GB2071351A - Manufacture of monomode fibers - Google Patents

Manufacture of monomode fibers Download PDF

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Publication number
GB2071351A
GB2071351A GB8016278A GB8016278A GB2071351A GB 2071351 A GB2071351 A GB 2071351A GB 8016278 A GB8016278 A GB 8016278A GB 8016278 A GB8016278 A GB 8016278A GB 2071351 A GB2071351 A GB 2071351A
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United Kingdom
Prior art keywords
fiber
tube
core
phosphorus
fused silica
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB8016278A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nortel Networks Ltd
Original Assignee
Northern Telecom Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Northern Telecom Ltd filed Critical Northern Telecom Ltd
Publication of GB2071351A publication Critical patent/GB2071351A/en
Withdrawn legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/02Optical fibres with cladding with or without a coating
    • G02B6/036Optical fibres with cladding with or without a coating core or cladding comprising multiple layers
    • G02B6/03616Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference
    • G02B6/03622Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference having 2 layers only
    • G02B6/03633Optical fibres characterised both by the number of different refractive index layers around the central core segment, i.e. around the innermost high index core layer, and their relative refractive index difference having 2 layers only arranged - -
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/012Manufacture of preforms for drawing fibres or filaments
    • C03B37/01205Manufacture of preforms for drawing fibres or filaments starting from tubes, rods, fibres or filaments
    • C03B37/01211Manufacture of preforms for drawing fibres or filaments starting from tubes, rods, fibres or filaments by inserting one or more rods or tubes into a tube
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/012Manufacture of preforms for drawing fibres or filaments
    • C03B37/014Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD]
    • C03B37/018Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD] by glass deposition on a glass substrate, e.g. by inside-, modified-, plasma-, or plasma modified- chemical vapour deposition [ICVD, MCVD, PCVD, PMCVD], i.e. by thin layer coating on the inside or outside of a glass tube or on a glass rod
    • C03B37/01807Reactant delivery systems, e.g. reactant deposition burners
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00Fibre or filament compositions
    • C03C13/04Fibre optics, e.g. core and clad fibre compositions
    • C03C13/045Silica-containing oxide glass compositions
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • G02B6/102Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type for infrared and ultraviolet radiation
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2201/00Type of glass produced
    • C03B2201/02Pure silica glass, e.g. pure fused quartz
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2201/00Type of glass produced
    • C03B2201/06Doped silica-based glasses
    • C03B2201/20Doped silica-based glasses doped with non-metals other than boron or fluorine
    • C03B2201/28Doped silica-based glasses doped with non-metals other than boron or fluorine doped with phosphorus
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2201/00Type of glass produced
    • C03B2201/06Doped silica-based glasses
    • C03B2201/30Doped silica-based glasses doped with metals, e.g. Ga, Sn, Sb, Pb or Bi
    • C03B2201/31Doped silica-based glasses doped with metals, e.g. Ga, Sn, Sb, Pb or Bi doped with germanium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2203/00Fibre product details, e.g. structure, shape
    • C03B2203/10Internal structure or shape details
    • C03B2203/22Radial profile of refractive index, composition or softening point
    • C03B2203/24Single mode [SM or monomode]

Abstract

A monomode fiber 11 has a core 14, cladding layer 15 and jacketing layer 16. The cladding layer has a refractive index which is a predetermined value lower than that of the core and a predetermined value higher than that of the jacketing layer. The jacket can be formed by a fused silica tube, the cladding layer of phosphorus doped fused silica and the core of doped fused silica, being doped with either phosphorus or germanium, or both. The manufacture of the fibre is described. <IMAGE>

Description

SPECIFICATION Manufacture of monomode fibers This invention relates to monomode optical fibers and is concerned with a particular form of such a fiber.
The bandwidth of a multi mode optical fiber is limited by intermodal dispersion and by chromatic dispersion. The intermodal dispersion can be minimized by closely equalizing optical path lengths of various modes. To achieve this, the index profile across the fiber core has to be controlled very precisely. In the currently used fiber fabrication technologies, it is difficult to achieve the optimum index profile consistently.
Alternatively, intermodal dispersion can be eliminated entirely by restricting the guided mode to the lowest order mode (monomode fiber).
The chromatic dispersion is determined mainly by the intrinsic property of the materials used to construct the fiber and the spectral bandwidth of the light source. In silica-based glasses, the chromatic effect is minimal at the wavelength of approximately 1.3 ,um( 1 ).
In monomode fibers, a larger portion of the guided light is carried through the cladding layer compared to the multimode fibers. Therefore, both core and cladding materials have to be chemically deposited to minimize the attenuation.
Boron-doped silica has been commonly used for the cladding because of its lower refractive index relative to the pure silica used for the core.
A drawback of this fiber design is the high attenuation at the wavelength range of 1.3 Mm due to the intrinsic optical absorption of borondoped silica. Pure silica is the only cladding material used to date to make a monomode fiber with a low attenuation at the wavelength of 1.3 Xtzm. The core is made of either germanium or phosphorus doped silica. In this design, the depositions of the cladding requires a sustained high temperature which tends to give rise to serious distortion of the substrate tube with subsequent deformation of the core and the cladding. This technical difficulty can be overcome by utilizing sophisticated tube diameter monitoring and pressure-controlling systems.
A theoretical requirement to design monomode fiber is given by V-value defined by: 27daNA V= A For the operating wavelength (A), the core radius (a) and the numerical aperture (NA) have to be chosen to make the V-value smaller than 2.405 for step-index profiles. For a parabolic profile, V < 3.518; other profiles will have their unique maximal V-values. To minimize losses due to input coupling, jointing, and bending, it is desirable to choose the core size and NA as large as possible without violating the monomode requirement.
However, even if the V value is slightly larger than the cut-off value, higher modes are usually lossy.
Practically such a quasi-monomode fiber can operate as a monomode fiber for a sufficiently long fiber length.
By utilizing an appropriate choice of dopants and a new fiber design, monomode fibers with low loss at the 1.3 Mm wavelength range can be fabricated. The modified chemical vapour deposition technique, well established for multi mode fiber fabrication can be used without any special modifications.
Phosphorus is incorporated into the silica cladding layer as a flux, the amount being chosen to satisfy the following two requirements: the deposition temperature being sufficiently low so as to avoid any distortion of the substrate tube, and the refractive index increase sufficiently small so as to minimize the amount of light carried through the cladding layer, which has a refractive index slightly higher than that of the substrate silica tube. In a particular example, a germanium doped silica core is deposited following the phosphorus doped silica cladding deposition.
In its broadest aspect, the present invention provides a monomode fiber comprising core, cladding layer and jacketing layer. The cladding layer has a refractive index which is a predetermined value lower than that of the core and a predetermined value higher than that of the jacketing layer.
The invention will be readily understood by the following description of certain embodiments, by way of example in conjunction with the accompanying drawings, in which: Figures 1 and 2 are cross-sections through conventional forms of multimode and monomode fibers, Figures 3 and 4 are diagrammatic representations of the refractive index of the two know forms of monomode fiber, being representative of across a fiber parallel to the longitudinal axis of the fiber; Figure 5 is a diagrammatic representation of the refractive index across a fiber in accordance with the present invention; Figure 6 is a typical spectral attenuation curve of a fiber, in accordance with the present invention; Figure 7 is a diagrammatic illustration of one form of apparatus for rr,Pking a preform for drawing into a fiber.
Figures 1 and 2 illustrate a multimode fiber 10 and a monomode fiber 11 respectively. The multimode fiber 10 has a core 12 and a cladding layer 13. Typically the cladding can be fused silica and the core doped fused silica having a refractive index slightly higher than that of the cladding.
Alternatively the core can be fused silica and the cladding of doped fused silica, doped so as to have a lower refractive index than the core. Typical dimensions are 50 Mm for the core diameter and 125 Mm for the outside diameter of the cladding, although these dimensions can vary.
The monomode fiber 11 has a core 14, a cladding layer 1 5 and a jacket 1 6. Typical dimensions for fiber 11 are approximately 10 ,um for the diameter of the core, 50 to 70 um for the outside diameter of the cladding and 125-1 50 rm for the outside diameter of the jacket. These dimensions may vary slightly. It will be seen that the total quantity of deposited material is approximately the same in both monomode and multimode fibers, that is, the core 12 in the multimode fiber and the core 14 and cladding 1 5 in the monomode fiber.
For the monomode fiber, 11, as stated previously, boron-doped silica has been used for the cladding with pure silica for the core, deposited in a pure silica tube, for example The index of refraction profile for such a fiber is illustrated in Figure 3. Such a fiber has high attenuation at the wavelength range 1.3,us. For low attenuation at 1.3 ssm, pure fused silica has been used for the cladding layer. The core is of either germanium or phosphorus doped silica. The index of refraction profile for this latter form of fiber is illustrated in Figure 4.
The present invention provides a form of fiber which avoids the high attenuation characteristics of boron-doped silica cladding (Figures 2 s 3) and also avoids the manufacturing problems of pure fused silica cladding (Figures 2 a 4). The jacket, 16 in Figure 2, is of pure fused silica, for example from an original fused silica tube substrate, the cladding is of doped silica, phosphorus being used as a dopant and as a fusion temperature reducing flux or additive, and the core is also of doped fused silica, the core material being doped with either phosphorus or germanium or both.
With phosphorus doping, the doping level will be higher, in the core, than in the cladding. The resultant fiber has an index of refraction profile as in Figure 5. The core/clad light constitutes the monomode, but the cladding may also work as an effective multimode core utilizing the silica jacket as a cladding. However, for long fiber lengths (over 1 km), almost all of the lossy modes reflecting at the cladding/jacket interface are attenuated and only monomode light remains. Although the multimode cladding light is carried if the fiber is too short or if the amount of phosphorus in the cladding is too large, such light can be eliminated by locally removing the silica jacket and applying a cladding mode stripper. This technique is used to measure the attenuation of this type of monomode fiber.
A typical spectral attenuation curve of a fiber in accordance with the present invention is illustrated in Figure 6.
Figure 7 illustrates one form of apparatus for manufacturing preforms for drawing with fibers.
Silicon tetrachloride is held, in liquid form in reservoir 20 and phosphorus oxychloride in liquid form in reservoir 21. Oxygen is fed, via pipe 22 and pipes 23 and 24 into reservoirs 20 and 21 respectively, the oxygen bubbling through the liquids in the reservoirs, and in so doing carrying vapour from each liquid. The oxygen and vapour from each reservoir passes through pipes 25 and 26 to a collecting chamber 27. Oxygen is also fed direct from pipe 22 directly to the collecting chamber 27 via pipe 28. A control valve 29 is provided in each pipe 23, 24 and 28. In pipes 25 and 26 a monitoring device 30 is provided to monitor the oxygen/vapour composition the monitoring devices controlling the valves 29 to maintain a preset composition by controlling the flow. Flow indicators 31 can also be provided, and a control valve 32 is provided in the oxygen pipe 28.
From the collating chamber 27 the mixed vapour and oxygen pass via pipe 33 to flow through a glass tube 34, of fused silica. The tube 34 is rotated and a flame from a torch or burner 35 is traversed up and down the tube, the burner fed oxygen and hydrogen via pipes 36 and 37 respectively. The gases and vapours dissociate as the burner is traversed to form a sooty or particulate material, which then gives a resultant deposition, in the example of silica and phosphorus, on the inner wall of the tube, in the form of a sooty deposit, which is fused onto the inner wall in the form of a glassy film. This is a conventional so-called modified chemical vapour deposition method.
If phosphorus is to be added to both cladding and core material, after the necessary number of passes of the burner to deposit and form the required thickness of cladding material, the supply of phosphorus is increased and a further pass of the burner made to deposit the core material.
If the core material is to have a different additive, for example, germanium, then a further reservoir with associated piping control valve, and monitor can be provided as indicated in dotted outline, and with references 40, 41,42, 43 and 44 respectively. Then for forming the core material, control valve 29 from the phosphorus oxychloride reservoir is shut off and the control-valve for the germanium tetrachloride reservoir is opened.
It is also possible to supply vapour containing both phosphorus and germanium if desired. After deposition of the core material, the tube 34 is collapsed to a solid preform, by increasing the temperature of the flame of the burner 35 to collapse the tube by surface tension. The solid preform can then be used for pulling into a fiber.
A typical example of making a fiber is as follows: Flow rate of silicon tetrachloride approximately 100 cc/min; flow rate of phosphorus oxychloride approximately 2 cc/min (total including carrier gas, about 600 cc/min); number of passes, about 25; temperature about 1 500 C. This forms a cladding layer. Then a single pass to deposit the core material is made as follows; silicon tetrachloride about 75 cc/min; germanium tetrachloride about 23 cc/min; again at about 1 5000 C. The tube is then collapsed by heating to about 21000C -- moving the burner slowing along the tube.
The particular flow rates, relative values of the constituents, and the temperatures are not critical in so far as the present invention is concerned and can vary in the manner as in other chemical vapour depositions inside a tube. Other doping materials can be used, as in other processes.
After the tube is collapsed to a rod, it may be placed in a further tube and the combined tube and rod drawn to produce a fiber with desired core and cladding diameters. This is indicated in Figure 5 where the dotted lines 50 represent the refractive index of the tube. Alternatively, the preform may be drawn down into a fiber without insertion in a further tube.

Claims (19)

1. A monomode optical fiber comprising; a core of pure fused silica or doped fused silica, a cladding layer of doped fused silica or pure fused silica on the core, the relative doping of the core and the cladding layer being such that the refractive index of the cladding layer is a predetermined value lower than the refractive index of the core; and a jacketing layer which has a refractive index a predetermined value lower than that of the cladding layer.
2. A fiber as claimed in claim 1, including a further layer on the jacketing layer.
3. A fiber as claimed in claim 2, the further layer having the same refractive index as the jacketing layer.
4. A fiber as claimed in claim 1, 2 or 3, the jacketing layer being of pure fused silica, the cladding layer being of doped fused silica and the core being of doped fused silica.
5. A fiber as claimed in claim 4, the cladding layer being doped with phosphorus.
6. A fiber as claimed in claim 4, the core being doped with phosphorus.
7. A fiber as claimed in claim 4, the core being doped with germanium.
8. A fiber as claimed in claim 4, the core having an outside diameter of approximately 10 Mm and the cladding layer having an outside diameter of between about 50 fly and about 70 Mm.
9. A fiber as claimed in claim 8, the jacketing layer having an outside layer of between about 125 jam and about 150 jam.
10. A method of manufacturing a monomode fiber, comprising: (i) mounting a fused silica tube for rotation about its axis; (ii) passing a mixture of oxygen, silicon tetrachloride vapour and a vapour containing phosphorus through the tube; (iii) rotating the tube and traversing a heating means relative to the tube to form a localized heated area in the tube to dissociate the oxygen and the vapours, silicon being oxidized by the oxygen and phosphorus combining with the oxidized silicon in the heated area to form a particulate material, the material then depositing on the inner wall of the tube, the remainder of the oxygen and vapours flowing from the tube; (iv) fusing the deposit on the inner wall to form a glassy film of fused silica with phosphorus as a dopant; (v) continuing steps (iii) and (iv) a predetermined number of times;; (vi) passing a mixture of oxygen, silicon tetrachloride vapour and a vapour containing at least one of phosphorus and germanium through the tube; (vii) traversing the heating means relative to the tube while still rotating to form a localized heated area in the tube to dissociate the oxygen and the vapours, silicon being oxidized by the oxygen and at least phosphorus or germanium combining with the oxidized silicon in the heated area to form a particulate material, the material then being deposited on the inner wall on the fused deposit, the remainder of the oxygen and vapours flowing from the tube; (viii) fusing the deposit to form a further glassy film of fused silica doped with at least phosphorus or germanium.
11. A method as claimed in claim 10 further comprising :- (ix) increasing the heating of the tube to collapse the tube to a solid rod.
12. A method as claimed in claim 11 further including drawing the solid rod to a fiber.
13. A method as claimed in claim 11 further including pushing the solid rod into a closely fitting glass tube.
14. A method as claimed in claim 13, further including drawing the tube and rod to a fiber.
1 5. A method as claimed in claim 10, wherein steps (vii) and (viii) are carried out once only.
1 6. A method as claimed in claim 10, wherein steps (iii) and (iv) are continued for about twentyfive passes.
17. A method as claimed in claim 10, in which both phosphorus and germanium combine with the oxidized silicon.
1 8. A monomode optical fiber substantially as hereinbefore described with reference to Figure 5 of the accompanying drawings.
19. A method of manufacturing a monomode fiber as claimed in claim 10 and substantially as hereinbefore described with reference to the accompanying drawings.
GB8016278A 1979-08-27 1980-05-16 Manufacture of monomode fibers Withdrawn GB2071351A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000334464A CA1122079A (en) 1979-08-27 1979-08-27 Manufacture of monomode fibers

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GB2071351A true GB2071351A (en) 1981-09-16

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GB8016278A Withdrawn GB2071351A (en) 1979-08-27 1980-05-16 Manufacture of monomode fibers

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JP (1) JPS5635108A (en)
CA (1) CA1122079A (en)
GB (1) GB2071351A (en)
IT (1) IT1130698B (en)
NL (1) NL8003105A (en)
SE (1) SE8005973L (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2136239A (en) * 1983-03-03 1984-09-12 British Telecomm Optical fibre transmission systems
GB2180059A (en) * 1985-09-05 1987-03-18 Stc Plc Plasma spectroscopy
GB2185331A (en) * 1985-09-02 1987-07-15 Nippon Telegraph & Telephone Single mode optical fibre
EP0256248A2 (en) * 1986-06-27 1988-02-24 AT&T Corp. Depressed index cladding optical fiber cable
EP0260795A3 (en) * 1986-08-08 1988-03-30 American Telephone And Telegraph Company Optical fiber
GB2228585A (en) * 1989-02-28 1990-08-29 Stc Plc Silica optical fibre having two cladding layers
FR2741061A1 (en) * 1995-11-13 1997-05-16 Alcatel Fibres Optiques METHOD FOR MANUFACTURING A MONOMODE OPTICAL FIBER AND OPTICAL AMPLIFIER USING SUCH A FIBER

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2136239A (en) * 1983-03-03 1984-09-12 British Telecomm Optical fibre transmission systems
GB2185331A (en) * 1985-09-02 1987-07-15 Nippon Telegraph & Telephone Single mode optical fibre
US4755022A (en) * 1985-09-02 1988-07-05 Nippon Telegraph And Telephone Corporation Zero dispersion single mode optical fiber with center core and side core in the 1.5 μm wavelength region
GB2185331B (en) * 1985-09-02 1989-10-25 Nippon Telegraph & Telephone Single mode optical fiber
GB2180059A (en) * 1985-09-05 1987-03-18 Stc Plc Plasma spectroscopy
EP0256248A2 (en) * 1986-06-27 1988-02-24 AT&T Corp. Depressed index cladding optical fiber cable
EP0256248A3 (en) * 1986-06-27 1989-09-13 American Telephone And Telegraph Company Depressed index cladding optical fiber cable
EP0260795A3 (en) * 1986-08-08 1988-03-30 American Telephone And Telegraph Company Optical fiber
GB2228585A (en) * 1989-02-28 1990-08-29 Stc Plc Silica optical fibre having two cladding layers
FR2741061A1 (en) * 1995-11-13 1997-05-16 Alcatel Fibres Optiques METHOD FOR MANUFACTURING A MONOMODE OPTICAL FIBER AND OPTICAL AMPLIFIER USING SUCH A FIBER
WO1997018169A1 (en) * 1995-11-13 1997-05-22 Alcatel Alsthom Compagnie Generale D'electricite Method for making a single-mode optical fibre and optical amplifier using said fibre
US6626011B2 (en) 1995-11-13 2003-09-30 Alcatel Method of manufacturing a monomode fluoride optical fiber, and an optical amplifier using such a fiber

Also Published As

Publication number Publication date
NL8003105A (en) 1981-03-03
CA1122079A (en) 1982-04-20
IT1130698B (en) 1986-06-18
JPS5635108A (en) 1981-04-07
IT8022414A0 (en) 1980-05-29
SE8005973L (en) 1981-02-28

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