GB2086872A - Acid Leaching of Lateritic Nickel Ores - Google Patents
Acid Leaching of Lateritic Nickel Ores Download PDFInfo
- Publication number
- GB2086872A GB2086872A GB8129214A GB8129214A GB2086872A GB 2086872 A GB2086872 A GB 2086872A GB 8129214 A GB8129214 A GB 8129214A GB 8129214 A GB8129214 A GB 8129214A GB 2086872 A GB2086872 A GB 2086872A
- Authority
- GB
- United Kingdom
- Prior art keywords
- nickel
- magnesia
- ore
- nickeliferous
- leaching
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 119
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 59
- 238000002386 leaching Methods 0.000 title claims abstract description 55
- 239000002253 acid Substances 0.000 title claims abstract description 26
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 85
- 238000000034 method Methods 0.000 claims abstract description 62
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 47
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 37
- 239000001117 sulphuric acid Substances 0.000 claims abstract description 37
- 235000011149 sulphuric acid Nutrition 0.000 claims abstract description 37
- 238000000605 extraction Methods 0.000 claims abstract description 24
- 229910052742 iron Inorganic materials 0.000 claims abstract description 24
- 239000000243 solution Substances 0.000 claims abstract description 21
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 claims abstract description 16
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 14
- 230000009257 reactivity Effects 0.000 claims abstract description 6
- 239000007864 aqueous solution Substances 0.000 claims abstract description 4
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 claims description 30
- 239000000203 mixture Substances 0.000 claims description 30
- 239000007787 solid Substances 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- 150000001875 compounds Chemical class 0.000 claims description 12
- 235000010269 sulphur dioxide Nutrition 0.000 claims description 12
- 239000004291 sulphur dioxide Substances 0.000 claims description 12
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 11
- 230000003381 solubilizing effect Effects 0.000 claims description 10
- 239000000377 silicon dioxide Substances 0.000 claims description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 claims description 3
- 239000005864 Sulphur Substances 0.000 claims description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 150000001340 alkali metals Chemical class 0.000 claims description 2
- LDHBWEYLDHLIBQ-UHFFFAOYSA-M iron(3+);oxygen(2-);hydroxide;hydrate Chemical compound O.[OH-].[O-2].[Fe+3] LDHBWEYLDHLIBQ-UHFFFAOYSA-M 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 claims description 2
- 229910021653 sulphate ion Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 abstract description 19
- 229910017052 cobalt Inorganic materials 0.000 abstract description 19
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 abstract description 19
- ZOMNIUBKTOKEHS-UHFFFAOYSA-L dimercury dichloride Chemical class Cl[Hg][Hg]Cl ZOMNIUBKTOKEHS-UHFFFAOYSA-L 0.000 abstract description 3
- 239000002002 slurry Substances 0.000 description 33
- 230000008569 process Effects 0.000 description 32
- 229910052751 metal Inorganic materials 0.000 description 22
- 239000002184 metal Substances 0.000 description 22
- 238000007792 addition Methods 0.000 description 15
- 238000000926 separation method Methods 0.000 description 15
- 150000002739 metals Chemical class 0.000 description 10
- 229910017709 Ni Co Inorganic materials 0.000 description 7
- -1 ferrous metals Chemical class 0.000 description 7
- 238000013019 agitation Methods 0.000 description 6
- 239000012065 filter cake Substances 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000001556 precipitation Methods 0.000 description 5
- 238000011084 recovery Methods 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- QDOXWKRWXJOMAK-UHFFFAOYSA-N chromium(III) oxide Inorganic materials O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 4
- 229910052681 coesite Inorganic materials 0.000 description 4
- 229910052906 cristobalite Inorganic materials 0.000 description 4
- 235000012239 silicon dioxide Nutrition 0.000 description 4
- 229910052682 stishovite Inorganic materials 0.000 description 4
- 229910052905 tridymite Inorganic materials 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical group [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 238000006386 neutralization reaction Methods 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004069 differentiation Effects 0.000 description 2
- 238000007922 dissolution test Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000009854 hydrometallurgy Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- WZFUQSJFWNHZHM-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)N1CC2=C(CC1)NN=N2 WZFUQSJFWNHZHM-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001399 aluminium compounds Chemical class 0.000 description 1
- 229940077746 antacid containing aluminium compound Drugs 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-M bisulphate group Chemical group S([O-])(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-M 0.000 description 1
- 229940075397 calomel Drugs 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005363 electrowinning Methods 0.000 description 1
- 238000009852 extractive metallurgy Methods 0.000 description 1
- 229910001448 ferrous ion Inorganic materials 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 229910052595 hematite Inorganic materials 0.000 description 1
- 239000011019 hematite Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 235000013980 iron oxide Nutrition 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical class [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 238000001226 reprecipitation Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- VRRFSFYSLSPWQY-UHFFFAOYSA-N sulfanylidenecobalt Chemical class [Co]=S VRRFSFYSLSPWQY-UHFFFAOYSA-N 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B23/00—Obtaining nickel or cobalt
- C22B23/04—Obtaining nickel or cobalt by wet processes
- C22B23/0407—Leaching processes
- C22B23/0415—Leaching processes with acids or salt solutions except ammonium salts solutions
- C22B23/043—Sulfurated acids or salts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
Nickel and cobalt are solubilized from high-magnesia nickelferous serpentine ores by leaching the ore with an aqueous solution of sulphuric acid while adding to the solution a reducing agent to maintain the redox potential of the solution at a value between 200 and 400 millivolts, measured against the saturated calomel electrode. This improved procedure increases the reactivity of the serpentine and results in maximum extraction of nickel consistent with minimum extraction of iron and magnesia and minimum acid consumption. <IMAGE>
Description
SPECIFICATION
Improvements In or Relating to the Acid Leaching of Lateritic Nickel Ores
This invention relates to a method for the recovery of non-ferrous metal values, especially of nickel and cobalt, from lateritic ores.
Due to polluting gas emissions accompanying the extraction of metals from sulphidic ores, and to the prospect of diminishing reserves of such ores, more and more effort is being spent in developing methods for obtaining nickel and some other non-ferrous metals from nickelferous laterites. The winning of nickel from laterites is usually a costly process, as most lateritic ores contain less than 4% nickel and cobalt, and can only be concentrated to a limited extent by conventional physical separation techniques.
Hydrometallurgical methods have been developed for the treatment of unroasted latedtes, since these are usually economically more attractive than the energy-intensive pyrometallurgical extractive processes. Hydrometallurgical processes have two objectives: to digest the ore in order to extract the maximum amount of nickel and other non-ferrous metals available in the lateritic ore, leading inevitably to the extensive dissolution of iron and some of the magnesium-bearing components usually also present in the ore; and to separate those metals in the solution obtained that are of no value in nonferrous metal production from the valuable metals.
Lateritic ores can be broadly classified as being composed of two types of nickeliferous oxides, i.e., the softer and finer limonitic ores, having iron contents in the region of 40% and magnesia contents usually less than 5%, and the harder, more rocky and coarse serpentinic ores, with high silicate and relatively low iron contents and with magnesia being present usually in excess of 20%.
Most lateritic ore bodies of economic grade contain both types of ore, and any hydrometallurgical process should advantageously be designed to extract nickel and cobalt from both types of ore, either combined or separated.
The separation of the limonitic from serpentinic fraction is usually carried out by conventional screening processes. The methods for the extraction of nickel and cobalt from the limonitic, high ironbearing fraction include sulphuric acid pressure leaching. An example of such a method is the Moa Bay
Process, described by E. T. Carlson and C. S. Simons in an article on page 363, of the AIME, 1960, publication entitled "Extractive Metallurgy of Copper, Nickel and Cobalt".In this process for the digestion of limonitic laterites by strong sulphuric acid, a judicious selection of the acid to ore ratio leads to the subsequent precipitation of ferric and aluminium-bearing compounds, while retaining the nickel and other non-ferrous metal values in solution, thus utilizing the sulphuric acid reagent primarily for the extraction of the valuable metals.
Canadian Patent No. 618,826 teaches a method wherein a lateritic ore is treated by a requisite amount of sulphuric acid, under pressure, and at temperatures around 200--3000C. It is known that the higher pressures and temperatures favour the precipitation of ferric and aluminium compounds from aqueous solutions. For the economic operation of this process, a very careful control in the sulphuric acid addition is necessary, so that the final pH of the pregnant solution falls in a narrow range; too high pH will result in incomplete nickel extraction and/or reprecipitation of nickel and too low pH on the other hand, leads to high concentrations of iron and aluminium retained in the solution and to costly separating processes in subsequent steps.
U.S.A. Patent No. 3,793,432 teaches the sulphuric acid leaching of iron-rich nickeliferous lateritic or similar nickel-bearing ores at a pH below 1.5 and simultaneously adding alkaline iron-precipitating agents. The process is carried out at atmospheric pressure, thereby avoiding the use of costly times in excess of 20 hours at temperatures close to the boiling point are required for satisfactory extration of non-ferrous metals and, also, the large quantities of alkaline reagents utilized in this process render it uneconomical. It is to be noted that only part of the added sulphuric acid is used for the extractive purposes intended in the process of U.S.A. Patent No. 3,793,432.
In other limonitic ore fraction treating processes, which are disclosed in U.S.A. Patents No.
3,991,159, No.4,044,096 and No.4,098,870, a serpentinic ore fraction is added for reducing the high acidity in the pregnant liquor obtained by pressure leaching; such neutralization is necessary for the subsequent separation or extraction of nickel and cobalt values by known methods. U.S.A. Patent No.
4,065,542 teaches the atmospheric sulphuric acid leaching of limonitic ores with hydrogen sulphide sparging, followed by partial neutralization with lime, and a second stage leaching with the addition of ground mangeniferous sea nodules. The leach liquor obtained is then subjected to various metal separation processes.
In another process for the extraction of nickel and cobalt values from high iron-bearing, limonitic laterites, disclosed in U.S.A. Patent No. 4,062,924, the sulphuric acid leach is carried out in the presence of substantial amounts of hydrogen sulphide in order to effect the complete reduction and solubilization in the ferrous state, of the iron present, while precipitating nickel and cobalt sulphides and elemental sulphur.
U.S.A. Patent No. 2,105,456 teaches the hydrochloric acid extraction of nickel, iron and
magnesium from raw, high magnesia-bearing lateritic ores. The process of U.S.A. Patent No.
2,778,729, describes the leaching of an aqueous slurry of laterites or garnierites by high pressure sulphur dioxide in order to recover nickel, cobalt and magnesium as bisulphates.
In another process described in U.S.A. Patent No. 4,125,588 for the treatment of nickeliferous laterites, the finely ground dried ore is slurried in concentrated sulphuric acid, with subsequent water additions; thereby economically exploiting the heat of hydration for sulphation of the metal values, followed by the water leaching of the soluble sulphates. The separation of iron sulphates simultaneously leached, is, on the other hand, a costly additional requirement in the process.
The sulphuric acid pressure leaching of high magnesia-bearing laterites is disclosed in U.S.A.
Patent No. 3,804,613. In this process the fresh ore is used to neutralize the pregnant liquor from the autoclave treatment, but no attempt is made to extract valuable metals from the fresh ore added in this manner.
We have now found that it is possible to recover nickel and cobalt from lateritic ores with high magnesia contents, without prolonged and high acid strength leaching, and without the application of high pressure treatment and recycling steps.
According to this invention there is provided a method of solubilizing magnesia and nickel in nickeliferous serpentine ore by leaching the ore with an aqueous solution of sulphuric acid to obtain maximum extraction of nickel consistent with minimum extraction of iron and magnesia and minimum acid consumption, the method comprising the step of increasing the reactivity of the serpentine by adding to the solution a reducing agent to maintain the redox potential of the solution at a value between 200 and 400 millivolts measured against SCE.
Preferably the redox potential of the solution is controlled by the addition thereto of a reducing agent selected from the group solid, liquid and gaseous reducing agents.
Conveniently the reducing agent is a sulphur-containing compound selected from the group comprising sulphur dioxide, sulphurous acid, alkali metal bisulphites and alkaline earth bisulphites.
Advantageously the reactivity of the serpentine is further increased by effecting the leach in the presence of a mixture of oxidic compounds composed of at least two selected from the group comprising ferric oxide, hydrated ferric oxide, basic ferric sulphate, silica, ferric silicate, alumina and alumina hydrate.
In one embodiment the mixture of oxidic compounds is contained in the residue resulting from the leaching of nickeliferous limonite at elevated temperature with sulphuric acid.
In another embodiment the sulphuric acid is residual acid, and the mixture of oxidic compounds is contained in the solid residue, both resulting from the leaching of nickeliferous limonite at elevated temperature.
The invention also relates to magnesia or nickel whenever recovered by such a method.
A preferred embodiment of this invention comprises an improved process for the extraction of non-ferrous metal values from lateritic ores wherein the ore is separated into a high iron-bearing limonitic fraction and a high magnesia-bearing serpentinic fraction, and the serpentinic fraction is sulphuric acid leached with the addition of a reducing agent, such as sulphur dioxide, and its reactivity in the leach is further increased by the presence of a mixture of oxidic compounds. In a further advantageous embodiment the sulphuric acid is the residual acid, and the mixture of oxidic compounds is contained in the solid residue, all resulting from the leaching of the nickeliferous limonitic fraction at elevated temperatures and pressure by known methods.The neutralization of the excess acid in the slurry is advantageously combined with the extraction of valuable non-ferrous metals contained in the serpentinic fraction, while controlling the redox potential of the leaching process at a millivolt range that enhances the reaction rate at atmospheric pressure and at a temperature below the boiling point of the solution.
In order that the invention may be more readily understood, and so that further features thereof may be appreciated, the invention will now be described by way of example with reference to the accompanying drawings in which
Figure 1 is a schematic flowsheet of a high-magnesia lateritic ore leaching process in accordance with the invention,
Figure 2 is a schematic flow diagram of an advantageous embodiment of a lateritic ore leaching process in accordance with the invention, and
Figure 3 is a graphical figure showing the leaching rates of a high-magnesia ore fraction at selected relex potentials.
The principal steps of a process in accordance with the invention are shown in Figure 1. The serpentinic ore that is to be treated by this process usually contains higher than 1 5%, and usually in the region of 25%, magnesia, iron around 10% or less and its nickel and cobalt level is usually around 2%, but frequently less. It should be stressed that these composition levels are in no way limiting; however, a process in accordance with the invention can be more advantageously applied to laterites with fairly high magnesia contents. The ground ore is sulphuric acid leached at temperatures below the boiling point and at atmospheric pressure. The pH of the leach is advantageously maintained at 1.5 to 3.0 by sulphuric acid additions. A higher pH will lead to a slow reaction rate in the dissolution of the nickel and cobalt values and a lower pH will result in excess acid use and too much iron being retained in solution.
The redox potential of the solution, measured against a saturated calomel electrode (SCE), is maintained between 200 and 400 mV during the leaching period by the addition of a gaseous, solubilized or solid reductant. We have found that feeding sulphur dioxide into the leach solution is a very effective method of maintaining the redox potential at the required level; but other reducing gases, such as hydrogen sulphide, or solids or reducing salt solutions such as sulphites, bisulphites, or formic acid, may be employed with equal effectiveness. Over 80% of the nickel and cobalt contained in the lateritic ore may be extracted in a period of 2-4 hours when the leaching is carried out under the conditions described hereinabove. Some magnesia and most of the silica and iron are retained in the residue.The exact mechanism of the reaction is not clear but the beneficial effect is the greatly increased rate of sulphuric acid leaching of high magnesia-bearing laterites at a solution acidity, whereat the reaction would become very slow, if not completely stationary, were it not for the redox potential being maintained at the desired level. As an optional step, the slurry may subsequently be air sparged and then allowed to settle, to enhance the precipitation and separation of iron oxides and oxyhydroxides. The slurry obtained from the leaching is then treated by conventional liquid-solid separation methods.The residue is usually rejected and the liquor is subjected to conventional metals recovery processes such as sulphide precipitation, oxide-hydroxide precipitation, crystaliization, ion exchange separation, soivent extraction, etc., or electrowinning of nickel, cobalt and other valuable metals.
An advantageous embodiment of a process in accordance with this invention, which can be applied to nickeliferous laterites of a wide range of compositions, is shown in Figure 2. The lateritic ore is treated by conventional methods of screening and size classification. It has been found that the -100 mesh fraction contains mainly limonitic, high-iron ore and the fraction that is of sizes larger than 100 mesh is composed of serpentinic, high-magnesia nickeliferous ore. There is clearly no well defined boundary, as far as particle size is concerned, between the two types of ore, since it will vary according to mining location and the geological history of the ore. The fine fraction is then subjected to conventional sulphuric acid pressure leaching in the autoclave of Figure 2.The acid to ore ratio, the temperature and the pressure will again vary according to the nature of the limonitic fines. It may be said, but it should not be regarded as limiting the process, that limonitic ores contain, in general, less than 10% magnesia and iron in excess of 15%, but limonitic laterites with as high as 45% iron and as low as 0.5% magnesia are quite common. The process is equally workable if the separation is effected at a larger size differentiation as well; selecting a larger mesh size can, however, lead to a larger portion of serpentinic ore being treated in the autoclave, thus requiring more sulphuric acid than otherwise needed for the extraction of nickel and cobalt. For economic considerations, it is advisable to determine the optimum size differentiation for the particular type of lateritic ore to be used for the process.The limonitic ore fraction is digested in the autoclave according to known methods, to retain most of the iron, aluminum and siliceous compounds in the residue and to dissolve the nickel, cobalt and some of the other non-ferrous, valuable metals present in the ore. It has been found that, for advantageous results, the free acid content in the slurry after the pressure leach step should be in the region of 2040 g/L.
The high magnesia-containing serpentinic fraction of the ore, which is separated in the first step, is comminuted, slurried with water and mixed with the slurry obtained in the high pressure highsulphuric acid leaching step of the limonitic fraction. The latter usually still contains free acid in excess of 20 g/L, as specified hereinabove. Further sulphuric acid is added to the combined slurries, to maintain the pH of the slurry at a value of 1.5 to 3.0, along with a reducing agent, preferably sulphur dioxide, to effect a redox potential, measured against SCE, in the region of 200 t00 mV.The leaching is advantageously carried out at atmospheric pressure and at below the boiling point of the solution, with continuous agitation, neutralizing the excess acid of the limonitic leach slurry and simultaneously utilizing the acid to extract valuable metals from the serpentinic, high-magnesia ore.
The duration of the leaching is a few hours, with very good yields having been obtained in 3 hours, but, naturally, this depends on the mineralogical nature of the ore. The atmospheric, reductive leaching may optionally be followed by an aeration step and the acid produced in the oxidation of the ferrous ions is usually eliminated by the unreacted magnesia still present in the residue. At the pH maintained in the slurry most of the dissolved ferric and aluminum ions will be precipitated.
The slurry obtained in the two-stage leaching processes is treated by conventional liquid-solid separation methods, the residue is washed and rejected and the liquor is treated by conventional metal recovery processes to win the nickel and cobalt contained therein.
The following examples illustrate the beneficial results obtained by the application of the process described hereinabove.
Example 1
A nickeliferous lateritic ore, with a composition that is shown as feed composition in Table 1, below, was subjected to wet screen classification. Two main fractions were obtained in the classification, and their respective compositions are also shown in Table 1.
Table 1: Ore Composition
Weight %
Ni Co Fe MnO Cr203 SiO2 Awl203 MgO Distribution
Feed 1.80 0.050 18.9 0.31 0.97 31.4 5.10 16.2 100 +100 mesh 1.97 0.02 9.5 0.18 0.86 36.3 2.90 25.6 40 -100 mesh 1.68 0.07 25.2 0.40 1.05 27.4 6.57 9.9 60
The balance of the ore analyses reported are made up by the oxygen bound to nickel, iron and cobalt, also water of crystallization and minor amounts of alkali and alkaline earth metal salts.
The + 1 00 mesh, high-magnesia fraction, constituting 40% of the originai lateritic ore, was comminuted and then subjected to sulphuric acid leaching at atmospheric pressure. During leaching the pH was maintained at 1.7, by additions of acid, and the temperature was maintained at 800 C. The conditions, including redox potential and results of the leach, are compared in Table 2. In test No. 1 82 the redox potential was that obtained without the addition of a reducing agent, but in test No.183, on the other hand, the redox potential was controlled by additions of small amounts of sulphur dioxide.
Table 2: Atmospheric Leach, on 150 g+100 Mesh Ore, at 800C and 1.7 pH
Residue
Leaching Redox, mV Final Wot. loss - Composition 1 Dissolution Test Period Measured Slurry Wt. in Leach % No. hrs. Against SCE pH g. % Ni Co Fe Ni MgO 182 6 580 1.7 122 18.7 1.38 1.11 10.6 43 30 183 4 250 1.8 106 29.3 0.57 0.11 8.0 80 70 The results show the very considerable improvement in nickel extraction when the redox potential of the slurry is maintained around the level of 250 mV during leaching, as compared to the extraction obtained at the redox potential without the addition of a reducing agent, even though the duration of the leaching was prolonged in the latter case.
Example 2
120 g batches of serpentinic ore were leached in a 500 ml reaction kettle. The composition of the feed ore is shown below in weight percent:
Ni Co Fe Mn Cr203 SiO2 Awl203 MgO
1.90 0.027 8.74 0.21 1.27 38.2 3.1 29.2
The leaching was carried out with agitation for 4 hours, the temperature of the slurry was kept at 850C and the pH was maintained during the leaching period at 1.7 by sulphuric acid additions. Sulphur dioxide gas was continuously fed into the solution at a slow rate to maintain the redox potential measured against a calomel electrode, at a desired level. Samples were taken hourly, and analyzed. At the end of the 4 hour-leaching period the residues were also subjected to chemical analysis to determine their respective compositions.The process was repeated with various selected redox potentials and Figure 3 shows the percent of nickel extracted from the serpentinic ore as a function of time and redox potential in the slurry. It can be seen from the diagram that nickel extractions above 70 percent couid be attained at redox potentials below 350mV (vs SCE) within a leaching period of less than 3 hours.
Example 3
The effect of the pH on extracting nickel, and on the amount of iron simultaneously dissolved, was studied by sulphuric acid leaching the high-magnesia fraction of the lateritic ore of Example 1 at similar temperatures and redox potentials, but at different pH levels maintained during leaching.
Conditions and leach liquor compositions are shown in Table 3.
Table 3: Atmospheric Leach on 150 g, +100 Mesh Ore, at 800C
Residue
Leach pH Scurry Composition Dissolution Test Duration During Redox Wt. Wt. % No. hrs. Leaching m V vs SCE g Ni Co Fe Ni Fe MgO 183 4 1.8 250 106 0.57 0.011 8.0 80 37 70 184 2 1.0 278 96 0.31 0.008 6.5 88 51 69 This example shows that when the leaching is carried out at a higher acidity the nickel and the cobalt dissolution will increase, but the amount of iron solubilized simultaneously is increased to a much greater degree, both in percentage, and in absolute amounts, since the iron content of the ore is higher than its nickel content. The economic consequences of having to eliminate more dissolved iron and also to raise the pH by a greater increment for the subsequent nickel recovery are obvious.
Example 4
1 80 g of 00 mesh, limonite fraction of the lateritic ore, obtained in Example 1, was, after comminution, treated by conventional high pressure sulphuric acid leach in an autoclave. Leach conditions were as follows:
Temperature: 2600C
Duration: 0.66 hours (40 min.)
After release of the pressure, the slurry was cooled and added to a slurry containing 120 g of the high-magnesia fraction from the same ore (described in Example 1) after the latter had been ground.
Further amounts of sulphuric acid were added to maintain the slurry pH at 1.7 and the leaching of the combined slurries was continued at atmospheric pressure, with constant agitation, at 850C for 4 hours.
The redox potential of the slurry during leaching was kept at 270 mV (vs SCE) by sulphur dioxide additions. The slurry was then subjected to a conventional liquid-solid separation process. The ore was observed to have lost 27% of its initial dry weight in the two stages of the leaching process, and its composition with respect to the relevant components is shown in Table 4. For the sake of comparison, the feed ore composition is also shown in Table 4.
Table 4: Feed and Residue Analysis in Wt. %
Ni Co Fe MgO Cr2O3 At203 SiO2
Feed
Composition 1.80 0.050 18.9 16.2 0.97 5.1 31.4 ResidueWt.:220g 0.14 0.004 20.6 2.4 0.99 4.8 43.4
The leach liquor was subsequently treated by conventional methods for metal recovery and the solution concentrations of the relevant metals are shown in Table 5.
Table 5: Leach Liquor
Solution Composition g/L Ni Fe Mg Al 6.7 8.6 34.8 2.ü Calculations based on figures included in Tables 4 and 5 indicate that 93% of the nickel and 89% of the magnesia, contained initially in the feed ore, having been dissolved in the two-stage leaching process.
The figures show in the high degree of nickel extraction that can be achieved by atmospherically leaching high magnesia-bearing lateritic ores in sulphuric acid at a controlled redox potential and in the presence of the slurry from the limonitic ore fraction.
Example 5
A lateritic ore composed of both limonitic and serpentinic nickeliferous oxides was subjected to 48 mesh wet screen separation. The two fractions obtained had the following composition:
Composition, Wt. %
Size Fraction Ni Co Fe MgO Al2O3 SiO2
Substantially
serpentinic: +48 mesh 1.66 0.023 8.4 28.5 3.4 38.8
Substantially
limonitic: -48 mesh 1.82 0.065 26.7 10.6 5.3 28.4
The +48 mesh size fraction was dried and then ground to < -100 mesh. A 120 g sample was then leached with sulphuric acid at 1.7 pH for 4 hours, at 85 C, with constant stirring. The redox potential in the slurry, measured against SCE, was 420 mV. This test was repeated on another 120 g.
sample, with the redox potential maintained at 270 mV by sulphur dioxide additions to the slurry. The nickel extraction from the serpentinic ore was 37% and 72%, respectively. Leach conditions and analytical results are shown in Table 6.
Example 6 The -48 mesh limonitic ore fraction of the lateritic ore of Example 5 was further ground and then leached by sulphuric acid in an autoclave at 2600C for 40 minutes. After cooling the limonitic leach slurry was used in the leaching of the serpentinic fraction. The dried residue from the limonitic leach had a high hematite content and contained only 0.06% nickel. The combined leaching was performed under the following conditions:
a) 120 g. of the +48 mesh, ground serpentinic ore fraction described in Example 5 was mixed
with a portion of the limonitic leach slurry, which contained 1 34 g. dry residue, then
sulphuric acid and sulphur dioxide were added to the mixture. The leach was carried out for
3.8 hours at 850C, while the pH was maintained at 1.8 and the redox potential at 250 mV,
with constant agitation.The combined slurry was then treated by a conventional liquid-solid
separation process and the residue and the liquor analysed, showing that 83% of the nickel
in the high-magnesia, serpentinic fraction had been extracted.
b) 120 g. of the +48 mesh ground serpentinic ore of Example 5 was mixed with wet filtercake
obtained by filtering a portion of the above limonitic leach slurry. The solid content of the
filtercake was 114 g. Sulphuric acid was added to the mixture to adjust the pH at 1.7, and
sulphur dioxide was added to maintain the redox potential at 260 mV. The leaching was
continued with agitation for 4 hours, at 850C. The slurry was separated by conventional
liquid-solid separation techniques and both the liquor and the residue analysed. It was
shown that the nickel extraction from the serpentinic ore reached 83.5%, indicating that the
residue from the limonitic fraction will enhance the nickel extraction by controlled redox and
acid means, irrespective of its addition being in a form of a slurry or wet solids.
c) 120 g. of the +48 mesh ground serpentinic ore fraction of Example 5, was mixed with wet
filtercake obtained by filtering a portion of the limonitic leach slurry obtained above. The
solid content of the added filtercake was 120 g. Sulphuric acid was added to the mixture to
maintain the pH at 1.7. The combined slurry was leached at 850C for 4.5 hours, with
continuous agitation, and its redox potential measured against SCE was 460 mV. Analyses
carried out on the residue and liquor after separation show that 52% of the nickel in the
serpentinic fraction had been extracted, indicating that leaching of serpentinic ores is much
less effective in the absence of redox control at the beneficial level of this invention, even in
the presence of a mixture of oxide-bearing materials.
Table 6 combines the leach conditions and the analytical results of Examples 5 and 6.
Table 6: Leach Conditions and Analyses; Atmospheric pressure and 85 C
Leach Residue
Test Duration Redox Wt. Composition Extract
No. pH Hours mV g Ni Co Fe MgO of Ni% Comments 246 1.7 4 420 104 1.22 0.009 8.9 24.1 37 Acid leach of Serpentinic Ore 243 1.7 4 270 82 0.50 0.009 7.1 15.7 72 Acid+SO2 leach of Serpentinic Ore 206 1.8 3.8 250 215 0.17 0.004 21.1 5.1 83 Acid+SO2 leach of Serpentinic and
Limonitic Slurry 205 1.7 4 260 225 0.18 0.005 22.0 4.9 83.5 Acid+SO2 leach of Serpentinic Ore, in presence of limonitic residue as filtercake 208 1.7 4.5 460 210 0.47 - 20.7 8.9 52 Acid leach of Serpentinic Ore in presence of limonitic residue as filtercake
Claims (14)
1. A method of solubilizing magnesia and nickel in nickeliferous serpentine ore by leaching the ore with an aqueous solution of sulphuric acid to obtain maximum extraction of nickel consistent with minimum extraction of iron and magnesia and minimum acid consumption, the method comprising the step of increasing the reactivity of the serpentine by adding to the solution a reducing agent to maintain the redox potential of the solution at a value between 200 and 400 millivolts measured against SCE.
2. A method according to Claim 1-in which the redox potential of the solution is controlled by the addition thereto of a reducing agent selected from the group solid, liquid and gaseous reducing agents.
3. A method according to Claim 2 in which the reducing agent is a sulphur-containing compound selected from the group comprising sulphur dioxide, sulphurous acid, alkali metal bisulphites and alkaline earth bisulphites.
4. A method according to Claim 2 or Claim 3 in which the reactivity of the serpentine is further increased by effecting the leach in the presence of a mixture of oxidic compounds composed of at least two selected from the group comprising ferric oxide, hydrated ferric oxide, basic ferric sulphate, silica, ferric silicate, alumina and alumina hydrate.
5. A method according to Claim 4 in which the mixture of oxidic compounds is contained in the residue resulting from the leaching of nickeliferous limonite at elevated temperature with sulphuric acid.
6. A method according to Claim 4 in which the sulphuric acid is residual acid, and the mixture of oxidic compounds is contained in the solid residue, both resulting from the leaching of nickeliferous limonite at elevated temperature.
7. A method of solubilizing magnesia and nickel in nickeliferous serpentine ore substantially as herein described with reference to Figure 1.
8. A method of solubilizing magnesia and nickel in nickeliferous serpentine ore substantially as herein described with reference to Figure 2.
9. A method of solubilizing magnesia and nickel in nickeliferous serpentine ore according to Claim 1 and substantially as herein described in Example 1.
1 0. A method of solubilizing magnesia and nickel in nickeliferous serpentine ore according to
Claim 1 and substantially as herein described in Example 2.
11. A method of solubilizing magnesia and nickel in nickeliferous serpentine ore according to
Claim 1 and substantially as herein described in Example 3.
12. A method of solubilizing magnesia and nickel in nickeliferous serpentine ore according to
Claim 1 and substantially as herein described in Example 4.
13. A method of solubilizing magnesia and nickel in nickeliferous serpentine ore according to
Claim 1 and substantially as herein described in Example 5.
14. A method of solubilizing magnesia and nickel in nickeliferous serpentine ore according to
Claim 1 and substantially as herein described in Example 6.
1 5. Magnesia or nickel whenever recovered by a method according to any one of the preceding claims.
1 6. Any novel feature or novel combination of features disclosed herein.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999011831A1 (en) * | 1997-09-04 | 1999-03-11 | Mbx Systems, Inc. | Carbon catalyzed leaching of metal-containing ores in ferric sulphate or sulphuric acid solution |
AU736990B2 (en) * | 1997-02-27 | 2001-08-09 | Compass Resources Nl | Acid leaching of oxidic cobalt-containing feed materials |
US20080286182A1 (en) * | 2005-11-10 | 2008-11-20 | Companhia Vale Do Rio Doce | Combined Leaching Process |
WO2008138039A1 (en) * | 2007-05-14 | 2008-11-20 | Bhp Billiton Ssm Development Pty Ltd | Nickel recovery from a high ferrous content laterite ore |
-
1981
- 1981-09-28 GB GB8129214A patent/GB2086872B/en not_active Expired
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU736990B2 (en) * | 1997-02-27 | 2001-08-09 | Compass Resources Nl | Acid leaching of oxidic cobalt-containing feed materials |
WO1999011831A1 (en) * | 1997-09-04 | 1999-03-11 | Mbx Systems, Inc. | Carbon catalyzed leaching of metal-containing ores in ferric sulphate or sulphuric acid solution |
US6139602A (en) * | 1997-09-04 | 2000-10-31 | Phillips Petroleum Company | Carbon catalyzed leaching of metal-containing ores |
US20080286182A1 (en) * | 2005-11-10 | 2008-11-20 | Companhia Vale Do Rio Doce | Combined Leaching Process |
WO2008138039A1 (en) * | 2007-05-14 | 2008-11-20 | Bhp Billiton Ssm Development Pty Ltd | Nickel recovery from a high ferrous content laterite ore |
AU2008251010B2 (en) * | 2007-05-14 | 2012-07-12 | Cerro Matoso Sa | Nickel recovery from a high ferrous content laterite ore |
US8758479B2 (en) | 2007-05-14 | 2014-06-24 | Bhp Billiton Ssm Development Pty Ltd | Nickel recovery from a high ferrous content laterite ore |
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