GB2143540A - Polyimide molding compositions - Google Patents

Polyimide molding compositions Download PDF

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GB2143540A
GB2143540A GB08418313A GB8418313A GB2143540A GB 2143540 A GB2143540 A GB 2143540A GB 08418313 A GB08418313 A GB 08418313A GB 8418313 A GB8418313 A GB 8418313A GB 2143540 A GB2143540 A GB 2143540A
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carbon atoms
radicals
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maleimide
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James Vincent Crivello
Steven Thomas Rice
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General Electric Co
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General Electric Co
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/12Unsaturated polyimide precursors

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

A molding composition is provided comprising aromatic vinyl ether and maleimide. In particular, the molding composition comprises:- (A) aromatic vinyl ether of the formula <IMAGE> and (B) maleimide having at least one chemically combined unit of the formula <IMAGE> and having a molecular weight in the range of 111 to 5000; wherein R<1> is an alkylene radical of from 1 to 8 carbon atoms, R<2>, R<3>, R<4>, R<5> and R<6> are selected from hydrogen, halogen and alkyl radicals of from 1 to 8 carbon atoms, G is selected from -O-, <IMAGE> and mixtures thereof, A is selected from a group of monovalent and polyvalent aromatic radicals of from 6 to 130 carbon atoms and n is an integer equal to 1-10 inclusive.

Description

SPECIFICATION Polyimide molding compositions Bismaleimides have been utilized with epoxy monomers and aromatic amines to provide polyimide molding compositions with high heat distortion temperatures, as disclosed in U.S.
Patents 4,294,723 and 4,294,877. A disadvantage that is characteristic of these molding compositions is that they have a slow cure rate, typically requiring about 0.5-2 hours to cure.
Maleic anhydride has been known to react rapidly with aliphatic vinyl ethers, as disclosed by Leonard, ed. Vinyl and Diene Monomers. Vol. 24, Part I, NY: Wiley lnterscience, 1970, pp.
399-401. However, the cured product obtained with maleimide and aliphatic vinyl ethers are not attractive because of low heat distortion temperatures. In addition, these aliphatic vinyl ethers are liquid at room temperature and are not amenable to the formulation of solid molding compositions, making such compositions difficult to process into finished products.
The present invention is based on the discovery that maleimides copolymerize rapidly with aromatic vinyl ethers. The resulting copolymers have high oxidative stability and high heat distortion temperatures which overcome the disadvantages characteristic of polyimide molding compositions known to the art.
The invention provides a molding composition comprising an aromatic vinyl ether and maleimide. The preferred molding compositions comprise: (A) aromatic vinyl ether of the formula:
and (B) maleimide having at least one chemically combined unit of the formula
and a molecular weight in the range of 111 to about 5000; wherein R2, R3 R4, R5 and R6 are selected from the group consisting of hydrogen, halogen and alkyl radicals of from 1 to 8 carbon atoms, R' is an alkylene radical of from 1 to 8 carbon atoms, G is selected from the group consisting of -O-,
and mixtures thereof, A is selected from a group of monovalent and polyvalent aromatic radicals having from 6 to 1 30 carbon atoms, and n is an integer equal to 1 - 10 inclusive.
Examples of maleimides suitable for use in the molding compositions comprising this invention are described by Holub et al. in the following U.S. Patents: 3,558,741 and 3,787,439 (maleimide substituted organo polysiloxane); 3,652,716 and 3,729,446 (maieimide substituted polyesters); 3,689,464 and 3,763,273 (maleimide substituted polyamides) and 3,576,031 (maleimide substituted organosilanes). All of the above-identified patents are assigned to the same assignee as the present invention.
Other suitable maleimides include bismaleimide of the formula:
and monofunctional maleimide of the formula:
wherein R5 and R6 are selected from the group consisting of hydrogen, halogen and alkyl radicals of from 1 to 8 carbon atoms; X is selected from a group consisting of divalent hydrocarbon radicals of from 1-35 carbon atoms and divalent groups of the formula
where Z is selected from the class of divalent radicals consisting of hydrocarbon radicals of from O to 1 5 carbon atoms, -S-, -O-, -S 2-,
where R7 is a monovalent alkyl radical of from 1-6 carbon atoms; and Y is a monovalent hydrocarbon radical selected from the group consiting of aliphatic radicals of from 1-8 carbon atoms and aromatic radicals of from 6-20 carbon atoms; Some bismaleimides may be prepared by effecting reaction between a diamino compound of the formula NH2-X-NH2 and maleic anhydride to form the maleamic acid, where X has the meaning given above. The maleamic acid is treated with acetic an hydride and a catalyst composition, such as a mixture of nickel acetate and triethyl amine, to produce the corresponding bismaleimide.
Some monofunctional maleimides can be made in a similar fashion by utilizing an amine of the following formula NH2-Y and maleic anhydrides to form the maleamic acid, where Y is a group of monovalent radicals defined above.
In addition to bismaleimides and monofunctional maleimides, maleimide oligomers of the following formula are suitable for use in the molding compositions of this invention.
wherein X, R6 and R5 are as previously defined and X' is selected from the same group of divalent organic radicals from which X is selected, and m is an integer of from 1 to 10 inclusive.
These oligomers may be prepared by effecting a condensation reaction between bismaleimide and diamine of the formula NH2-X'-NH2, where X' is selected from a group of divalent radicals as defined above. A stoichiometric deficient quantity of diamine is utilized to prevent complete polymerization of the bismaleimides.
The maleimide monomers and oligomers can be varied widely, as can the organic radicals represented by X, X' and Y which are present therein. Among the divalent groups which X and X' may more specifically represent are, for example, divalent saturated alkylene radicals of up to 1 5 carbon atoms having linear, branched and cyclic structures including, methylene, ethylene, propylene, butylene, isopropylidene, hexylene, cyclohexylene, neopentylene, etc. The members of the divalent groups, X and X' also include divalent radicals of the formula -CH2-CH2-O-CH2-CH2-.Divalent aromatic radicals within the scope of X and X' include, for example, m-phenylene, p-phenylene, 2-6-napthylene, 2-methyl-1,3-phenylene, dichlorophenylene and diaryl groups such as p,p'-biphenylene, m,m'-biphenylene, diphenylene methylene, diphenylene oxide, diphenylene sulfone, diphenylene sulfide, ketobiphenylene, etc. These diaryl radicals may be attached to the nitrogens through ortho, meta or para positions.
Typical examples of bismaleimides which can be utilized in the molding compositions of this invention or be converted to oligomers include, for example, N,N'-1 ,2-ethylene-bismaleimide, N,N'-methylene bismaleimide, N,N'-1 ,4-butylene-bismaleimide, N,N'-1 ,6-hexamethylene-bismaleimide, N,N'-1,4'-phenylene-bismaleimide, N,N'-1 ,3'-phenylene-bismaleimide, N,N'-2-methyl-1 ,3-phenylene-bismaleimide, N,N'-4,4'-diphenylmethyl bismaleimide, N,N'-4,4'-diphenylether bismaleimide, N,N'-4,4'-diphenylsulfone bismaleimide, N,N'-4,4'-diphenyl sulfide-bismaleimide, N, N'-4,4'-dicyclohexylmethane-bismaleimide, N,N'1 ,3-xylene-bismaleimide, N,N'-4,4'-benzophenone-bismaleimide, N,N'-(3,3'-dichlorn-4,4'-biphenylene)bismaleimide.
The above list of bismaleimides are typically prepared by reacting 1 mole of a diamino compound having the corresponding divalent radical X with 2 moles of maleic anhydride. Other anhydrides, such as substituted maleic anhydrides, may be utilized for making the bismaleimides. For example, citraconic anhydride and pyrocinchonic anhydride can be utilized to produce bismaleimides, such as N,N'-4,4'-diphenyl methane-bis(methyl-maleimide) and N,N'-4,4'-diphenyl methane-bis(dimethylmaleimide) with 4,4'-diamino diphenyl methane. Mixtures of anhydrides and or mixtures of diamino compounds may be employed for making mixtures of bismaleimides. Such mixtures of bismaleimide are suitable for use in the molding composition comprising this invention and for producing oligomers suitable for subsequent use in this invention.Halogenated bismaleimides, where halogen is on the divalent radical X and X' or the monovalent radicals R5 and R6, can be employed without departing from the scope of this invention. For example, N, N 3'-dichloro-4,4'-diphenyloxy-bismaleimide), N, N'-(3, 3'-dibromo- 4,4-diphenylmethane)-bismaleimide, etc. are suitable maleimides for use in the molding compositions comprising this invention.
Monofunctional maleimides can also be varied widely depending on the organic radicals which are present therein. Among the monovalent radicals which Y may more specifically represent are, for example, monovalent saturated alkyl radicals of up to the 8 carbon atoms having linear and branch structures. The suitable alkyl radicals include, for example, methyl, ethyl, propyl, butyl, isopropyl, pentyl, hexyl, etc. The monovalent radicals represented by Y also include aromatic radicals of from 6-20 atoms. Included in this group, are, for example, phenyl, 3-methyl phenyl, naphthyl, biphenyl, etc.
The aromatic vinyl ethers of the molding compositions comprising this invention can be varied widely due to the many different aromatic units which can be present therein. A portion of the vinyl ether monomers suitable for the molding composition of this invention are more particularly defined by Crivello in U.S. Patent 4,388,450 and copending application S.N.
459,442, referred to above. Some of the aromatic polyvinyl ether monomers within the scope of this invention are more particularly defined below. The aromatic vinyl ethers which are suitable for use in this invention also include aromatic vinyl ethers having only one vinyl ether moiety.
Radicals included within the scope of A of formula I are, for example, polyvalent aromatic radicals such as phenylene, tolylene, xylylene, naphthylene, xenyl, anthrylene, and diaryl group of the formula
where Q is selected from -0--S-,
alkylene radicals of from 1-8 carbon atoms and a divalent aromatic group of the formula
Polyvalent aromatic radicals also included within the scope of A include those of the formula
where n' is an integer of from 1 to 10 inclusive.
Monovalent aromatic radicals within the scope of A include phenyl, naphthyl, xylyl and diaryl groups of the formula
where Qis as previously defined.
Suitable aromatic vinyl ethers also vary with the radicals which are present on the vinyl ether group.
The divalent radicals included within the scope of R1 of formula I are alkylene radicals of 1-8 carbon atoms, such as methylene, ethylene, trimethylene, tetramethylene, etc. Radicals within the scope of R3, R2 and R4 are, for example, hydrogen, monovalent alkyl radicals of 1-8 carbon atoms, such as methyl, ethyl, propyl, etc. and halogen radicals such as, chloro, bromo, etc.
Halogenated derivatives of the aromatic radicals previously described are also within the scope of A, for example, chlorophenylene, bromotolylene, chlorophenyl, bromophenyl, etc. Specific examples of aromatic polyvinyl ethers of formula I include compounds such as,
One method of making some of the aromatic vinyl ethers of formula I is to condense an alkali metal salt of an aryl hydroxide or carboxylic acid with a halo-alkyl vinyl ether in the presence of dimethylsulfoxide as shown by the following equation: A(GM)n + nBR1OC(R4) = C(R2)(R3)oformula I where A, G, R', R2 R3 and R4 and n are as previously defined, B is a halogen radical and M is an alkali metal ion.
Once the desired aromatic vinyl ether and maleimide compounds have been obtained, the molding composition can be prepared by melt mixing these two components at temperatures below about 110"C. In addition to the maleimide compounds and the aromatic vinyl ethers, the molding composition may contain a peroxide or azo-catalyst to reduce the curing temperature or curing time necessary.Typical organic peroxides suitable for catalysis are, for example, ketone peroxides, peroxy acids, dibasic acid peroxides, aldehyde peroxides, alkyl peroxides, hydro peroxides, alkyl peroxyesters, diperoxide derivatives, for example, t-butyl peroxy pivalate, 2,4dichlorobenzoyl peroxide, caprylyl peroxide, lauroyl peroxide, decanoyl peroxide, propionyl peroxide, acetyl peroxide, t-butyl peroxyisobutyrate, p-chlorobenzoyl peroxide, benzoyl peroxide, hydroxyheptyl peroxide, cyclohexanone peroxide, 2, 5-dimethylhexyl-2, 5-di(peroxybenzoate), di-tbutyl diperphthalate, t-butylhydroperoxide, di-t-butylperoxide, methyl ethyl ketone peroxide, pmethane hydroperoxide, cumene hydroperoxide, 2,5-dimethyl hexyl-2,5-dihydroperoxide, tbutyl-hydroperoxide, peracetic acid, perbenzoic acid, m-chloro perbenzoic acid, etc.
In addition to these organic peroxides, some azo-compounds are suitable for catalysis in the molding composition of this invention. Such azo-compounds include azo-bis-alkyl nitriles and azo-compounds of the formulas:
and quinones, such as
Besides a catalyst, the molding compositions may also contain fillers, such as clay, silica, calcium carbonate, aluminum trihydrite, carbon black, talc, calcium sulfate, wollastonite, etc.
Suitable weight ratios of filler to active ingredients fall within the range of O to 300 parts filler per 100 parts active ingredients. These molding compositions may also contain other additives such as antioxidants, flame retardants, impact modifiers, etc.
Once the molding composition is prepared by melt mixing the aromatic vinyl ethers and maleimide compounds together with the desired additives, the molding composition is curved by raising the temperature from 140 to about 170"C. Rapid polymerization results from the application of such temperatures. This heat activated polymerization is usually accomplished within a mold under pressure. Such pressures can range from about 200 psi to about 600 psi Cure times typically fall within the range of about 1-4.5 minutes. Although this polymerization is rapid at relatively at relatively low temperatures in absence of a catalyst, the cure temperature or the cure time can be reduced upon addition of a peroxide or azo-catalyst indicated above.The cure time for such molding compositions containing catalysts are typically reduced to within the range of about 1 minute to about 2 minutes. This enables the polyimide molding compositions of this invention to be used as photocurable coatings and to be employed as photoresists. A photo-initiated cure can be achieved with conventional free radical photo-initiators; such as butyl benzoin ether, added to the mixture of aromatic vinyl ether monomers and maleimide monomers. A photo-initiated cure can be achieved for mixtures containing the above-identified butyl benzoin ether where a molding composition is radiated for 30 seconds at a distance of 6 inches from a mercury arc lamp. When intending to cure by photoinitiation, it is preferable to use maleimide monomers having low melting points to aid solubility with the aromatic vinyl ethers at room temperature.
An alternative to mixing the maleimide compounds and aromatic vinyl ether monomers, as identified above, is to dissolve both the aromatic vinyl ether monomers and the maleimide compounds in a common organic solvent; such as acetone, and impregnate a fiber matrix; such as fiber glass cloth, with the solution. The organic solvent is then evaporated off the fiber matrix producing a dry fiber matrix impregnated with the maleimide compounds and-the vinyl ether monomers, herein referred to as "prepreg". These prepregs are cut, stacked and heated to initiate polymerization. Suitable cure temperatures fall within the range of about 140"C to about 170"C. These prepregs can be molded when pressed together under such curing temperatures for about 2-3 minutes and pressures of about 400-600 psi.
An alternative to curing a melt mixture comprised substantially of maleimide and the aromatic vinyl ether is to granulate and pelletize the mixture to make solid thermosetting compositions for injection compression and transfer molding.
Optimum cross linking densities are typically obtained from a molding composition having a 1:1 mole ratio of maleimide having more than 1 electron deficient group, such as bismaleimides, to aromatic vinyl ether having more than one vinyl group, such as aromatic bis vinyl ether.
However, the stoichiometry of the molding composition is variable within wide tolerances and a suitable cured composition may be achieved with molding compositions where the ratio of maleimide functional groups of formula II to vinyl groups can have a value in the range of about 0.25 to about 4.
The mechanical properties of the cured molding composition can be altered to desired values by varying the stoichiometry of the molding composition and by altering the constituents of the molding composition. For example, where improved flexural strength and a elongation is desired, maleimide oligomers may be preferred over the maleimide monomers. Variations of the stoichiometry can provide changes in the flexural strength, elongation and tensile strength also.
Cure temperatures are preferably within the range of about 140 to about 170"C. Higher temperatures are suitable, however, such higher temperatures may cause unnecessary degradation of the aromatic vinyl ethers or additives present within the molding compounds. Cure times at these temperatures vary within the range of 1 minute to 4+ minutes depending on the presence of catalysts and the quantity of such catalysts.
The cured molding compositions typically exhibit high heat distortion temperatures of approximately 220"C and suitable engineering properties such as percent elongation, tensile strength, tensile modulus, flexural strength, etc.
The following experimental procedures were used to produce selected constituents of particular thermoplastic compositions comprising this invention. These procedures are provided to aid in the practice of this invention and are not intended to limit this invention.
To produce N,N'-4,4'-diphenylmethane bismaleimide, 4,4'-diaminodiphenylmethane and 0.5 mole maleic anhydride were added to 1 liter of acetone. Rapid reaction occurred to form a bismaleamic acid precipitate. Then 0.5 mole triethylamine, 0.02 mole nickel acetate and 2.5 moles of acetic anhydride were added. Afer refluxing the mixture for 2.5 hours, all of the bismaleamic acid had dissolved and the reaction mixture was poured into an equal volume of water. The product, which separated as an oil, was allowed to crystallize in an ice bath and was purified by two recrystallizations from toluene. The yield prior to recrystallization was 65-80% theory.
To produce the divinyl ether of the following formula
bisphenolA (68.5 g.), toluene (500 ml) and 24 g NaOH dissolved in 100 ml water were added to a 1000 ml flask. The flask was equipped with a paddle stirrer, reflux condenser, Dean Stark trap, and a nitrogen inlet. The reaction mixture was heated to reflux and the water which was formed was collected in the trap and removed from the reaction. Reflux was continued until no more water was being collected, than the trap was replaced with a special Dean Stark trap containing activated molecular sieves. Reflux was continued overnight to fully dry the system.
The reaction mixture was then filtered and the bisphenol-A-disodium salt collected. The above salt was transferred to a 2000 ml flask and liter dimethyl sulfoxide was added. This reaction mixture was heated to approximately 60"C and 65 g 2-chloroethyl vinyl ether was added slowly.
The reaction mixture was then stirred at 60"C for 1 hour, cooled and stirred at room temperature for an additional 5 hours, then poured into 1000 ml 50% NaOH. An oil separated and was removed. The oil was washed three additional times with 50% aqueous NaOH to remove unreacted bisphenol-A. The wash solutions were extracted with ether and the extractions added to the oil. On evaporation of the ether, a 77 g yield of the divinyl ether was obtained (69.8% yield).
To produce the aromatic divinyl ether of the formula:
A reaction mixture of 632.76 g (2 moles) bisethoxylated bisphenol-A (Dianol-22, AKZO Chemie), 300 ml toluene, and 459.2 9 (6 moles) allylchloride was stirred until the bisethoxylated bisphenol-A had dissolved. Then 240 g (6 moles) solid NaOH was added and stirring continued for 0.5 hour. Next, 32 g (0.1 mole) tetrabutylammonium bromide was added and the stirring continued for 0.5 hour. The temperature of the reaction mixture was alowly raised to 50 , then the reaction temperature rose to 100"C as exothermic reaction took place. The reaction mixture temperature was brought to 75"C with a water bath and stirred overnight (16 hours).The product was isolated by pouring the reaction mixture into 2 liters of distilled water and isolating the organic layer by means of a separatory funnel. After washing the organic layer with three 500 ml portions of water, it was dried over solid sodium sulfate and the toluene removed under vacuum to yield 690 9 (86% theory) of bisallyl ether product.
To the bisallyl ether of ethoxylated bisphenol A, 396.5 g (1 mole) were added 0.96 9 (1 X 10-3 mole) RuCI2(PPh3)3. The reaction mixture was brought slowly to 120"C with a silicone oil bath and maintained at this temperature for 1.5 hour. After cooling, the product was examined by nuclear magnetic resonance and found to have isomerized completely to the bispropenyl ether. The product was a mixture of three isomeric bispropenyl ethers (cis-cis, cis-trans, trans-trans).
The examples below are provided to illustrate embodiments of this invention and are not intended to limit this invention. All parts are by weight unless otherwise specified.
Example I The following example demonstrates the preparation and method of curing an embodiment of this invention.
The following materials were heated and mixed together at 80"C until homogeneous.
46 Darts 44.8 Darts t-butylperbenzoate 2 parts The mixture was allowed to cool and harden. Then it was pulverized and dry blended with 100 parts silica (Combustion Engineering, CEM 421). This mixture was further mixed on a 2-roll mill at 80"C and allowed to harden. The solid molding compound was transfer molded in a 1 2 ton Hull transfer molding press at 600 psi and 160"C for 2 minutes. Test bars were obtained having a heat distortion temperature at 264 psi of greater than 200"C. The mechanical properties are illustrated in Table I.
TABLE I Flexural Flexural Tensile Tensile Temp (Ca) Strength Modulus Strength Modulus 25 8.843 2.02 x 106. 2.554 7.04 x 105 150 8.843 2.02 x 106 2.027 7.04 x 105 180 8.843 2.02 x 106 2.077 7.5 x 105 Example II This example demonstrates a method of preparing and curing an embodiment of this invention.
Into a large beaker there were placed
19.5 parts 44.8 parts t-butylperbenzoate 1 part The mixture was heated and stirred at 80"C until homogeneous, then 120 parts silica (CEM 421) were added and mixing continued until a homogeneous blend was obtained. A molding compound with a dough-like consistency was obtained which was transfer molded as described in the previous example. Bars and discs were obtained having a heat distortion temperature of 180"C.
Example 111 This example demonstrates another method of curing an embodiment of this invention.
Example I was repeated omitting the silica filler. After the mixture was made homogeneous by stirring at 80"C, it was used to impregnate glass cloth. The impregnated cloth was then cut into 6" x 6" squares and 7 of the squares stacked together to make a prepreg. After pressing the prepreg in a Carver press for 2 minutes at 160"C and 500 psi, a cured laminate resulted.
Example IV This example demonstrates a method for preparing and curing an embodiment of this invention.
Using the procedure of Example I, the following components were mixed at 80"C.
t6 Darts 35.3 Darts t-butylperbenzoate 1 part Subsequently, the mixture was powder blended with 120 parts silica (CEM 421) and then mill rolled at 80"C. The hardened molding compound was then transfer molded as described in Example 4 to give molded parts with a heat distortion temperature of greater than 200"C.
Example V This example demonstrates the effect different radical initiators have on the resin gel time.
Equimolar amounts of the following materials were heated and mixed together at 150"C using 2% by weight of various radical initiators;
(.01 moles.
(.01 molesi The gel times for five different mixtures utilizing the radical initiators listed in Table II were measured with a Sunshine Gel meter equipped with a constant temperature bath maintained at 150"C. The gel time measurements and half-life of the initiators are indicated in Table II.
TABLE II INITIATOR HALF-LIFE GEL TIME EXPERIMENT RADICAL INITIATOR (hr at temp) (min) A azoisobutronitrile 0.40 (100 C) 1.0 B benzoyl peroxide 0.40 (100 C) 2.9 C benzopinacale -- 4.5 D t-butyl hydroperoxide 520 (130 C) 4.3 E t-butyl perbenzoate 18 (100 C) 3.0 Example Vl This example demonstrates a method of photo-curing an embodiment of this invention.
To 3.58 g (0.01 mole) N,N'-bismaleimide-4,4'-diphenyl methane and 3.109 (0.01 mole bisphenol A-bispropenyl ether there was added 0.1 3 9 (3% by weight) N-butylbenzoin ether (benzoin n-butyl ether). The mixture was warmed slightly to produce a homogeneous solution and then spread as a 2 mil film onto a glass plate using a drawbar. The film was irradiated for 30 seconds at a distance of 6 inches from a medium pressure mercury arc lamp to produce a crosslinked insoluble film. Where a mask was placed over the film prior to irradiation, a negative image of the mask was obtained on washing the film with acetone after irradiation.
Although the above examples have shown various modifications of the present invention, it should be understood that further modifications by one skilled in the art are possible in light of the above teachings without departing from the spirit and scope of this invention.

Claims (21)

1. A curable composition comprising aromatic vinyl ether and maleimide.
2. A molding composition comprising: (A) aromatic vinyl ether of the formula
and (B) maleimide having at least one chemically combined unit of the formula
and having a molecular weight in the range of 11 to 5000; wherein R1 is an alkylene radical of from 1 to 8 carbon atoms, R2, R3, R4, R5 and R6 are selected from hydrogen, halogen and alkyl radicals of from 1 to 8 carbon atoms, G is selected from
and mixtures thereof, A is selected from a group of monovalent and polyvalent aromatic radicals of from 6 to 1 30 carbon atoms and n is an integer equal to 1-10 inclusive.
3. A composition as claimed in claim 2 wherein the aromatic radicals represented by A of formula I are selected from phenylene, tolylene, xylylene, napththylene, xenyl anthrylene, diary groups of the formula
and polyvalent aromatic radicals selected from
wherein Q is selected from -S-, -O-, -SO2,
and alkylene radicals of from 1-8 carbon atoms, R7 an alkyl radical from 1 to 6 carbon atoms, and n'is an integer equal to 1 to 10 inclusive.
4. A composition as claimed in claim 2, wherein the aromatic radical A of formula I is selected from bisphenol-A and derivatives thereof.
5. A composition as claimed in claim 1 or claim 2 additionally comprising an effective amount of thermal-curing catalyst.
6. A composition as claimed in claim 5 wherein the thermal-curing catalyst is selected from organic peroxide and azo-compounds.
7. A composition as claimed in claim 5 wherein the thermal-curing catalyst is selected from t-butyl perbenzoate, t-butylhydroperoxide benzopinacole, and benzoyl peroxide.
8. A composition as claimed in any one of the preceding claims additionally comprising an effective amount of photo-curing catalyst.
9. A photocurable composition as claimed in claim 8 wherein the photocurable catalyst is Nbutylbenzoin ether.
10. A composition as claimed in any one of the preceding claims wherein the maleimide is bismaleimide of the following formula
wherein R5 and R5 are selected from hydrogen, halogen and alkyl radicals of from 1 to 8 carbon atoms, and X is selected from divalent hydrocarbon radicals of from 1 to 35 carbon atoms and divalent groups of the formula
wherein Z is selected from hydrocarbon radicals of from 0 to 1 5 carbon atoms, -S-, -O-, -SO2,
wherein R7 is a monovalent alkyl radical of from 1 to 6 carbon atoms.
11. A composition as claimed in claim 10 wherein the divalent radical, X, of the bismaleimide is selected from bisphenol-A and derivatives thereof.
12. A composition as claimed in any one of claims 1 to 9 wherein the maleimide is of the following formula
wherein R6 and R5 are selected from hydrogen, halogen and alkyl radicals of from 1 to 8 carbon atoms, and X and X' are selected from a group of divalent hydrocarbon radicals of from 1 to 35 carbon atoms and divalent groups of the formula
where Z is selected from diva lent hydrocarbon radicals of from 0 to 1 5 carbon atoms, -X-, -O-, -S02-,
wherein R7 is a monovalent alkyl radical of from 1 to 6 carbon atoms and m is an integer from 1 to 10 inclusive.
1 3. A composition as claimed in any one of claims 1 to 9, wherein the maleimide is selected from N,N'-4,4'.diphenylmethane bismaleimide and N,N'-6-methyl-1 ,3-phenylene bismaleimide.
14. A composition as claimed in any one of the preceding claims wherein the aromatic vinyl ether is selected from
1 5. A composition as claimed in any one of the preceding claims wherein a molar ratio of maleimide to aromatic vinyl ether has a value within the range of 0.25 to 4.
16. A molding composition comprising: (A) O to 60% of one or more fillers and (B) 40 to 100% of a reactive composition comprising (a) aromatic vinyl ether of the formula
(b) maleimide having at least one chemically combined unit of the formula
and having a molecular weight in the range of 111 to 5000, wherein R6, R2, R3, R4 and R5 are selected from hydrogen, halogen, alkyl radicals of from 1 to 8 carbon atoms, R7 is an alkylene radical of from 1 to 8 carbon atoms, G is selected from -0-,
and mixtures thereof, A is selected from a group of monovalent and polyvalent aromatic radicals of from 6 to 1 30 carbon atoms and n is an integer equal to 1-10 inclusive.
1 7. A molding composition as claimed in claim 16 wherein said filler is selected from clay, silica, calcium carbonate, aluminum trihydrate, carbon black, talc, calcium sulfate and wollastonite.
18. A molding composition as claimed in claim 16 wherein said filler is in the form of a fiber matrix.
1 9. A method of curing a film on a substrate, said film comprised of a composition as claimed in claim 6, sid method comprising radiating said film with ultraviolet light.
20. A method of curing a patterned mask on a substrate, said mask comprised of a composition as claimed in claim 6, said method comprising the steps of: (a) depositing about 2 millimeters of an uncured composition of claim 6 on said substrate, (b) exposing portions of said composition with ultraviolet light for about 30 seconds or more and (c) removing uncured portions of said composition with a solvent.
21. A composition as claimed in claim 1, substantially as hereinbefore described.
GB08418313A 1983-07-18 1984-07-18 Polyimide molding compositions Expired GB2143540B (en)

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US51472883A 1983-07-18 1983-07-18

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GB8418313D0 GB8418313D0 (en) 1984-08-22
GB2143540A true GB2143540A (en) 1985-02-13
GB2143540B GB2143540B (en) 1987-04-23

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JP (1) JPS6069113A (en)
CA (1) CA1229196A (en)
DE (1) DE3426299A1 (en)
FR (1) FR2549479B1 (en)
GB (1) GB2143540B (en)

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Publication number Priority date Publication date Assignee Title
EP1156068A1 (en) * 2000-05-18 2001-11-21 National Starch and Chemical Investment Holding Corporation Die attach adhesives with vinyl ether and carbamate or urea functionality

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Publication number Priority date Publication date Assignee Title
JPH0643471B2 (en) * 1985-10-14 1994-06-08 住友化学工業株式会社 Thermosetting resin composition

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GB1355401A (en) * 1970-06-26 1974-06-05 Rhone Poulenc Sa Thermosetting bis-imide reaction products
GB1538470A (en) * 1975-06-19 1979-01-17 Ciba Geigy Ag Process for the manufacture of crosslinked polymers which contain imide groups
GB1546323A (en) * 1976-06-17 1979-05-23 Ciba Geigy Ag Epoxide resin mixtures
GB1548318A (en) * 1976-06-17 1979-07-11 Ciba Geigy Ag Mixtures containing polyepoxides and/or monoepoxides containing at least one allyl group

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JPS53134087A (en) * 1977-04-28 1978-11-22 Toshiba Corp Heat-resistant resin composition
JPS54100488A (en) * 1978-01-25 1979-08-08 Toshiba Corp Heat-resistant impregnation resin composition
JPS581682B2 (en) * 1979-03-24 1983-01-12 富士通株式会社 Thermosetting flame retardant resin composition
DE3069448D1 (en) * 1979-05-18 1984-11-22 Ciba Geigy Ag Photocrosslinkable copolymers, photosensitive recording material containing them, its utilisation in the production of photographic pictures and process for the production of photographic pictures

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1355401A (en) * 1970-06-26 1974-06-05 Rhone Poulenc Sa Thermosetting bis-imide reaction products
GB1538470A (en) * 1975-06-19 1979-01-17 Ciba Geigy Ag Process for the manufacture of crosslinked polymers which contain imide groups
GB1546323A (en) * 1976-06-17 1979-05-23 Ciba Geigy Ag Epoxide resin mixtures
GB1548318A (en) * 1976-06-17 1979-07-11 Ciba Geigy Ag Mixtures containing polyepoxides and/or monoepoxides containing at least one allyl group

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1156068A1 (en) * 2000-05-18 2001-11-21 National Starch and Chemical Investment Holding Corporation Die attach adhesives with vinyl ether and carbamate or urea functionality
SG95650A1 (en) * 2000-05-18 2003-04-23 Nat Starch Chem Invest Die attach adhesives with vinyl ether and carbamate or urea functionality

Also Published As

Publication number Publication date
JPS6069113A (en) 1985-04-19
GB2143540B (en) 1987-04-23
DE3426299A1 (en) 1985-01-31
CA1229196A (en) 1987-11-10
GB8418313D0 (en) 1984-08-22
FR2549479B1 (en) 1986-08-01
FR2549479A1 (en) 1985-01-25
JPH0439483B2 (en) 1992-06-29

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