, at the same power, a reduction of the thickness of the edge (negative power) or of the center of the lens (positive power). However, an increase in the index of refraction leads in a general way to a decrease in the Abbe number (that is to say, an increase in the dispersion of the glass). If the dispersion is too high, the chromatic aberration then becomes significant and causes the appearance of colored fringes at the edges of the lens. To palliate this defect, the glass must have a high Abbe number.
One other not negligible advantage associated with variations in thickness is lighter weight and this throughout the whole range of corrections, with ther exception of very small corrections. For that reason, it is critical that the density of the glass not be too high; one particularly prefers that it be lower than about 2.65 g/cc.
These characteristics will considerably improve the aesthetic appearance of the lens and offer greater comfort to the wearer of the lenses.
Summary of the Invention The present invention provides the possibility of continuously producing a lightweight glass destined for use in ophthalmic lenses and in optics. In order to assure continuous production with the usual means of forming (pressing), the proposed glasses exhibit a liquidus temperature that is below 1000"C and have a viscosity at this temperature of a few hundred poises.
The base glass system, according to the present invention, is a potassium, titanium borosilicate (K2O-TiO2-B703-SiO2). This system was chosen for its good stability against devitrification when compared with lithium or sodium borosilicates. The principal ingredient destined to raise the index of refraction is Tit,.
With the same object in view, it is also possible to envisage the addition of other oxides to the base system such as: MgO, CoO, BaO, SrO, ZnO, Zoo2, and La,O,. Nevertheless, in order to maintain as low a density as possible, the utilization of these oxides will be undertaken only under certain conditions described below.
The glass will also contain other alkali metal oxides such as Li,O and No70. Outside of their small contribution to the density, their addition to the base system confers greater flexibility in the choice of composition exhibiting good physical and chemical properties.
The inventive glasses are characterized by an index of refraction between about 1.595-1.607, an Abbe number between about 40-47, and a density less than about 2.65 g/cm3. Their transmission in the visible (400 mm) for a thickness of 10 mm is greater than about 83%.
Moreover, they exhibit excellent chemical durability (A.O. test).
According to the present invention, the ranges of oxides composing glasses with the abovementioned properties consist essentially, in weight percent on the oxide basis, of: Si02 45-55 MgO and/or BaO B203 5-13 and/or SrO and/or La 0 0-6 23 23 Al 203 0-5 CaO 0-12 Li2O 1-7.5 ZnO 0-8 Na2O 1-9 ZrO2 0-7 X20 > 10-24 TiO2 9.5-17.5 As 203 and/or Sb 203 0-1 The ranges of proportions mentioned above for the glass constituents are very important for obtaining the physical and chemical properties required for the application envisaged. More particularly, the SiO2 content will comprise between 45-55% by weight.This range is imposed by the choice of the other components of the glass whose limiting amounts are given in the following paragraphs.
B203 is an essential constituent in the glass composition. Its principal advantages are a small contribution to the density accompanied with a decrease in the viscosity when it is added in substitution for SiO2. The influence of B203 on the viscosity and, consequently, on the facility of melting and forming the glass, also contributes to a glass exhibiting very little coloration.
Therefore, the glass will contain at least 5% by weight. Beyond 13% B2O, and SiO2 content must be reduced in order to maintain the properties, which unfavorably affects the stability of the glass against devitrification.
Al2O3 increases the viscosity of the glass, improves its chemical durability, but, in return, it rapidly deteriorates the resistance of the glass to devitrification. Hence, its amount will not be greater than 5% by weight.
Among the alkali metal oxides, K20 is the one that gives rise to compositions exhibiting a great stability against devitrification. This oxide, when it is added in place of SiO2, not only decreases the density, but also the index of refraction. It can be introduced into the glass up to 24% by weight. Beyond this limit compensation of the refractive index will be effected either with a substantial drop in Abbe number (compensation with TiO2) or with an increase of density (compensation with alkaline earth metal oxides). K20 can be substituted in part by equivalent oxides such as Li2O and Na2O. Nevertheless, as previously pointed out, high quantities of the latter facilitate devitrification of the glass. Hence, the glass will contain more than 10% by weight K2O.
Li2O is the most favorable alkali metal oxide for refractive index. Nevertheless, added in large amounts it reduces the viscosity of the glass and increases its tendency for devitrification.
Therefore, its concentration will not exceed 7.5% by weight.
Na2O is utilized in the same manner as Li2O, but is less favorable for density and refractive index. It can be tolerated with respect to devitrification in greater amounts than Li2O. Its content must be no greater than 9% by weight.
Generally, a combination of three oxides Li2O, Na2O, and K20 will be preferred. In this case there sum will satisfy the following condition: 15% L2O + Na2O + K2O24.5% TiO2 is the constituent which offers the best compromise between density and refractive index. Used in great amount, however, it reduces the visible transmission, facilitates devitrification, increases the density, and rapidly decreases the Abbe number. Therefore, a minimum of 9.5% TiO, is required, but no more than about 17.5% can be tolerated.
In like manner, ZrO, increases the refractive index and density of the glass, but reduces the Abbe number less rapidly than TiO2. Also, this oxide improves the alkali durability of the glass.
Therefore, the preferred glasses contain at least 1% ZrO2, Its amount will be limited to 7% by weight because, beyond that, crystallization becomes significant.
Among other oxides, MgO, BaO, SrO, and LA203 can be introduced up to 6% by weight, whereas CaO and ZnO can be up to 12% and 8%, respectively. It will be understood these limits comprise maxima when only one of these oxides is added to the glass. These oxides increase the density and refractive index. The maintain the index, their addition must be effected with a reduction in the amount of TiO,. This has the effect of rapidly raising the Abbe number.
However, because of their great contribution to the density, they will be utilized only in a limited manner.
CaO and ZnO will be preferred to MgO for reasons of devitrification and to BaO and SrO for reasons of density. CaO will be the oxide preferably used for glasses of high Abbe number.
In order to have the physical properties (n", V,t, density) in the indicated ranges, the condition specified below must be satisfied.
13.5TiO2+ZrO2+La2O3+RO23.5 (weight %) with R being selected from the group of Mg, Ca, Ba, Zn, and Sr.
For the same reason, other oxides such as Nb2O5, Gd2O3, Ta2O5, and Y201 can be added in small quantity to the composition. By reason of their prohibitive cost, the glass will preferably not contain them.
Finally, for better fining the glass, one has recourse to the usual fining agents such as As2O3 and Sb2O3. In order to avoid excessive coloration of the glass, their content will be less than 1% by weight.
For glasses having a refractive index between about 1.595 and 1.607, a density less than or equal to about 2.65 g/cm3, and an Abbe number between about 40-47, the glass constituents will preferably be in the ranges specified below: S102 50-55 CaO 0-8 B203 7.5-12 ZrO2 0-3 Al2O3 0-2 TiO2 9.5-17 Li@O 2-7.5 MgO, BaO, SrO, ZnO, La203 0 Na2O 1-4 TiO2 + ZrO2 + CaO 15-22 K 20 > 10-16 As2O3 0-0.6 Li2O + Na2O + 17-23 K2O Prior Art U.S. Patent No. 2,901,365 disclosed glasses having densities less than 2.7g/cm3, preferably 2.55-2.65g/cm3, and refractive indices between 1.56-1.58.The glasses consisted essentially, in weight percent, of SiO2 58-64 Ca0+MgO 7.5-14 Na2O 0-17.5 TiO2 5-9 K2O 0-15.5 B203 0-10 Li2O 0-5 Al2O3 0-3 Na2O+K2O+Li2O 12.5-17.5 Although not specified in detail, the Abbe numbers of the working examples ranged from 48.4-53.2.
The SiO and TiO2 contents are outside the ranges of the present inventive glasses, and Li2O and Na2O are optional rather than required components.
Great Britain Patent Application 2,115,403 A discloses ophthalmic and optical glasses demonstrating refractive indices > 1.56, Abbe numbers > 40, and densities < 2.7 g/cm3 consisting essentially, in weight percent of: Si02 47-75 CaO 0-20 B20 3 1-20 MgO 0-15 Al2O3 0-10 SrO 0-4 2 5 0-5 BaO 0-4 SiO2+B2O3+Al2O3+P 205 57-85 ZnO 0-5 Li2 0 0-15 Ti02 1-15 Na2O 0-10 ZrO2 0-8 K2O 0-10 Nb2O5 0-5 Li2O+Na2O+K2 0 5-17 F 0-5 The K @ @@ntent is @@tside the ra@@@ of the present inventive @lasses and @i@ and Na@O are optional rather than required components.
Description of Preferred Embodiments The invention is illustrated through the non-limited examples in the table below. The preferred examples are Nos. 3 and 7.
Example of a Glass Melt The various constituents of the glass are provided by the batch materials specified below: Oxides Batch Materials SiC sio2 2 B203 B(OH)3 Al?C3 Al (OH) 3 Li2O Li2CO3 Na2 N CO Na2CC3,, N NO K20 K2C03, KNO3 MgO MgCO3 CaO CaCO3 BaO BaCO3 SrO SrCO3 ZnO ZnO La2O3 La2O3 ZrO2 ZrO2 TiO2 TiO2 As 203 As 203 Sb2O3 Sb2O3 The batch materials chosen preferably contain a minimum amount of Fe@O3 in order to obtain a glass as "white" as possible.
After weighing, the various batch materials are mixed according to current techniques. The batch is then charged into a platinum crucible at a temperature of about 1100 When it is completely melted, the temperature of the batch is brought to about 1300-1400'C and main tained for about 2-5 hours for homogenization and fining. The bath of glass is thereafter cooled to a temperature corresponding to the viscosity adequate for forming and cooling in steel molds.
Measurements of Physical and Chemical Properties of Glasses Measurements of refractive index and Abbe number are effected according to usual methods (for n, the yellow line of He is utilized) on annealed samples. Density is measured by the immersion method and expressed in g/cm3.
Chemical resistance is evaluated by the A.O. test described in the journal Applied Optics, 7, No. 5, page 847, May, 1968. It consists in determining the loss in weight of a polished sample immersed at 25 C for 10 minutes in a 10% by weight HCI aqueous solution. The loss in weight is expressed in mg/cm2.
The liquids temperature is determined with the aid of a furnace with a thermal gradient. The temperature is of 17 hours' duration with the presence of crystals being detected through observation with an optical microscope.
A rotation viscosimeter was utilized for the determination of high temperature viscosity (in poises).
The transmission of the glass at 400 mm is determined on polished samples of 10 mm thickness with the aid of a CARY-14 spectrophotometer.
TABLE 1 2 3 SiO2 51.4 53.1 54.4 B2O3 11.9 7.9 7.9 Al 203 0.5 - 0.5 Li20 2.2 2.5 4.2 Na2O 2.5 8.0 2.5 K2O 14.4 11.7 13.7 CaO 2.2 2.5 ZrC2 - - 1.0 TiO2 14.6 14.0 15.5 As 203 0.3 0.3 0.3 nd (600C/hr.) 1.6004 1.5993 1.6040 Vd (600C/hr.) 41.5 42.4 41.0 Density 2.60 2.63 2.61 A.O. (mg/cm2) - - 0.013 Transmission - - 86.3 Liquidus ( C) #915 < 875 ~895 Liquidus Viscosity - - 1350 TABLE (Continued) 4 5 6 SiO2 53.33 54.4 54.1 B 203 8.24 7.7 7.9 Al2O3 ~ - 0.5 Li2O 5.1 5.2 4.2 Na2O 1.96 2.0 2.5 X2O 12.55 11.0 15.2 MgO - 6.0 ZrO2 6.86 - TiO2 11.96 13.7 15.3 As 203 3 - 0.3 nd (60 C/hr.) 1.6055 1.5989 1.5963 Vd (60 C/hr.) 42.8 42.8 42.1 Density 2.64 2.59 2.60 A.O. (mg/cm2) - - 0.013 Transmission - - 85.8 Liquidus ( C) #955 #945 #890 Liquidus Viscosity - - s1100 TABLE (Continued) 7 8 9 10 SiO2 54.4 46 54.6 50.4 B203 7.9 5.4 8.9 8.4 A1203 0.5 4.0 - Li2O 6.5 1.0 4.7 6.2 Na2O 1.5 2.0 1.0 1.5 K2O 10.3 21.2 11.5 12.0 CaO 6.0 3.9 6.0 12.0 ZrO2 1.0 - 1.0 TiO2 11.9 16.5 12.0 9.5 As2O3 - - 0.3 nd (60OC/hr.) 1.6030 1.6003 1.5998 1.5996 Vd (60 C/hr.) 44.4 41.0 44.4 47.0 Density 2.62 2.63 2.62 2.64 A.O. (mg/cm2) 0.010 0.012 0.009 0.011 Transmission 87.3 87.1 87.2 87.0 Liquidus ( C) #945 #980 #980 #980 Liquidus Viscosity s390 - - -

Claims (7)

1. A glass for ophthalmic and optical use with a density less than about 2.65 g/cm3, a refractive index between about 1.595-1.607, and an Abbe number between about 40-47, consisting essentially of following composition in weight percent on the oxide basis: Si02 45-55 La2 3 0-6 B203 5-13 MgO+BaO+SrO+La2O 0-6 Al 203 0-5 CaO 0-12 Li2 0 1-7.5 ZnO 0-8 Na2o 1-9 ZrO2 0-7 K2O > 10-24 As2O3 0-1 TiO@ 9.5-17.5 Sb2 03 0-1 MgO 0-6 As2O3+Sb2O3 0-1 BaO 0-6 SrO 0-6
13.5 < TiO2+ZrO2+La2O3+MgO+CaO+BaO+ZnO+SrO < 23.5
2. A glass according to claim 1 characterized in that in weight percent 15%#Li2O+Na2O± K2O#24.5%.
3. A glass according to claim 1 characterized in that said composition contains at least 1% ZrO2.
4. A glass according to claim 1 characterized by the following composition: SiO2 50-55 CaO 0-8 B2O3 7.5-12 ZrO2 0-3 A12 3 0-2 TiO2 9.5-17 Li2O 2-7.5 MgO and/or BaO and/or Na2O 1-4 SrO and/or ZnO and/or K2O > 10-16 La2O3 0 Li2O + TiO2 + ZrO2 + CaO 15-22 Na2O + 17-23 As2O3 0-0.6 K20
5. A glass according to claim 4 of a density about 2.61 g/cm3, a refractive index about
1.6040, and an Abbe number about 41 characterized by the following composition: SiO2 54.4 K2O 13.7 2 7.9 ZrO2 1.0 2 0.5 TiO2 15.5 Li2O 4.2 As2O3 0.3 Na2O 2.5
6. A glass according to claim 4 of a density about 2.62 g/cm3, a refractive index about 1.6030, and an Abbe number about 44.4 characterized by the following compositions: SiO2 54.4 K2O 10.3 B2O3 7.9 Cao 6.0 Al2O3 0.5 ZrC2 1.0 Li2O 6.5 TiO2 11.9 Na2O 1.5
7. A glass as claimed in claim 1 substantially as herein described with reference to the Examples.
GB08424249A 1984-09-26 1984-09-26 Glass composition Expired GB2164932B (en)

Priority Applications (1)

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GB08424249A GB2164932B (en) 1984-09-26 1984-09-26 Glass composition

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GB8424249D0 GB8424249D0 (en) 1984-10-31
GB2164932A true GB2164932A (en) 1986-04-03
GB2164932B GB2164932B (en) 1988-05-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2356861A (en) * 1999-12-04 2001-06-06 Zeiss Stiftung Lead-free optical light flint glass

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2356861A (en) * 1999-12-04 2001-06-06 Zeiss Stiftung Lead-free optical light flint glass
FR2801881A1 (en) * 1999-12-04 2001-06-08 Schott Glas LIGHT FLINTS LEAD FREE
US6551952B2 (en) 1999-12-04 2003-04-22 Schott Glas Lead-free optical light flint glass materials
GB2356861B (en) * 1999-12-04 2003-10-15 Zeiss Stiftung Lead-free optical light flint glass materials

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Publication number Publication date
GB2164932B (en) 1988-05-18
GB8424249D0 (en) 1984-10-31

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Effective date: 20030926