GB2082089A - Improvements in froth flotation - Google Patents

Improvements in froth flotation Download PDF

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Publication number
GB2082089A
GB2082089A GB8027412A GB8027412A GB2082089A GB 2082089 A GB2082089 A GB 2082089A GB 8027412 A GB8027412 A GB 8027412A GB 8027412 A GB8027412 A GB 8027412A GB 2082089 A GB2082089 A GB 2082089A
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United Kingdom
Prior art keywords
oil
collector
froth flotation
coal
frother
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Granted
Application number
GB8027412A
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GB2082089B (en
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Coal Industry Patents Ltd
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Coal Industry Patents Ltd
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Publication date
Application filed by Coal Industry Patents Ltd filed Critical Coal Industry Patents Ltd
Priority to GB8027412A priority Critical patent/GB2082089B/en
Priority to AU73866/81A priority patent/AU540510B2/en
Publication of GB2082089A publication Critical patent/GB2082089A/en
Application granted granted Critical
Publication of GB2082089B publication Critical patent/GB2082089B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/02Froth-flotation processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/0043Organic compounds modified so as to contain a polyether group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/006Hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/008Organic compounds containing oxygen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/02Collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/04Frothers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02Ores
    • B03D2203/04Non-sulfide ores
    • B03D2203/08Coal ores, fly ash or soot

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  • Physical Water Treatments (AREA)

Abstract

This invention relates to froth flotation of coal. According to the invention a predominantly paraffinic residual oil having a cut point of at least 190 DEG C at atmospheric pressure is used as a "collector" for the froth flotation of minerals. A preferred oil is a coal spray oil used in coke oven technology. The "collector" is for use with a "frother" such as a polyglycol ether.

Description

SPECIFICATION Improvements in froth flotation This invention concerns improvements in froth flotation, especially the froth flotation of coal.
The technique of froth flotation of minerals is well known in the art, and is described in the literature, for example "Handbook of Mineral Dressing" by A.F.
Taggart, John Wiley & Sons, 1954, Section 12. In the coal industry, froth flotation is used to treat suspen sions of coal fines which are difficult to treat in any other way. Conventional techniques involve the addition of a froth flotation oil to the suspension of the mineral and the passage of air through the suspension to create bubbles which carry the fine mineral to the surface to form a froth rich in minerals, the froth then being removed and the mineral recovered therefrom. The froth flotation oil may be a single compound or mixture of com pounds of similar characteristics, but it is modern good practice, at least in the coal industry, to use a combination of a "frother" and a "collector".The "frothers" usable are of classes broadly known in the art, and the "collector" is usually a hydrocarbon oil of which distillate oils such as kerosene, industrial diesel fuel and furnace oil are the most widely used, especially kerosene. It has been suggested that good collectors for fine coal suspensions are those having a high proportion of aromatic hydrocarbons because of their affinity for the coal which has a polynuclear aromatic structure.
The present invention is based on the discovery that instead of the distillate oils commonly used as "collectors", a residual oil can be used which offers certain advantages in selectivity.
The present invention provides the use of a predominantly paraffinic residual oil having a cut point of at least 190 C at atmospheric pressure as a "collector" for the froth flotation of minerals.
The invention also provides a method of treating minerals by froth flotation comprising the operation of a froth flotation cell using a "collector" which is a predominantly paraffinic residual oil having a cut point of least 1 900C at atmospheric pressure.
The residual oil has preferably no or less than 10%, especially less than 6%, of aromatics present and preferably has no or only a small proportion (e.g.
less than 10%, especially less than 5%) of naph thenes. Thus, the residual oil is preferably a mixture of normal and branched alkanes greaterthan 80% in total, more preferably greater than 89%, by wt. A preferred residual oil is that which has been used as a coal spray oil, which is used to spray coal in coke oven technology. Coal spray oil can be prepared by removing all components boiling up to 1900C by distillation from a natural or petroleum gas conde nsate.
The "collector" of the invention may be used together with a "frother". A preferred "frother" is a polyglycol ether, and these are commercially avail able. The "frother" may be present in admixture with the collector in an amount of up to 40%, suitably 10 to 20%, but the "collector" and "frother" may be +A thA froth {lAt^tiAn II lA/hilo tho "collector" of the invention is particularly useful for the froth flotation of coals, it is also applicable to any mineral requiring an oily "collector", of which talc and the titanium ore illmanite may be mentioned.
The invention will now be described by way of Example.
Example A residual oil was obtained by distilling off components boiling upto 190from a North Sea natural gas condensate.
A mixture of this residual oil and a conventional polyglycol ether"frother" in an amount of 10% by weight was used in conventional amounts in a conventional full scale froth flotation cell fed with a suspension of fine coal which was an effluent stream from a colliery coal preparation plant. The cell operated completely satisfactorily and it was found that there was a reduction of ash content in the coal-rich froth, compared with the use of known "collector" and "frother".
The above mentioned mixture was used at a colliery coal preparation plant which had been using a commercial phenolic froth flotation solution consisting of "collector" and a "frother" and which had experienced difficulty in keeping ash-in-froth consistently below 12% for the production of coking coals.
Using the mixture of the invention, the ash-in-froth was consistently below 12% and averaged 1.5 percentage points improvement compared to previous practice, each taken over a 1 week period.
Ash-in-tailings were consistently greater than the target figure of 70%.
1. The use of a predominantly paraffinic petroleum residual oil having a cut point of at least 190"C at atmospheric pressure, as a "collector" for the froth flotation of minerals.
2. The use according to claim 1, in the froth flotation of coal fines.
3. The use according to claim 1 or 2, wherein the oil has less than 10% of aromatics present therein.
4. The use according to claim 3, wherein the oil has less than 6% of aromatics present therein.
5. The use according to any one of the preceding claims, wherein the oil has less than 10% of naphthenes therein.
6. The use according to claim 5, wherein the oil has less than 5% of naphthenes therein.
7. The use according to any one of the preceding claims, wherein the oil is a residual oil from a natural or petroleum gas condensate.
8. The use according to any one of the preceding claims, wherein the "collector" is in admixture with a "frother" in an amount of 10 to 20% by weight.
9. The use according to claim 1, substantially as hereinbefore described.
10. A method of treating minerals by froth flotation comprising the operation of a froth flotation cell using a "collector" which is a predominantly paraffinic residual oil having a cut point of at least 190"C at atmospheric pressure.
11 A method accordina to claim 10, wherein the
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (19)

**WARNING** start of CLMS field may overlap end of DESC **. SPECIFICATION Improvements in froth flotation This invention concerns improvements in froth flotation, especially the froth flotation of coal. The technique of froth flotation of minerals is well known in the art, and is described in the literature, for example "Handbook of Mineral Dressing" by A.F. Taggart, John Wiley & Sons, 1954, Section 12. In the coal industry, froth flotation is used to treat suspen sions of coal fines which are difficult to treat in any other way. Conventional techniques involve the addition of a froth flotation oil to the suspension of the mineral and the passage of air through the suspension to create bubbles which carry the fine mineral to the surface to form a froth rich in minerals, the froth then being removed and the mineral recovered therefrom. The froth flotation oil may be a single compound or mixture of com pounds of similar characteristics, but it is modern good practice, at least in the coal industry, to use a combination of a "frother" and a "collector".The "frothers" usable are of classes broadly known in the art, and the "collector" is usually a hydrocarbon oil of which distillate oils such as kerosene, industrial diesel fuel and furnace oil are the most widely used, especially kerosene. It has been suggested that good collectors for fine coal suspensions are those having a high proportion of aromatic hydrocarbons because of their affinity for the coal which has a polynuclear aromatic structure. The present invention is based on the discovery that instead of the distillate oils commonly used as "collectors", a residual oil can be used which offers certain advantages in selectivity. The present invention provides the use of a predominantly paraffinic residual oil having a cut point of at least 190 C at atmospheric pressure as a "collector" for the froth flotation of minerals. The invention also provides a method of treating minerals by froth flotation comprising the operation of a froth flotation cell using a "collector" which is a predominantly paraffinic residual oil having a cut point of least 1 900C at atmospheric pressure. The residual oil has preferably no or less than 10%, especially less than 6%, of aromatics present and preferably has no or only a small proportion (e.g. less than 10%, especially less than 5%) of naph thenes. Thus, the residual oil is preferably a mixture of normal and branched alkanes greaterthan 80% in total, more preferably greater than 89%, by wt. A preferred residual oil is that which has been used as a coal spray oil, which is used to spray coal in coke oven technology. Coal spray oil can be prepared by removing all components boiling up to 1900C by distillation from a natural or petroleum gas conde nsate. The "collector" of the invention may be used together with a "frother". A preferred "frother" is a polyglycol ether, and these are commercially avail able. The "frother" may be present in admixture with the collector in an amount of up to 40%, suitably 10 to 20%, but the "collector" and "frother" may be +A thA froth {lAt^tiAn II lA/hilo tho "collector" of the invention is particularly useful for the froth flotation of coals, it is also applicable to any mineral requiring an oily "collector", of which talc and the titanium ore illmanite may be mentioned. The invention will now be described by way of Example. Example A residual oil was obtained by distilling off components boiling upto 190from a North Sea natural gas condensate. A mixture of this residual oil and a conventional polyglycol ether"frother" in an amount of 10% by weight was used in conventional amounts in a conventional full scale froth flotation cell fed with a suspension of fine coal which was an effluent stream from a colliery coal preparation plant. The cell operated completely satisfactorily and it was found that there was a reduction of ash content in the coal-rich froth, compared with the use of known "collector" and "frother". The above mentioned mixture was used at a colliery coal preparation plant which had been using a commercial phenolic froth flotation solution consisting of "collector" and a "frother" and which had experienced difficulty in keeping ash-in-froth consistently below 12% for the production of coking coals. Using the mixture of the invention, the ash-in-froth was consistently below 12% and averaged 1.5 percentage points improvement compared to previous practice, each taken over a 1 week period. Ash-in-tailings were consistently greater than the target figure of 70%. CLAIMS
1. The use of a predominantly paraffinic petroleum residual oil having a cut point of at least 190"C at atmospheric pressure, as a "collector" for the froth flotation of minerals.
2. The use according to claim 1, in the froth flotation of coal fines.
3. The use according to claim 1 or 2, wherein the oil has less than 10% of aromatics present therein.
4. The use according to claim 3, wherein the oil has less than 6% of aromatics present therein.
5. The use according to any one of the preceding claims, wherein the oil has less than 10% of naphthenes therein.
6. The use according to claim 5, wherein the oil has less than 5% of naphthenes therein.
7. The use according to any one of the preceding claims, wherein the oil is a residual oil from a natural or petroleum gas condensate.
8. The use according to any one of the preceding claims, wherein the "collector" is in admixture with a "frother" in an amount of 10 to 20% by weight.
9. The use according to claim 1, substantially as hereinbefore described.
10. A method of treating minerals by froth flotation comprising the operation of a froth flotation cell using a "collector" which is a predominantly paraffinic residual oil having a cut point of at least 190"C at atmospheric pressure.
11 A method accordina to claim 10, wherein the mineral is coal.
12. A method according to claim 10 or 11, wherein the oil has less than 10% of aromatics present therein, by weight.
13. A method according to claim 12, wherein the oil has less than 6% of aromatics therein, by weight.
14. A method according to any one of claims 10 to 13, wherein the oil has less than 10% of naphthenes present therein, by weight.
15. A method according to claim 14,wherein the oil has less than 5% of naphthenes present therein, by weight.
16. A method according to any one of claims 10 to 15, wherein the "collector" is used in association with a "frother".
17. Amethod according to claim 16, wherein the "frother" is a polyglycol ether.
18. A method according to claim 17, wherein the polyglycol ether "frother" is present in admixture with the "collector" in an amount of 10-20% by weight
19. A method according to claim 10, substantially as hereinbefore described.
GB8027412A 1980-08-22 1980-08-22 Improvements in froth flotation Expired GB2082089B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
GB8027412A GB2082089B (en) 1980-08-22 1980-08-22 Improvements in froth flotation
AU73866/81A AU540510B2 (en) 1980-08-22 1981-08-07 Froth flotation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB8027412A GB2082089B (en) 1980-08-22 1980-08-22 Improvements in froth flotation

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GB2082089A true GB2082089A (en) 1982-03-03
GB2082089B GB2082089B (en) 1983-09-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8136669B2 (en) 2005-02-08 2012-03-20 Filler Paul A Process and composition for froth flotation

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA1318730C (en) * 1985-05-30 1993-06-01 C. Edward Capes Method of separating carbonaceous components from particulate coal containing inorganic solids and apparatus therefor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8136669B2 (en) 2005-02-08 2012-03-20 Filler Paul A Process and composition for froth flotation
US20120132571A1 (en) * 2005-02-08 2012-05-31 Filler Paul A Process and Composition for Froth Flotation

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Publication number Publication date
GB2082089B (en) 1983-09-01
AU7386681A (en) 1982-02-25
AU540510B2 (en) 1984-11-22

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