GB2101798A - Electric cable - Google Patents

Electric cable Download PDF

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Publication number
GB2101798A
GB2101798A GB08211728A GB8211728A GB2101798A GB 2101798 A GB2101798 A GB 2101798A GB 08211728 A GB08211728 A GB 08211728A GB 8211728 A GB8211728 A GB 8211728A GB 2101798 A GB2101798 A GB 2101798A
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GB
United Kingdom
Prior art keywords
cable
layer
electric power
power cable
core electric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB08211728A
Other versions
GB2101798B (en
Inventor
Godfrey Reginald Morgan Dench
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Balfour Beatty PLC
Original Assignee
BICC PLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BICC PLC filed Critical BICC PLC
Priority to GB08211728A priority Critical patent/GB2101798B/en
Publication of GB2101798A publication Critical patent/GB2101798A/en
Application granted granted Critical
Publication of GB2101798B publication Critical patent/GB2101798B/en
Expired legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/005Power cables including optical transmission elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4415Cables for special applications
    • G02B6/4416Heterogeneous cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/182Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Insulated Conductors (AREA)

Abstract

A torque-balanced multi-core electric cable suitable for suspending vertically or in a catenary curve in a length of at least 1,000m comprises a flexible tensile member 1, cores 2 laid up in at least one layer around the tensile member and a protective layer comprising a binding layer 3 of helically wound tin- bronze tape and a serving layer 4 of helically lapped polypropylene tape. The tensile member 1 comprises aromatic polyamide filaments 6 of high tensile strength so arranged that each filament lies substantially parallel to the axis of the cable. The cable may incorporate an optical fibre. Where the cable is intended for use under water, preferably it has no overall water proof sheath but each core includes its own water-impermeable wall. The central tensile member 1 takes the tensile load and, by so doing, resists any tendency for the cable to twist and become tangled as a result of any inherent torque in the cable. <IMAGE>

Description

SPECIFICATION An improved electric cable This invention relates to a multi-core electric power cables and, more particularly, to multi-core electric power cables of the kind that, over at least a part of their lengths, can be suspended undertheir own weight so that they lie substantially vertically or in a catenary curve with negligible risk that they will twist and become tangled as a result of inherent torque in the cables arising from their construction. Multi-core electric power cables of this kind will, for convenience, hereinafter be referred to as "torquebalanced" cables.
One known form of torque-balanced multi-core electric power cable has armouring comprising two layers of stranded steel wires, the directions of lay of the two layers being of opposite hand and the length of lay of the outer-layer having regard to the length of lay of the inner layer being such that the torque imparted to the cable by the laid-up cores and one layer of armouring is substantially compensated by the torque imparted to the cable by the other layer of armouring, the cable thereby being substantially torque-balanced.Whilst this known form or torque- balanced cable is generally suitable in cases where the length of cable to be suspended under its own weight is not great, e.g. does not exceed 300m, it is not suitable where the length of cable to be suspended under its own weight greatly exceeds this figure and, for example, is in the region of 600m to 1 200m, which may be the case where the cable is to feed an oil or gas production facility on the seabed, because of the excessive weight of the suspended length of cable.
It is an object of the present invention to provide an improved torque-balanced multi-core electric power cable which is suitable for suspending substantially vertically or in a catenary curve under its own weight in a length of at least 1000m.
According to the invention, the improved multicore electric power cable comprises a central flexible tensile member, a plurality of cores laid up in at least one layer around the tensile member and, overlying the assembly, at least one overall outer protective layer, the central tensile member comprising a multiplicity of non-metallic filaments of high tensile strength so arranged that each filament lies substantially parallel to the axis of the cable.
Preferably, the multiplicity of non-metallic filaments is enclosed within a sheath of rubber or plastics material and where, as is preferred, the cores are of substantially the same diameter as one another, the radial thickness of the sheath surrounding the multiplicity of non-metallic filaments is such that the overall diameter of the central tensile member is substantially the same as the diameter of each core.
The multiplicity of non-metallic filaments of high tensile strength are preferably filaments of an aromatic polyamide generally sold under the trade mark "Kevlar". Each filament is preferably of substantially circular cross-section and has a diameter of about 1.2 x 10-2 mm. The sheath surrounding the multiplicity of Kevlarfilaments is preferably made of polyethylene but, in some circumstances, it may be of any other suitable plastics material.
The overall outer protective layer or layers of the cable preferably includes at least one layer of helically wound tape, e.g. a tape of tin-bronze alloy, which binds the layer or layers of cores to the central tensile member. An overall sheath of metal or metal alloy or of rubber or plastics material may overlie the binding layer of layers but, where the cable is intended for use underwater and at depths exceeding 300m, preferably each core is of such a construction that it includes a water-impermeable wall, and the cable has no overall waterproof sheath; in this case, preferably the layer or layers of helically wound tin-bronze tape is or are surrounded by at least one layer of serving, e.g. helically wound polpropylene tape.In this construction of cable, when the cable is installed under water, water will penetrate into the spaces between the cores and between the cores and the central tensile member but will not penetrate into any one of the cores.
The multi-core electric power cable of the present invention may also incorporate pilot cores and/or signailing conductors, which conductors may be either electrical conductors or optical fibres.
When the cable is suspended under its own weight substantially vertically or in a catenary curve either dry or underwater, the multiplicity of substantially straight non-metallic filaments consituting the central tensile member of the cable take substantially all the tensile load to which the cable is subjected and, by so doing, resist any tendency for the cable to twist and become tangled as a result of any inherent torque in the cable.
A preferred 11 kv multi-core electric power cable which may be suspended underwater under its own weight to depths of at least 1000m will now be described, by way of example, with reference to the accompanying diagrammatic drawing which shows a transverse cross-sectional view of the cable.
Referring to the drawing, the cable comprises a central flexible tensile member 1, six cores 2 laid helically around the central tensile member and, surrounding the cores, a binding layer 3 of helically wound tape of tin-bronze, the direction of lay of the tape being opposite to that of the helically laid cores, and a serving layer 4 of helically lapped tape of polypropylene, the direction of lay of the serving layer being opposite to that of the binding layer.
The central tensile number 1 comprises a multiplicity of filaments 6 of Kevlar, which filaments all lie substantially parallel to the axis of the cable and, surrounding the multiplicity of filaments, a sheath 7 of polyethylene.
The six cores 2 are arranged two cores per phase and each core is of a construction as described in the specification of our co-pending Patent Application No. 82/ filed on the same day as the present application. Each core 2 comprises a flexible stranded conductor 11; a conductor screen 12 comprising a layer of semi-conducting tape and an extruded layer of semi-conducting cross-linked polyethylene; a dielectric wall 13 comprising an extruded layer of cross-linked polyethylene; a dielectric screen 14 comprising an extruded layer of semi-conducting cross-linked polyethylene; a cushioning layer 15 of non-vulcanised butyl rubber; a water-impermeable barrier comprising a longitudinally applied transversely folded copper tape 17 having on its inner surface a coating 16 of polyester which is bonded to the cushioning layer 15 and having on its outer surface a coating 18 of polyethylene; a plastics coated terylene filament 19 helically wound around the polythene-coated copper tape 17 under such tension as to form in the water-impermeable barrier a helical corrugation, the helical trough on the inner surface of the barrier being filled with non-vulcanised butyl rubber; and, overlying and bonded to the polyethylene coating 18 and to the plastics coated terylene filament 19, an extruded overall sheath 20 of high density polyethylene.
The cable illustrated in the drawing can be suspended underwater substantially vertically or in a catenary curve under its own weight to a depth of at least 1000m with negligible risk of twisting or tangling of the cable occurring because the central tensile member 1 takes substantially all the tensile load to which the cable will be subjected.
Terylene is a registered trade mark.

Claims (10)

1. A multi-core electric power cable comprising a central flexible tensile member, a plurality of cores laid up in at least one layer around the tensile member and, overlying the assembly, at least one overall outer protective layer, the central tensile member comprising a multiplicity of non-metallic filaments of high tensile strength so arranged that each filament lies substantially parallel to the axis of the cable.
2. A multi-core electric power cable as claimed in Claim 1, wherein the multiplicity of non-metallic filaments is enclosed within a sheath of rubber or plastics material.
3. A multi-core electric power cable as claimed in Claim 2, wherein the cores are of substantially the same diameter as one another and the radial thickness of the sheath surrounding the multiplicity of non-metallic filaments is such that the overall diameter of the central tensile member is substantially the same as the diameter of each core.
4. A multi-core electric power cable as claimed in any one of the preceding Claims, wherein the multiplicity of non-metallic filaments of high tensile strength are filaments of an aromatic polyamide.
5. A mutli-core electric power cable as claimed in Claim 4, wherein the multiplicity of filaments of aromatic polyamide is enclosed within a sheath of polyethylene.
6. A multi-core electric power cable as claimed in any one of the preceding Claims, wherein the overall outer protective layer or layers of the cable includes at least one layer of helically wound tape which binds the layer or layers of cores to the central tensile member.
7. A multi-core electric power cable as claimed in Claim 6, wherein an overall sheath of metal or metal alloy or of rubber or plastics material overlies the binding layer or layers.
8. A multi-core electric power cable as claimed in Claim 6, wherein each core is of such a construction that it includes a water-impermeable wall and the cable has no overall waterproof sheath.
9. A multi-core electric power cable as claimed in Claim 8, wherein the layer or layers of helically wound tape is or are surrounded by at least one layer of serving.
10. A multi-core electric power cable as claimed in any one of the preceding Claims, wherein the cable incorporates at least one pilot core and/or signalling conductor, the signalling conductor or at least one of the signalling conductors being an electrical conductor or an optical fibre.
GB08211728A 1981-04-23 1982-04-22 Electric cable Expired GB2101798B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB08211728A GB2101798B (en) 1981-04-23 1982-04-22 Electric cable

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8112592 1981-04-23
GB08211728A GB2101798B (en) 1981-04-23 1982-04-22 Electric cable

Publications (2)

Publication Number Publication Date
GB2101798A true GB2101798A (en) 1983-01-19
GB2101798B GB2101798B (en) 1985-03-27

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
GB08211728A Expired GB2101798B (en) 1981-04-23 1982-04-22 Electric cable

Country Status (1)

Country Link
GB (1) GB2101798B (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2144878A (en) * 1983-08-05 1985-03-13 Bicc Plc Optical cables
GB2185334A (en) * 1986-01-07 1987-07-15 Bicc Plc Elongate flexible core for optical cable
US4966706A (en) * 1987-08-05 1990-10-30 Peroxid-Chemie Gmbh Process for treatment of clarification sludge
CN111292883A (en) * 2020-02-17 2020-06-16 中天科技海缆有限公司 Light-duty nonmetal armor submarine cable
NO20190358A1 (en) * 2019-03-18 2020-09-21 Blue Sea Norway As Power cable, method for production and use thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2144878A (en) * 1983-08-05 1985-03-13 Bicc Plc Optical cables
GB2185334A (en) * 1986-01-07 1987-07-15 Bicc Plc Elongate flexible core for optical cable
US4793685A (en) * 1986-01-07 1988-12-27 Bicc Plc Optical cable with nonmetallic reinforcing elements
GB2185334B (en) * 1986-01-07 1989-10-25 Bicc Plc Elongate flexible core for optical cable
US4966706A (en) * 1987-08-05 1990-10-30 Peroxid-Chemie Gmbh Process for treatment of clarification sludge
NO20190358A1 (en) * 2019-03-18 2020-09-21 Blue Sea Norway As Power cable, method for production and use thereof
NO345275B1 (en) * 2019-03-18 2020-11-23 Blue Sea Norway As Power cable, method for production and use thereof
US11562833B2 (en) 2019-03-18 2023-01-24 Blue Sea Norway As Power cable, method for production and use thereof
CN111292883A (en) * 2020-02-17 2020-06-16 中天科技海缆有限公司 Light-duty nonmetal armor submarine cable

Also Published As

Publication number Publication date
GB2101798B (en) 1985-03-27

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PCNP Patent ceased through non-payment of renewal fee