GB2087392A - Process for the production of acetaldehyde dimethyl acetal - Google Patents

Process for the production of acetaldehyde dimethyl acetal Download PDF

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Publication number
GB2087392A
GB2087392A GB8133370A GB8133370A GB2087392A GB 2087392 A GB2087392 A GB 2087392A GB 8133370 A GB8133370 A GB 8133370A GB 8133370 A GB8133370 A GB 8133370A GB 2087392 A GB2087392 A GB 2087392A
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catalyst
weight
cobalt
reaction
methanol
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GB8133370A
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GB2087392B (en
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Union Rheinische Braunkohlen Kraftstoff AG
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Union Rheinische Braunkohlen Kraftstoff AG
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C43/00Ethers; Compounds having groups, groups or groups
    • C07C43/30Compounds having groups
    • C07C43/303Compounds having groups having acetal carbon atoms bound to acyclic carbon atoms

Abstract

A process for the production of acetaldehyde dimethyl acetal comprises reacting methanol with carbon dioxide and hydrogen at an elevated temperature and pressure in the presence of (i) a promoter comprising a halogen and/or a halide, (ii) a cobalt catalyst and (iii) either a co-catalyst comprising nickel together with a compound of trivalent arsenic and/or antimony or one or more of the metals molybdenum, tungsten, uranium, chromium, vanadium, titanium and iron together with a compound of trivalent phosphorous, arsenic and/or antimony as ligand. The reaction is effected using a ratio of carbon monoxide to hydrogen of between 2:1 and 1:3; up to 1% by weight of cobalt and up to 5% by weight of the above-mentioned metals, based on the methanol used, is used; the molar ratio of ligand to co-catalyst is from 5:1 to 1:5.

Description

SPECIFICATION Process for the production of an acetal This invention relates to a process for the production of an acetal and, more particularly, to the production of acetaldehyde dimethyl acetal by reacting methanol with carbon monoxide and hydrogen at an elevated temperature and pressure in the presence of a catalyst.
United Kingdom Patent Application No. 80 10023 (German Application No. P 29 1 3 677.4) relates to a process for the production of acetaldehyde dimethyl acetal by the cobaltcatalysed reaction of methanol with carbon monoxide and hydrogen in the presence of halogen and/or halide as promoter at an elevated temperature and pressure. In addition to cobalt, nickel in the form of its compounds or in the form of finely divided metal is used as co-catalyst together with a compound of trivalent phosphorous as ligand. This was the first disclosure of a two-metal catalyst system for the production of acetaldehyde dimethyl acetal which has advantages over the use of cobalt alone.Although it had previously been proposed to use ruthenium in addition to cobalt in the homologisation of methanol, this was done to promote the hydrogenation reaction in addition to the homologisation reaction and hence to promote the formation of ethanol and to suppress the formation of secondary products, for example acetaldehyde, ethers and esters, (US-PS No.
4,1 33,966).
It has now been found that, instead of nickel, other metals may also be successfully added as co-catalyst to the cobalt and, irrespective of the metal used, compounds of trivalent phosphorus, arsenic and/or antimony may be used as ligand. Accordingly, the present invention provides a process for the production of acetaldehyde dimethyl acetal by the cobalt-catalysed reaction of methanol with carbon monoxide and hydrogen in the presence of halogen and/or halogen compounds as promoter at elevated temperatures and pressures, characterised in that, in addition to cobalt, nickel together with compounds of trivalent arsenic and/or antimony is used as co-catalyst or one or more of the metals molybdenum, tungsten, uranium, chromium, vanadium, titanium and iron together with compounds of trivalent phosphorus, arsenic or antimony as ligands is/are used as co-catalyst, the ratio of carbon monoxide to hydrogen being from 2:1 to 1:3, up to 1% by weight of cobalt and up to 5% by weight of the abovementioned metals, based on the methanol used, being used and the molar ratio of ligand to co-catalyst used being from 5:1 to 1:5.
Accordingly, it has been found that not only does the use of nickel as co-catalyst in addition to cobalt promote the reaction of methanol to form acetal-dehyde dimethyl acetal, the new principle of two-metal catalysts may be applied in a surprisingly broad scope.
It is advantageous to carry out the reaction in the liquid phase with the catalyst dissolved.
However, the catalyst may also be used in insoluble form, for example in the form of finely divided metal or on a support. The reaction may also be carried out in the gaseous phase. Although solvents are not necessary for the reaction according to the invention, they may be used. Examples of suitable solvents are hydrocarbons, such as heptane, cyclohexane, toluene or oxygen-containing solvents.
The catalyst, cobalt, and the above-mentioned co-catalysts are advantageously used in the form of metal carbonyls or in the form of suitable salts, for example bromides, iodides, acetates, formates or propionates, and other compounds which form carbonyl or hydrocarbonyl complexes with carbon monoxide or with carbon monoxide and hydrogen.
The cobalt is used in a quantity of up to 1% by weight and preferably in a quantity of from 0.01 to 0.5% by weight, based on the methanol used, whilst the co-catalyst is used in a quantity of up to 5% by weight and preferably in a quantity of from 0.01 to 3% by weight, based on the methanol used.
The ligands used are, in particular, compounds of trivalent phosphorous corresponding to the following formula:
in which R1, R2 and R3 may represent for example alkyl, aryl or aralkyl groups. However, many other compounds, such as bicyclic compounds, in which P is incorporated as a hetero atom, phenoxy or alkoxy groups, are also suitable for the reaction. It has proved to be advantageous to use triphenyl phosphine for example. With all co-catalyst systems, it is also possible to use the corresponding compounds of trivalent arsenic or antimony. Surprisingly, none of the disadvantages of intensified aldol condensation (EPA 0 010 373) attending the use of catalysts containing cobalt only were observed where the two-metal catalysts were used.
Suitable promoters for the reaction are halides, particularly hydrogen iodide or bromide, and also metal bromides and ioldides, methyl iodide or bromide, phosphonium iodides as well as elemental iodine or bromine and mixtures thereof.
The molar ratio of iodine and/or bromine, based on the co-catalyst, is generally from 0.1 to 5. The reaction is carried out at a temperature in the range from 1 80 to 230"C and under a pressure in the range from 200 to 500 bars, although it may be advantageous to apply higher pressures. Preferred raction conditions are temperatures in the range from 190 to 210"C and pressures in the range from 230 to 320 bars. The ratios of carbon monoxide to hydrogen are in the range from 2:1 to 1:3, the preferred ratio being 1:1. The yield of acetaldehyde dimethyl acetal is not adversely affected if inert constituents, such as CO2, N2 or C H4, are present in the starting gas. Accordingly, synthesis gas of standard quality may be used.
In the process according to the invention, the residence times of longer than 30 hours which are required in known processes may generally be reduced to less than two hours.
The preferred residence times are between 5 hours and 2 hours, depending on whether the process is carried out continuously or in batches.
The reaction product contains only small quantities of secondary products and may be worked up by distillation in the usual way.
The invention is illustrated by the following Examples.
EXAMPLE 1 A stirrer-equipped autoclave was charged with 39.8g (1.24 moles) of methanol, 1 60 mg of Co(acetate)2. 4H20, 429 mg of 57% aqueous hydrogen iodide solution, 674 mg of triphenyl phosphine and 450 mg of tungsten hexacarbonyl. A mixture of carbon monoxide and hydrogen (ratio by volume 1:1) was introduced under pressure in a quantity such that, after the temperature had reached 200 C, the pressure amounted to 300 bars. Synthesis gas was introduced during the 1-hour reaction to maintain that pressure. After cooling and working up, it was found that 56.0% by weight of the methanol used had reacted.
Selectivities of 85.5% of acetaldehyde dimethyl acetal, 6.6% of acetaldehyde, 0.7% of acetaldehyde methyl ethyl acetal, 1.0% of ethanol, 4.9% of methyl acetate and 1.3% of products with C > 2 were obtained for the organic products. Repetition of the test using 61 2 mg of triphenyl arsine instead of triphenyl phosphine and a reaction time of 45 minutes produced a conversion of 56.4% by weight for a selectivity of 84.1 % of acetaldehyde dimethyl acetal.
EXAMPLE 2 The reaction was carried out in the same way as described in Example 1, except that 338 mg of molybdenum heacarbonyl were used instead of the tungsten carbonyl.
The conversion amounted to 69.1% by weight of the methanol used. The selectivities amounted to 66.6% of acetaldehyde dimethyl acetal, 15.1% of acetaldehyde, 5.0% of acetaldehyde methyl ethyl acetal, 4.0% of ethanol, 5.3'iSo of methyl acetate and 4.0% of products with C > 2. Repetition of the test using 495 mg of tributyl phosphine produced a methanol conversion of 64.2% by weight for a selectivity of 68.4% of acetaldehyde dimethyl acetal.
EXAMPLE 3 The reaction was carried out in the same way as described in Example 1 except that 450 mg of chromium (acetylacetonate)3 and 336 mg of triphenyl phosphine were added as the two-metal catalyst system. The methanol conversion amounted to 68.2% by weight for a selectivity of 69.9% of acetaldehyde dimethyl acetal. Repetition of the test using 225 mg of chromium (acetylacetonate)3 produced corresponding values of 68.6% and 66.8%.
EXAMPLE 4 The reaction was carried out in the same way as described in Example 1 but with 336 mg of triphenyl phosphine and with 446 and 223 mg of vanadium (acetylacetonate)3. The methanol ccnversion amounted to 66.7% and 69.1% by weight for acetaldehyde dimethyl acetal selectivities of 56.9% and 64.2% respectively.
EXAMPLE 5 The reaction was carried out in the same way as described in Example 1 but with 336 mg of triphenyl phosphine and 1 68 mg of titanium (acetyl acetonate)2. A methanol conversion of 63.4% by weight was obtained for an acetaldehyde dimethyl acetal selectivity of 63.8%. Repetition of the test with 168 mg of triphenyl phosphine produced corresponding values of 65. 1% and 62.1%.

Claims (7)

1. A process for the production of acetaldehyde dimethyl acetal which comprises reacting methanol with carbon monoxide and hydrogen in the presence of (i) a promoter comprising halogen and/or a halide; (ii) a catalyst comprising cobalt and (iii) a co-catalyst comprising nickel together with a com- 4 pound of trivalent arsenic and/or antimony or one or more of the metals molybdenum, tungsten, uranium, chromium, vanadium, titanium and iron together with a compound of trivalent phosphorus, arsenic and/or antimony as ligand; the reaction being effected at a temperature in the range from 1 80 to 230on and under pressure of at least 200 bars with a ratio of carbon monoxide to hydrogen of between 2:1 and 1:3, up to 1% by weight of cobalt and up to 5% by weight of the abovementioned metals, based on the methanol used, being used and the molar ratio of ligand to co-catalyst used being from 5:1 to 1:5.
2. A process as claimed in Claim 1, wherein the reaction is effected under a pressure of from 200 to 500 bars.
3. A process as claimed in Claim 1 or 2, wherein salts of cobalt and of the co-catalyst which are soluble in the reaction medium are used.
4. A process as claimed in any of Claims 1 to 3, wherein from 0.01 to 0.5% by weight of cobalt, based on the methanol used, is used.
5. A process as claimed in any of Claims 1 to 4, wherein from 0.01 to 3% by weight of co-catalyst, based on the methanol used, is used.
6. A process as claimed in any of Claims 1 to 5, wherein the reaction is effected at a temperature in the range of from 1 90 to 210"C and pressure in the range from 230 to 320 bars.
7. A process as claimed in Claim 1, sub stantially as herein described with reference to the specific Examples.
GB8133370A 1980-11-12 1981-11-05 Process for the production of acetaldehyde dimethyl acetal Expired GB2087392B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE3042633A DE3042633C2 (en) 1980-11-12 1980-11-12 Process for the preparation of acetaldehyde dimethyl acetal

Publications (2)

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GB2087392A true GB2087392A (en) 1982-05-26
GB2087392B GB2087392B (en) 1984-05-10

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GB8133370A Expired GB2087392B (en) 1980-11-12 1981-11-05 Process for the production of acetaldehyde dimethyl acetal

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JP (1) JPS57158734A (en)
BE (1) BE890964R (en)
DE (1) DE3042633C2 (en)
FR (1) FR2493835B2 (en)
GB (1) GB2087392B (en)
IT (1) IT1172053B (en)
NL (1) NL8104804A (en)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2036739B (en) * 1978-11-21 1983-02-09 British Petroleum Co Use of group viii metals as co-cata-lysts in the homologation of methanol
DE2913677C2 (en) * 1979-04-05 1983-03-03 Union Rheinische Braunkohlen Kraftstoff AG, 5000 Köln Process for the preparation of acetaldehyde dimethyl acetal

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FR2493835A2 (en) 1982-05-14
IT8149668A0 (en) 1981-11-10
DE3042633C2 (en) 1983-03-24
FR2493835B2 (en) 1985-07-26
IT1172053B (en) 1987-06-18
NL8104804A (en) 1982-06-01
DE3042633A1 (en) 1982-06-03
GB2087392B (en) 1984-05-10
BE890964R (en) 1982-03-01
JPS57158734A (en) 1982-09-30

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