GB2089367A - Hydrocarbon conversion - Google Patents

Hydrocarbon conversion Download PDF

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Publication number
GB2089367A
GB2089367A GB8136677A GB8136677A GB2089367A GB 2089367 A GB2089367 A GB 2089367A GB 8136677 A GB8136677 A GB 8136677A GB 8136677 A GB8136677 A GB 8136677A GB 2089367 A GB2089367 A GB 2089367A
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range
zeolite
diluent
catalyst
weight
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GB8136677A
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GB2089367B (en
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Imperial Chemical Industries Ltd
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Imperial Chemical Industries Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/78Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/22Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by isomerisation
    • C07C5/27Rearrangement of carbon atoms in the hydrocarbon skeleton
    • C07C5/2729Changing the branching point of an open chain or the point of substitution on a ring
    • C07C5/2732Catalytic processes
    • C07C5/2737Catalytic processes with crystalline alumino-silicates, e.g. molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/26After treatment, characterised by the effect to be obtained to stabilize the total catalyst structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/30After treatment, characterised by the means used
    • B01J2229/42Addition of matrix or binder particles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Catalysts (AREA)

Abstract

The process comprises isomerisation, in the liquid or vapour phase, of a feed comprising a xylene or mixture of xylenes and optionally also containing up to 25% ethylbenzene using a catalyst comprising a novel crystalline aluminosilicate zeolite Nu-5 for which the oxide composition and X-ray pattern are specified.

Description

SPECIFICATION Hydrocarbon conversion This invention relates to a process for the isomerisation of alkyl benzene hydrocarbons using a catalyst comprising a new zeolite material. The new zeolite material will be referred to hereinafter as "zeolite Nu5" or simply "Nu5".
Zeolite Nu5 and its preparation are described in our copending UK patent application No.
8040395.
Zeolite Nu5 has a chemical composition, in terms of mole ratios of oxides, expressed by the formula 0.5 to 1.5 R2O:Y203: at least 10 To2:0 to 2000 H2O wherein R is a monovalent cation or 1/n of a cation of valency n, X is silicon and/or germanium, Y is one or more of aluminium, iron, chromium, vanadium, molybdenum, arsenic, manganese, gallium or boron and H2O is water of hydration additional to water notionally present when R is H, and has an X-ray pattern substantially as set out in Table 1 (as determined by standard technique using copper Ka radiation).
Table 1 shows X-ray data for zeolite Nu5. The X-ray pattern is little effected by the type of cation present or by calcination or hydration.
TABLE 1 X-ray diffraction data for Nu-5
As made Nu-5 Hydrogen Nu-5 dA 1001/lo dA 1001/lo 11.11 70 11.12 85 10.02 41 10.04 51 9.96 37 9.96 45 9.74 18 9.75 20 9.00 3 8.95 3 8.04 1 8.03 1 7.44 6 7.43 4 7.08 3 7.08 3 6.71 7 6.71 8 6.36 14 6.37 15 5.99 15 6.01 19 5.70 12 5.59 13 5.58 15 5.13 4 5.14 3 5.03 6 5.02 5 4.984 8 4.984 8 4.623 7 4.616 8 4.371 15 4.370 14 4.266 15 4.266 15 4.095 14 4.095 9 4.014 11 4.022 12 3.859 100 3.859 100 3.821 70 3.825 68 3.749 39 3.755 32 3.725 54 3.731 48 3.643 31 3.652 28 3.598 4 3.601 4 3.484 7 3.484 6 3.358 10 3.355 9 TABLE 1 (Continued) X-ray diffraction data for Nu-5
As made Nu-5 Hydrogen Nu-5 dA 1001/lo dA 1001/lo 3.315 12 3.315 11 3.054 12 3.054 12 2.994 13 2.991 15 2.979 13 2.979 12 2.015 8 2.015 10 1.996 8 1.994 10 Within the a6Ove definition of chemical composition, the number of moles of XO2 is typically in the range 10 to 5000 and zeolite Nu5 appears to be most readily formed in a state of high purity when the number of moles of XO2 is in the range 45 to 100.
This definition includes both freshly prepared zeolite Nu5 ("freshly prepared" means the product of synthesis and washing, with optional drying, as hereinafter described) and also forms of it resulting from dehydration, and/or calcination, and/or ion exchange. In freshly prepared zeolite Nu5, R may include an alkali metal cation especially sodium, and/or ammonium and hydrogen, and usually includes organic compounds as described below. These organic componer.ts are hereinafter referred to as A.
Since Nuts is a zeolite, the organic component must be physically trapped within the crystal lattice.
It can be removed by thermal or oxidative degradation or by displacement by suitable small moiecules.
The physically trapped basic material does not constitute part of the composition for the purposes of the definition. Thus a zeolite Nu-5 as made typically has the following molar composition: 0.7 to 1.5 M2O:1.0 to 200A:Y203:1 0 to 5000 X02:0 to 2000 H20 wherein M is an alkali metal, ammonium or hydrogen.
The H2O content of freshly prepared zeolite Nu5 depends on the conditions in which it has been dried after synthesis.
In calcined forms oç zeolite Nu5. R may be any cation including hydrogen since the organic component is burnt out in the presence of air, leaving hydrogen as the other balancing cation, or otherwise displaced prior to calcination.
Among the ion exchanged forms of zeolite Nu5 the ammonium (No+4) is of importance since it can be readily converted to the hydrogen form by calcination. The hydrogen form can also be prepared directly by exchange with an acid. The hydrogen-form and forms containing metals introduced by ion exchange are described further in our co-pending U.K. Patent Application No. 80 40395.
While the X-ray data for as made-, and hydrogen-, Nu-5 show a strong similarity to data for zeolite ZSM-5, there are very significant differences in line intensities in addition to extra lines present in Nu-5.
These differences in line intensities are very substantial, and in scanning the spectrum of d-spaces, the intensity variations are very irregular, which suggests that the differences between the framework of Nu-5 and ZSM-5 are complex. These differences are further discussed and illustrated in our copending U.K. Patent Application No. 8040395.
According to the present invention a hydrocarbon conversion process comprises contacting a feed of an alkylbenzene or a mixture of alkybenzenes under isomerisation conditions in the vapour or liquid phase with a catalyst comprising zeolite Nu5.
The catalyst used in the process of this invention may be zeolite Nu5 perse but in a preferred embodiment of the process zeolite Nu5 is used in the form of a physical mixture with a suitable diluent and/or binder, for example alumina, silica or a clay. Alumina is particularly preferred as a diluent, the amount of alumina present in the catalyst being preferably in the range 5 to 95% by weight based on total catalyst weight. The catalyst is conveniently used in the form of pellets, extrudates or other aggregates well known to those skilled in this art.
ln the vapour phase, suitable isomerisation conditions for the process of this invention include a temperature in the range 100 to 6000 C, preferably 200 to 4500 C, and a pressure in the range 0.5 to 50, preferably 1 to 5, Kg/cm2 absolute.
In the liquid phase embodiment of the process of this invention, suitable isomerisation conditions include a temperature in the range 0 to 3500C, a pressure in the range 1 to 200, preferably 5 to 70, Kg/cm2 absolute and, in a flow system, a space velocity in the range 0.1 to 100, preferably 0.5 to 30, w/w hour, the higher flow rates being used at the higher temperatures. Optionally a diluent is present, suitably one or more of those having a critical temperature higher than the isomerisation temperature being used and including toluene, trimethylbenzene, naphthenes and paraffins. Preferably, the diluent if present, amounts to 1 to 90% of the feed to the isomerisation reaction. In the above mentioned forms of the process of this invention the catalyst preferably contains no hydrogenation/dehydrogenation component.
Optionally the isomerisation reaction is conducted in the presence of hydrogen. A suitable mole ratio of hydrogen to alkyl-benzene feed lies in the range 1:1 to 30:1. If hydrogen is used, it is preferred that the catalyst should comprise a metal of Group VIII of the Periodic Table together with zeolite.
Preferably the metal of Group Vlil is platinum or nickel. The amount of metal used preferaly lies in the range 0.1 to 2% by weight of metal based on the total weight of catalyst. If desired, the catalyst may contain one or more additional metals, for example rhenium, suitably in the range 0.1 to 2% by weight based on the total weight of catalyst.
Preferably the alkylbenzene is a xylene, for example m-xylene for conversion to p-xylene, or a mixture of xylenes, possibly with ethylbenzene. The amount of ethylbenzene present will depend to some extent on the source of the xylene mixture but will usually lie in the range 0 to 25% by weight of the feedstock. However, we believe that the process of this invention is very suitable for at least partial destruction of the ethylbenzene in feedstocks containing relatively large amounts of ethylbenzene, say in the range 6 to 25% by weight of the feedstock.
The invention is illustrated by the following Example.
EXAMPLE A sample of zeolite Nu5 prepared by the method described in Examples 1, 2 and 3 of our copending UK Patent Application No. 80 40395 was formed into aggregates having diameters in the size range of 425 to 1000 Mm. The zeolite's empirical formula was 0.11 Na20:AI203:62.6 SiO2 and it contained 0.10% by weight sodium, 1.1%byweight aluminium and 35.8% by weight silicon The aggregated zeolite was charged to a glass reactor and heated in a stream of air at 5000C for 1 6 hours. It was then cooled in a nitrogen stream to 4000C. A feedstock consisting mainly of C8 aromatic hydrocarbons was then passed over the zeolite for 18 hours at a weight hourly space velocity of 8.8.Details of the feedstock composition and the composition of the product obtained are given in Table 2, all percentages being by weight.
TABLE 2
Hours on line Feedstock 8 hours 18 hours Benzene % 0.02 3.78 2.00 Toluene % 1.75 4.69 2.37 Ethylbenzene % 8.61 2.55 5.34 Para-xylene % 7.94 18.23 15.57 Meta-xylene % 50.92 42.48 44.45 Ortho-xylene % 25.54 20.19 21.73 C,+ Aromatics % 3.86 6.71 5.19 Para-xylene approach to equilibrium ( /0) 95.6 89.0 Ethylbenzene loss (%) 70.4 38.0 Xylene loss (%) 4.1 0.8 The results show that zeolite Nu-5 brings about the isomerisation of xylenes to close to equilibrium with little loss of xylenes. Simultaneous ethylbenzene loss is high.

Claims (16)

1. A hydrocarbon conversion process which comprises contacting a feed of an alkylbenzene or a mixture of alkylbenzenes under isomerisation conditions in the vapour or liquid phase with a catalyst comprising zeolite Nuts.
2. A process as claimed in claim 1 in which zeolite Nu-5 is used in the form of a physical mixture with a diluent and/or binder.
3. A process as claimed in claim 1 or 2 in which zeolite Nu-5 is used with a diluent and/or binder comprising alumina, silica or a clay.
4. A process as claimed in claim 2 or 3 in which the diluent is alumina and the amount of alumina present in the catalyst is in the range 5 to 95% by weight based on total catalyst weight.
5. A process as claimed in any one of the preceding claims in which the process is carried out in the vapour phase under isomerisation conditions which include a temperature in the range 100 to 6000C and a pressure in the range 0.5 to 50 Kg/cm2 absolute.
6. A process as claimed in any of claims 1 to 4 in which the process is carried out in the liquid phase under isomerisation conditions which include a temperature in the range 0 to 350C and a pressure in the range 1 to 200 ICg/cmZ absolute.
7. A process as claimed in claim 6 in which a process diluent is present in an amount of 1 to 90% of the feed to the isomerisation reaction.
8. A process as claimed in claim 7 in which the diluent is selected from toluene, trimethylbenzene, naphthenes and paraffins.
9. A process as claimed in any one of the preceding claims in which the isomerisation reaction is carried out in the presence of hydrogen.
10. A process as claimed in claim 9 in which the mole ratio of hydrogen to alkylbenzene feed is in the range 1:1 to 30:1.
1 A process as claimed in claim 9 or 10 in which the catalyst comprises a metal of Group VIII of the Periodic Table together with zeolite Nu-5.
12. A process as claimed in claim 11 in which the amount of metal of Group VIII is in the range 0.1 to 2.0% by weight.
1 3. A process as claimed in any one of the precedlng claims in which the alkylbenzene is a xylene or a mixture of xylene isomers.
14. A process as claimed in any of the preceding claims in which the alkylbenzene feed contains up to 25% by weight of ethylbenzene.
1 5. A hydrocarbon conversion process substantially as hereinbefore described with reference to the Example.
16. Xylene whenever produced by a process as claimed in any one of claims 1 to 15.
GB8136677A 1980-12-17 1981-12-04 Hydrocarbon conversion Expired GB2089367B (en)

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GB8040398 1980-12-17
GB8136677A GB2089367B (en) 1980-12-17 1981-12-04 Hydrocarbon conversion

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GB2089367B GB2089367B (en) 1984-05-10

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PCNP Patent ceased through non-payment of renewal fee

Effective date: 19921204