GB2104897A - Corrosion inhibitors - Google Patents

Corrosion inhibitors Download PDF

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Publication number
GB2104897A
GB2104897A GB08125205A GB8125205A GB2104897A GB 2104897 A GB2104897 A GB 2104897A GB 08125205 A GB08125205 A GB 08125205A GB 8125205 A GB8125205 A GB 8125205A GB 2104897 A GB2104897 A GB 2104897A
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Prior art keywords
formula
amino
composition
amide
piperazine
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GB08125205A
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GB2104897B (en
Inventor
Desmond Mcgrahan
Frank Barnett Richardson
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Thomas Swan and Co Ltd
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Thomas Swan and Co Ltd
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Priority to GB08125205A priority Critical patent/GB2104897B/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/167Phosphorus-containing compounds
    • C23F11/1673Esters of phosphoric or thiophosphoric acids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/06Phosphorus compounds without P—C bonds
    • C07F9/08Esters of oxyacids of phosphorus
    • C07F9/09Esters of phosphoric acids
    • C07F9/091Esters of phosphoric acids with hydroxyalkyl compounds with further substituents on alkyl
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/547Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
    • C07F9/645Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having two nitrogen atoms as the only ring hetero atoms
    • C07F9/6509Six-membered rings
    • C07F9/650952Six-membered rings having the nitrogen atoms in the positions 1 and 4
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/54Compositions for in situ inhibition of corrosion in boreholes or wells

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Health & Medical Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

A corrosion inhibitor for ferrous metals in the presence of oil/brine mixtures is obtained by reacting together an aminoamide and a phosphate ester. The amino amide is derived from an amino alkyl piperazine and the phosphate ester is obtained by phosphorylating an aliphatic alcohol/alkylene oxide adduct. The corrosion inhibitor may be of formula (5) or (6): <IMAGE> wherein n, n1, are greater than or equal to one; R, R<1>, R<2>, R<3>, R<4> are hydrogen or alkyl; and X is -NR-(CR2)n-.

Description

SPECIFICATION Improvements in or relating to corrosion inhibitors This invention relates to corrosion inhibitors and is concerned with corrosion inhibitors suitable for use in the oil producing industry.
It is well known to use corrosion inhibiting agents in the oil industry for inhibiting corrosion in, for example, oil producing wells, pipelines, and storage tanks. In such environments, articles made of ferrous metals are subject to corrosion by, for example, hydrogen sulphide, carbon dioxide and other acidic materials emanating from corrosive oil well brines and it is known to introduce into the oil/brine mixture corrosion inhibitors to reduce metal corrosion. Hitherto, corrosion inhibitors based on amines and amine derivatives, particularly fatty imidazolines and fatty amines have long been known. Such conventional corrosion inhibitors do, however, have their limitations.
According to the present invention there is provided a composition of matter suitable for use as a corrosion inhibitor for ferrous metals in the presence of oil/brine mixtures which composition of matter is the product obtained by reacting together (i) an amino amide derived from an amino alkyl piperazine and (ii) a phosphate ester obtained by reacting together (a) an adduct of an aliphatic alcohol and an alkylene oxide and (b) a phosphorylating agent.
The amino alkyl piperazine used in accordance with the present invention may be substituted or unsubstituted and may have the formula:
wherein X = [NR2-(CR2); Y = X or hydrogen or (CR2)nH; n = 1 or more; the groups R, which may be the same or different, are hydrogen or lower alkyl groups; and R' represents eight substituents on the carbon atoms of the piperazine ring which substituents may be the same or different and are hydrogen or lower alkyl groups. Preferred lower alkyl groups are methyl, propyl and butyl groups.
The amino alkyl piperazine may be converted into the desired amino amide by reaction with a suitable carboxylic acid or amide forming derivative thereof. Thus, for example, it may be reacted with a free fatty acid or with a fatty acid glyceride or other ester or with a fatty acid chloride. Typically, the amino amide has the formula.
wherein X, Y and R1 have the meanings given above and R2 is an aliphatic hydrocarbon chain containing from 12 to 20, preferably 1 6 to 18, carbon atoms.
The aliphatic alcohol/alkylene oxide adducts used in accordance with the present invention are quite conventional and are formed in known manner by condensing the alkylene oxide with the aliphatic alcohol (e.g. a primary alcohol) in the presence of a suitable catalyst and under suitable conditions of temperature and pressure. Typically, the adduct has the formula:
wherein R3 is an aliphatic chain containing from 12 to 1 5 carbon atoms, R4 is hydrogen or lower alkyl, and n, is from 1 to 1 5, preferably 3 to 5.
The phosphorylating agent used for reaction with the adduct to form the phosphate ester is quite conventional and may be, for example, a polyphosphoric acid, phosphorus pentoxide, or orthophosphoric acid and typically the phosphate ester has the formula:
wherein R3, R4 and n, have the meanings specified above.
In one embodiment, the corrosion inhibitor of the invention is a salt of the amino amide and the phosphate ester and typical examples of the salt have the formula:
wherein R', R2, R3 R4, n1 and X have the meanings specified above.
In an alternative embodiment, the corrosion inhibitor of the invention is the corresponding phosphoramidate and typical examples of this embodiment have the formula:
wherein R', R2, R3 R4, X and n, have the meanings above specified.
Ordinarily, the residual amino amide present in the composition of the present invention is completely neutralised with glacial acetic acid in order that there is no precipitation on storage of the product. Generally, the product will be supplied in low cost aromatic solvents.
The following Examples illustrate the invention.
EXAMPLE 1 300 grm of a Tall Oil Fatty Acid (rosin content 4%) was reacted with 130 grm of amino ethyl piperazine (NH2. CH2 CH2 NC4H8NH). The water of reaction was allowed to distil off and the reaction temperature allowed to reach a maximum of 2200C which was held for 3 hours. The resultant fatty amino amide was then cooled to 500C and 200 grm of a phosphate ester based on a fatty alcohol ethoxylate was added in the presence of 260 grm of ethylene glycol monomethyl ether. The phosphate ester used was of Formula (4) wherein R3 was C12-C151 n1 was from 3 to 5; and R4 was hydrogen. The reaction mixture was held at 55"C for 1 hour.The resultant salt (Formula 5) was then dissolved in a coal tar solvent to give a final active content of 30% and was ready for use.
EXAMPLE 2 A mixture of 1 50 grm of a Tall Oil Fatty Acid and 1 50 grm of a petroleum oxidate was reacted with 130 grm of amino ethyl piperazine (NH2 CH2 CH2 NO4H8NH). The petroleum oxidate was that known as Texaco (registered Trade Mark) TC-8244 which consists primarily of organic acids and esters. The water of reaction was allowed to distil off and the reaction temperature allowed to reach a maximum of 220"C which was held for 3 hours. The resultant amino amide was then cooled to 50 C and 200 grm of a phosphate ester based on the fatty alcohol ethoxylate of Example 1 was added in the presence of 260 grm of ethylene glycol monoethyl ether. The reaction mixture was held at 55 C for 1 hour.The resultant salt (Formula 5) was dissolved in a coal tar solvent to give a final active content of approximately 30%. The product was ready for use.
EXAMPLE 3 Example 1 was repeated but in this case the fatty amino amide and the phosphate ester were reacted at 100 to 1 2000 instead of 50 C. This resulted in the formation of the corresponding phosphoramidate (Formula 6) instead of the salt (Formula 5).
EXAMPLE 4 Example 2 was repeated but in this case the amino amide and the phosphate ester were reacted at 100 to 120"C instead of 500C. This resulted in the formation of the corresponding phosphoramidate (Formula 6) instead of the salt (Formula 5).
The salts (Formulae 5) obtained in accordance with Examples 1 and 2 were tested for their corrosion inhibiting properties in a synthetic crude oil environment against two currently used corrosion inhibitors viz. Inhibitor A (which was an ethoxylated phosphoramide of the type described in U.S. Patent No. 3,584,008) and Inhibitor B (which was a fatty imidazoline based on tall oil fatty acid and diethylene triamine.
In these tests, mild steel coupons enclosed within bottles containing a synthetic oil medium were slowly rotated under controlled conditions and the effect of varying levels of corrosion inhibitors were recorded visually by observing the amount of corrosion on each coupon. This simulates a continuous injection treatment. The synthetic oil medium consisted of a blend of Kerosene and a synthetic brine solution. For 'sour' conditions both phases were saturated with hydrogen sulphide and for 'sweet' conditions with carbon dioxide. The composition of the synthetic brine was as follows:- Sodium Chloride 4.2% Calcium Chloride 1.4% Sodium Sulphate 0.1% Magnesium Chloride 1.7% Demineralised water 92.6% The attitudes of the coupons in the bottles were such that the coupons repeatedly passed through both liquid phases of the synthetic oil mixture.In each case the corrosion inhibitor under test (diluted to 25% active solids in a suitable aromatic solvent) was introduced by means of a pipette into the kerosene phase of the synthetic oil medium.
Each test was in three parts viz. the coating cycle, the rinsing cycle and the corrosion cycle.
THE COATING CYCLE The inhibitor under test was introduced into the synthetic oil medium as previously described and the bottle was rotated for 4 hours. After this period the coupon was removed from the bottle and examined for corrosion.
THE RINSING CYCLE The coupon was then fixed into a bottle containing untreated synthetic oil medium and then rotated for 1 hour. After this period the coupon was removed from the bottle and examined for corrosion.
THE CORROSION CYCLE The inhibitor under test was introduced into a fresh synthetic oil medium at a level intended to reflect the dosage used in continuous injection treatment. The coupon was then firmly fixed into the bottle which was rotated as before. The coupon was visually examined at intervals of 5 hours and the extent of corrosion recorded.
The results obtained are set out in Tables I and II.
TABLE 1 'Sweet' conditions (ratio of Kerosene/Brine-50/50)
COATING CYCLE RINSING CYCLE CORROSION CYCLE % CORROSION PRODUCT ACTIVE DOSAGE % DOSAGE % DOSAGE 5 10 15 20 REF. CONC. ppm CORROSION ppm CORROSION ppm hrs hrs hrs hrs Example 1 25% 200 0 0 0 50 0 0 0 10 Example 2 25% 200 0 0 0 50 0 0 0 0 Inhibitor A 25% 200 0 0 0 50 0 0 10 25 Inhibitor B 25% 200 0 0 0 50 0 10 25 35 TABLE 2 'Sour' conditions (ratio of Kerosene/Brine - 50/50)
COATING CYCLE RINSING CYCLE CORROSION CYCLE % CORROSION PRODUCT ACTIVE DOSAGE % DOSAGE % DOSAGE 5 10 15 20 REF. CONC. ppm CORROSION ppm CORROSION ppm hrs hrs hrs hrs Example 1 25% 200 0 0 0 50 0 0 10 20 Example 2 25% 200 0 0 0 50 0 0 0 5 Inhibitor A 25% 200 0 0 0 50 0 10 25 35 Inhibitor B 25% 200 0 0 5 50 10 20 40 65 It can be seen that the compositions of the invention have better corrosion inhibiting properties than the conventional inhibitors.

Claims (22)

1. A method of manufacturing a composition of matter suitable for use as a corrosion inhibitor for ferrous metals in the presence of oil/brine mixtures, which method comprises reacting together (i) an amino amide derived from an amino alkyl piperazine and (ii) a phosphate ester obtained by reaction together (a) an adduct of an aliphatic alcohol and an alkylene oxide and (b) a phosphorylating agent.
2. A method according to claim 1 wherein the amino alkyl piperazine has the formula:
wherein X = NR2-(CR2); Y = X or hydrogen or (CR2)nH; n = 1 or more; the groups R, which may be the same or different, are hydrogen or lower alkyl groups; and R' represents eight substituents on the carbon atoms of the piperazine ring which substituents may be the same or different and are hydrogen or lower alkyl groups.
3. A method according to claim 2 wherein R and R' are methyl, propyl or butyl groups.
4. A method according to claim 2 wherein the amino alkyl piperazine is amino ethyl piperazine.
5. A method according to any one of claims 1 to 4 wherein the amino alkyl piperazine is converted into the desired amino amide by reaction with a carboxylic acid or amide forming derivative thereof.
6. A method according to claim 5 wherein the carboxylic acid is a fatty acid.
7. A method according to claim 5 wherein the amide forming derivative is a fatty acid glyceride or other ester or a fatty acid chloride.
8. A method according to any one of the preceding claims wherein the amino amide has the formula:
wherein X, Y and R1 have the meanings given above and R2 is an aliphatic hydrocarbon chain containing from 12 to 20 carbon atoms.
9. A method according to claim 8 wherein R2 is an aliphatic hydrocarbon chain containing from 1 6 to 18 carbon atoms.
10. A method according to any one of the preceding claims wherein the aliphatic alcohol/alkylene oxide adduct is formed by condensing together an alkylene oxide with an aliphatic primary alcohol.
11. A method according to any one of the preceding claims wherein the aliphatic alcohol/alkylene oxide adduct has the formula:
wherein R3 is an aliphatic chain containing from 1 2 to 1 5 carbon atoms, R4 is hydrogen or lower alkyl, and n1 is from 1 to 15.
12. A method according to claim 11 wherein, in the formula, n, is from 3 to 5.
1 3. A method according to any one of the preceding claims wherein the phosphorylating aent is a polyphosphoric acid, phosphorus pentoxide, or orthophosphoric acid.
14. A method according to any one of the preceding claims wherein the phosphate ester has the formula:
wherein R3, R4 and n, have the meanings specified above.
1 5. A method according to any one of the preceding claims and including the additional step of neutralising residual amino amide present in the composition.
1 6. A method according to claim 1 5 wherein the residual amino amide is neutralised with acetic acid.
1 7. A method according to any one of the preceding claims and including the additional step of dissolving the composition in an aromatic solvent.
18. A method according to claim 1 substantially as hereinbefore described in any one of Examples 1 to4.
19. A composition of matter whenever obtained by the method claimed in any one of the preceding claims.
20. A composition of matter which is a salt having the formula:
wherein R', R2, R3, R4, n1 and X have the meanings specified above.
21. A composition of matter which is a phosphoramidate having the formula:
wherein R1, R2, R3, R4, X and n1 have the meanings above specified.
22. The use of a composition of matter as claimed in any one of claims 19 to 21 as a corrosion inhibitor for ferrous metals in the presence of oil/brine mixtures.
GB08125205A 1981-08-18 1981-08-18 Corrosion inhibitors Expired GB2104897B (en)

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GB2104897B GB2104897B (en) 1985-01-30

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0567212A1 (en) * 1992-04-21 1993-10-27 Petrolite Corporation The reaction product of nitrogen bases and phosphate esters as corrosion inhibitors
US5393464A (en) * 1993-11-02 1995-02-28 Martin; Richard L. Biodegradable corrosion inhibitors of low toxicity
WO2006120694A1 (en) 2005-05-13 2006-11-16 Anil Kelkar Organic compound and process for inhibiting corrosion on metals

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0567212A1 (en) * 1992-04-21 1993-10-27 Petrolite Corporation The reaction product of nitrogen bases and phosphate esters as corrosion inhibitors
US5380466A (en) * 1992-04-21 1995-01-10 Petrolite Corporation Reaction product of nitrogen bases and phosphate esters as corrosion inhibitors
USRE36291E (en) * 1992-04-21 1999-09-07 Baker Hughes Incorporated Reaction product of nitrogen bases and phosphate esters as corrosion inhibitors
US5393464A (en) * 1993-11-02 1995-02-28 Martin; Richard L. Biodegradable corrosion inhibitors of low toxicity
US5785895A (en) * 1993-11-02 1998-07-28 Petrolite Corporation Biodegradable corrosion inhibitors of low toxicity
WO2006120694A1 (en) 2005-05-13 2006-11-16 Anil Kelkar Organic compound and process for inhibiting corrosion on metals

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