GB2077912A

GB2077912A - Monitoring the Planarity of Metal Sheet

Info

Publication number: GB2077912A
Application number: GB8117981A
Authority: GB
Original assignee: Centre de Recherches Metallurgiques CRM ASBL
Current assignee: Centre de Recherches Metallurgiques CRM ASBL
Priority date: 1980-06-13
Filing date: 1981-06-11
Publication date: 1981-12-23
Also published as: DE3122989A1; BE883832A; GB2077912B; CA1186768A

Abstract

Optical beams from lasers 6, 7, 11, 12, 13 are directed towards the middle and edges of a hot rolled steel sheet 1 by fixed mirrors 16, 17, 29- 32 and rotatable mirrors 18, 40 which allow for different sheet widths. The points 21, 22, 35, 43, 44 of incidence of the beams are observed by photodiode cameras 8-10, 14, 15 whose receiving axes are orientated by fixed mirrors 25, 26, 37, 38, 47, 48 and rotatable mirrors 23, 24, 45, 46 so that the said points remain in the respective fields of observation of the cameras. The levels of the points are obtained by triangulation and are used in the calculation of the planarity of the sheet. <IMAGE>

Description

SPECIFICATION Monitoring the Planarity of Metal Sheet The present invention relates to a method and apparatus for monitoring the planarity of metal sheet, particularly advantageous in the case of steel on discharge from the rolling mill.

The applicant has already advocated a method of this type in which levels are measured with respect to a horizontal plane of reference by means of an optical triangulation. In accordance with this method, this level measurement is carried out for at least two suitably selected longitudinal regions on the surface of the product, the length of these regions is determined by associating the measurement of these levels with the speed of longitudinal displacement of the product, and the differential elongation of these regions is calculated in order to obtain a significant value for the planarity of the said surface.

In an article published in the journal Iron and Steel International, August 1978, p. 21 5-221, the applicant has described an apparatus comprising three fixed laser beams and three photodiode cameras for measurement of the level of the sheet along the middle region and along the lateral edge regions. These data are supplied to a mini-computer which calculates the planarity values, which values are then displayed on a screen enabling the operators to take the necessary steps with full information.

The results obtained in this way have proved to be very satisfactory, even in the case of very slight planarity defects, which are increasingly common nowadays with the new automatically controlled rolling mills, and it has been possible to monitor not only the quality of the rolled product but also the quality of the rolling work.

However, it is still advantageous to increase the rapidity and the accuracy of these measurements for economic reasons (prevention of rejects) as well as for reasons relating to monitoring efficiency. With the increase in rolling speeds more rapid measurements must be carried out in order to monitor the products during manufacture. In addition, if it is desired to produce long products it is advantageous to repeat the measurements as frequently as possible along the products in order to enable improved localisation of the points at which a correct planarity changes to a planarity which is beyond the tolerances.

The positioning of the transmitter (lasers) and receivers (cameras) is a very considerable problem which, although only arising once during the rolling of sheets of the same nominal width, arises each time the nominal width of the sheet to be rolled changes, which is the case which occurs most frequently.

In the case of the rolling of wide sheets, it is additionally advantageous to increase the number of measurement points as the area between the middle of the sheet and the edges is greater and requires a greater density of spot measurements, leading consequently to a multiplication of the apparatus components and greater problems with respect to the positioning of this apparatus.

Up to now, various positioning methods have been used, all of which have drawbacks in that they require the displacement of a large number of devices or heavy and large supports, by means which are always complicated and costly. For example, each optical circuit of a measurement triangulation is displaced, this circuit generally being of large size and very heavy.

A further drawback lies in the fact that the perpendicular spacing, which is generally low, left free between the measurement apparatus and the sheet to be monitored leads to the risk of a collision between the apparatus and a portion of the sheet.

The present invention provides a method in which optical beams, such as for example laser beams, are transmitted in the direction of the central fibre and the edges of the sheet and possibly in the direction of other intermediate zones, a portion of the optical radiation retransmitted by the sheet is then picked up by means of suitable receivers such as photodiode cameras, the levels of these points are calculated with respect to a horizontal plane of reference by means of optical triangulations formed by the transmitters and receivers, and a planarity index expressing the differential elongation of the scanned fibres is determined, the transmitted beams and the optical axes of the receivers are positioned by means of deflectors which can be orientated in such a way that the points of incidence of these beams are located at the desired points of the sheet, whatever the width of this sheet.

Preferably, at least two of the transmitted optical beams are secant, their axes having a known and constant angle between each other and their point of intersection being located on the axis of rotation of the deflector. The main advantage of this embodiment lies in particular in the possibility of reducing the number of orientable deflectors to be used.

The transmitter and receiver axes of a same triangulation are preferably copolanar.

Furthermore, in general, the planes of several triangulations overlap, but it may be advantageous for them to be distinct and preferably parallel in order to prevent the same receiver from receiving the beams coming from two separate transmitters. However, two of the optical beams transmitted are advantageously perpendicular to the axis of rotation of the same orientatable deflector without being secant or parallel to one another, i.e. they are skew to one another.

The present invention also provides apparatus for carrying out the method described above, comprising two (preferably hermetically sealed) boxes loated above the sheet to be monitored, these boxes being symmetrical with respect to the vertical plane at a sufficient vertical distance, preferably more than 2 metres, so as not to occupy the immediate vicinity above the sheet and in order to reduce the heat effect due to the high temperature of this sheet in the case of a hot rolling mill, these two boxes containing the transmitter and receiver apparatus as well as the orientatable positioning deflectors and these boxes comprising ports provided with transparent windows for the passage of the beams to be transmitted and received.

Preferably, the boxes themselves contain a watertight and dust-tight compartment provided with ports within which are disposed the fixed and movable deflectors, the lens, and the optical components.

The invention will be described further, by way of example, with reference to the accompanying drawing, whose sole Figure is a diagrammatic representation of apparatus for monitoring the planarity of steel sheet being discharged from a hot rolling mill in a direction perpendicular to the plane of the drawing.

The sheet 1 whose planarity is to be monitored has a width of 2000 mm, but may have a width ranging from 350 mm to 2000 mm, or even more. The sheet is, of course, of indefinite length.

The upper surface of two boxes 2 and 3 are fixed at a height of 3.25 m above the sheet 1 under a beam 4 and are arranged symmetrically with respect to the vertical plane 5 (whose trace is shown in chain-dotted line) containing the longitudinal median axis of the sheet support (not shown). The horizontal distance separating these two boxes is 2.70 m (i.e. greater than the sheet width), whilst the rectangular cross-section of the boxes 2, 3 in the plane of the drawing is 1.20 mxl m. The free space above the sheet 1 is therefore 3.25 mx2.70 m.

The box 2 contains two transmitters (lasers) 6 and 7 and three receivers (photodiode cameras) 8, 9, 10, whilst the box 3 contains three transmitters 11, 12, 13 and two receivers 14, 1 5.

The laser beams emitted by the transmitters 6 and 7 first strike respective fixed mirrors 1 6 and 1 7 and then converge on the axis of rotation of a mirror 1 8 rotatable about an axis perpendicular to the plane of the drawing. The beams incident on the mirror 18 form an angle a which remains constant after reflection whatever the orientation of the mirror 18, i.e. the respective reflected beams 19 and 20 also form the same angle a.

These beams are intended for the measurements to be carried out on the left-hand portion of the sheet 1 between the edge and the longitudinal median axis and have points 21 and 22 of incidence on the sheet 1. A different positioning of the beams 19 and 20 as a result of different positioning of the mirror 1 8 about its axis is shown in broken line in the drawing. The beams 19, 20 leave the box 2 through a port with a transparent window.

By means of orientatable mirrors 23 and 24 and fixed mirrors 25 and 26, the receivers 14 and 1 5 located in the box 3 scan the left-hand portion of-the sheet 1 through ports 27 and 28 having transparent windows. In this way, the illuminated points 21 and 22 are picked up by the receivers 14 and 1 5 in the box 3 (since the laser beams are diffusely reflected by the sheet). A sufficiently large angle a is selected so that the receiver 14 can never pick up the point 21 lit by the beam 19.

The laser beam emitted by the transmitter 11 first strikes à fixed mirror 29 and then strikes a second fixed mirror 32 which directs it through a windowed outlet port 33 of the box 3 in the direction of the median axis of the sheet 1 as a reflected beam 34. The sheet 1 which receives the beam 34 at a point 35 on its median axis retransmits it by diffuse reflection, including a ray 36 travelling towards the box 2. By means of fixed mirrors 37 and 38 behind a port 39 provided with a transparent window, the receiver 10 located in the box 3 scans the point 35 lit by the incident beam 34.

Furthermore, laser beams emitted by the transmitters 12 and 13 first strike fixed mirrors 30 and 31, respective, and then converge towards an orientatable mirror 40 rotatable about an axis perpendicular to the plane of the drawing. The beams incident on the mirror 40 form an angle b which remains constant after reflection, whatever the orientation of the mirror 40. The reflected beams 41 and 42 are intended for the measurements to be carried out on the right-hand portion of the sheet between the edge and the median axis and leave the box 3 through the same aperture 33 as the beam 34. The beams 41 and 42 illuminate points 43 and 44 on the sheet 1. A different positioning of the beams 41 and 42 resulting from different rotational positioning of the mirror 40 is shown in broken line.

The receivers 8 and 9 in the box 2 scan the right-hand portion of the sheet 1 via orientatable mirrors 45 and 46, fixed mirrors 47 and 48, and ports 49 and 50 provided with transparent windows. In this way the points 43 and 44 lit by the incident beams 41 and 42 from the box 3 are picked up by the receivers 8 and 9. A sufficiently large angle b is selected so that the receiver 8 can never pick up the point 44 lit by the beam 42. In practice, the angles a and b are identical.

It has already been noted that the transmitters may be lasers, but it is evident that other light sources may be used. Furthermore, light in the blue or ultraviolet ranges may be used in order to distinguish them from the red and infrared radiation from the high temperature sheet; suitable sources comprise mercury vapour lamps.

This differentiation may be reinforced by interposing selective filters in front of the receivers.

It is also advantageous to concentrate all the optical energy provided by the source into a beam which is very fine and whose width is approximately one millimetre. The proposed laser beams have this advantage. It is obviously possible to use lenses, for example cylindrical lenses, in association with the transmitters in order to focus the beams.

With respect to the receivers, photodiode cameras are generally preferred, as this enables ready location of the measurement positions and reference positions of the optical images. It does not, however, depart from the scope of the present invention to use other types of receivers.

The reference plane with respect to which the levels of the different points of the transverse section of the sheet are measured may be "constituted by the horizontal plane tangential to rollers supporting the sheet.

The following is a description of a method of calculating planarity developed by the applicant, by way of example.

During selected time intervals, the levels of three illuminted points (left-hand edge region, middle region, right-hand region) on the moving sheet are measured by triangulation, using the above-described apparatus. The lengths (actual length along the undulations) of these regions and their differential elongation AL (with respect to a plane sheet) are calculated for these three points.

The results are expressed in the form of planarity indices defined by the relationship AL/L wherein L is a reference length. If the values of the lengths of the right-hand edge region, the middle region, and the left-hand edge region (in the direction of displacement of the sheet) are designated by the symbols Lr, L2, L3, respectively, two planarity indices R,, R0, are given by the following expressions: R -1[(L -L2)/L2+(L3-L2)/L2] Rio=2 21 [(L1-L2)/L2-(L3-L2)/L2j =3(L1-L3)/L2' Of course, when there are 5 measuring points (as described above), a greater number of planarity indices can be defined.

With respect to the use of pairs of beams forming a known angle between each other, this relates to the measurements to be taken at the edges and between the middle and the edges of the sheet. As stated above, this use enables a reduction of the number of costly orientatable mirrors, but may also enable a reduction in the number of transmitters, as a single light source may be associated with optical elements in order to obtain a pair of beams of this type.

The orientatable deflectors are generally plane mirrors, but other deflectors may be used without departing from the scope of the invention. In the example described above, the orientatable deflectors are used for the transmission of 1 and 2 beams and for the reception of each beam separately, but may be used for any number of beams on transmission and reception The above-described apparatus is advantageous in that it provides a considerable free space above the sheet emerging from the rolling mill. The apparatus in fact comprises two boxes which are widely separate, having only mechanical and static connections with one another, as well as a mechanical and thermal protective casing. Access is therefore provided to all the devices as a result of the absence of costly doors which generally straddle the mill train. This free space also provides a gain with respect to turnings (maintenance) operations and ensures that the system is more reliable.

Claims

1. A method of monitoring the planarity of a substantially horizontal longitudinally travelling metal sheet, the method comprising transmitting optical beams, directing the beams towards the sheet from above so that they strike the sheet at respective points of incidence spaced across the width of the sheet, a first said point being in one edge region, a second said point being in a middle region, and a third said point being in the other edge region, the beams corresponding to the first and third points being directed by respective orientatable deflectors, adjusting the orientation of the deflectors to adjust the position of the first and third points as a function of the width of the sheet being monitored, receiving optical radiation by means of receivers equal in number to the beams, each receiver having a receiving axis and a field of observation, directing the receiving axes so that the points of incidence of the beams are in the respective fields of observation, the receiving axes corresponding to the first and third points being directed by respective orientatable deflectors, and adjusting the orientation of the last-mentioned deflectors as a function of the width of the sheet so as to maintain the first and third points in the respective fields of observation of the corresponding receivers, determining the levels of the points of incidence with respect to a horizontal plane of reference by triangulation, and determining the planarity of the sheet from the thus-determined values of the said levels.

2. A method as claimed in claim 1, in which two of the beams strike the sheet at points which both lie to one side of the middle region.

3. A method as claimed in claim 2, in which the said two beams are directed by a single common deflector orientatable about an axis of rotation.

4. A method as claimed in claim 3, in which the axes along which the said two beams are incident on the deflector form a given constant angle with each other and intersect each other on the said axis of rotation.

5. A method as claimed in claim 3, in which the axes along which the said two beams are incident on the deflector are orthogonal to the said axis of rotation but skew to each other.

6. A method as claimed in any of claims 1 to 5, in which the axis of one of the beams and the corresponding receiving axis, adjacent the sheet, lie in a common plane.

7. A method as claimed in claim 6, in which the axis of another of the beams and the corresponding receiving axis, adjacent the sheet, lie in a common plane separate from the firstmentioned one.

8. A method as claimed in claim 7, in which the separate planes are parallel.

9. A method as claimed in any of claims 1 to 8, further comprising filtering the optical radiation received by the receivers.

10. A method as claimed in claim 9, including filtering the beams.

11. A method as claimed in any of claims 1 to 10, further comprising focussing the beams.

12. A method as claimed in any of claims 1 to 11, in which the beams are laser beams.

13. A method as claimed in any of claims 1 to 12, in which the receivers comprise photodiode cameras.

14. Apparatus for monitoring the planarity of a substantially horizontal longitudinally travelling metal sheet, the apparatus comprising support means defining a substantially horizontal path for the sheet, transmitters arranged to produce optical beams, means for directing the beams towards the sheet from above so thaty they strike the sheet at respective points of incidence spaced across the width of the sheet, the said directing means including orientatable deflectors for deflecting respective ones of the beams, optical radition receivers equal in number to the beams, each receiver having a receiving axis and a field of observation, and means for directing the receiving axes so that the points of incidence of the beams are in the respective fields of observation, the last-mentioned directing means including orientatable deflectors for deflecting respective ones of the receiving axes.

1 5. Apparatus as claimed in claim 14, further comprising two boxes in which the transmitters, the receivers, and the deflecting means are located, the boxes having ports through which the beams and the receiving axes pass.

1 6. Apparatus as claimed in claim 15, in which the ports have transparent windows.

17. Apparatus ds claimed in claim 16, in which the boxes constitute water-tight, dust-tight enclosures.

18. Apparatus as claimed in claim 1 5 or 16, in which the boxes contain water-tight, dust-tight compartments containing the transmitters, the receivers, and the deflecting means and having ports with transparent windows.

1 9. Apparatus as claimed in any of claims 1 5 to 18, in which the boxes are at least two metres above the said path and are spaced apart symmetrically with respect to a vertical plane containing the longitudinal median axis of the said path by a distance greater than the width of the said path.

20. Apparatus as claimed in any of claims 14 to 1 9, in which two of the means intersect the said path at points which both lie to one side of the longitudinal median axis of the said path.

21. Apparatus as claimed in claim 20, in which one of the first-mentioned orientatable deflectors is common to the said two beams and is orientatable about an axis of rotation.

22. Apparatus as claimed in claim 21, in which the axes along which the said two beams are incident on the deflector form a given constant angle with each other and intersect each other on the said axis of rotation.

23. Apparatus as claimed in claim 21, in which the axes along which the said two beams are incident on the deflector are orthogonal to the said axis of rotation but skew to each other.

24. A method of monitoring the planarity of a sheet, substantially as described with reference to the accompanying drawing.

25. Apparatus for monitoring the planarity of a sheet, substantially as described with reference to, and as shown in, the accompanying drawing.