GB2143914A - Hydraulic control system for automatic transmission - Google Patents

Hydraulic control system for automatic transmission Download PDF

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Publication number
GB2143914A
GB2143914A GB08320464A GB8320464A GB2143914A GB 2143914 A GB2143914 A GB 2143914A GB 08320464 A GB08320464 A GB 08320464A GB 8320464 A GB8320464 A GB 8320464A GB 2143914 A GB2143914 A GB 2143914A
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Prior art keywords
pressure
port
valve
oil
oil conduit
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Granted
Application number
GB08320464A
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GB8320464D0 (en
GB2143914B (en
Inventor
Kazuhiko Sugano
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Nissan Motor Co Ltd
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Nissan Motor Co Ltd
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Priority to GB08320464A priority Critical patent/GB2143914B/en
Publication of GB8320464D0 publication Critical patent/GB8320464D0/en
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Publication of GB2143914B publication Critical patent/GB2143914B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/02Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
    • F16H61/0262Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being hydraulic
    • F16H61/0265Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being hydraulic for gearshift control, e.g. control functions for performing shifting or generation of shift signals
    • F16H61/0267Layout of hydraulic control circuits, e.g. arrangement of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/02Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
    • F16H61/0202Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric
    • F16H61/0251Elements specially adapted for electric control units, e.g. valves for converting electrical signals to fluid signals
    • F16H2061/026On-off solenoid valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H59/00Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
    • F16H59/14Inputs being a function of torque or torque demand
    • F16H59/18Inputs being a function of torque or torque demand dependent on the position of the accelerator pedal
    • F16H59/22Idle position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/20Preventing gear creeping ; Transmission control during standstill, e.g. hill hold control

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Transmission Device (AREA)

Abstract

A hydraulic control system comprises a plurality of shift valves responsive to a pressure indicative of engine load and a governor pressure indicative of vehicle speed. Line pressure (circuit 402) instead of governor pressure (circuit 430) is supplied to a conduit (454) so as to set the shift valves in a state establishing a predetermined speed ratio between the highest and the lowest speed ratio when a solenoid (44) is turned on in response to closure of an idle switch (46), i.e. release of an accelerator pedal. <IMAGE>

Description

SPECIFICATION Hydraulic control system for automatic transmission The present invention relates to a hydraulic control'system for an automatic transmission.
It is known that, in a three speed automatic transmission, a third speed ratio is established when an engine is subject to no load (that is, when the depression degree of an accelerator pedal is zero or almost zero), thereby minimizing a creeping i.e., a phenomena wherein a vehicle moves at a slow speed due to a drive caused by the engine idling. If this technology is applied, for example, to a four speed automatic transmission having an overdrive, it turned out to establish a four speed ratio under no engine load condition.This results in that the highest speed ratio, i.e., the overdrive, is established when an accelerator pedal is released in order to decrease a vehicle speed while the vehicle is travelling through a winding road with a second or a third speed ratio, bringing about an unfavorable occasion wherein the driving power is lost rapidly, thus increasing the tendency for the vehicle to spin.
According to the present invention, there is provided a hydraulic control system for an automatic transmission including an input member operatively connected to the output shaft of an engine of an automotive vehicle having an accelerator pedal, an output member, and fluid operated clutches and brakes which are to be selectively engaged and disengaged for establishing a plurality of forward speed ratios including a first speed ratio, a highest speed ratio and an intermediate speed ratio, between the input and output members.The hydraulic control system comprises: first means for generating a first fluid pressure signal variable with an engine load on the engine; second means for generating a second fluid pressure signal variable with a vehicle speed of the automotive vehicle; third means for generating a line fluid pressure which is always higher than said first and second pressures; a plurality of shift valves communicating with said first and second means and being movable in response to said first and second fluid pressure signals for controlling the supply of said line fluid pressure to and the discharge of said line pressure from the fluid operated clutches and brakes; an engine load detector detecting a no-load state on the engine for generating a no-load indicative signal; and means responsive to at least said no load indicative signal for conditioning said shift valves to establish the intermediate speed ratio between the input and output members.
An object of the present invention is to provide a hydraulic control system for an automatic transmission wherein the shift valves are conditioned to establish an intermediate speed ratio in response to no load indicative signal.
According to one embodiment, the shift valves are conditioned responsive to not only the no load indicative signal, but also a vehicle speed indicative signal to allow the automatic transmission to shift between the highest speed ratio and the intermediate speed ratio.
According to another embodiment, the shift valves are conditioned responsive to the no load indicative signal only to lock the automatic transmission in the intermediate speed ratio.
The present invention is described hereinafter with reference to the accompanying drawings, wherein: Figure 1 is a schematic view of a power transmission mechanism of a four speed automatic transmission as illustrated in connection with an engine with a throttle valve mounted in an intake passage and an accelerator pedal; Figures 2(at, 2(b), 2(c), and 2(d), when combined, illustrate a circuit diagram of a first embodiment of a hydraulic control system of the automatic transmission according to the present invention; and Figure 3(a), 3(b), 3(c), and 3(d), when combined, illustrate a circuit diagram of a second embodiment of a hydraulic control system for the automatic transmission.
The present invention is described based on the first embodiment illustrated in Figs. 1, 2(a), 2(b), 2(c) and 2(d) and the second embodiment illustrated in Figs. 3(a), 3(b), 3(c) and 3(d).
Referring to Fig. 1, there is illustrated a power transmission mechanism of a four-forward speed and one reverse speed automatic transmission having an overdrive. This power transmission mechanism comprises an input shaft I to which rotary power is delivered from an engine output shaft E via a torque converter T/C; an output shaft 0 which transmits driving power to road wheels via a final drive, not shown; a first planetary gear set G1; a second planetary gear set G2; a first clutch Cl; a second clutch C2; a third clutch C3; a first brake B1; a second brake B2; and a one-way clutch OWC. The first planetary gear set G1 comprises a sun gear S1, an internal gear Rd, a carrier PC1 carrying pinion gears P1 meshing simultaneously both the gears S1 and R1. The planetary gear set G2 comprises a sun gear S2, an internal gear R2 and a carrier PC2 carrying pinion gears P2 meshing simultaneously both gears S2 and R2. The carrier PC1 is connectable via the clutch C1 with the input shaft I, and the sun gear S1 is connectable via the clutch C2 with the input shaft I. The carrier PC1 is connectable via the clutch C3 with the internal gear R2. The sun gear S2 is constantly connected with the input shaft I.The internal gear R1 and carrier PC2 are constantly connected with the output shaft 0. The brake B1 is adapted to anchor the carrier PC1. The brake B2 is adapted to anchor the sun gear S1.
The one-way clutch OWC is so constructed that it allows forward rotation (i.e., the same rotation as that of the engine output shaft E), but prevents reverse rotation (i.e., the rotation opposite to the forward rotation). Thus, it acts as a brake only during reverse rotation.
In the above mentioned power transmission mechanism, the rotational state of each of the rotary elements (S1, S2, R1, R2, PC1, and PC2) of the planetary gear seats G1 and G2 can be varied by actuating selected one or combination of the cluthes C1, C2 and C3, brake B1, (oneway clutch OWC) and brake B2, thus varying the revolution speed of the output shaft 0 relative to that of the input shaft I. The four forward speed ratios and one reverse speed ratio are produced if the clutches C1, C2 and C3 and brakes B1 and B2 are engaged in the manner as shown in the following Table.
Table
Bi Gear Ratio w 0.45 B1 Gear Ratio &alpha;1 = 0.45 Cl C2 C3 (DWC) ! B2 0 2 = 0.45 1st o o 1 + &alpha;2 3.22 speed &alpha;2 2nd o o &alpha;1 + &alpha;2 1.38 speed &alpha;2(1+ &alpha;;1) 3rd speed o o 1 1 4th 1 1 . 1 0.69 speed speed 0 1+ a1 Reverse o o - 1 -2.22 &alpha;1 In the above Table, a sign "o" denotes actuation state of the clutch or brake, 1 and 2 respectively denote ratios of number of teeth of the internal gears R1 and R2 to number of teeth of the corresponding sun gears S1 and S2.A gear ratio is a ratio of the revolution number of the input shaft I to that of the output shaft 0. What is denoted by the label (OWC) below the brake B1 means that the first speed ratio is produced owing to the action of the one-way clutch OWC even if the brake B1 is not applied. However, in this first speed ratio, it is not possible for the output shaft 0 to drive the engine (that is, no engine braking is effected).
Referring to Figs. 2(a), 2(b), 2(c) and 2(d), a hydraulic control system for the above power transmission mechanism is described.
The hydraulic control system is substantially similar to a hydraulic control system disclosed in pending Japanese Patent Application No. 57-036606, filed March 10, 1982, by the same applicant as that of the present application.
This hydraulic control system comprises a regulator valve 2, a manual valve 4, a throttle valve 6, a throttle fail safe valve 8, a throttle modulator valve 10, a pressure modifier valve 12, a cut back valve 14, a line pressure booster valve 16, a governor valve 18, a 1-2 shift valve 20, a 2-3 shift valve 22, a 3-4 shift valve 24, a 2-4 timing valve 26, a 2-3 timing valve 28, a 3-4 timing valve 30, a 3-2 timing valve 32, a first manual range pressure reducing valve 34, a torque converter pressure reducing valve 36, a 1-2 accumulator 38, a 4-3 accumulator 40, an overdrive inhibitor solenoid 42, and an idle solenoid 44. These valves are interconnected as shown in Figs. 2(a), 2(b), 2(c), and 2(d), and connected with an oil pump O/P, the torque converter T/C, clutches C1, C2 and brakes B1 and B2 as shown. The brake B2 has a servo apply chamber S/A, i.e., an oil pressure chamber designed to apply the brake when pressurized, and a servo release chamber S/R, i.e., an oil pressure chamber designed to release the brake when pressurized. Since the servo release chamber S/R has a larger pressure acting area than a pressure acting area of the servo apply chamber S/A, the brake B2 is released when the pressure is supplied to the servo release chamber S/R irrespective of the supply of oil pressure to the servo apply chamber S/A. The overdrive inhibitor solenoid 42 is eiectrically connected with an overdrive inhibitor switch SW. And an idle solenoid 44 is electrically connected with an idle switch 46 attached to an accelerator pedal.
The construction and operation of each of the valves are described.
Referring to Fig. 2(b), the regulator valve 2 comprises a valve bore 102 formed with nine ports 1 02a to 1 02i and a spool 202 having formed thereon four lands 202a to 202d slidably disposed in the valve bore 102. It also comprises a stationary sleeve 252, formed with two ports 252a and 252b, fixed relative to the valve bore 102, a spool 203 having formed thereon lands 203a and 203b slidably disposed in the stationary sleeve 252, and a spring 302 arranged between the land 202d of the spool 202 and a spring seat 254 mounted on the upper end of the sleeve 252 as viewed in Fig. 2(b). The lands 202b, 202c and 202d are the same in diameter, and the land 202a is smaller in diameter than these lands. The land 203a of the spool 203 is larger in diameter than the land 203b thereof.The ports 102a, 1 02c and 1029 are drain ports. The ports 102b and 102e are connected with an oil conduit 402 (the line pressure circuit). An orifice 606 is provided in the inlet to the port 102b. The port 1 02d is connected via an oil conduit 404 with a variable volume chamber C/C of the oil pump O/P.
The oil pump O/P is a vane pump of the variable volume discharge type and is designed to decrease the discharge rate of the oil flow in response to an oil pressure supplied to the oil chamber C/C. The port 1 02f is connected via an oil conduit 406 with a port 1 36b of a torque converter pressure reducing valve 36 shown in Fig. 2(a). An orifice 608 is provided in the oil conduit 406. The port 102h is connected via an oil conduit 410 with ports 1 14c and 1149 of the cut back valve 14, while the port 1 02i is connected via an oil conduit 411 with ports 114a and 1 14d of the cut back valve 14 and also with ports 1 12e and 1 12e of the pressure modifier valve 12.
The regulator valve 2 regulates the line pressure in the oil conduit 402 in the following manner. Oil pressure from the port 1 02b acts on a differential area between the lands 202a and 202b of the spool 202, applying a downward force, as viewed in Fig. 2(b), to the spool 202.
On the other hand, the spool 202 is subject to the sum of an upward force by the spring 302 and another upward force (which is later described) by the spool 203. Since the oil within the posrt 1 02e which the port 1 02b is connected with is adapted to be discharged to the port 102f, the oil pressure in the port 1 02b is regulated to a value at which the downward force created by the oil pressure in the port 1 02b balances with the sum of the two upward forces.If, as a result of an increase in the oil pressure in the port 102b, the downward force increases above the sum of the upward forces, the spool 202 slightly moves downward, forming a clearance between the land 202d and the port 102f, allowing the oil in the port 1 02e to flow via this clearance to the port 1 02f resulting in a reduction in the oil pressure in the port 1 02e which in turn results in a reduction in the oil pressure in the port 1 02b which communicates via the oil conduit 402 with the port 102e. The reduction in the oil pressure in the port 1 02b causes a reduction in the downward force, allowing the spool 202 to move back upward.After this action is repeated continuously, the oil pressure in the port 102b, i.e., the oil pressure in the oil conduit 402 is regulated to a value at which the downward force always balances with the sum of the upward forces. The oil pressure regulated in this manner (i.e., the line pressure) is variable with the upward force by the spool 203 because the force due to the spring 302 is constant. As shown, the ports 102h and 102i of the valve bore 102 register with the ports 252a and 252b of the sleeve 252, respectively. This permits an oil pressure in the oil conduit 410 acting on a differential area between the lands 203a and 203b of the spool 203 and an oil pressure in the oil conduit 411 to act on the bottom end of the land 203b, creating the above mentioned upward force with which the spool 203 urges the spool 202 upward.Therefore, the line pressure is regulated in response to the oil pressure in the oil conduit 410 and that in the oil conduit 411. The actual characteristic of the line pressure will be described later after the description of the associated valves is completed.
Referring to Fig. 2(c), the manual valve 4 comprises a valve bore 104 formed with six ports 1 04a to 1 04f and a spool 204 having formed thereon two lands 204a and 204b slidably disposed in the valve bore 104. The spool 204 is actuated by a shit lever disposed near a driver's seat, both not being illustrated, and is movable between six detent positions, i.e., a parking position "P", a reverse drive position "R", a neutral position "N", a forward automatic drive position "D", a manual second position "I I", and a manual first position "I".The port 1 04a is a drain port, while the port 1 04b is connected via an oil conduit 408 with the clutch C1 at an fluid operated actuator therein, not shown, and also with a port 502a of a shuttle valve 502. The port 1 04c is connected with the before mentioned oil conduit 402 serving as the line )reassure circuit. The port 1 04d is connected via an oil conduit 41 2 with a port 1 20g of the 1-2 shift valve 20, a port 1 24h of the 3-4 shift valve 24, and the governor valve 18.The port 1 04e is connected via an oil conduit 414 with a port 1 16e of the line pressure booster valve 16, a port 1 22a of the 2-3 shift valve 22 and a port 504a of a shuttle valve 504, both being shown in Fig. 2(b). The port 1 04f is connected via an oil conduit 41 6 with a port 1 34d of the manual first range pressure reducing valve 34. As shown in the following Table, the port 1 04c which is supplied with the line pressure is allowed to communicate with a port or ports indicated by the sign "o" in response to a position selected by the spool 204. The other port or ports which are not indicated by the sign "o" are drained.
Table
Port 10b 10d 1011e 1 104f Spaol Rang I p I I 1 ~I 1 D 1 oto H ,e H | F | | o o | o Referring to Fig. 2(c), the throttle valve 6 comprises a valve bore 106 formed with six ports 1 06a to 1 06f and a spool 206 having formed thereon three lands 206a to 206c slidably disposed in the valve bore 106. A spring 306 is disposed in the valve bore 106 to bias the spool 206 leftward as viewed in Fig. 2(c). Also slidably disposed in the valve bore 106 is a plunger 207 operatively connected, via a linkage as shown in Fig. 4 with an accelerator pedal.
Between the plunger 207 and the spool 206 is arranged a spring 307. The land 206c is smaller in diameter than the other two lands 206a and 206b. The ports 1 06a and 1 06f are drain ports. The port 1 06b is connected with an oil conduit 418, i.e., a kickdown pressure circuit, to receive a kickdown pressure (the same pressure as the line pressure) only when the accelerator pedal is depressed to a kickdown position thereof which will be described later.
When the accelerator pedal is in the other positions, this port 1 06b is connected with the drain port 106a. The ports 1 06c and 1 06e are connected with an oil conduit 420, i.e., a throttle pressure circuit, and the port 1 06d is connected with the oil conduit 402, serving as the line pressure circuit. An orifice 610 is provided in the inlet to the port 106e.
With the throttle valve 6 thus constructed, an oil pressure in the ports 1 06c and 1 06e is obtained after a well known pressure regulation is carried out using the line pressure in the port 1 06d as a source of pressure until the sum of a leftward force by the spring 306 and a leftward force created by the oil pressure in the port 1 06e acting on the differential area between the lands 206b and 206c balances with a rightward force by the spring 307. Thus, the oil pressure proportional to the bias force of the spring 307 builds up in the oil conduit 420.However, since the bias force of the spring 307 is varied by the plunger 207 operated by the accelerator pedal, the oil pressure, i.e., a throttle pressure, in the oil conduit 420 is proportional to the depression degree of the accelerator pedal or the throttle opening degree of the throttle valve mounted in an intake passage of the engine. Under kickdown condition, the throttle valve 6 is pushed inwardly by the plunger 207 via the spring 307 to the right as viewed in Fig. 2(c) to the upper half position thereof so that it ceases its pressure regulating function. Under this condition, the line pressure is supplied also to the oil conduit 420 and past a port 1 08e to the oil conduit 418 and to the port 1 06b which served as a drain port.
The throttle fail safe valve 8 comprises a valve bore 108 connected with and formed coaxially with the valve bore 106 of the throttle vale 6. The valve bore 108 is formed with five ports 1 08a to 1 08e and slidably receives therein a sleeve 208 having formed thereon three lands 208a to 208c. The throttle fail safe valve 6 also comprises the before mentioned plunger 207, the land 207a of which is slidably disposed in the sleeve 208 for axiai movement, a plug 209 closing the open end of valve bore 108, and a spring 308 arranged between the plug 209 and the sleeve 208. The end plug 209 is formed with an aperture which allows the plunger 207 to pass through.The ports 1 08a and 1 08d of the valve bore 108 are connected with the oil conduit 420 which serves as the throttle pressure circuit, and the port 1 08b is connected with the oil conduit 402 which serves as the line pressure circuit. The port 1 08c is connected via the oil conduit 422 with a port 506a of a shuttle valve' 506. The port 1 08e is connected with the oil conduit 418, i.e., the before mentioned kickdown circuit.
The throttle fail safe valve 8 thus constructed functions to alleviate the force required to push the plunger 207 inwardly, so the accelerator pedal is prevented from being excessively loaded by the spring 307 when the pedal is depressed. The throttle pressure supplied to the port 108a enters into the inside of the sleeve 208, acting on the land 207a of the plunger 207, thus applying to the plunger 207 the rightward force which assists the depressing movement of the plunger 207. Thus, the force required to push the plunger 207 by compressing the spring 307 is alleviated, alleviating the depressing force of the accelerator pedal.Irrespective of the fact that the reaction force of the spring 307 increases as the spring 307 is compressed, substantially constant accelerator pedal depression force is maintained because the throttle pressure increases as the spring 307 is compressed and the force derived from the throttle pressure to push the plunger 207 also increases. Under the kickdown condition, the plunger 207 is pushed inwardly to the position illustrated by the upper half thereof as viewed in Fig. 2(c), allowing port 108e to communicate with the port 1 08a via the inside of the sleeve 208, thus allowing the oil pressure in the oil conduit 420 to be supplied to the oil conduit 418.Because, under the kickdown condition, the spool 206 of the throttle valve 6 is also pushed inwardly to the position illustrated by the upper half position thereof wherein the port 1 06d is allowed to communicate with the port 1 06c, the oil conduit 420 which normally serves as the throttle pressure circuit and has been supplied with the throttle pressure, is now supplied with the line pressure. Consequently, the line pressure develops also in the oil conduit 418. Since the sleeve 208 is biased by the spring 308 to stay in the rightward limit position thereof as illustrated by the upper half position thereof wherein ports 1 08c and 1 08d are allowed to communicate with each other via a groove between the lands 208a and 208b of the sleeve 208, the oil pressure in the oil conduit 420 is admitted to the oil conduit 422.Normally, the throttle pressure develops in the oil conduit, but the line pressure develops under the kickdown condition. If a throttle valve operating cable interconnecting the accelerator pedal with the plunger 207 should be disconnected or broken, the plunger 207 would be pulled outwardly by a return spring, not shown, to move leftwardly as viewed in Fig. 2(c). This leftward movement of the plunger 207 causes the sleeve 208 to move to the position indicated by the lower half thereof viewing in Fig. 2(c). Thus, the port 108b communicates with the port 108c, supplying the line pressure to the oil conduit 422 from he oil conduit 402, causing the line pressure to rise to a peak value thereof, which will be described later.Therefore, the transmission is prevented from becoming burned or damaged due to low line pressure in the event the throttle valve operating cable is disconnected or broken.
The automotive vehicle is therefore enabled to travel (such as to a repair shop) without causing slip in clutches and brakes. The throttle valve operating mechanism employed here is disclosed and illustrated in Fig. 4 of U.S. Patent 4,301,697 issued on Nov. 24, 1981 to Kazuyoshi IWANAGA et al. and assigned to Nissan Motor Company, Limited.
Referring to Fig. 2(c), the throttle modulator valve 10 comprises a valve bore 110 formed with five ports 11 0a to 11 Oe, a spool 210 having formd thereon three lands 21 0a to 21 Oc slidably disposed in the valve bore 110, and a spring 310 biasing the spool 210 Ieftwardly as viewed in Fig. 2(c). The land 21 0a is larger in diameter than the diameter of the lands 21 Ob and 21 or. The ports 11 Oa and ii 0d are connected with the oil conduit 420 which serves as the throttle pressure circuit, while the port 11 0b is connected with the oil conduit 418 which serves as the kickdown circuit.The ports 11 Oc and 11 0e are connected via an oil conduit 424 with a port 1 22d of the 2-3 shift valve 22 shown in Fig. 2(b). The port 11 0e is provided with an orifice 61 2 at an inlet thereof.
With the throttle modulator valve 10 thus constructed, since, when not under the kickdown condition, the port 11 Ob is a drain port via an oil conduit 418, a pressure regulation is effected with the port 11 Od (which is supplied with the throttle pressure) as a high pressure side port and the port 11 0b as a drain port. The equilibrium state of the spool 210 is accomplished when a rightwardly directed force due to the oil pressure (throttle pressure) in the port it 0a acting on the land 210a balance with the sum of a leftwardly directed force derived from an oil pressure in the port 11 0e acting upon the land 210c and a leftwardly directed force due to the spring 310. Therefore, the oil pressure in the port 11 Oe (this oil pressure hereinafter being called "throttle modulator pressure") varies depending upon the throttle pressure and reveals a characteristic as shown in Fig. 3. This throttle modulator pressure is sent via the above mentioned oil conduit 424 to the 2-3 shift valve 22 to control same. Under the kickdown condition, the port 11 Ob which has been a drain port is supplied with the kickdown pressure (line pressure) and thus the throttle modulator valve 10 is moved to the upper half position thereof and ceases its pressure regulating function, allowing the line pressure to appear in the oil conduit 424.
The pressure modifier valve 12 comprises a valve bore 11 2 formed with five ports 11 2a to 112e, a spool 212 having formed thereon the same diameter lands 212a and 212b slidably disposed in the valve 112, and a spring 312 which biases the spool 212 downward viewing in Fig. 2(c). The ports 11 2a and 11 2b are both drain ports. The ports 11 2c and 11 2e are connected via the above mentioned oil conduit 411 with the port 102i of the regulator valve 2, while the port 11 2d is connected via the oil conduit 426 with a port 506c of a shuttle valve 506. The port 11 2e is provided with an orifice 622 at an inlet thereof.With the pressure modifier valve 1 2 thus constructed, a pressure regulating function is effected with the port 11 2d (which is supplied with the throttle pressure or the line pressure as will be later described) as a high pressure port and with the port 11 2b as a drain port. The equilibrium state of the spool 21 2 is accomplished when an upward force, as viewed in Fig. 2(c), derived from an oil pressure in the port 11 2e acting on the land 21 2b balances with a downward force due to the spring 312. Thus, the oil pressure in the port 11 2e (this pressure being hereinafter called as pressure modifier pressure") has a constant value which is determined by the force of the spring 312.However, when the oil pressure supplied to the port 112d is low so that the upward force does not overcome the force by the spring 312, the pressure modifier valve 1 2 stays in the right half position thereof wherein the pressure regulating function is not effected, admitting the oil pressure in the port 112d to the oil conduit 411. Thus, the oil pressure in the oil conduit 411 becomes equal to the oil pressure in the oil conduit 426. Normally i.e., when the throttle valve operating cable is disconnected or broken nor when the manual valve 4 is not placed in the "I I" position, the throttle pressure is supplied via the port 1 08c of the throttle fail safe valve 8, the oil conduit 422, the shuttle valve 506 and the oil conduit 426 to the port 112d, thus providing the pressure modifier pressure.If the throttle valve operating cable should be disconnected or broken, the throttle fail safe valve 8 operates in the manner described before, allowing the line pressure to be supplied to the oil conduit 422, thus keeping the pressure modifier pressure constant. As will be later described, ifn the manual valve 4 is moved from the "D" position to "I I" position, since the line pressure is supplied from the line pressure booster valve 1 6 via the oil conduit 428 to the port 506b of the shuttle valve 506, the line pressure is supplied to the port 11 2d irrespective of the value of the throttle pressure within the oil conduit 422, thus allowing the pressure modifier pressure to increase to the constant value.
Since the pressure modifier pressure is introduced to the port 1 02i of the regulator valve 2 via the oil conduit 411, the line pressure increases in accordance with the magnitude of the pressure modifier pressure. The pressure modifier pressure is fed also to the cut back valve 14.
The cut back valve 1 4 comprises a valve bore 114 formed with seven ports 11 4a to 1149 and a spool 256 having formed thereon three lands 214a to 214c slidably disposed in the valve bore 114. It also comprises a sleeve 256 formed with ports 256a and 256b in registry respectively with the ports 11 4f and 11 4g, and a spool 21 5 having formed thereon two lands 215a and 215b slidably disposed in the sleeve 256. The land 214a of the spool 214 is smaller in diameter than the lands 214b and 241c.The land 215a of the spool 215 is larger in diameter than the land 215b. The ports 11 4a and 11 4d are connected with the oil conduit 411 and are supplied with the before mentioned pressure modifier pressure. The port 11 4b is a drain port. The ports 11 4c and 11 4g are connected with an oil conduit 410, the port 114e is connected with the oil conduit 428, and the port 11 4f is connected with an oil conduit 430 which serves as a governor pressure circuit. The port 11 4g is provided with an orifice 614 at an inlet thereof.The cut back valve 14 thus constructed performs a pressure regulating function with the port 11 4d as a high pressure port and with the port 114b as a drain port when the manual valve 4 is not placed in "I I" position or the line pressure booster valve 1 6 is in the upper half position thereof as viewed in Fig. 2(c) (i.e., when the oil conduit 428 is a drain oil conduit).Under this condition, the spools 214 and 215 move as if they were one piece and assume an equilibrium state when a rightwardly directed force derived from the pressure modifier pressure in the port 1 14a acting on the land 214a balances with the sum of a leftwardly directed force derived from an oil pressure in the port 11 4g acting on the land 21 sub and a Ieftwardly directed force derived from an oil pressure (governor pressure) in the port 11 4f acting on a differential area between the lands 21 spa and 21 sub. As the governor pressure rises, the oil pressure in the port 1149 (which oil pressure is hereinafter called as "cut back pressure") drops and when the governor pressure rises further beyond a predetermined value, the cut back valve 1 4 is moved to the lower half position thereof as viewed in Fig. 2(c), reducing the cut back pressure to zero. The cut back pressure drops as the pressure modifier pressure drops. Since the cut back pressure is introduced to the port 1 02h of the regulator valve 2 via the oil conduit 410, the line pressure drops as the governor pressure rises and it drops as the pressure modifier pressure drops. If the manual valve 4 is moved from the "D" position to the "I I" position, the line pressure is supplied to the port 11 4e of the cut back valve 14 via the oil conduit 428, thus urging the spool 214 to move to the leftward limit position as viewed in Fig. 2(c).Consequently, the port 11 4c is allowed to communicate with the port ii 4b which is a drain port, so the oil pressure in the oil conduit 410 drops to zero irrespective of the value of the governor pressure nor that of the pressure modifier pressure.
The line pressure booster valve 16 comprises a valve bore 116 formed with six ports 116a to 11 6f, a spool having formed thereon three lands 21 6a to 21 6c slidably disposed in the valve bore 116, and a spring 316 biasing the spool 216 leftwardly as viewed in Fig. 2(c). The lands 1 26a to 21 6c of the same diameter land. The spool 216 is formed with a bore 21 6d which communicates with a groove between the lands 216a and 216b with the left end of the spool 216. The ports 1 16c and 1 16f are drain ports. The port 116d is connected with the oil conduit 428, and the port 11 6e is connected with the oil conduit 414.The port 11 6b is connected via the oil conduit 432 with a port 1 20h of the 1-2 shift valve 20 shown in Fig. 2(b), which port 1 20h is adapted to be supplied with the line pressure when the 1-2 shift valve 20 is in the second speed ratio position (an upshift position thereof). The port 11 6a is connected via an oil conduit 434 with a port 1 22g of the 2-3 shift valve 22, which port 1229 is adapted to be supplied with the line pressure when the 2-3 shift valve 22 is in the third speed ratio position (an upshift position thereof).The line pressure booster valve 1 6 thus constructed operates in a different manner in a case where the 2-3 shift valve 22 is moved from the second speed ratio position (the downshift position thereof) to the third speed ratio position from a case wherein it is moved from the third speed ratio position to the second speed ratio position. That is, when the 1-2 shift valve 20 is in the first speed ratio position or the second speed ratio position, the spool 216 of the line pressure booster valve 16 stays in the upper half position thereof as viewed in Fig. 2(c) by the action of the spring 316. When the 1-2 shift valve 20 is in the second speed ratio position, the line pressure is supplied to the port 116b. This, however, does not cause the line pressure booster valve 16 to shift its position because the land 21 6b blocks the port 116b.In this state, the port 11 6d communicates with the drain port 116c. When, subsequently, the 2-3 shift valve 22 is moved to the third speed ratio position, the line pressure is supplied to the oil conduit 434. The line pressure in the oil conduit 434 passes through the port 11 6a and the bore 21 6d of the spool 216 to act on the left end face of the spool 216, urging the spool 21 6 to move against the spring 31 6 rightwardly to the lower half position thereof as viewed in Fig. 2(c). In this position of the spool 216, the port 1 16b is allowed to communicate with the bore 21 6d of the spool 216, while the port 116a is blocked by the land 216a, so that the pressure in the oil conduit 432 now acts on the left end face of the spool 216.Thus, the line pressure booster valve 16 stays in the lower half position thereof even after the 2-3 shift valve 22 subsequently returns to the second speed ratio position thereof. Even if the line pressure booster valve 1 6 is moved to the lower half position thereof, the oil conduit 428 continues to be drained via the port 116d, port 11 6e and oil conduit 414 to the port 104e as long as the manual valve 4 is not in the "II" or "I" position wherein the port 1 04e of the manual valve 4 is a drain port. However, when the manual valve 4 is placed in the "II" or "I" position, since the line pressure is supplied to the oil conduit 414, the line pressure is supplied via the ports 116e and 11 6d to the oil conduit 428.The line pressure in the oil conduit 428 is supplied via the shuttle valve 506 to the port 11 2d of the pressure modifier valve 12, rendering the pressure modifier valve 12 to boost the line pressure.
Therefore, in the case where the manual valve 4 is moved to the "II" position or "I" position while the vehicle is travelling in the third speed ratio in order to effect a forced downshift to the second speed ratio to obtain effective engine braking, the line pressure is boosted high enough to provide the swift downshift and effective engine braking. If the 1-2 shift valve 20 is moved to the first speed ratio position, since the oil pressure in the oil conduit 432 disappears, the line pressure booster valve 16 returns to the upper half position thereof, ceasing its function to boost the line pressure.The governor valve 18 is installed to rotate with the output shaft 0 of the automatic transmission and effects pressure regulation using the line pressure (i.e., the line pressure being fed to the governor valve 1 8 when the manual valve 4 is in the "D" position.
"II" position or "I" position) so as to supply an oil pressure (governor pressure) variable with the vehicle speed.
Referring to Fig. 2(b), the 1-2 shift valve 20 comprises a valve bore 1 20 formed with eleven ports 1 20a to 120k, two spools 220 and 221 slidably disposed in the valve bore 120, and a spring 320 biasing the spool 220 downward as viewed in Fig. 2(b). The spool 220 is formed with three lands 220a to 220c which are larger in diameter in this sequence, while the spool 221 is formed with lands 221a to 221d (the lands 221a to 221c are the same in diameter, but the land 221 d is larger in diameter than the former three). The ports 120a, 1 20f and 1 20i are drain ports. The port 1 20b is connected with the oil conduit 41 8 serving as the kickdown pressure circuit. The port 1 20b is arranged such that the oil pressure therein acts on a differential area between the lands 220a and 220b when the spool 220 is in the down position thereof indicated by the right half position thereof viewing in Fig. 2(b), urging the spool 220 downward, and acts on a differential area between the lands 220a and 220c when the spool 220 is in the up position thereof indicated by the left half position thereof viewing in Fig. 2(b), urging the spool 220 downward. The port 1 20c is connected with the oil conduit 420 serving as the throttle pressure circuit.The port 1 20c is arranged such that the oil pressure therein acts on a differential area between the lands 220b and 220c when the spool 220 is in the down position thereof so as to urge the spool 220 downward, but no downward force is provided when the spool 220 is in the up position thereof because the oil pressure acts on the circumference of the land 220c. The ports 1 20j and 1 20k are connected with an oil conduit 454 which is normally supplied with the governor pressure. Normally when the idle solenoid 44 shown in Fig. 2(d) is not energized, the governor pressure is supplied through the oil conduit 432 and shuttle valve 510 to the oil conduit 454.The ports 1 20j and 1 20k are arranged such that the governor pressure acts on an area (which is equal to the area of the land 221c) resulting from subtracting a differential area between the lands 221d and 221 c from the area of the land 221d when the spool 221 is in the downshift position thereof, urging the spool 221 upwardly, and acts on the area of the land 221 when the spool 221 is in the upshift position thereof, urging the spool 221 upward. The port 1209 which is connected with the oil conduit 412 is blocked by the land 221b when the spool 221 is in the downshift position thereof, while it communicates via the port 1 20h with the oil conduit 432 when the spool 221 is in the upshift position thereof.The oil conduit 432 is connected with the servo apply chamber S/A of the brake B2 shown in Fig. 2(a). The port 1 20d is connected via the oil conduit 436 with the port 502c of the shuttle valve 502 shown in Fig. 2(c). The port 1 02d is adapted to communicate with the port 1 20e when the spool 221 is in the downshift position thereof. The port 1 20e is connected via an oil conduit 438 with the brake B1 shown in Fig. 2(a). With the 1-2 shift valve 20 thus constructed, the supply of the pressurized oil to the servo apply chamber S/A and the brake B1 is controlled depending upon the downshift position of the spool 221 or upshift position thereof, the further detail being described later.
The 2-3 shift valve 22 comprises a valve bore 122 formed with ten ports 1 22a to 122j, a spool 222 having formed thereon five lands 222a to 222e slidably disposed in the valve bore 122, a plug 223 axially slidable near the closed end in the valve bore 122, and a spring 322 arranged between the spool 222 and the plug 223. The lands 222a to 222c are larger in diameter in this sequence, the land 222c is the same in diameter as the land 222d, and the land 222e is larger in diameter than the former two. The ports 1 22b and 1 22h are drain ports.
The port 1 22a is connected with the oil conduit 414 (which is supplied with the line pressure when the manual valve 4 is in the "II" position or "I" position), and is arranged such that the oil pressure therein acts on the upper end face of the plug 223. The port 1 22c is connected with the oil conduit 41 8 serving as the kickdown pressure circuit and is arranged such that the oil pressure in the port 1 22c acts on a differential area between the lands 222a and 222b of the spool 222, urging the spool 222 downward as viewed in Fig. 2(b).The port 1 22d is supplied with a throttle modulator pressure from the oil conduit 424 and is arranged such that the throttle modulator pressure acts on a differential area between the lands 222b and 222c when the spool 222 is in the upshift position thereof, urging the spool 222 downward as viewed in Fig. 2(b). The port 1 22e is supplied with a throttle pressure from the oil conduit 420 and is arranged such that the throttle pressure acts on a differential area between the lands 222b and 222c of the spool 222 when the spool 222 is in a downshift position thereof, urging the spool 222 downward.Normally, the ports 1 22i and 1 22j are supplied with the governor pressure from the oil conduit 454, and they are arranged such that the governor pressure acts on an area (i.e., the area of the land 222d) resulting from subtracting a differential area between the lands 222e and 222d from the area of the land 222e when the spool 222 is in the downshift position thereof, urging the spool 222 upward, while it acts on the area of the land 222e when the spool 222 is in the upshift position thereof, urging the spool 222 upward. The port 122f provided with an orifice 616 at its inlet is connected with the oil conduit 432, and the port 1229 is connected with the oil conduit 434.These ports 1 22f and 1 22g are arranged such that they communicate with each other when the spool 222 is in the upshift position thereof. The oil conduit 434 is connected with the clutch C2 shown in Fig. 2(a). With the 2-3 shift valve 22 thus constructed, the supply of pressurized oil to the clutch C2 is controlled depending upon the downshift or upshift position of the spool 222, the further detail being described later.
The 3-4 shift valve 24 comprises a valve bore 1 24 formed with eleven ports 1 24a to 124k, a spool 224 having formed thereon four lands 224a to 224d slidably disposed in the valve bore 124, a plug 225 axially slidable in the valve bore 124 near the closed end thereof, and a spring 324 arranged between the spool 224 and the plug 225. The lands 224a to 224c are the same in diameter and the land 224d is larger in diameter than the former lands. The port 1 24a is connected with the oil conduit 420 which serves as the throttle pressure circuit and is arranged such that the oil pressure in the port 1 24a acts on the end face of the plug 225 so as to urge the plug 225 downward as viewed in Fig. 2(b). The port 1 24b is connected via an oil conduit 440 with a port 508c of a shuttle valve 508. The oil pressure in this port 1 24b always acts on the upper side of the land 224a so as to urge the spool 224 downwardly. The port 1 24c is connected via an oil conduit 442 with the clutch C3 shown in Fig. 2(a). This port 1 24c is allowed to communicate with the port 124d which is connected via the oil conduit 444 with the servo release chamber S/R of the brake B2 shown in Fig. 2(a) when the spool 224 is in the upshift position thereof. When the spool 224 is in the downshift position thereof, the port 1 24d communicates with the port 1 24e which is connected via the oil conduit 434 with the clutch C2.The port 124f is connected via an oil conduit 446 with a port 1 26d of the 2-4 timing valve 26, while the port 1 24g is connected with the oil conduit 442. The ports 1 24f and 1 24g are allowed to communicate with each other when the spool 224 is in the upshift position thereof. The port 1249, on other hand, is allowed to communicate with the port 1 24h which is connected with the oil conduit 41 2 when the spool 224 is in the downshift position thereof.
The port 1 24i is a drain port. The ports 1 24j and 1 24k are connected with the oil conduit 430 which serves as the governor pressure circuit. The ports 1 24j and 124k are arranged such that the governor pressure acts on the area of the land 224c when the spool 224 is in the downshift position thereof, urging the spool 224 upward, while when the spool 224 is in the upshift position thereof, the governor pressure acts on the area of the land 224d, urging the spool 224 upward. With the 3-4 shift valve 24 thus constructed, the supply of pressurized oil to the clutch C3 and the servo release chamber S/R is controlled depending upon the downshift position or upshift position of the spool 224.
Referring to Fig. 2(a), the 2-3 timing valve 28 comprises a valve bore 128 formed with five ports 128a to 128e, a spool 228 having formed thereon three lands 228a to 228e slidably disposed in the valve bore 128, and a spring 328 biasing the spool 228 upwardly as viewed in Fig. 2(a). The port 1 28a is supplied with the governor pressure from the oil conduit 430 so as to urge the spool 228 downward. As opposed to this force, the throttle pressure is supplied to the port 1 28e from the oil conduit 420 so as to urge the spool 228 upward. The port 128b is a drain port.The port 1 28c is connected with a portion of the oil conduit 434 upstream of the check valve 750 and an orifice 650 (they are arranged in parallel), i.e., which portion is disposed on the side near the 2-3 shift valve 22, while the port 1 28d is connected with a portion of the oil conduit 434 downstream of the check valve 750 and the orifice 650 (a portion on the side near the clutch C2). With the 2-3 timing valve 28 thus constructed, the pressurized oil to be supplied to the clutch C2 is controlled depending upon the magnitude of the throttle pressure and that of the governor pressure so that the clutch C2 is engaged at proper timing during 2-3 shift.
The 3-4 timing valve 30 comprises a valve bore 1 30 formed with five ports 1 30a to 130e, a spool 230 having formed thereon three lands 230a to 230c slidably disposed in the valve bore 130, and a spring 330 biasing the spool 230 upward as viewed in Fig. 2(a). The port 1 30a is supplied with the governor pressure from the oil conduit 430 so as to urge the spool 230 downward. As opposed to this force, the throttle pressure is supplied to the port 1 30e from the oil conduit 420 so as to urge the spool 230 upward. The port 1 30b is a drain port. The ports 1 30c and 1 30d are both connected with the oil conduit 442.The port 1 30c is connected with a portion of the oil conduit 442 upstream of a check valve 752 and an orifice 652 (they are arranged in parallel), i.e., which portion is disposed on the side near the port 1 24c of the 3-4 shift valve 22, while the port 1 30d is connected with the downstream portion which is disposed on the side near the clutch C3. With the 3-4 timing valve 30 thus constructed, the pressurized oil to be discharged from the clutch C3 is controlled depending upon the magnitude of the throttle pressure and that of the governor pressure so as to release the clutch C3 is proper timing during 3-4 shift.
The 3-2 timing valve 32 comprises a valve bore 1 32 formed with five ports 1 32a to 1 32e, a spool 232 having formed thereon three lands 232a to 232c slidably disposed in the valve bore 1 32, and a spring 332 biasing the spool 232 upward as viewed in Fig. 2(a). The port 1 32a is supplied with the governor pressure from the oil conduit 430 so as to urge the spool 232 downward. On the other hand, as opposed to this force, the throttle pressure is supplied to the port 1 32e from the oil conduit 420 so as to urge the spool 230 upward. The port 1 32b is a drain port. The ports 1 32c and 1 32d are both connected with the oil conduit 434.The port 1 32c is connected with a portion of the oil conduit 434 upstream of a check valve 754 and an orifice 654 (they are arranged in parallel) which portion is disposed on the side directly connected with the port 1229 of the 2-3 shift valve 22, while, the port 1 32d is connected with the downstream portion of the oil conduit 434 which is disposed on the side directly connected with the port 1 24e of the 2-3 shift valve 24. With the 3-2 timing valve 32 thus constructed, the pressurized oil to be discharged from the clutch C2 is controlled depending upon the magnitude of the throttle pressure and that of the governor pressure so as to release the clutch C2 at proper timing during 3-2 shift.
Referring to Fig. 2(c), the manual first range pressure reducing valve 34 comprises a valve bore 1 34 formed with five ports 134a to 134e, a spool 234 having formed thereon two lands 234a and 234b, and a spring 334 biasing the spool 234 downward. The ports 1 34a and 1 34b are drain ports. The port 1 34d is connected with the oil conduit 41 6 which is supplied with the line pressure when the manual valve 4 is in the "I" position, while the ports 1 34c and 1 34e are connected with the oil conduit 448. The port 1 34e is provided with an orifice 620 at an inlet thereof.With the manual first range pressure reducing valve 34, a pressure regulation is effected with the port 1 34b as a high pressure port and with the port 1 34b as a drain port until the oil pressure in the port 1 34e balances with the force of the spring 334. Thus, the manual first range pressure reducing valve 34 functions to produce a predetermined constant oil pressure in the oil conduit 448 which results from reducing the line pressure when the line pressure appears in the oil conduit 416.
Referring to Fig. 2(a), the torque converter pressure reducing valve 36 comprises a valve bore 1 36 formed with five ports 1 36a to 136e, a spool 236 having formed thereon two lands 236a and 236b, and a spring 336 biasing the spool 236 leftwardly as viewed in Fig. 2(a). The ports 1 36d and 1 36e are drain ports. The port 1 36b is connected with the oil conduit 406 which is supplied with pressurized oil discharged from the port 1 02f of the regulator valve 2, while the ports 1 36a and 1 36c are connected via the oil conduit 450 with the torque converter T/C. The port 1 36a is provided with an orifice 624 at an inlet thereof.With the torque converter pressure reducing valve 36 thus constructed, a pressure regulation is effected with the port 1 36b as a high pressure port and with the port 1 36b as a drain port until the force created by the oil pressure in the port 1 36a balances with the force of the spring 336. Therefore, the torque converter pressure reducing valve 36 functions to provide a constant pressurized pressure to the torque converter T/C irrespective of the variation in oil pressure in the oil conduit 406.
The 1-2 accumulator 38 comprises a stepped cylindrical bore 1 38, a piston 238 slidably disposed in the bore 138, and a spring 338 biasing the piston upwardly as viewed in Fig. 2(a).
A chamber 1 38a defined by the larger diameter side of the piston 238 is connected with the oil conduit 432, a chamber 1 38b defined by the smaller diameter side of the piston 238 is connected with the oil conduit 402 (line pressure circuit), and an intermediate chamber 1 38c is a drain chamber. An orifice 656 and a check valve 756 are provided in parallel at that portion of the oil conduit 432 which is disposed upstream of the 1-2 accumulator 38 and the servo apply chamber S/A. The 1-2 accumulator 38 thus constructed functions to allow a gradual rise in the oil pressure in the oil conduit 432 (i.e., the oil pressure in the servo apply chamber S/A) so as to effect a smooth 1-2 shift.
The 4-3 accumulator 40 comprises a cylindrical bore 140, a piston 240 slidably disposed in the cylindrical bore 140, and a spring 340 biasing the piston 240 upward as viewed in Fig.
2(a). An upper side chamber 1 40a defined by the piston 240 is connected with the oil conduit 402 (the line pressure circuit), while the lower side chamber 1 40b is connected with the oil conduit 442 which communicates with the clutch C3. A check valve 758 and an orifice 658 are arranged in parallel at a portion of the oil conduit 442 which is disposed upstream of the clutch C3 and the 4-3 accumulator 40. The 4-3 accumulator 40 thus constructed functions to allow a gradual rise in the oil pressure in the oil conduit 442 (the oil pressure in the clutch C3) so as to effect a smooth 4-3 shift and so as to alleviate a shock upon moving the manual valve 4 from the "N" position to the "D" position.
Referring to Fig. 2(a), the overdrive inhibitor solenoid 42 is provided to face an opening 409a formed in an oil conduit 409 which is connected at one end thereof with the oil conduit 402 serving as the line pressure circuit and it comprises a rod 42a arranged to close the opening 409a when the solenoid 42 is energized. The oil conduit 409 is connected with a port 504b of the shuttle valve 504. The overdrive inhibitor solenoid 42 is energized by a switch SW operable from a driver's seat. When the switch SW is in the off state thereof, the oil flowing into the oil conduit 409 from the oil conduit 402 is discharged from the opening 409a, so no pressure develops in the oil conduit 409. As will be noted, since the area of orifice 604 is small enough, the line pressure in the oil conduit 402 is not affected even if the oil is discharged from the opening 409a.When the switch SW is turned on and the rod 42a closes the opening 409a, the oil conduit 409 is subject to the same pressure, i.e., the line pressure, as that in the oil conduit 402. As a result, the 3-4 shift valve 24 is held in the downshift position thereof as will be described later, thus preventing an upshift to the fourth speed ratio (overdrive).
The clutches C1, C3, and the servo apply chamber S/A are provided with orifices 626, 628 and 630 at inlets thereof, respectively.
Hereinafter, the operation of the hydraulic control system is described.
The line pressure obtained by the pressure regulation in the regulator valve 2 is described.
As described before, the line pressure in the oil conduit 402 is determined by the sum of the upward forces applied to the spool 203. Thus, since the pressure modifier pressure from the pressure modifier valve 12 and the cut back pressure from the cut back valve 14 act on the spool 203 to urge same upward, the line pressure is variable with the variation of these pressures. When the vehicle travels with the manual valve 4 set in the "II" position or "I" position, since the pressure modifier pressure is constant and the cut back pressure is zero, the line pressure continues to be constant irrespective of the variation in the throttle pressure and that in the governor pressure.When the manual valve 4 is set in the "II" position or "I" position, the line pressure builds up in the oil conduit 428 due to the function of the line pressure booster valve 16, the line pressure in the oil conduit 428 switches the shuttle valve 506 and reaches the oil conduit 426. Thus, the pressure modifier valve 1 2 receives this line pressure at its port 112d, so it produces the constant pressure in the oil conduit 411. The line pressure in the oil conduit 428 is supplied also to the port 11 4e of the cut back valve 14, urging the spool 214 to move leftwardly and the spool 21 5 to move rightwardly, allowing the oil conduit 410 to communicate with the drain port 114b. Thus, the cut back pressure in the oil conduit 410 drops to zero.
The operation of the manual valve 4 in each of the different positions is described.
When the manual valve 4 is in the "N" position thereof, the line pressure is not supplied to any of the ports 104b, 104d, 1 04e and 104f, rendering them to serve as drain ports. Thus, no oil pressure is supplied to any of the clutches and brakes, conditioning the automatic transmission in a neutral state.
When the manual valve 4 is moved from the "N" position to the "D" position, the line pressure is supplied to the port 1 04d from the port 104c, and this line pressure in the port 1 04d is supplied to the port 1209 of the 1-2 shift valve 20, the port 1 24h of the 3-4 shift valve 24 and the port 1 24h of the governor valve 18. The governor valve 1 8 generates the before mentioned governor pressure variable with the vehicle speed using the line pressure and provides the governor pressure via the oil conduit 430 to the respective shift valves 20, 22 and 24. When the vehicle speed is low, since the governor pressure is low, each of the shift valves 20, 22 and 24 stays in the downshift position thereof.Therefore, the line pressure supplied to the port 1 20g of the 1-2 shift valve 20 is blocked by the land 221 b. On the other hand, since the port 1 24h of the 3-4 shift valve 24 is allowed to communicate with the port 1249, the line pressure is supplied to the oil conduit 442, and the line pressure in the oil conduit 442 passes through orifices 658 and 628 to reach the clutch C3 for engagement thereof. As described before, the engagement of the clutch C3 cooperates with the action of the one-way clutch OW to establish the first forward speed ratio.Since the oil conduit 442 communicates with the chamber 1 40b of the 4-3 accumulator 40, the line pressure is supplied to the chamber 140b, allowing the piston 240 of the 4-3 accumulator 40 which has been pressed down by the line pressure supplied from the oil conduit 402 to move slowly in the upward direction in response to the action of the spring 340. This causes the oil pressure downstream of the orifice 658 to rise slowly, causing gradual engagement of the clutch C3, thus alleviating a shock (a select shock) upon shifting from the "N" position to the "D" position.
When the governor pressure rises to a predetermined value as a result that the vehicle speed has increased after the automotive vehicle has started with the first speed ratio, the upward force due to the governor pressure acting on the spools 220 and 221 overcomes the sum of the downward force by the spring 320 and that due to the throttle pressure acting on the differential area between the lands 220b and 220c, thus allowing the spools 220 and 221 to begin to move upward from the downshift position thereof.Immediately after the spools 220 and 221 has begun to move upward, the land 221 d of the spool 221 closes the port 1 20j at the same time the land 221 c opens the drain port 120i, resulting in a rapid increase in pressure acting area which the governor pressure acts on, allowing the spools 220 and 221 to move to the left half position thereof in a moment. As a result, the port 1 20g communicates with the port 1 20h, admitting the line pressure to the oil conduit 432. The line pressure in the oil conduit 432 is supplied via the orifices 656 and 630 to the servo apply chamber S/A. Thus, the brake B2 is engaged and cooperates with the clutch C3 which remains engaged to establish the second forward speed ratio.The line pressure in the oil conduit 432 is admitted to the chamber 1 38a of the 1-2 accumulator 38, pushing the piston 238 which has been pressed downward by the line pressure acting in the chamber 1 38b from the oil conduit 402 back in the upward direction. This causes the oil pressure in the downstream portion of the oil conduit 432 to rise gradually, causing the gradual engagement of the brake B2. Consequently, a shock (a shift shock) during a shift from the first speed ratio to the second speed ratio is alleviated.
When the governor pressure further rises up to another value, the upward force due to the governor pressure and acting on the spool 222 of the 2-3 shift valve 22 overcomes the sum of the downward force due to the spring 322 and that due to the throttle pressure acting on the differential area between the lands 222b and 222c, allowing the spool 222 to begin to move upward from the downshift position thereof.Immediately after the spool 222 has begun to move upward, the land 222e closes the port 1 22i at the same time the land 222d opens the drain port 122h, causing a rapid increase in the pressure acting area which the governor pressure acts on, and concurrently with this event, the throttle pressure from the port 1 22e acting on the differential area between the lands 222b and 222c is replaced by the relatively low throttle modulator pressure, resulting in a reduction in the downward force. Therefore, the spool 222 moves to the left half position thereof in a moment. Thus, the port 1 22f is allowed to communicate with the port 1229, admitting the line pressure in the oil conduit 432 to the oil conduit 434. Since the oil conduit 434 communicates with the clutch C2, the clutch C2 is engaged. The oil conduit 434 communicates with the port 1 24e of the 3-4 shift valve 24 which in turn communicates with the port 1 24d when the 2-3 shift valve 24 is in the downshift position thereof, so that the line pressure is supplied also to the port 124d. Thus through the oil conduit 444 connected with the port 124d, the line pressure is supplied to the servo release chamber S/R of the brake B, releasing the brake B2. As a result, the clutch C2 is engaged and the brake B2 is released with the clutch C3 left engaged to establish the third forward speed ratio. If, during the shift from the second speed ratio to the third speed ratio, the engagement of the clutch C2 were not effected in the proper timing with the release of the brake B2, a great shock would take place or the engine would race.In orer to provide the proper timing, the 2-3 timing valve 28 is arranged in the oil conduit 434 at a portion between the 2-3 shift valve 22 and the clutch C2. The spool 228 of the 2-3 timing valve 28 is moved to the right half position thereof or the left half position thereof viewing in Fig. 2(a) depending upon the magnitude of the downward force due to the governor pressure supplied to the port 1 28a and the magnitude of the sum of the upward force due to the spring 328 and that due to the throttle pressure supplied to the port 128e.That is, in an acceleration state when the accelerator pedal is depressed greatly, since the throttle pressure is high, the 2-3 timing valve 28 assumes the right half position thereof wherein the ports 1 28c and 1 28d communicate with each other, the upstream portion of the oil conduit 434 near the port 1229 of the 2-3 shift valve 22 is connected with the downstream portion of the oil conduit 434 near the clutch C2 bypassing the orifice 650, thus allowing the clutch C2 to engage swiftly.On the other hand, if the depression degree of the accelerator pedal is decreased, the throttle pressure drops to allow the 2-3 timing vale 28 to assume the left half position thereof, shutting off the communication between the ports 1 28c and 128d, providing the state wherein the upstream side of the oil conduit 434 near the port 1 22g of the 2-3 shift valve 22 communicates with the downstream portion of the oil conduit 434 near the clutch C2 through the orifice 650. Thus, the oil pressure in the clutch C2 increases gradually, so the engagement of the clutch C2 is slightly delayed. During the period of this delay, the engine revolution speed drops, so that the shift shock is alleviated correspondingly.Hence, the 2-3 timing valve 28 functions to alleviate the shock taking place during shift from the second speed ratio to the third speed ratio while the vehicle is coasting. Midway in the oil conduit 434 extending from the port 1229 of the 2-3 shift valve 22 to the port 1 24e of the 3-4 shift valve 24, the 3-2 timing valve 32, check valve 754 and orifice 654 are arranged in parallel, but since the the flow of oil from the port 1229 toward the port 1 24e agrees with the direction of flow which is allowed by the check valve 754, the oil pressure is supplied to the servo release chamber S/R without being subject to any influence to the flow restriction irrespective of the positions of the 3-2 timing valve 32.
When the governor pressure rises further to still another value as a result that the vehicle has increased its vehicle speed during travelling with the third speed ratio, the upward force due to the governor pressure acting on the spool 224 of the 3-4 shift valve 34 overcomes the downward force due to the throttle pressure from the port 1 24a acting on the upper end face of the plug 225, causing the spool 224 to begin to move upward from the down shift position thereof. When the throttle pressure is low, since the force of the spring 324 is larger, the plug 225 is pushed upward by the spring 324 so that the above mentioned downward force is provided by the constant force by the spring 324.Immediately after the spool 224 has begun to move upward, the land 224d of the spool 224 closes the port 1 24j at the same time the land 224c opens the drain port 1 24i, rapidly increasing the pressure acting area which the governor pressure acts on, urging the spool 224 to move upward to the left half position thereof in a moment. In this position of the spool 224, the port 1 24d connected with the servo release chamber S/R is allowed to communicate with the port 1 24c connected with the oil conduit 442, while the port 1249 connected with the oil conduit 442 is allowed to communicate with the port 124f. Therefore, both the clutch C3 and servo release chamber S/R are allowed to communicate with the port 124f.The port 1 24f is connected via the oil conduit 446 with the port 1 26d of the 2-4 timing valve 26, but since when the 2-4 timing valve 26 is urged upward by the oil pressure acting thereon from the oil conduit 434 and assumes the right half position thereof, the port 126d communicates with the port 1 26c which is a drain port. As a result, the oil pressure in the clutch C3 and that in the servo release chamber S/R are both discharged, disengaging the clutch C3 and engaging the brake B2. Since the clutch C2 is engaged and the brake B2 is engaged, the fourth speed ratio is established.During the shift to the fourth speed ratio, since the oil from the clutch C3 flows through the check valve 758 in the forward direction thereof (the flow direction allowed by the check valve 758), the oil pressure in the clutch C3 is discharged swiftly. On the other hand, since the 3-4 timing valve 30, check valve 752 and orifice 652 are arranged in parallel in the midway in the oil conduit 442 extending from the port 1 24c to the port 1249, the speed at which the oil pressure is discharged from the servo release chamber S/R differs depending upon the positions assumed by the 3-4 timing valve 30. The 3-4 timing valve 30 is substantially the same in construction as the before mentioned 2-3 timing valve 28.During acceleration, the 3-4 timing valve 30 allows the port 1 24c to communicate with the port 1249 bypassing the orifice 652, while in coasting operation it shuts off the communication between the port 1 24c and 1249. Thus, in the latter case, the ports 1 24c and 1249 are connected with each other via the orifice 652. As a result, in coasting operation the oil pressure in the servo release chamber S/R drops gradually and thus the engagement of the brake B2 is delayed as compared to the disengagement of the clutch C3. During the short period of the delay, the engine revolution speed drops, thus alleviating the shift shock correspondingly.
The operation of the 2-4 timing valve 26 is described. If, while the vehicle is travelling with the second speed ratio, the throttle pressure is decreased rapidly, there are occasions when the 2-3 shift valve 22 and 3-4 shift valve 24 are moved from their downshift positions to their upshift positions at the same time. This causes a shift from the second speed ratio directly to the fourth speed ratio. In this case, the clutch C3 is disengaged and the clutch C2 is engaged. For preventing the occurrence of the shift shock racing of the engine, it is necessary to disengage the clutch C3 in the proper timing with the engagement of the clutch C2.The oil pressure in the clutch C2 is increased by the oil supplied thereto from the 2-3 shift valve 22 via the oil conduit 434, and this oil pressure in the clutch C2 is also supplied to the port 1 26f of the 2-4 timing valve 26. The 2-4 timing valve 26 assumes the left half position thereof in the second speed ratio state because it is pressed down by the throttle pressure supplied to the port 126b. In this position of the 2-4 timing valve 26, the ports 1 26d and 1 26e are allowed to communicate with each other, so that the oil pressure in the clutch C3 is discharged via the oil conduit 442, the ports 1249 and 1 24f of the 3-4 shift valve 24, the oil conduit 446, the ports 1 26d and 126e of the 2-4 timing valve 26, and the orifice 602.Therefore, the oil pressure in the clutch C3 is restricted by the orifice 602 and thus discharged gradually during the initial stage. When the oil pressure in the clutch C2 rises and exceeds a predetermined value, the 2-4 timing valve 26 is urged to move upward to the right half position thereof. When the 2-4 timing valve 26 assumes this position, the oil pressure in the clutch C3 which has been discharged via the port 1 26e starts to be discharged via the port 1 26c and thus is not influenced by the throttle effect by the orifice 602. Thus, the oil pressure in the clutch C3 drops rapidly. Since this permits the clutch C3 to be disengaged after the clutch C2 initiates its engagement, a great shift shock nor engine racing is prevented from taking place.Since the predetermined value of the oil pressure in the clutch C2 at which the 2-4 timing valve 26 is moved from the left half position thereof to the right half position thereof rises as the throttle pressure rises, the clutch C3 is disengaged early as the depression degree of the accelerator pedal decreases, thus providing a short period of time during which the neutral state is maintained. During this period of time, the engine revolution speed drops to a level corresponding to the current vehicle speed, thus alleviating the shift shock.
Although, in the above description, the operation of each of the upshifts between the adjacent two speed ratios is described from the first speed ratio to the fourth speed ratio, the operation of each of downshifts between the adjacent two speed ratios is described from the fourth speed ratio to the first speed ratio.
When the governor pressure drops or the throttle pressure rises during travelling with the fourth speed ratio, the 3-4 shift valve 24 is moved from the upshift position thereof to the downshift position thereof, admitting the line pressure in the oil conduit 41 2 to the clutch C3 via the oil conduit 442 so as to engage same, admitting the line pressure in the oil conduit 434 to the servo release chamber S/R so as to release the brake B2. As a result, the third speed ratio is established by the engagement of clutch C2 and that of the clutch C3. Owing to the function of the 4-3 accumulator 40, the oil pressure in the clutch C3 is allowed to increase gradually.That is, although in the fourth speed ratio state the piston 240 of the 4-3 accumulator 40 is pressed down by the line pressure in the chamber 1 40a because the oil pressure in the chamber 1 40b is discharged via the oil conduit 442, the piston 240 is urged to move upward by the spring 340 as the oil pressure builds up in the oil conduit 442 after the 3-4 shift valve 24 has been moved to the downshift position thereof. This upward movement of the piston 240 permits the oil pressure in the oil conduit 442 (i.e., the oil pressure in the clutch C3) to rise gradually. Since the clutch C3 is engaged during this gradual rise in the oil pressure, the clutch C3 is engaged with the appropriate bias force, thus preventing a great shift shock from taking place.
When the governor pressure drops further or the throttle pressure rises further during travelling with the third speed ratio, the 2-3 shift valve 22 is urged to move from the upshift position thereof to the downshift position thereof, allowing the oil pressure in the oil conduit 434 to be discharged to the drain port 122b. Then, the oil pressure which has acted on the clutch C2 disappears and the clutch C2 is disengaged, while the brake B2 is engaged because the oil pressure in the servo release chamber S/R of the brake B2 is discharged via the oil conduit 444, ports 1 24d and 1 24e and the oil conduit 434. Therefore, the second speed ratio is established by the engagement of the clutch C3 and that of the brake B2. The discharge of the pressurized oil from the servo release chamber S/R is controlled by the 3-2 timing valve 32. That is, since the 3-2 timing valve 32, the check valve 54 and the orifice 654 are arranged in parallel midway in the oil conduit 434 extending from the port 1 24e of the 3-4 shift valve 24 and the port 1229 of the 2-3 shift valve 22, the ports 1 24e and 1229 are communicated with each other bypassing the orifice 654 when the 3-2 timing valve 32 assumes the left half position thereof, while when the 3-2 timing valve 32 assumes the right half position thereof, these ports 1 24e and 1229 are communicated with each other via the orifice because the direct communication between them is shut off.The 3-2 timing valve 32 assumes the left half position thereof when the force due to the throttle pressure acting on the port 1 32e is larger than the force due to the governor pressure acting on the port 1 32a (i.e., in acceleration state), while in the reverse case (i.e., in coasting state) the 3-2 timing valve 32 assumes the left half position thereof. Since, in the acceleration state, the oil pressure in the servo release chamber S/R is discharged gradually through the orifice 654, the oil pressure in the servo release chamber S/R drops gradually.This causes a slight delay in the engagement of the brake B2 (the oil pressure in the clutch C2 is discharged quickly via the check valve 750 in the oil conduit 434), thus providing a neutral state although very short, allowing the engine to increase its speed to the level corresponding to the vehicle speed. Thus, the variation in engine revolution speed which would take place during the shift is suppressed, thus alleviating the shift shock.
When the governor pressure drops further or the throttle pressure rises further during travelling with the second speed ratio, the 1-2 shift valve 20 is moved from the upshift position thereof to the downshift position thereof, allowing the oil pressure in the oil conduit 432 to be discharged toward the drain port 120i. As a result, the oil pressure acting on the servo apply chamber S/A disappears, releasing the brake B2. Thus, the first speed ratio is established by the engagement of the clutch C3 and the action of the one-way clutch OWC.
The operation under kickdown condition when the accelerator pedal is depressed deeply beyond seven eighths ( B) of the full stroke thereof is now to be described.
Whenn the accelerator pedal is depressed deeply enough, the plunger 207 of the throttle valve 6 is pushed inwardly in the rightward direction to the upper half position thereof, rendering the throttle valve 6 inoperative, allowing the line pressure to be supplied to the oil conduit 420. The line pressure supplied from the oil conduit 420 to the port 1 08a is supplied past the port 108e to the oil conduit 418 which serves as the kickdown pressure circuit. The line pressure in the oil conduit 418 is supplied to the port 1 20b of the 1-2 shift valve 20 and to the port 1 22c of the 2-3 shift valve 22, and also to the port 1 24b of the 3-4 shift valve 24 through the shuttle valve 508 and the oil conduit 440.When the line pressure is supplied to the port 1 24b of the 3-4 shift valve 24, the plug 225 is pressed downward. Since the governor pressure cannot be greater than the line pressure, the spool 224 is always held in the downshift position thereof under the kickdown condition. Thus, whenever the accelerator pedal is depressed to produce the kickdown condition during travelling with the fourth speed ratio, the transmission always shifts down to the third speed ratio and downwards and is prevented from shifting up from the third speed ratio to the fourth speed ratio.The kickdown pressure (line pressure) supplied to the port 1 22c of the 2-3 shift valve 22 acts on the port 1 22c of the 2-3 shift valve 22 acts on the differential area between the lands 222a and 222b of the spool 222, pressing the spool 222 downward. Since the additional downward force is applied to the spool 222, the 2-3 shift valve 22 cannot be shifted until the governor pressure creating the opposed upward force rises high enough to offset the additional downward force. That is, in the kickdown state, a vehicle speed value at which the an upshift from the second speed ratio to the third speed ratio and that at which a downshift from the third speed ratio to the second speed ratio take place increase greatly as compared to the vehicle speed values in the non-kickdown state.The kickdown pressure in the oil conduit 418 is also supplied to the port ii Ob of the throttle modulator valve 10, rendering the throttle modulator valve 10 inoperative, allowing the line pressure to develop in the oil conduit 424 which was supplied with the throttle modulator pressure.Therefore, since the line pressure is supplied to the port 1 22d of the 2-3 shift valve 22 and the line pressure is also supplied to the port 1 22e thereof (this line pressure having replaced the throttle pressure as a result of kickdown state), the same oil pressure acts on the differential area between the lands 222b and 222c of the spool 222 when the spool 222 assumes the upshift position thereof and when the spool 222 assumes the downshift position thereof, so that a difference between the governor pressure value at which the 2-3 shift valve 22 upshifts and that at which the 2-3 shift valve 22 downshifts decreases. In other words, the hystersis between the 3-2 downshift and 2-3 upshift become small in the kickdown state.The kickdown pressure supplied to the port 120of the 1-2 shift valve 20 acts on the differential area between the lands 220a and 220b when the spool 220 is in the downshift position thereof, and acts on the differential area between the lands 220a and 220b and the differential area between the lands 220b and 220c when the spool 220 is in the upshift position thereof, urging the spool 220 downward. Therefore, the 1-2 shift valve 20 does not shift until the governor pressure increases by an additional value which offsets the additional downward force due to the kickdown pressure. In other words, in the kickdown state, a vehicle speed value at which the 1-2 upshift takes place and that at which the 2-1 downshift takes place increase greatly as compared to such vehicle speed values in the non-kickdown state.
The operation of the overdrive inhibitor solenoid 42 is described. As described before, when the solenoid 42 is turned on, the line pressure builds up in the oil conduit 409. The oil pressure in the oil conduit 409 passes through the shuttle valve 504, shuttle valve 508 and oil conduit 440 to reach the port 124b of the 3-4 shift valve 824, urging the plug 225 upward and the spool 224 downward. Thus, irrespective of the magnitude of the governor pressure, the 3-4 shift valve 24 is held in the downshift position thereof, preventing upshift to the fourth speed ratio. Therefore, if the driver does not wish the fourth speed ratio (overdrive) for the travelling condition, what he or she has to do is to manipulate the switch SW to prevent the automatic transmission from operating with the fourth speed ratio.
The operation in the case where the manual valve 4 has been moved to the "II" position during travelling with the third or fourth speed ratio with the manual valve 4 set in "D" position is now described.
When the manual valve 4 is placed in the "II" position, since the line pressure develops in the port 1 04d in addition to the port 104e, the line pressure is supplied to the oil conduit 414.
The line pressure in the oil conduit 414 passes through the shuttle valve 504, shuttle vale 508 and oil conduit 440 to the port 124b of the 3-4 shift valve 24. When the line pressure acts on the port 124b, the spool 224 assumes the downshift position thereof for the same reason which was described in connection with the kickdown condition and the operation of the overdrive inhibitor valve 42. The line pressure in the oil conduit 414 is also admitted to the port 1 22a of the 2-3 shift valve 22, acting on the upper end of the plug 223 to urge it to move downward to the right half position thereof. As a result, the automatic transmission is forced to shift to the second speed ratio irrespective of the vehicle speed and thus is prevented from shifting to the third speed or fourth speed ratio.
The line pressure in the oil conduit 414 is admitted to the port 11 6e of the line pressure booster valve 16. Since the line pressure booster valve 16 assumes the lower half position thereof owing to the oil pressure acting on the port 116b, the oil pressure in the port 11 6e is admitted to the port 11 6d and thus the line pressure develops in the oil conduit 428. This causes the line pressure to increase to its peak value irrespective of the opening degree of the throttle valve, so that brake 82 which is a band brake is applied strongly enough. Thus, a shift to the second speed ratio is effected swiftly and effective engine braking is provided without any delay.
Since the relationship between pressures acting on the 1-2 shift valve in this case is quite the same as in the case when the manual valve 4 is in the "D" position thereof, the 1-2 shift valve 20 is movable depending upon the relation of the magnitude of the governor pressure to that of the throttle pressure. Therefore, the automatic shift between the first and second speed ratios is carried out even when the manual valve 4 is placed in the "II" position.
Although, as mentioned above, the line pressure is increased to its peak value irrespective of the throttle opening when the manual valve 4 is placed to the "II" position from the fourth speed ratio or the third speed ratio, the line pressure decreases in the following process to the same level as would be when the manual valve 4 is in the "D" position once the automatic transmission shifts to the first speed ratio. The shift from the second speed ratio to the first speed ratio (i.e., when the 1-2 shift valve 20 moves to the downshift position thereof) causes the oil pressure in the oil conduit 432 to be discharged to the port 120i.Thus, the oil pressure acting on the left end of the spool 216 of the line pressure booster valve 16 after passing through the port 11 6b and the bore 21 6d of the spool 216 disappears, allowing the spool 216 to move to the upper half position thereof owing to the action of the spring 316, shutting off the communication between the oil conduit 414 and the oil conduit 428, allowing the oil pressure in the oil conduit 428 to be discharged to the port 116c. Thus, the pressure modifier valve 1 2 and the cut back valve 14 operate in the same manner as they do when the manual valve 4 is in the "D" position.In this circumstance, even if the 1-2 shift valve 20 is moved to the upshift position thereof again and the oil pressure develops in the oil conduit 432, the port 11 6b of the line pressure booster valve 16 is blocked by the land 21 6b of the spool 216, so that the line pressure booster valve 1 6 is held in the upper half position thereof. Therefore, even if the second speed ratio is selected again, the line pressure will not increase to its peak value.
With this function of the line pressure booster valve 16, the shift shock upon a shift between the first speed ratio and the second speed ratio in the "II" position is suppressed as low as that in the "D" position.
When the manual valve 4 is moved to the "I" position, the line pressure develops in the port 1 04f as well as in the ports 1 04d and 104e, allowing the line pressure to develop in the oil conduit 416. The line pressure in the oil conduit 416 is admitted to the port 1 34d of the manual first range pressure reducing valve 34. This line pressure passes through the port 1 34c and the oil conduit 448 to reach the port 134e, uring the spool 234 upward to an equilibrium state wherein the spool 234 slightly opens the drain port 134b. Thus, the oil pressure in the port 1 34e (i.e., the oil pressure in the oil conduit 448) will have a constant value which is lower than that of the line pressure and determined by the force of the spring 334.This constant pressure in the oil conduit 448 is admitted via the shuttle valve 502 and the oil conduit 436 to the port 1 20d of the 1-2 shift valve 20, acting on the upper side of the land 221 a of the spool 221, urging the spool 221 to move downward and the spool 220 to move upward. As a result, as long as the governor pressure urging the spool 221 upward is less than a predetermined value, the spool 221 is held in the downshift position thereof (while the spool 220 is in the up position thereof). In this position of the spool 221, the line pressure in the oil conduit 432 is discharged to the drain port 120i, thus releasing the brake B2.At the same time, the port 1 20d of the 1-2 shift valve 20 is allowed to communicate with the port 1 20e thereof, allowing said constant pressure in the oil conduit 436 to be supplied to the brake B1. Therefore, the first speed ratio is established by the engagement of the clutch C3 and the engagement of the brake B1 where the effective engine braking is provided.Since if the governor pressure is greater than the predetermined value, the spool 221 of the 1-2 shift valve 20 does not move to the downshift position thereof even when the constant pressure from the first manual range pressure reducing valve 34 acts on the spool 221, the transmission does not shift down to the first speed ratio as long as the vehicle speed is higher than a predetermined value even if the manual valve 4 is placed to the "I" position, thus preventing the engine overrun.
The operation in the case when the manual valve 4 is moved from the "N" position to the "R" position is described. When the manual valve 4 is placed to the "R" position, the line pressure develops only in the port 104b, and this line pressure is admitted via the oil conduit 408 to the clutch C1, and on the other hand it is admitted via the oil conduit 408, shuttle valve 502, and oil conduit 436 to the port 1 20d of the 1-2 shift valve 20. With this oil pressure acting on the port 120d, the spool 221 of the 1-2 shift valve is always shifted to the downshift position thereof (there is no governor pressure developed because no line pressure exists in the oil conduit 412), so that the oil conduit 436 is allowed to communicate with the oil conduit 438 so as to supply the line pressure to the brake B1.Therefore, the reverse drive is established by the engagement of the clutch C1 and that of the brake B1.
The following description mainly focuses on that portion of the hydraulic control system which is directly related to the feature of the present invention. Referring particularly to Fig. 2(d), an opening 452a is formed in the oil conduit 452 which is connected via an orifice 660 with the oil conduit 402 which serves as the line pressure circuit. This opening 452a is adapted to be closed by a plunger 44a of the idle solenoid 44. The oil conduit 402 is connected with a port 510a of a shuttle valve 510. The shuttle valve 510 has another port 510b connected with the oil conduit 430 which is supplied with the governor pressure from the governor valve 18.The other port 51 0c of the shuttle valve 510 is connected with the oil conduit 454 which is connected with the ports 120i, 120k of the 1-2 shift valve 20, and the ports 122i, 1 22j of the 2-3 shift valve 22. The idle solenoid 44 is connected with an idle switch 46 attached to an accelerator pedal. The idle switch 46 is turned on when the depressing force does not act on the accelerator pedal, and otherwise it is turned off.
The operation is now described.
In the normal travelling state wherein the depressing force acts on the accelerator pedal, since the idle solenoid 44 is in the off state thereof, the oil within the oil conduit 452 is discharged through the opening 452a, allowing no pressure to build up in the oil conduit 452. This causes the shuttle valve 510 to communicate the port 51 Ob thereof with the port 510c thereof, allowing the supply of the governor pressure in the oil conduit 430 to the oil conduit 454.
Thus, the ports 120j, 1 20k of the 1-2 shift valve 20 and the ports 122i, 1 22j of the 2-3 shift valve 22 are supplied with the governor pressure. Therefore, each of the 1-2 shift valve 20, 2-3 shift valve 22 and 3-4 shift valve 24 is urged by the upward force derived from the governor pressure and the opposed downward force derived from the throttle pressure to make a shift among 1st speedo2nd speede3rd speedo4th speed.
When the accelerator pedal is relieved of the depressing force or released, the idle switch 46 is turned on, rendering the idle solenoid 44 on. This causes the plunger 44 to close the opening 452a. As a result, the oil pressure in the oil conduit 452 increases upto the same level as that of the line pressure in the oil conduit 402. The line pressure in the oil conduit 452 switches the state of the shuttle valve 510 and reaches the oil conduit 454. This line pressure in the oil conduit 454 is supplied to the ports 120j, 1 20k of the 1-2 shift valve 20 and the ports 122i, 1 22j of the 2-3 shift valve 22. When the line pressure is supplied to the ports 120j, 1 20k and 122i, 122j, (since the line pressure is always.higher than the throttle pressure) the spool 221 of the 1-2 shift 20 and the spool 222 of the 2-3 shift valve 22 are moved upward to the respective upshift positions thereof as illustrated by left half portions thereof viewing in Fig.
2(b). The spool 224 of the 3-4 shift valve, on the other hand, assumes the downshift position thereof as illustrated by the right half thereof viewing in Fig. 2(b) except the case wherein the vehicle travels at high speeds. Therefore, the third speed ratio is established in the automatic transmission. Therefore, except the case wherein the vehicle travels at high speeds (i.e., above 3-4 shift point), the automatic transmission is forced to select the third speed ratio when the depression force on the accelerator pedal is decreased to zero, thus preventing the occurrence of the spin of the vehicle which otherwise would occur as a result that the transmission shifts to the fourth speed ratio against the driver's intention when the depression on the accelerator pedal is rapidly decreased to zero.When the 3-4 shift valve 24 is in the upshift position thereof at high vehicle speeds, the transmission selects the fourth speed ratio rather than the third speed ratio when the depression degree on accelerator pedal is decreased to zero, thus preventing unnecessary engine braking. Besides, a select shock which otherwise would take place when the manual valve 4 is moved from the "N" position to the "D" position is decreased.
Although, in the preceding embodiment, the present invention is applied to a four speed overdrive automatic transmission, the present invention may be applied to any automatic transmission having at least two shift valves and at least three forward speeds, by controlling the shift valves such that when the depressing force on an accelerator pedal is zero, all of the shift valves except the highest speed ratio select shift valve are supplied with a line pressure instead of a governor pressure and thus are held in upshift positions thereof, whereby the transmission selects a speed ratio next to and lower than the highest speed ratio as long as the vehicle speed is lower than a vehicle speed value at which an upshift to the highest speed ratio usually is effected.
Referring to Figs. 3(a), 3(b), 3(c) and 3(d), the second embodiment is described.
This embodiment is substantially similar to the first embodiment described in connection with Figs. 2(a), 2(b), 2(c) and 2(d) except that in the first embodiment the ports 124j, 1 24k of the 3-4 shift valve 24 communicate with the governor valve 1 8 to receive the governor pressure directly therefrom, while in this second embodiment, ports 124j, 1 24k of a 3-4 shift valve 24 communicate with ports 122i, 1 22j of a 2-3 shift valve 22 and do not communicate directly with a governor valve 18. Another difference is that in the second embodiment an idle switch 46 is connected with an overdrive inhibitor solenoid 42 in parallel with a manual switch SW.
The operation of the second embodiment is substantially similar to that of the first embodiment except the following.
When the accelerator pedal is relieved of the depressing force, the idle switch 46 is turned on, rendering the idle solenoid 44 and the overdrive inhibitor solenoid 42 on. The idle solenoid 44 urges its plunger 44 to close the opening 452a. This causes the oil pressure in the oil conduit 452 to increase upto the same pressure, i.e., the line pressure, as that in the oil conduit 402. The line pressure in the oil conduit 452 switches the state of the shuttle valve 510 and reaches the oil conduit 454. Thus, the line pressure is supplied to the ports 120j, 1 20k of the 1-2 shift valve 20, the ports 122i, 1 22j of the 2-3 shift valve 22, and the ports 124j, 124k of the 3-4 shift valve 24.When the line pressure is supplied to the ports 120j, 120k and 122i, 122j, a spool 221 of the 1-2 shift 20 and a spool 222 of the 2-3 shift valve 22 are moved upward to respective upshift positions thereof as illustrated by left half portions thereof viewing in Fig. 3(b). On the other hand, when the overdrive inhibitor solenoid 42 is turned on, the plunger 42a closes the opening 409a. This causes the line pressure to build up in the oil conduit 409. The line pressure in the oil conduit 409 passes through the shuttle valve 504, shuttle valve 508 and oil conduit 440 and acts on the port 1 24b of the 3-4 shift valve 24.
Thus, the spool 224 of the 3-4 shift valve 24 is subject to an upward force due to the line pressure acting on the port 124k and a downward force due to the line pressure acting on the port 124b, but since the pressure acting areas are substantially the same, both of the forces are almost equal to each other. Since in addition to these forces, the downward force due to the spring 324 acts on the spool 224, the spool 224 is held in the downshift position thereof as illustrated by the right half thereof viewing in Fig. 3(b) owing to the action of the spring 324.
That is, whenever the overdrive inhibitor solenoid 42 is turned on, the 3-4 shift valve 24 always assume the downshift position thereof. Therefore, the automatic transmission always shifts into the third speed ratio whenever the depression force of the accelerator pedal is decreased to zero.
Although in the second embodiment, the present invention is applied to a four speed overdrive automatic transmission, it may be applied to any automatic transmission having at least three forward speeds by controlling the shift valves to let the transmission produce a speed ratio except the first speed ratio and the highest sped ratio.
It will now be appreciated that, according to the present invention, the stability of the vehicle when the accelerator pedal is released while the vehicle is travelling through a winding road is increased. Besides, the creeping and the select shock are suppressed.

Claims (7)

1. A hydraulic control system for an automatic transmission including an input member operatively connected to the output shaft of an engine of an automotive vehicle having an accelerator pedal, an output member, and fluid operated clutches and brakes which are to be selectively engaged and disengaged for establishing a plurality of forward speed ratios including a first speed ratio, a highest speed ratio and an intermediate speed ratio, between the input and output members, comprising:: first means for generating a first fluid pressure signal variable with an engine load on the engine; second means for generating a second fluid pressure signal variable with a vehicle speed oof the automotive vehicle; third means for generating a line fluid pressure which is always higher than said first and second pressures; a plurality of shift valves communicating with said first and second means and being movable in response to said first and second fluid pressure signals for controlling the supply of said line fluid pressure to and the discharge of said line pressure from the fluid operated clutches and brakes; an engine load detector detecting a no load state on the engine for generating a no load indicative signal; and means responsive to at least said no load indicative signal for conditioning said shift valves to establish the intermediate speed ratio between the input and output members.
2. A hydraulic control system as claimed in claim 1, wherein said controlling means is responsive also to said second fluid pressure and conditions said shift valves to one of the highest speed ratio or the intermediate speed ratio depending upon said second fluid pressure.
3. A hydraulic control system as claimed in claim 1, wherein said conditioning means is responsive to said no load indicative signal only and conditions said shift valves to establish the intermeiate speed ratio only.
4. A hydraulic control system as claimed in claim 1, wherein said conditioning means comprises means for always applying said second fluid pressure to one of the shift valves which effects a shift between the highest speed ratio and the intermediate speed ratio and means including a solenoid for applying said second pressure to the other shift valves, but supplying said line pressure to same when said solenoid is turned on in response to said no load indicative signal.
5. A hydraulic control system as claimed in claim 1, wherein said conditioning means comprises means including an idle solenoid for applying said second fluid pressure to all of said shift valves, but supplying said line pressure there when said idle solenoid is turned on in response to said no-load indicative signal, and said conditioning means also comprises means including an overdrive inhibitor solenoid for applying said line pressure to one of said shift valves which effects a shift between the highest speed ratio and the intermediate speed ratio when said overdrive inhibitor solenoid is turned on in response to said no load indicative signal.
6. A hydraulic control system as claimed in claim 4 or 5, wherein said engine load detector is an idle switch attached to the accelerator pedal such that it is turned on when the accelerator pedal is released.
7. A hydraulic control system for an automatic transmission substantially as described with reference to, and as illustrated in, Figs. 2(a) to 2(d), or Figs. 3(a) to 3(d) of the accompanying drawings.
GB08320464A 1983-07-29 1983-07-29 Hydraulic control system for automatic transmission Expired GB2143914B (en)

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GB08320464A GB2143914B (en) 1983-07-29 1983-07-29 Hydraulic control system for automatic transmission

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Application Number Priority Date Filing Date Title
GB08320464A GB2143914B (en) 1983-07-29 1983-07-29 Hydraulic control system for automatic transmission

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GB8320464D0 GB8320464D0 (en) 1983-09-01
GB2143914A true GB2143914A (en) 1985-02-20
GB2143914B GB2143914B (en) 1986-09-10

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0457585A2 (en) * 1990-05-18 1991-11-21 Toyota Jidosha Kabushiki Kaisha System for and method of controlling automatic transmission

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1123081A (en) * 1965-05-10 1968-08-14 Ford Motor Co Motor vehicle automatic change-speed transmission
GB1337772A (en) * 1971-02-08 1973-11-21 Nissan Motor Automatic power transmission control system
EP0045962A2 (en) * 1980-08-11 1982-02-17 Nissan Motor Co., Ltd. Control system for automatic transmission for automotive vehicle

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1123081A (en) * 1965-05-10 1968-08-14 Ford Motor Co Motor vehicle automatic change-speed transmission
GB1337772A (en) * 1971-02-08 1973-11-21 Nissan Motor Automatic power transmission control system
EP0045962A2 (en) * 1980-08-11 1982-02-17 Nissan Motor Co., Ltd. Control system for automatic transmission for automotive vehicle

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0457585A2 (en) * 1990-05-18 1991-11-21 Toyota Jidosha Kabushiki Kaisha System for and method of controlling automatic transmission
EP0457585A3 (en) * 1990-05-18 1992-12-09 Toyota Jidosha Kabushiki Kaisha System for and method of controlling automatic transmission
US5245541A (en) * 1990-05-18 1993-09-14 Toyota Jidosha Kabushiki Kaisha System for and method of controlling automatic transmission

Also Published As

Publication number Publication date
GB8320464D0 (en) 1983-09-01
GB2143914B (en) 1986-09-10

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