GB2097776A - Injection composition for strengthening freshly-cut rock - Google Patents

Injection composition for strengthening freshly-cut rock Download PDF

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Publication number
GB2097776A
GB2097776A GB8212834A GB8212834A GB2097776A GB 2097776 A GB2097776 A GB 2097776A GB 8212834 A GB8212834 A GB 8212834A GB 8212834 A GB8212834 A GB 8212834A GB 2097776 A GB2097776 A GB 2097776A
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United Kingdom
Prior art keywords
approx
injection
coal
composition
fired power
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Application number
GB8212834A
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GB2097776B (en
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Publication date
Priority claimed from DE19813117436 external-priority patent/DE3117436A1/en
Priority claimed from DE19813124001 external-priority patent/DE3124001A1/en
Application filed by Individual filed Critical Individual
Publication of GB2097776A publication Critical patent/GB2097776A/en
Application granted granted Critical
Publication of GB2097776B publication Critical patent/GB2097776B/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/062Purification products of smoke, fume or exhaust-gases
    • C04B18/064Gypsum
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/16Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing anhydrite, e.g. Keene's cement
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/001Improving soil or rock, e.g. by freezing; Injections
    • E21D9/002Injection methods characterised by the chemical composition used
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • General Chemical & Material Sciences (AREA)
  • Soil Sciences (AREA)
  • Geology (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Civil Engineering (AREA)
  • Treating Waste Gases (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

An injection composition for strengthening freshly-cut rock, preferably after driving a mine gallery therethrough, comprises approx. 60% gypsum, obtained for example, from flue gas desulphuration plants downstream of coal or oil- fired power stations, approx. 11 % anhydrite, approx. 15% electrofilter dust, similarly obtained from the downstream side of coal-fired power stations, approx. 3% fibres, approx. 11% cement and approx. 2.5% calcium chloride dihydrate, preferably sluiced out downstream of a coal- fired power station flue gas desulphuration plant. Furthermore, it is possible to add to the composition 0.3 to 2% of a stearate, preferably aluminium tristearate.

Description

SPECIFICATION Injection composition for strengthening freshly-cut rock It is known to line newly driven mine galleries in underground mine workings, whether formed by firing or cutting, by what is known as injection concreting using an injection composition preferably consisting of a mixture of cement and sand.
Furthermore, it is known to use plastics-like injection compositions which are likewise intended to strengthen the freshly-cut rock.
Injection compositions comprising a mixture of cement and sand are also known.
The disadvantages of these known compositions is that, on one hand, an insufficient degree of strength is achieved and, on the other hand, even with the incorporation of various materials such as steel fibres, plasticsfibres or glass fibres, the injection compositions are not sufficiently elastic to prevent bursting. Plastics injection compositions are, furthermore, comparatively expensive and do not conform with existing fire-proofing requirements.
The object of the invention therefore, it to provide an injection composition which is capable of conforming to existing requirements and which, for the most part, contains as fillers waste materials which are toxically unobjectionable and have no other use.
According to the invention, therefore such a mixture comprises: 1. approx. 60% gypsum obtained for example, from flue gas desulphurising plant on the downstream side of coal or oil-fired power stations; 2. approx. 1 1% anhydrite; 3. approx. 15% electrofilter ash, obtained for example from the downstream side of coalfired power stations; 4. approx. 3% mineral wool; 5. approx. 1 1% cement; 6. approx. 2.5% calcium chloride dihydrate, preferably extracted from flue gas desulphurising washing concentrate.
It has been found that by combining these substances and using normal injection techniques using rotary injection machines, a degree of strength is achieved which,even after five minutes, solved the problems usually associated with consolidating the adjacent rock.
Advantageously, the addition of calcium chloride has given rise to an almost dust-free blowing mixture which is very valuble underground and which at the same time, apart from binding the dust, quickly renders the composition capable of load-bearing.
In order to achieve, in the freshly-cut rock, a strength which in minutes exceeds 70 kp/sq.cm, it is according to a further feature of the invention, proposed to use an injection composition to which, in place of mineral wool fibres, e.g. glass fibres and/or steel fibres, a natural anhydrite, preferably a synthetic anhydrite and a stearate, preferably aluminium tristearate, is added.
This rapidly provides a load-bearing property to the properties of consolidation needed for freshly-cut rock.
The supplementary mixture according to the further feature of the invention is listed hereinafter.
A stearate, preferably aluminium tristearate, provides the advantage required.
The amount of the said specific stearate or mixture of various stearates is preferably in the range of from 0.3 to 2% since it is this range which guarantees the specific properties required for the gailery consolidation material.
It has been found that aluminium tristearate guarantees a bending, traction and compression strength which in the past has been achieved only with expensive additives such as epoxy resin and alpha gypsums, epoxy resins only being allowed in underground mining as a last resort since, with the risk of fire, they constitute a danger to workers and because the formaldehyde in the resins is a serious inconvenience in the working area due to constant evaporation. In contrast, the price of the injection composition according to the invention is only a fraction of that of hitherto known consolidating composition using binding resin additives.
The mixture according to the aforementioned further feature of the invention is: 1. approx. 60% gypsum, preferably obtained from flue gas desulphuration downstream of coal or oil-fired power stations or gas cleaning systems of other combustion equipment; 2. approx. 11% anhydrite, preferably synthetic anhydrite; 3. approx. 15% electrofilter dust, likewise preferably obtained from the downstream side of coal-fired power stations; 4. approx. 3% fibrous reinforcing substances; 5. approx. 11% cement or quality grade PZ 450F and/or PZ 550 F, PZ 600 F; 6. approx. 2.5% calcium chloride dihydrate, preferably sluiced out downstream of the flue gas desulphuration plant in coal or oil-fired power stations; 7. 0.3 to 2% stearates or mixtures thereof, preferably aluminium tristearate.
1. An injection composition, preferably for strengthening adjacent rock after mine galleries have been driven, comprising approx.
60% gypsum, obtained for example, from flue gas desulphuration plant downstream of coal of oil-fired power stations, approx. 11% anhydrite, approx. 15% electrofilter dust, preferably obtained downstream of coal-fired power stations, approx. 3% mineral wool fibres, ap
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (6)

**WARNING** start of CLMS field may overlap end of DESC **. SPECIFICATION Injection composition for strengthening freshly-cut rock It is known to line newly driven mine galleries in underground mine workings, whether formed by firing or cutting, by what is known as injection concreting using an injection composition preferably consisting of a mixture of cement and sand. Furthermore, it is known to use plastics-like injection compositions which are likewise intended to strengthen the freshly-cut rock. Injection compositions comprising a mixture of cement and sand are also known. The disadvantages of these known compositions is that, on one hand, an insufficient degree of strength is achieved and, on the other hand, even with the incorporation of various materials such as steel fibres, plasticsfibres or glass fibres, the injection compositions are not sufficiently elastic to prevent bursting. Plastics injection compositions are, furthermore, comparatively expensive and do not conform with existing fire-proofing requirements. The object of the invention therefore, it to provide an injection composition which is capable of conforming to existing requirements and which, for the most part, contains as fillers waste materials which are toxically unobjectionable and have no other use. According to the invention, therefore such a mixture comprises: 1. approx. 60% gypsum obtained for example, from flue gas desulphurising plant on the downstream side of coal or oil-fired power stations; 2. approx. 1 1% anhydrite; 3. approx. 15% electrofilter ash, obtained for example from the downstream side of coalfired power stations; 4. approx. 3% mineral wool; 5. approx. 1 1% cement; 6. approx. 2.5% calcium chloride dihydrate, preferably extracted from flue gas desulphurising washing concentrate. It has been found that by combining these substances and using normal injection techniques using rotary injection machines, a degree of strength is achieved which,even after five minutes, solved the problems usually associated with consolidating the adjacent rock. Advantageously, the addition of calcium chloride has given rise to an almost dust-free blowing mixture which is very valuble underground and which at the same time, apart from binding the dust, quickly renders the composition capable of load-bearing. In order to achieve, in the freshly-cut rock, a strength which in minutes exceeds 70 kp/sq.cm, it is according to a further feature of the invention, proposed to use an injection composition to which, in place of mineral wool fibres, e.g. glass fibres and/or steel fibres, a natural anhydrite, preferably a synthetic anhydrite and a stearate, preferably aluminium tristearate, is added. This rapidly provides a load-bearing property to the properties of consolidation needed for freshly-cut rock. The supplementary mixture according to the further feature of the invention is listed hereinafter. A stearate, preferably aluminium tristearate, provides the advantage required. The amount of the said specific stearate or mixture of various stearates is preferably in the range of from 0.3 to 2% since it is this range which guarantees the specific properties required for the gailery consolidation material. It has been found that aluminium tristearate guarantees a bending, traction and compression strength which in the past has been achieved only with expensive additives such as epoxy resin and alpha gypsums, epoxy resins only being allowed in underground mining as a last resort since, with the risk of fire, they constitute a danger to workers and because the formaldehyde in the resins is a serious inconvenience in the working area due to constant evaporation. In contrast, the price of the injection composition according to the invention is only a fraction of that of hitherto known consolidating composition using binding resin additives. The mixture according to the aforementioned further feature of the invention is:
1. approx. 60% gypsum, preferably obtained from flue gas desulphuration downstream of coal or oil-fired power stations or gas cleaning systems of other combustion equipment;
2. approx. 11% anhydrite, preferably synthetic anhydrite;
3. approx. 15% electrofilter dust, likewise preferably obtained from the downstream side of coal-fired power stations;
4. approx. 3% fibrous reinforcing substances;
5. approx. 11% cement or quality grade PZ 450F and/or PZ 550 F, PZ 600 F;
6. A method of strengthening a newly driven mine gallery by injecting the surrounding rock with a composition as claimed in any preceding claim.
6. approx. 2.5% calcium chloride dihydrate, preferably sluiced out downstream of the flue gas desulphuration plant in coal or oil-fired power stations;
7. 0.3 to 2% stearates or mixtures thereof, preferably aluminium tristearate.
1. An injection composition, preferably for strengthening adjacent rock after mine galleries have been driven, comprising approx.
60% gypsum, obtained for example, from flue gas desulphuration plant downstream of coal of oil-fired power stations, approx. 11% anhydrite, approx. 15% electrofilter dust, preferably obtained downstream of coal-fired power stations, approx. 3% mineral wool fibres, ap prox. 1 1 % cement and approx. 2.5% calcium chloride dihydrate, preferably sluiced out on the downstream side of coal-fired power station flue gas desulphuration plant.
2. An injection composition according to Claim 1, characterised in that the anhydrite is synthetic anhydrite.
3. An injection composition according to Claim 1 or 2, characterised in that approx.
2.5% calcium dihydrate is added to the composition.
4. An injection composition according to any preceding claim, characterised in that 0.3 to 2% stearate preferably aliminium tristearate, is added to the composition.
5. An injection composition substantially as hereinbefore described.
GB8212834A 1981-05-02 1982-05-04 Injection composition for strengthening freshly-cut rock Expired GB2097776B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19813117436 DE3117436A1 (en) 1981-05-02 1981-05-02 Gunning compounds for consolidating freshly cut rock, preferably for mining galleries
DE19813124001 DE3124001A1 (en) 1981-06-19 1981-06-19 Injection compositions for the consolidation of freshly cut rock, preferably for mining tunnels, having early-bearing flexural, tensile and compressive strength

Publications (2)

Publication Number Publication Date
GB2097776A true GB2097776A (en) 1982-11-10
GB2097776B GB2097776B (en) 1985-07-24

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ID=25793001

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Application Number Title Priority Date Filing Date
GB8212834A Expired GB2097776B (en) 1981-05-02 1982-05-04 Injection composition for strengthening freshly-cut rock

Country Status (2)

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FR (1) FR2504912A1 (en)
GB (1) GB2097776B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2578831A1 (en) * 1985-03-15 1986-09-19 Weber Sa A PROCESS FOR RAPID CURING OF NATURAL ANHYDRITE

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104790958B (en) * 2015-04-01 2017-06-09 北京科技大学 A kind of anti-prominent green safety high efficient driving method of anaerobic for protruding coal road

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1038892A (en) * 1974-05-28 1978-09-19 William L. Copeland Construction cement composition
FR2301492A2 (en) * 1975-02-20 1976-09-17 Iu Conversion Systems Cement grout obtd. from gas washing muds - uses lime and limestone added for washing and fly ash in the gas
FR2416205A2 (en) * 1978-01-31 1979-08-31 Rhone Poulenc Ind IMPROVEMENT OF THE WET GYPSUM / PLASTER MIX COMPACTION PROCESS
DE2923545C2 (en) * 1979-06-09 1986-08-28 Ruhrkohle Ag Process for the elimination and economic recycling of the residue from the waste gas scrubbing of furnaces in connection with waste products
DE3113714C2 (en) * 1981-03-14 1985-09-19 Hölter, Heinz, Dipl.-Ing., 4390 Gladbeck Process for the recycling of waste products from coal-fired power stations as roadside dam material and backfill material and material produced according to the process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2578831A1 (en) * 1985-03-15 1986-09-19 Weber Sa A PROCESS FOR RAPID CURING OF NATURAL ANHYDRITE
EP0198780A1 (en) * 1985-03-15 1986-10-22 A. Weber, S.A. Process for the fast hardening of natural anhydrite

Also Published As

Publication number Publication date
GB2097776B (en) 1985-07-24
FR2504912A1 (en) 1982-11-05

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PCNP Patent ceased through non-payment of renewal fee