GB2056485A - Beverage Filtration Process - Google Patents
Beverage Filtration Process Download PDFInfo
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- GB2056485A GB2056485A GB8024961A GB8024961A GB2056485A GB 2056485 A GB2056485 A GB 2056485A GB 8024961 A GB8024961 A GB 8024961A GB 8024961 A GB8024961 A GB 8024961A GB 2056485 A GB2056485 A GB 2056485A
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- haze
- beverage
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- process according
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- 235000013361 beverage Nutrition 0.000 title claims abstract description 50
- 238000001914 filtration Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 34
- 230000008569 process Effects 0.000 claims abstract description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229920005989 resin Polymers 0.000 claims abstract description 14
- 239000011347 resin Substances 0.000 claims abstract description 14
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- 235000019362 perlite Nutrition 0.000 claims abstract description 8
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract description 7
- 239000011159 matrix material Substances 0.000 claims abstract description 7
- 125000002091 cationic group Chemical group 0.000 claims description 9
- 235000015041 whisky Nutrition 0.000 claims description 8
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- 239000002243 precursor Substances 0.000 claims description 6
- 238000011161 development Methods 0.000 claims description 5
- 239000002244 precipitate Substances 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 claims description 2
- 230000001376 precipitating effect Effects 0.000 claims 1
- 238000011012 sanitization Methods 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract description 19
- 239000011236 particulate material Substances 0.000 abstract 1
- 230000006641 stabilisation Effects 0.000 abstract 1
- 238000011105 stabilization Methods 0.000 abstract 1
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- 239000002609 medium Substances 0.000 description 16
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- 230000014759 maintenance of location Effects 0.000 description 7
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 206010008531 Chills Diseases 0.000 description 5
- 229920001131 Pulp (paper) Polymers 0.000 description 5
- 235000013405 beer Nutrition 0.000 description 5
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- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 238000009950 felting Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 235000014101 wine Nutrition 0.000 description 3
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- 230000001476 alcoholic effect Effects 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
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- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 2
- 239000012263 liquid product Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
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- 150000002989 phenols Chemical class 0.000 description 2
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- 238000002360 preparation method Methods 0.000 description 2
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- 244000144730 Amygdalus persica Species 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
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- 241000220225 Malus Species 0.000 description 1
- 235000011430 Malus pumila Nutrition 0.000 description 1
- 235000015103 Malus silvestris Nutrition 0.000 description 1
- GXCLVBGFBYZDAG-UHFFFAOYSA-N N-[2-(1H-indol-3-yl)ethyl]-N-methylprop-2-en-1-amine Chemical compound CN(CCC1=CNC2=C1C=CC=C2)CC=C GXCLVBGFBYZDAG-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
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- 244000018633 Prunus armeniaca Species 0.000 description 1
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- 244000017714 Prunus persica var. nucipersica Species 0.000 description 1
- 235000014443 Pyrus communis Nutrition 0.000 description 1
- 235000012545 Vaccinium macrocarpon Nutrition 0.000 description 1
- 240000001717 Vaccinium macrocarpon Species 0.000 description 1
- 235000002118 Vaccinium oxycoccus Nutrition 0.000 description 1
- 235000009754 Vitis X bourquina Nutrition 0.000 description 1
- 235000012333 Vitis X labruscana Nutrition 0.000 description 1
- 240000006365 Vitis vinifera Species 0.000 description 1
- 235000014787 Vitis vinifera Nutrition 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
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- 238000013019 agitation Methods 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001412 amines Chemical group 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 235000013532 brandy Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 235000020971 citrus fruits Nutrition 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
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- 238000007796 conventional method Methods 0.000 description 1
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- 239000012632 extractable Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
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- 239000012530 fluid Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
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- 150000002691 malonic acids Chemical class 0.000 description 1
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- 239000002808 molecular sieve Substances 0.000 description 1
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 1
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 150000002913 oxalic acids Chemical class 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 235000020095 red wine Nutrition 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 235000020092 scotch whiskey Nutrition 0.000 description 1
- 235000020046 sherry Nutrition 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 235000020354 squash Nutrition 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 150000003431 steroids Chemical class 0.000 description 1
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- 229910052623 talc Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 235000020097 white wine Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
- C12H1/02—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages combined with removal of precipitate or added materials, e.g. adsorption material
- C12H1/04—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages combined with removal of precipitate or added materials, e.g. adsorption material with the aid of ion-exchange material or inert clarification material, e.g. adsorption material
- C12H1/0432—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages combined with removal of precipitate or added materials, e.g. adsorption material with the aid of ion-exchange material or inert clarification material, e.g. adsorption material with the aid of ion-exchange material
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/78—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by ion-exchange
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Genetics & Genomics (AREA)
- Biochemistry (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Nutrition Science (AREA)
- Polymers & Plastics (AREA)
- Filtering Materials (AREA)
- Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)
- Non-Alcoholic Beverages (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Abstract
A beverage stabilization process in which unstable beverages are contacted with positive-charge modified particulates, especially in the form of filter sheets, to initiate haze formation. The particulate may be diatomaceous earth or perlite modified by a polyamido-polyamine epichlorohydrin cationic resin whereby the haze is precipitated and subsequently removed by filtration. The particulate material may be incorporated in a filter medium comprising a self-bonding matrix of cellulose fibre.
Description
SPECIFICATION
Beverage Filtration Process
This invention is concerned with preventing haze development in alcoholic and fruit beverages and more particularly with the removal of haze precursors from such beverages by treatment with positively-charged media.
The development of haze in alcoholic and fruit beverages has long been a distinct problem. The development of haze in the beverage of course is undesirable from the viewpoint of product aesthetics and eye-appeal. In addition, haze development can result in loss of product color as well as taste notes.
Solution of this problem has been attempted by several different approaches. The most commonly employed method for coping with the haze problem in alcoholic beverages has been a procedure of reducing the temperatures of the beverage, e.g., beer, wine, whiskey, fortified vyine products (sherry, brandy and cognac), rum, certain white and red wines, liquers and cordials, to cause haze formation at temperatures below about 450F. and most commonly at between about 200 and 300 F. During such chilling, the haze precursors apparently separate out as the so-called "haze" which can be then separated using known techniques such as filtration. In many cases, such treatment by chilling is not completely effective and several chilling, and precipitation, treatments may prove necessary.As an alternative to chill processing, attempts have been made to determine the amount of the precursors of haze in the grains employed in the production of specific beverages, e.g., by extraction of the malt employed in the production of beer. As a result of such determinations, grains of low haze-precursor content can be selected to produce beverages of low potential haze. Such procedures are costly and time-consuming. Although this approach can result in amelioration of the haze problem, it rarely can result in elimination thereof.
The haze problem has been investigated quite extensively but the exact nature of the haze has not been established. In beer, the formation of haze is attributed to the presence of phenolics as described, for example, in MBAA Technical Quarterly, Vol. 14, No. 4, 1977, p. 250, "Complex Phenols in Brewing-A Critical Survey" by R. J. Gardner and J. D. McGuinness, and The Brewers Digest, April,
1978, p. 36, "Determination of Phenolic Compounds in Beer and Brewing Materials" by Miroslar
Dadic. In some whiskeys, haze is attributable to the presence of steroids which precipitate on chilling.
In fruit beverages, the haze problem has been treated primarily through the use of enzymes which hydrolyze the proteins which normally form haze with the phenolic components of the fruit preparation. Such beverages inciude, for example, apple, cranberry, grape, citrus fruit, peach, pear, plum, apricot and nectarine juices.
For the purpose of this disclosure, beverages to be treated in accordance with the invention are those derived from vegetable origin which form a haze on standing and/or chilling, i.e., are defined as unstable beverages. After treatment in accordance with the invention, the beverages form little, if any, haze under storage or chilling at the very least. The tendency toward haze formation is reduced as a result of treatment by the present process.
Brief Description of the Invention
This invention provides a process for treating unstable beverages as defined herein, with a sanitizable or sterilizable charge-modified high-surface area medium to initiate haze formation in unstable beverages, especially alcoholic beverages. After formation, the haze can be removed by conventional methods, as by filtration using art-recognized processes.
The step for forming the haze can be repeated as often as required, for example, several times, to ensure that the beverage is stabilized, i.e., will not develop haze on cooling or prolonged standing, although normally one such contact step is all that is required to attain reasonable stability.
In one embodiment of the invention, the charge-modified, high-surface area medium is in the form of a filter medium through which the selected beverage is passed in a suitable filter device. As the beverage passes through the filter medium, haze becomes evident in the effluent beverage which can then be filtered using conventional filtration means. In a preferred form, the filtering device is fitted with one or several additonal filtering media downstream of the first filter medium to filter the haze formed when the beverage passes through the first filter medium. The additional filter media can be any of the conventionally employed filters known to the art, e.g., acid-treated asbestos.
Thus, by use of the present invention, the haze problem in unstable beverages can be substantially eliminated employing relatively simple and economical procedures which readily lend themselves to incorporation during ordinary processing of the beverages treated. For example, filtration steps are commonly employed in beer and wine production and it is possible to incorporate the present process into the normal filtration processing of these beverages by providing the requisite chargemodified, high-surface area medium to the filtration system in a form adapted to the particular filtration system employed.
The present invention can be used as the sole means for removal of haze, or alternatively can be used along with other known methods of haze removal. Thus, a combination of chill treatment and contact treatment in accordance with the invention can be used either as separate steps or simultaneously.
The charge-modified, high-surface area media to be employed in the present invention are comprised of fine particulates, such as diatomaceous earth and perlite, modified with polyamidopolyamine epichlorohydrin cationic resin. The fine particulates are advantageously supported in a fiber system in the form of filter medium, preferably in the form of sheets formed from the filter medium.
In accordance with this preferred form of the present invention, charge modified filter media sheets are prepared utilizing in sheet formation a fiber system for the self-bonding media matrix incorporating beaten cellulose fibers, usually a moderately to highly beaten pulp, to provide a fiber system having a Canadian Standard Freeness of 100--600 ml. preferably 200-300 ml. or less. The provision of shorter or more fibrillated fiber permits the retention of fine particulates ranging in the preferred embodiments upwards of 50 percent up to 70 percent or more by weight of the sheet.
The charge modifier selectively employed for the preparation of sanitizable or sterilizable filter media is a polyamido-polyamine epichlorohydrin cationic resin which resists degradation in such treatment and retains positive charge potential. Thus, sterilizable filter media may be formed which are non-toxic, exhibit less than 1.5% extractables and are efficacious in use despite autoclaving conditions of e.g., 1 300C. under 1 5 Ib. pressure for 1 hour or hot water flushing at 1800 F. for 1 hour at a flow rate of 225 cc/min.
The filter media sheet, preferably formed by vacuum felting of a cationically disperse aqueous slurry comprising beaten cellulose fibers and fine particulate shows a uniform, high porosity, and fine pore size structure with excellent filtration and flow characteristics.
It will be understood that charge-modified fine particulates in accordance with the present invention can be used in art-recognized methods to provide the necessary contact of the unstabiiized alcoholic beverage with the said particulates such as the usual filter bed made up of the particulate matter. However, the invention will be described in terms of the preferred embodiment which employs sheet filter media.
The results obtained with the positively-charged media of the present invention are indeed surprising and unexpected in view of the results obtained with other positively-charged media. For example, comparable filter media comprised of cationic colloidal silica as a charge modifier have been used in an attempt to stabilize alcoholic beverages and the results obtained indicate non-uniform results, with considerably less effectiveness than obtained with the present media. When the charge modifier is cationic melamine-formaldehyde no haze formation occurs.
Since the invention is particularly suitable for stabilizing so-called "unstable" alcoholic beverages, it will be described in terms of such beverages in which the lack of stability is a particularly insidious problem. It should be understood that the invention is also applicable to fruit juices and other similarly unstable liquid products.
Detailed Description of the Invention
The filter media sheets of the invention are prepared from cationically modified filter elements, usually in the form of a cationically disperse aqueous slurry comprising cellulose fiber and optimized levels of fine particulate such as diatomaceous earth or perlite. The filter elements may be cationically modified in the slurry and the sheet prepared dynamically by vacuum felting, and drying, or the filter elements may be pretreated and formed into sheet media. A special feature of the invention is the provision of filter media sheet in which the level of particulate retained is enhanced as compared to sheet prepared conventionally.
The state of refinement of a wood pulp fiber is determined by means of a "freeness" test in which measurement as the flow rate through a forming pad of the fibers on a standard screen is determined, most commonly utilizing the "Canadian Standard Freeness Tester". In this method, the quantity which is measured is the volume of water (expressed in ml.) which overflows from a receiver containing an orifice outlet at the bottom. The Canadian Standard Freeness measurements are employed in the present specification. Coarse unbeaten wood pulp fibers produce high drainage rates into the receiver from the screen resulting in large overflow volumes, and hence record a high freeness. Typical wood pulps show Canadian Standard Freeness values ranging from +400 ml. to +800 ml.In paper or filter media manufacture, such pulps may be subject to mechanical refining processes such as beating, which tends to cut and/or fibrillate the cellulose fibers. Such beaten fibers exhibit slower drainage rates, and, therefore, lower freeness.
In accordance with the present invention, such beaten pulp is employed in the self-bonding matrix for the filter media. The Canadian Standard Freeness of the pulp system will vary with pulp selection, and may be reflective of varying states of subdivision or refinement, as where different pulps or differently beaten pulps are combined for sheet formation, but the beaten pulp will be employed to provide a composite or average value ordinarily ranging from 100 to 600 ml., with lower values, e.g., 200-300 ml. or less being preferred for higher solids retention,
The wood pulp may comprise as little as 10 percent by weight with up to 20 to 30 percent, by weight of the total, being preferred to provide filter media sheet with structural characteristics suitable for industrial filtration applications.
In accordance with the present invention, such beaten pulp is employed in the self-bonding matrix for the filter media. The Canadian Standard Freeness of the pulp system will vary with pulp selection, and may be reflective of varying states of subdivision or refinement, as where different pulps or differently beaten pulps are combined for sheet formation, but the beaten pulp will be employed to provide a composite or average value ordinarily ranging from 100 to 600 ml., with lower values, e.g., 200-300 ml. or less being preferred for higher solids retention.
The wood pulp may comprise as little as 10 percent by weight with up to 20 to 30 percent, by weight of the total, being preferred to provide filter media sheet with structural characteristics suitable for industrial filtration applications.
The amount of fine particulate in the filter media sheet is dependent to some extent on the performance requirements. While as little as 10 percent of a fine particulate will suffice for many purposes, optimum performance is achieved by utilizing the maximum amount of fine particulate. For industrial filtration, structural characteristics suggest a practicable maximum of about 70 percent by weight. Of course, for less demanding applications, somewhat higher levels will be possible. Generally, levels of 50-70 percent by weight are employed.
There are various types of fine anionic particulates that are suitable for the intended purpose, including diatomaceous earth, perlite, talc, silica gel, polymeric particulates such as those produced by emulsion or suspension polymerization, e.g., polystyrene, polyacrylates, poly(vinyl acetate), polyethylene, (or other such materials as described in Emulsions and Emulsion Technology, Lissant,
Kenneth J., Marcel Dekker, (1974) activated carbon, molecular sieves, clay, etc. Functionally, the fine particulate should have a specific surface area in excess of one square meter/gram and/or particle diameters of less than 10 microns. In a broad sense, any fine particulate may be suitable (such as J. M.
Filter Cel, Standard Super Cel, Celite 512, Hydro Super Cel, Speed Plus and Speedflow; Dicalite 21 5 and Dicalite 416 and Dicalite 436) and may be evaluated by techniques well-known to the art. From the standpoint of size, morphology, cost, fluid compatibility and general performance characteristics, the finer grades of diatomaceous earth and perlite filter aids exhibiting a mean particle size of less than 5 microns are preferred. In many cases, mixtures of more than one type of fine particulate such as diatomaceous earth/perlite for example, in proportion by weight of from about 80/20 to 20/80 give better filtration performance or better cost/performance characteristics than that achieved by the use of any single type by itself.Similarly, mixtures in all proportions of relatively coarse and fine particulates, e.g.. 50/50 parts by weight of 10 and 5 micron diameter particulates may be used.
Suitable polyamido-polyamine epichlorhydrin cationic resins are those of U.S. Patents 2,926,116; 2,926,154; 3,224,986; 3,332,901 and 3,382,096 incorporated herein by reference and may be produced by reacting a dicarboxylic acid with a polyamine dimer to form a water soluble polymer which is further reacted with epichlorhydrin. The dimer unit may have the general formula: H2N [(CH2)2NH]X(CH2)2NH2 where x is an integer of 1 to 7, and the dicarboxylic acid may be aromatic or aliphatic such as adipic, azelaic, diglycolic, oxalic or malonic acids. The cationic charge is induced through the amine function in tertiary or quaternized configuration. Other suitable charge modifying resins, employing a heterocyclic dicarboxylic acid reactant are disclosed in U.S. Patent 3,761,350.The polyamido-polyamine epichlorhydrin cationic resins are available commercially, as Polycup 1884. 2002 or S2064 (Hercules);
Cascamide Resin pR-420 (Bordon); or Nopcobond 35 (Nopco).
In paper production, where cationic charge modifiers are sometimes used, the objective is reduction of charge to approximately the isoelectric point to maximize efficiency in interfelting of fiber.
For filtration, maximum charge is desired to enhance removal of charged particles by electrokinetic mechanisms. In the present case the surface charge of at least one of the negatively charged filter elements i.e., cellulose and particulate is reduced to render the surface less electronegative and optionally (and preferably) reversed by the deposition of sufficient cationic charge modifier to render the surface electropositive, to provide at least certain electropositive regions or sites within the filter sheet. In order to accomplish charge reversal, of course, one proceeds through the isoelectric point.
and then positive charge buildup is accomplished to the maximum practical level.
The amount of charge modifier employed in the present invention is thus preferably that sufficient to at least provide a cationically disperse system i.e., a system in which no visible flocculation occurs at ambient conditions in the absence of applied hydrodynamic shear forces. The system therefore comprises essentially discrete fiber/particulate elements exhibiting a positive charge or zeta potential relatively uniformly or homogeneously distributed in and throughout the aqueous medium.
The specific level will, of course, vary with the system and the modifier selected but will be readily determined by one skilled in the art. For example, the inflection point on a plot of particulate retention vs. amount of charge modifier approximates the minimum level for better performance. Thus, a 2 percent level is appropriate for a polyamido-polyamine epichlorohydrin resin. Although additional modifier may be employed to advantage where desired, this level represents the best balance on a cost/performance basis. Premodified filter elements e.g., particulate precoated with charge modifier may of course be incorporated in any manner into filter sheets with similar results, and where a cationically disperse slurry is not employed, charge modification will be commensurately reduced by control of modifier levels.
The charge modification effected is demonstrable in measurements of surface zeta potential, and in improved filtration efficiency for negatively charged particles in liquid systems.
The slurry of pulp and particulates is formed in any suitable manner. The sequence of adding these components to water to form the initial slurry appears to be relatively unimportant. The consistency of the slurry will represent the highest possible for a practical suspension of the components, usually about 4 percent. The system is subjected to hydrodynamic shear forces as by a bladed mixer, and the charge modifier is then added to the slurry.
The shear level is not critical i.e., any otherwise suitable shear rate or shear stress may be employed having regard for available equipment, preferred processing times etc. but is selected and employed simply to break up the flocs and maintain the system in a dispersed condition during treatment. Of course, upon the formation of a cationically disperse slurry, the system is free of floc formation even in the absence of applied shear.
After charge modification, the slurry is diluted with additional water to the proper consistency required for vacuum felting sheet formation, ordinarily 0.5 to 2-1/2 percent, depending upon the type of equipment used to form the sheet, in a manner known to the artisan. The slurry is formed into a sheet and oven dried in standard manner. The performance of the sheet is related to the drying parameters and optimized conditions may reflect energy consideration or desired thermal history consistent with minimization of unnecessary exposure to elevated temperatures, especially as the decomposition or scorch point for the system is approached.
In accordance with a preferred embodiment of the invention, filter media sheets are formed from filter elements, i.e., particulate and a self-bonding matrix of cellulose pulp at least one of which is charge modified, the pulp being a system incorporating beaten pulp to provide a Canadian Standard
Freeness of up to 600 ml., preferably less than 300 ml. e.g., 1 00-200 ml. the charge modifier consisting of a polyamido-polyamine epichlorhydrin cationic resin, and being applied in a proportion to reduce electronegativity of the surface, preferably to achieve charge reversal beyond the isoelectric point, e.g., to an add-on level of about 2% by weight. Filter media sheets so prepared may be autoclaved, hot water flushed or otherwise treated at elevated temperature to sanitize or sterilize the structure.
For the purpose of the invention, it is sufficient to merely contact the selected unstabilized beverage with the positively-charged particulates and the haze forms as a result of such contact. The manner of contact is not critical and usually is selected as a matter of convenience. For example, the most convenient method employs filter media, the preferred form of the described particulates, and contact is accomplished by merely passing the unstabilized beverage through the filter medium in a suitable filter device with haze forming in the beverage after passing through the medium. The formation of haze is usually completed within a short period after contact. For example, the haze is substantially completely formed within about a minute, and even less, after contact and can then be removed, e.g., by filtration using filters suitable to removal of the haze.If desired, haze formation can be allowed to proceed for long periods of time, even to 1 6-20 hours before filtration, but the increased amounts of haze formed are not significant so no advantage is realized by long standing. On the contrary, the more desirable would be shorter standing time for haze formation, usually for time periods of about one minute before final filtration of the haze to produce stabilized beverage.
To assure beverage stability, particularly when treating large volumes of beverage, in particular on continuous basis, the filtering system employed can include a series of the positively-charged filter media to provide successive contacts with the treated beverage and these media may optionally be separated by second filters to remove haze, resulting in successives exposures of the unstabilized beverage to the necessary contact step required by this invention. The number of such positivelycharged media necessary to accomplish the requred result can, of course, be readily determined by routine experimentation and will be determined in part by the rate of flow of the beverage through the positively-charged media in the series. For most purposes, a series of two such filter media should suffice to precipitate substantially all of the haze components.To maximize the effect of each, the filter media should be spaced to provide sufficient time for haze formation to occur after the beverage passes through each positively-charged medium, say 1/2 to one minute during which most haze will have precipitated. The arrangement of successively-placed media can then be followed by suitable filter means to remove haze from the stabilized beverage which results.
Employing the positively-charged filter media in accordance with this invention, the unstabilized beverages form a more abundant and finer haze than obtained by the usual chilling processing. For example, using a preferred filter medium, the turbidity of an unstabilized beverage (blended whiskey) increases from about 2 NTU to 8 NTU on passing once through the medium at ambient temperature whereas the same beverage, on chilling to 500 F., showed a turbidity of slightly more than 4 NTU. In both instances, final filtration through an asbestos filter gave liquid product of a turbidity of less than 1 NTU. The product stabilized in accordance with the invention showed remarkable long-term stability when compared with the chill-hazed product. Under accelerated conditions of storage, the latter showed twice the instability as measured by turbidity measurements.
The following examples further illustrate the invention.
The filter sheets useful for the present process are prepared in accordance with the following
procedure: all sheets were prepared utilizing Weyerhauser Coho Kraft pulp, beaten to the levels
indicated below, and Grefco Dicalite 41 6 Perlite, having a mean particle size of 3.9 microns.
The charge modifier employed in these runs was cationic polyamine-polyamide epichlorhydrin
resin (Hercules Polycup 1884; about 100000 mol. wt.; about 150 particle size).
The total input weight (bone dry basis) of the component materials was 80 grams, exclusive of
charge modifier. A constant proportion of pulp (30 percent by weight, or 24 grams) and particulate (70
percent by weight, or 56 grams) was maintained. The components were added to water in a 1 liter
polyethylene bucket, with strong agitation, to form an aqueous slurry at two percent consistency, and
the charge modifier added. (The system was subjected to hydrodynamic shear by action of a Hei-Dolph
stirrer (Polyscience Inc.), having 4 propeller blades, rotating at about 700 rpm on setting 2). The slurry
was subsequently diluted to 0.5 percent consistency and vacuum felted into a sheet ranging from
about .160 to .200 inch thickness (depending upon retention) in a nine inch by twelve inch hand sheet
apparatus utilizing a 100 mesh screen.The sheet was subsequently removed, dried in a static oven at 3500F. untii constant weight was achieved, and the final weight recorded. Comparison of the final
sheet weight with the total input material weight allowed determination of total solids retention in the sheet.
Using this procedure, the following filter sheets can be prepared. All sheets showed good flow characteristics.
Table I
Pulp Charge Solids
Sheet Freeness Modifier Retention
No. (CSF) Content (Wt. %) Percent
1 660 2 73.8
2 660 2 74.5
3 660 2 88.5
4 520 2 86.1
5 520 2 86.9
6 400 2 86.1
7 400 2 86.9
8 320 2 87.2
9 320 2
10 200 2 88.2
11 200 2 92.4
12 110 2 91.6
13 110 2 93.0
Example 1
Blended whiskey was stabilized by treatment with activated carbon (1 Ib. of carbon per 1000 wine gallons) and diatomaceous earth. It was filtered through a 4-inch disc using 10 psi of air pressure in a pressure vessel. The results obtained with 2 filter media (Filters 1 and 2) prepared in accordance with the present invention (sheet 12 in Table 1) are given in Table 1.Also included are the results with
Filter 3 (a positively-charged filter medium in which as charge modifier is present cationic colloidal silica) and Filter 4 (a commercial filter medium consisting of diatomaceous earth, cellulose and acidwashed asbestos fibers).
Filter
1 2 3 4
Filtration time (sec.) 38 90 75 23
pH (initial=4.1) 4.3 4.3 4.5 4.6
Color (KV) (initial=85) 55 33 59 75
Turbidity (JTU) 6.3 2.8 .27 .18 Turbidity (after 24 hrs) 6.5 2.8 .33 .19
When the procedure is repeated with a comparable filter using melamine-formaldehyde as
charge modifier, haze formation does not occur.
Example 2
The procedure of Example 1 was repeated employing a Scotch whiskey. Filtration with Filter 1
gave a turbidity of 1.5 JTU and, after 24 hours, 2.8 JTU. The filtrate was recirculated through Filter 1
three times after which the turbidity values were .37 and .4, respectively.
Example 3
Unstable rum based liquer samples were passed through selected filter media and turbidity was
measured of the effluent sample. Results are recorded in Table II.
Table II N.T.U.
Untreated 0.55
Filter A 0.46
Filter B 0.70
Filter C 0.40
Filter D 0.35
Filter A=cationic melamine-formaldehyde resin modified silica-cellulose filter.
Filter B=Filter 2 in Example 1.
Filter C=Filter 3 in Example 1.
Filter D=anionic silica-cellulose filter.
Only Filter B caused haze formation, the remaining merely filtering haze present in the untreated samples.
Example 4
Unstabilized whiskey was filtered through Filter 2 (Example 1) at room temperature at the rate of 620 ml/mm sin disc and 1 5 psi pressure. The turbidity of the unstabilized whiskey was 1.9 NTU, and the filtered (stabilized) produce had a turbidity of 8.0 NTU.
The same unstabilized whiskey was chill-hazed by cooling to 500 F. to obtain stabilized product of a turbidity of 4.6 NTU.
Filtration of both stabilized products with an asbestos filter brought the turbidity to a typical level of 0.4 NTU.
The product stabilized in accordance with the invention after 2.5 months at 50"F. showed an
NTU of 1.4 and the chill-stabilized product, 2.6.
Claims (12)
1. A process for removal of haze precursors from unstable beverages which comprises the step of contacting said beverage with a positive-charge modified porous medium comprised of fine particulate, the charge being modified with a polyamido-polyamine epichlorhydrin cationic resin, to form a precipitate and removing said precipitate from said beverage.
2. A process of stabilizing unstable beverages against haze development which comprises conducting said beverage through a first filter medium to form haze in said beverage and thereafter filtering the formed haze with a second filter medium: said first filter medium being comprised of fine particulate and a self-bonding matrix of cellulose fiber, the surfaces of at least one of which are modified with a polyamido-polyamine epichlorhydrin cationic resin to provide a positive Zeta potential, the matrix incorporating beaten cellulose fiber to provide a Canadian Standard Freeness of less than 600 ml.
3. The process according to Claim 2 wherein said filter sheet comprises from about 1 to about 3 percent by weight of said cationic resin.
4. The process according to Claim 2 wherein said filter sheet comprises at least 50 percent by weight of diatomaceous earth.
5. The process according to Claim 2 wherein said fine particulate comprises an admixture of diatomaceous earth and perlite.
6. The process according to Claim 2 wherein said fine particulate exhibits an average particulate dimension of less than about 10 microns,
7. The process according to Claim 2 wherein said filter medium is sanitized or sterilized.
8. The process according to Claim 2 wherein said filter medium is hot water flushed prior to the step of conducting.
9. The process according to Claim 2 wherein said beverage is an alcoholic beverage.
10. The process according to Claim 2 wherein said beverage is straight or blended whiskey, or rum.
11. A process of precipitating haze precursors from alcoholic beverages which comprises contacting said beverage with a positive charge-modified porous medium comprised of fine particulate, the charge being modified with a polyamido-polyamine epichlorhydrin cationic resin.
12. A process as claimed in claim 1, 2 or 3, substantially as hereinbefore described.
1 3. A process as claimed in claim 1,2 or 3, substantially as described in any one of the
Examples.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US6525879A | 1979-08-09 | 1979-08-09 |
Publications (2)
Publication Number | Publication Date |
---|---|
GB2056485A true GB2056485A (en) | 1981-03-18 |
GB2056485B GB2056485B (en) | 1983-10-12 |
Family
ID=22061446
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB8024961A Expired GB2056485B (en) | 1979-08-09 | 1980-07-30 | Beverage filtration process |
Country Status (8)
Country | Link |
---|---|
JP (1) | JPS5635979A (en) |
AU (1) | AU530397B2 (en) |
BR (1) | BR8005020A (en) |
CA (1) | CA1162438A (en) |
DE (1) | DE3030118A1 (en) |
FR (1) | FR2463183A1 (en) |
GB (1) | GB2056485B (en) |
IT (1) | IT8049441A0 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4523995A (en) * | 1981-10-19 | 1985-06-18 | Pall Corporation | Charge-modified microfiber filter sheets |
US4590076A (en) * | 1976-05-24 | 1986-05-20 | Ralston Purina Company | Reduced calorie, high fiber content breads and methods of making same |
WO2000037385A1 (en) * | 1998-12-18 | 2000-06-29 | Kimberly-Clark Worldwide, Inc. | Cationically charged coating on glass fibers |
US6673447B2 (en) | 1998-12-18 | 2004-01-06 | Kimberly-Clark Worldwide, Inc. | Cationically charged coating on hydrophobic polymer fibers with poly (vinyl alcohol) assist |
EP3244994A4 (en) * | 2015-01-13 | 2018-09-12 | Imerys Filtration Minerals, Inc. | Compositions and methods for producing high purity filter aids |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4288462A (en) * | 1980-02-04 | 1981-09-08 | Amf Incorporated | Method for removing cationic contaminants from beverages |
AU6994781A (en) * | 1980-04-30 | 1981-11-05 | Commonwealth Industrial Gases Limited, The | Method and apparatus for protecting a stream of molten metal |
DE3329385A1 (en) * | 1983-08-13 | 1985-02-28 | Seitz-Filter-Werke Theo & Geo Seitz GmbH und Co, 6550 Bad Kreuznach | ASBEST FREE FILTER LAYER |
ATE56592T1 (en) * | 1985-05-16 | 1990-10-15 | Memtec Ltd | REMOVAL AND RECOVERY OF VEGETABLE POLYPHENOLS. |
US6274041B1 (en) | 1998-12-18 | 2001-08-14 | Kimberly-Clark Worldwide, Inc. | Integrated filter combining physical adsorption and electrokinetic adsorption |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3332901A (en) * | 1966-06-16 | 1967-07-25 | Hercules Inc | Cationic water-soluble polyamide-epichlorohydrin resins and method of preparing same |
-
1980
- 1980-07-30 GB GB8024961A patent/GB2056485B/en not_active Expired
- 1980-07-30 CA CA000357348A patent/CA1162438A/en not_active Expired
- 1980-08-04 AU AU61060/80A patent/AU530397B2/en not_active Ceased
- 1980-08-07 IT IT8049441A patent/IT8049441A0/en unknown
- 1980-08-08 FR FR8017528A patent/FR2463183A1/en active Granted
- 1980-08-08 DE DE19803030118 patent/DE3030118A1/en not_active Withdrawn
- 1980-08-08 BR BR8005020A patent/BR8005020A/en unknown
- 1980-08-09 JP JP10975080A patent/JPS5635979A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4590076A (en) * | 1976-05-24 | 1986-05-20 | Ralston Purina Company | Reduced calorie, high fiber content breads and methods of making same |
US4523995A (en) * | 1981-10-19 | 1985-06-18 | Pall Corporation | Charge-modified microfiber filter sheets |
WO2000037385A1 (en) * | 1998-12-18 | 2000-06-29 | Kimberly-Clark Worldwide, Inc. | Cationically charged coating on glass fibers |
US6673447B2 (en) | 1998-12-18 | 2004-01-06 | Kimberly-Clark Worldwide, Inc. | Cationically charged coating on hydrophobic polymer fibers with poly (vinyl alcohol) assist |
EP3244994A4 (en) * | 2015-01-13 | 2018-09-12 | Imerys Filtration Minerals, Inc. | Compositions and methods for producing high purity filter aids |
EP3244985A4 (en) * | 2015-01-13 | 2018-10-17 | Imerys Filtration Minerals, Inc. | High-purity composite materials, methods of making high-purity composite materials, and methods of using high-purity composite materials |
US10913049B2 (en) | 2015-01-13 | 2021-02-09 | Imerys Usa, Inc. | Compositions and methods for producing high purity filter aids |
Also Published As
Publication number | Publication date |
---|---|
FR2463183B1 (en) | 1984-03-09 |
BR8005020A (en) | 1981-05-12 |
FR2463183A1 (en) | 1981-02-20 |
DE3030118A1 (en) | 1981-02-26 |
AU530397B2 (en) | 1983-07-14 |
CA1162438A (en) | 1984-02-21 |
JPS5635979A (en) | 1981-04-08 |
AU6106080A (en) | 1981-02-12 |
GB2056485B (en) | 1983-10-12 |
IT8049441A0 (en) | 1980-08-07 |
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