GB2076308A - Calcination of slurries - Google Patents

Calcination of slurries Download PDF

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Publication number
GB2076308A
GB2076308A GB8115338A GB8115338A GB2076308A GB 2076308 A GB2076308 A GB 2076308A GB 8115338 A GB8115338 A GB 8115338A GB 8115338 A GB8115338 A GB 8115338A GB 2076308 A GB2076308 A GB 2076308A
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United Kingdom
Prior art keywords
temperature
granulated material
calcination
organic matter
stages
Prior art date
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Granted
Application number
GB8115338A
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GB2076308B (en
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Sulzer Escher Wyss AG
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Escher Wyss AG
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Publication date
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Publication of GB2076308A publication Critical patent/GB2076308A/en
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Publication of GB2076308B publication Critical patent/GB2076308B/en
Expired legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2/00Lime, magnesia or dolomite
    • C04B2/10Preheating, burning calcining or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J6/00Heat treatments such as Calcining; Fusing ; Pyrolysis
    • B01J6/001Calcining
    • B01J6/004Calcining using hot gas streams in which the material is moved
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/18Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
    • B01J8/24Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique
    • B01J8/36Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique with fluidised bed through which there is an essentially horizontal flow of particles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/40Valorisation of by-products of wastewater, sewage or sludge processing

Abstract

A granulated slurry, e.g. of CaCO3, is calcined in at least two temperature stages (30, 31, 32) in a fluidized bed installation (9) with directed movement through the stages. The temperatures in the respective steps (30, 31, 32) can be individually controlled to ensure that the temperature in the hottest stage (32) corresponds to a predetermined degree of decomposition of calcium carbonate. Typically the hottest stage is at a temperature of at least 880 DEG C, whilst the temperature of the other stage or stages is lower. <IMAGE>

Description

SPECIFICATION A method and apparatus for calcination of a slurry containing calcium carbonate The invention relates to a method and apparatus for calcining a slurry containing calcium carbonate. It relates particularly to the calcination of such a slurry after it has been previously granulated.
In industrial processes, for example in the manufacture of soda, in a sugar factory in purifying syrup, or in the manufacture of cellulose, a slurry or waste liquor containing calcium carbonate is frequently obtained as a waste product. In order to avoid the costly deposition of this slurry and to reduce the consumption of limestone, it is suggested that the slurry or waste liquor be calcined. In known methods for calcining slurry, it is first converted into a solid form, for example granulated. On heating up to the calcination temperature however, so much dust is produced that the heat recovery apparatus is clogged after a very short time.
We have found that gas formation in heating up granulated material damages the individual granular particles. The present invention is directed at the provision, of means by which the granulated material can be heated in such a way that the granular particles are protected from damage as much as possible.
According to the invention, the granulated material obtained from a slurry containing calcium carbonate is calcined in a fluidized state in at least twd temperature stages. The temperature stage with the highest temperature is expediently selected such that it corresponds to the required decomposition degree of calcium carbonate. In practice, we have found that the output within an available period of time assumes a practicably usable value when the higher or highest temperature stage is at at least 880"C. while the other temperatures are correspondingly graduated and lie below 880"C.
The particles of granulated material are particularly well protected if the granulate temperature of the temperature stages increases from stage to stage in the direction of movement of the granulated material. Preferably, calcination takes place on combustion of organic matter which may be already contained in the granulated slurry, for example molasses, or which may be added in one or more of the temperature stages. Preferably, organic matter is admixed at least to the fluidised granulated material in the temperature stage with the highest temperature. On the other hand, it is preferable if at least in the temperature stage with the lowest temperature, the organic matter contained in the granulated material serves solely as fuel for calcination.If the slurry which is to be calcined does not contain any organic matter, it is advantageous if for all temperature stages organic matter is admixed to the fluidized granulated material as fuel for calcination.
The granulated material may be fed not only to the lowest temperature stage, but also to the granulated material which is in a fluidized state, in further temperature stages following the temperature stage with the lowest temperature.
On granulation and drying of the slurry, preferably a.temperature is used at which any organic matter is not yet converted into the gaseous state. It is also advantageous if the granulated material is sifted prior to passage to the fluidized stage, to a required size of granular particle.
In the calcination, for the combustion of the organic matter, each stage is normally carried out stoichiometrically or with excess air. The waste gas from a temperature stage operating with excess air is preferably drawn off separately from the waste gas from the remaining temperature stages.
Apparatus for carrying out the method according to the invention comprises a fluidised bed installation which is subdivided in two more temperature stages in the direction of movement of the granulated material. The fluidised bed installation preferably has at least one barrier subdividing the fluidised granulated material, which barrier is advantageously in the form of a lower course barrier.
The fluidized bed installation may have an air supply box common to all temperature stages, whilst regulators are provided for the addition of the granulated material and/or the organic matter into the fluidized granulated material. The exhaust box of the fluidized bed installation can have at least one partition separating two temperature stages. However, the air supply box of the fluidized bed installation can also be subdivided into stages of varying air temperature.
The invention will now be described by way of example and with reference to the accompanying schematic drawing wherein: Figure 1 shows a calcination plant in block diagram form; and Figures 2 and 3 show alternative forms of installation suitable for the plant of Fig. 1.
The plant shown in Fiy. 1 for calcination of a slurry containing calcium carbonate has a delivery pipe 1 for the slurry; for example, molasses originating from the manufacture of sugar. The slurry is granulated in a granulator 2. The granulated material is dried in a drier 3 and is fed to a sifter 5 via an elevator 4. The sifted portion of the granulated material passes into a silo 6 and is introduced into a fluidized bed installation 9 by a dosing device 7 via pipes 8. The granulated material, which is calcined to caustic lime in the fluidized bed installation, is fed through a further dosing device 10 to a fluidised bed cooler 11, and after cooling is returned to the sugar manufac turing plant for re-use by means of a pipe 1 2.
Operating air is fed -in through a pipe 13, is heated up in a heat exchanger 14 and is passed into the air supply box 1 5 of the fluidised bed installation 9.
The waste gas containing carbon dioxide from the fluidized bed drier 9, arrives into the heat exchanger 14 via a dust separator 16, and finally via a further heat exchanger 1 7 and a dust separator 1 8 into a pipe 19, which returns the gas for re-use in the sugar manufacturing plant.
Organic matter, for example, waste coke, is fed to the fluidised bed installation 9 via a silo 20 and a dosing device 21.
The drier3 is in the form of a fluidized bed drier. It has a heating coil 22 lying in the fluidized bed. The air supply to the air supply box of the drier 3 passes through a heat exchanger 23. The heating coil 22 and the heat exchanger 23 are heated through a steam pipe 24.
A dust separator 25 is provided for the waste gases of the fluidised bed cooler 11, from which the exhaust air escapes via a pipe 26. The dust from the dust separator 25 is passed into pipe 12.
The exhaust air of the drier 3 is discharged via a dust separator 27. The dust which is separated in the dust separator 27 returns to the granulation installation 2. The coarse and fine material, which is graded out at the sifter 5, also returns to the granulator 2 via pipes 28 or 29.
The granulated material to be treated is calcined in the fluidised bed installation 9 in at least two, as illustrated in three temperature stages 30, 31 and 32 on combustion of the organic matter contained in the granulated material, and in the third temperature stage 32 on combustion of the organic matter introduced via the dosing device 21.
The temperature of the highest temperature stage is to be selected such that it corresponds to the required degree of decomposition of calcium carbonate. The relevant consistency is known to the specialist in the art.
Good output can be achieved if the highest temperature stage is selected at least 880"C, the temperature required for complete calcination.
In the example embodiment described, the highest temperature stage is at 930"C. The preceding temperature stages 31 and 30 in the direction of movement of the granulated material to be treated, have a temperature of less than 880"C, i.e. temperature stage 31 has a temperature of 860"C, and temperature stage 30 has a temperature of 830"C. The temperature of the temperature stages therefore increases from stage to stage in the direction of movement of the granulated material.
In the fluidized bed installation 9, the calcination is therefore subdivided into steps, whereby the generation of gas in the granular particles is decelerated such that the particles are not destroyed. Furthermore, the granular particles are, as is well known, treated extremely carefully in a fluidized bed. Therefore, crushing of the particles does not result and there is scarcely a formation of dust.
The pipe 8 not only feeds granulated material to be treated into the first temperature stage 30 of the fluidized bed installation, but also into the second temperature stage 31.
However, no fresh granulated material is fed into the final temperature stage 32, so that no incompletely calcinated granular particles can,- leave the fluidized bed installation 9. To regulate the degree of calcination in the individual temperature stages, however, organic matter (coke) could also be fed via the dosing device 21 into the second temperature range 31 or even into the first temperature stage 30 as well.
In order that all organic matter contained in the granulated material can be fed, still unburned, into the fluidised bed installation 9, on granulation and drying of the slurry and on drying of the granulated material in the drier 3, a temperature is used in which the organic' matter is not yet converted into the gaseous stage, i.e. a temperature of 60"-200"C.
Regulation of the fluidized bed installation 9 becomes very simple, if the operation for combustion of the organic matter is carried out with excess air, the supply of air to the air supply box 1 5 is kept constant and the feeding in of granular material through the dosing device 7 and the pipe 8 is likewise kept constant. By regulating the dosing device 21 for the organic matter to be introduced in the final temperature stage 32, the degree of calcination of the granulated material leaving the fluidized bed installation 9 for example the complete recalcination, can be regulated.
In the installation 9 represented in Fig. 2, the exhaust chamber is also subdivided. The waste gases of the third or final temperature stage 32 leave the fluidised bed installation through a separate pipe 33, with a greater proportion of air, whilst the waste gases of the temperature stages 30 and 31 with the least proportion of foreign matter and correspondingly large proportion of carbon dioxide, are passed into the dust separator 1 6 via a pipe 34.
The installation 9 shown in Fig. 3 serves for the calcination of a slurry containing calcium carbonate, which does not contain any organic matter, for example, for the slurry containing calcium carbonate from the manufacture of soda. The dosing device 21 feeds the organic matter necessary for heat generation, via a pipe 35 into several temperature stages 30, 31 and 32.
In the embodiments illustrated the temperature stages 30, 31 and 32 are constructed such that the fluidized bed installation has one or more i.e. two barriers 36, 37 subdividing the flow of the fluidized granulated material.
As is evident for Fig. 1, the barriers are in the form of a lower course barrier, i.e. they allow a through flow. The construction as lower course barriers permits a thermal flow from the temperature stages of higher temperature into temperature stages of lower temperature i.e. against the flow of the fluidised granulated material.
The barrier 37 of Fig. 2 is extended upwards to the cover of the exhaust gas box of the fluidised bed installation 9. The extension forms a partition in the exhaust gas box.

Claims (26)

1. A method for the calcination of a slurry containing calcium carbonate, wherein the slurry is granulated and then calcined in a fluidised state in at least two temperature stages.
2. A method according to Claim 1, wherein the temperature ranges in the respective stages increase in the direction of movement of the granulated material.
3. A method according to Claim 1 or Claim 2 wherein the temperature stage with the highest temperature corresponds to a given degree of decomposition of calcium carbonate.
4. A method according to Claim 2 and Claim 3 wherein the temperature of the highest temperature stage is at least 880"C, and wherein the temperatures of the preceding temperature stages are less than 880"C.
5. A method according to any preceding Claim wherein calcination takes place on combustion of organic matter.
6. A method according to Claim 5 wherein, at least in the temperature stage with the highest temperature, organic matter is admixed to the fluidized granulated material.
7. A method according to Claim 6 wherein organic matter is admixed to the fluidised granulated material, as fuel for calcination in each temperature stage.
8. A method according to any of Claims 5 to 7 wherein for the combustion of the organic matter, the operation is carried out stoichiometrically or with excess air.
9. A method according to any of Claims 5 to 8 wherein the waste gases from the temperature stage with the highest temperature are drawn off separately from the waste gases from the other temperature stages.
1 0. A method according to any of Claims 5 to 9 wherein organic matter is contained in the granulated material.
11. A method according to Claim 10 wherein at least in the temperature stage with the lowest temperature, the organic matter contained in the granulated material serves solely as fuel for calcination.
1 2. A method according to Claim 10 or Claim 11 wherein the slurry is granulated and dried at a temperature at which the organic matter is not yet converted into the gaseous state.
1 3. A method according to any preceding Claim wherein some granulated slurry bypasses the temperature stage with the lowest temperature.
14. A method according to any preceding Claim wherein the granulated material is sifted to a required size of granular particles before calcination.
1 5. A method according to Claim 1 4 wherein the residue from the sifted granulated material, divided into coarse and fine granular particles, is returned to the granulating device for the slurry.
1 6. A method according to any preceding Claim wherein the calcinated material is cooled to its re-use temperature in a fluidised bed cooler, the waste heat from the fluidised bed cooler being used to dry granulated material to be calcinated.
1 7. A method according to any preceding Claim wherein waste gases containing carbon dioxide and produced in the calcination, are passed through a first heat exchanger, to heat air to be added to the fluidised granulated material, and are then cooled in a second heat exchanger, by waste heat recovery, to a re-use temperature.
18. A method according to Claim 17, characterized in that the waste heat from the second heat exchanger is used, under indirect heat transfer, to dry the granulated material.
1 9. A method for the calcination of a slurry containing calcium carbonate substantially as described herein with reference to the accompanying drawings.
20. Apparatus for carrying out a method according to any preceding Claim comprising a fluidised bed installation which is subdivided in two more temperature stages in the direction of movement of the granulated material.
21. Apparatus according to Claim 20 wherein the installation is subdivided by at least one barrier within a common housing.
22. Apparatus according to Claim 21 wherein at least one barrier is in the form of a lower course barrier.
23. Apparatus according to any of Claims 20 to 22 wherein the4installation includes an exhaust gas box having at least one partition separating two temperatures stages.
24. Apparatus according to any of Claims 20 to 23 wherein the installation has an air supply box common to all temperature ranges, and regulators for the supply of granulated material, and/or organic matter into the fluidised granulated material.
25. Apparatus according to Claim 24 wherein the air supply box is subdivided into stages of varying air temperature.
26. Apparatus for the calcination of a slurry containing calcium carbonate substan tially as described herein with reference to Fig. 1 of the accompanying drawing, or as modified according to Fig. 2 or Fig. 3.
GB8115338A 1980-05-20 1981-05-19 Calcination of slurries Expired GB2076308B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CH390280A CH645083A5 (en) 1980-05-20 1980-05-20 METHOD AND DEVICE FOR RECALCINATING A SLAVE CONTAINING CALCIUM CARBONATE.

Publications (2)

Publication Number Publication Date
GB2076308A true GB2076308A (en) 1981-12-02
GB2076308B GB2076308B (en) 1984-06-20

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GB8115338A Expired GB2076308B (en) 1980-05-20 1981-05-19 Calcination of slurries

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JP (1) JPS5716714A (en)
AT (1) AT383106B (en)
AU (1) AU546179B2 (en)
BE (1) BE888860A (en)
BR (1) BR8102986A (en)
CA (1) CA1162402A (en)
CH (1) CH645083A5 (en)
DE (1) DE3116572A1 (en)
DK (1) DK219581A (en)
ES (1) ES8206385A1 (en)
FR (1) FR2482946A1 (en)
GB (1) GB2076308B (en)
IT (1) IT1135838B (en)
LU (1) LU83373A1 (en)
NL (1) NL8102461A (en)
PL (1) PL231238A1 (en)
ZA (1) ZA812839B (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996032354A1 (en) * 1995-04-11 1996-10-17 Ecc International Ltd. Treatment of solid-containing material derived from effluent
EP0798268A1 (en) * 1996-03-29 1997-10-01 Ecc International Limited Treatment of solid containing material derived from effluent
US7300539B2 (en) 1996-07-31 2007-11-27 Imerys Minerals Limited Treatment of solid containing material derived from effluent
WO2010151537A1 (en) * 2009-06-23 2010-12-29 Chevron Phillips Chemical Company Lp Continuous preparation of calcined chemically-treated solid oxides
WO2016077863A1 (en) * 2014-11-18 2016-05-26 Calix Ltd Process and apparatus for manufacture of calcined compounds for the production of calcined products
AT523311A5 (en) * 2018-07-05 2022-04-15 Univ Shenyang Chemical Tech Integrated process of two-stage fluidized bed gasification and flash weak burning of magnesite

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT384204B (en) * 1983-12-21 1987-10-12 Af Processkonsult Ab Method of fuelling a lime slurry calcining furnace with a solid fuel
CA1244855A (en) * 1985-01-18 1988-11-15 Kazuyuki Matsumoto Robot arm drive apparatus of industrial robot
DE19743742C2 (en) * 1997-10-02 2001-08-23 Sicowa Verfahrenstech Process for making quicklime
EP2116294A1 (en) * 2008-05-09 2009-11-11 Claudius Peters Technologies GmbH Calcination method and facility

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NL74181C (en) * 1945-03-02 1900-01-01
NL85909C (en) * 1951-02-08
US2772950A (en) * 1952-04-01 1956-12-04 Columbia Southern Chem Corp Calcination of barium carbonate
FR2132956A5 (en) * 1971-04-02 1972-11-24 Kunii Daizo Lime slaking - in fluid bed reactor
US3743697A (en) * 1971-10-28 1973-07-03 Paraho Corp Process of calcination
US3961903A (en) * 1971-12-20 1976-06-08 Nichols Engineering & Research Corporation Apparatus for reclaiming limestone mud
DE2407506C3 (en) * 1974-02-16 1978-05-24 Hoechst Ag, 6000 Frankfurt Method and device for calcining hydrated lime moldings
DE2657135C2 (en) * 1976-12-16 1986-11-13 Fritz Dr.-Ing. 8192 Geretsried Schoppe Device for the continuous production of active calcium oxide in powder form by calcining waste lime containing organic substances from the sugar industry
FR2291161A1 (en) * 1974-06-06 1976-06-11 Schoppe Fritz Lime recovery from (sugar ind) waste slurry - by heat treatment in suspension in rising hot air stream
FR2311764A1 (en) * 1975-05-23 1976-12-17 Rhone Poulenc Ind METHOD AND APPARATUS FOR THERMAL TRANSFORMATION OF GYPSUM
DE2705710C3 (en) * 1977-02-11 1980-06-04 Kloeckner-Humboldt-Deutz Ag, 5000 Koeln Countercurrent burning process for the production of quicklime and shaft furnace for carrying out the process
DE2812454A1 (en) * 1978-03-22 1979-10-04 Raoul Borner Burner for crushed raw powder - has closed furnace chamber through which gas current flows under negative pressure
JPS5551784A (en) * 1978-10-09 1980-04-15 Denpatsu Fly Ash Method and apparatus for manufacturing potassium silicate fertilizer

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996032354A1 (en) * 1995-04-11 1996-10-17 Ecc International Ltd. Treatment of solid-containing material derived from effluent
AU689715B2 (en) * 1995-04-11 1998-04-02 Ecc International Limited Treatment of solid-containing material derived from effluent
EP0798268A1 (en) * 1996-03-29 1997-10-01 Ecc International Limited Treatment of solid containing material derived from effluent
AU706803B2 (en) * 1996-03-29 1999-06-24 Ecc International Limited Treatment of solid containing material derived from effluent
US7300539B2 (en) 1996-07-31 2007-11-27 Imerys Minerals Limited Treatment of solid containing material derived from effluent
US9289739B2 (en) 2009-06-23 2016-03-22 Chevron Philips Chemical Company Lp Continuous preparation of calcined chemically-treated solid oxides
WO2010151537A1 (en) * 2009-06-23 2010-12-29 Chevron Phillips Chemical Company Lp Continuous preparation of calcined chemically-treated solid oxides
US9764297B2 (en) 2009-06-23 2017-09-19 Chevron Phillips Chemical Company Lp Continuous preparation of calcined chemically-treated solid oxides
US10040044B2 (en) 2009-06-23 2018-08-07 Chevron Phillips Chemical Company Lp Continuous preparation of calcined chemically-treated solid oxides
WO2016077863A1 (en) * 2014-11-18 2016-05-26 Calix Ltd Process and apparatus for manufacture of calcined compounds for the production of calcined products
CN107108248A (en) * 2014-11-18 2017-08-29 卡利有限公司 Preparation method and device for the calcined compound that produces calcination product
EP3221264A4 (en) * 2014-11-18 2018-07-11 Calix Limited Process and apparatus for manufacture of calcined compounds for the production of calcined products
US10829413B2 (en) 2014-11-18 2020-11-10 Calix Ltd Process and apparatus for manufacture of calcined compounds for the production of calcined products
AT523311A5 (en) * 2018-07-05 2022-04-15 Univ Shenyang Chemical Tech Integrated process of two-stage fluidized bed gasification and flash weak burning of magnesite
AT523311B1 (en) * 2018-07-05 2022-08-15 Univ Shenyang Chemical Tech Integrated process of two-stage fluidized bed gasification and flash weak burning of magnesite

Also Published As

Publication number Publication date
JPS5716714A (en) 1982-01-28
CH645083A5 (en) 1984-09-14
BE888860A (en) 1981-09-16
NL8102461A (en) 1981-12-16
AU546179B2 (en) 1985-08-22
FR2482946A1 (en) 1981-11-27
AU7082481A (en) 1981-11-26
BR8102986A (en) 1982-02-02
LU83373A1 (en) 1981-09-11
IT8121771A0 (en) 1981-05-18
DE3116572A1 (en) 1982-06-03
GB2076308B (en) 1984-06-20
AT383106B (en) 1987-05-25
IT1135838B (en) 1986-08-27
ZA812839B (en) 1982-04-28
DK219581A (en) 1981-11-21
FR2482946B1 (en) 1984-11-09
PL231238A1 (en) 1982-01-04
ES502303A0 (en) 1982-08-16
ATA223081A (en) 1986-10-15
ES8206385A1 (en) 1982-08-16
CA1162402A (en) 1984-02-21

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