GB2041149A

GB2041149A - Centrifugal and axial-flow compressors

Info

Publication number: GB2041149A
Application number: GB7903065A
Authority: GB
Original assignee: Avco Corp
Current assignee: Avco Corp
Priority date: 1978-11-20
Filing date: 1979-01-29
Publication date: 1980-09-03
Also published as: FR2443600A1; GB2041149B; AU533765B2; AU4172078A

Abstract

A flow stabilizer equalizes the flow of fluid through the passageways of the diffuser of a centrifugal or axial-flow compressor. Slots are formed in the sidewalls of the flow separating vanes in the diffuser. The slots open into cavities within the vanes. The multiplicity of cavities communicate by means of openings through the diffuser wall into a common closed manifold. The rear diffuser wall may have slots opening into the manifold. The fluid interconnection between the multiplicity of passageways in the diffuser and the encircling common manifold increases the operating range of the compressor since pressure surges in one or more passageways are quickly equalized. Air may be bled from the manifold during acceleration of the gas turbine engine containing the compressor, via a bleed valve which is opened by the engine fuel control lever.

Description

SPECIFICATION Rotary compressors This invention relates to improvements in the diffusers used with gas turbine engines, particularly high performance engines as are employed in the propulsion of aircraft. In such engines, the diffuser and associated compressor are essential components for pressurizing air as a preliminary step in the generation of a high energy, hot gas stream.

Rotary type compressors are often used for this purpose and comprise an impeller, or rotor, which imparts energy to the air, primarily in the form of increased velocity. The high velocities of the air discharged from the exit side if the impeller are too great for practical utilization in supporting combustion of fuel. Therefore, it is accepted practice to provide a diffuser immediately downstream of the impeller. The diffuser decelerates the discharge air to relatively low velocities and converts a major portion of the velocity energy to static pressure energy. In most compressors, the impeller, or rotor, has projecting blades over which the air flows in discrete paths as it is accelerated thereby. Likewise, the diffuser, or stator, has vanes which split the high velocity discharge air into discrete flow paths.

A major problem in the operation of compressors is the phenomenon known as surge. When this condition occurs, flow of air through the compressor is throttled, either locally or completely, and in some cases reverse air flow can occur. The result of compressor surge is a reduction in power in all cases and frequently a flameout of the combustor, in which case there is a complete loss of power.

Surge will occur, at a given engine speed, when the aerodynamic loading on the blades or vanes exceeds a given limit, causing separation of the air from the fíow passageway surfaces and a condition of high turbulence. This limit varies between different compressor designs and is established for each compressor design by way of what is known ås a compressor map.

Knowing the characteristics of a given design, it is then possible to control the operation of the engine, primarily through the rate of fuel flow to the combustor, so that there is a margin of safety in both steady state and transient operation.

Several different approaches have been used to solve the surge problem. Conrad in German Patent 1,938,132 and British Patent 1,043,168 show implementations wherein pressure is bled from a higher to a lower level to prevent build up of shockwaves in the diffuser passageway throats. The pressure bleed off is achieved by means of connecting pipes which either recirculate the fluid to a lower pressure point in the system or vent it.

O'Connor in US Patent 3,768,919 shows a pipe diffuser with an aerodynamically variable throat area. A series of ports are provided in the throat region of the diffuser passages to momentarily inject pressurized diffuser exit air to aerodynamically vary the throat flow characteristics and prevent surge during operation of the stage above its normal surge line.

Sobey in US Patent 3,006,145 shows an antisurge control system which makes use of a compressor bleed system. He uses a bleed valve which is responsive to both compressor rotor speed and acceleration of the compressor rotor.

An object of the present invention is to increase the surge range with a minimum adverse affect on compressor or engine cycle efficiency, if not, in fact, obtaining an increase in such efficiency .

Another object of the present invention is to minimize the occurrence of surge in both the rotating and stationary components of compressors, whether the radial flow or axial flow type.

According to one aspect of the present invention there is provided a compressor stage for pressurizing compressible fluids comprising: a bladed radial flow impeller; an annular radial flow diffuser having its inner periphery closely surrounding the discharge end of said impeller, said diffuser including a vaneless annular entrance space for receiving fluid discharged from said impeller, said entrance space being formed by spaced apart walls, said diffuser also including a plurality of intersecting passageways extending outwardly from said annular entrance space in a tangential direction from the inner periphery of said diffuser, said passageways being formed by wedge-shaped vanes symmetrically disposed between said spaced apart walls, each of said passageways having a rectangular cross section, including a convergent entrance portion followed by a throat section of constant cross section downstream of which is an area of expanding cross section extending toward the exhaust end of each of said passageways; and flow equalizing means for stabilizing the flow of fluid through said diffuser passageways, said flow-equalizing means including elongate transverse slots formed in the inward facing wall of each of said wedge-shaped vanes, said slot being located in the throat section of each of said passageways, the multiplicity of said slots being disposed along a line of equal pressure in said radial flow diffuser, a cavity in each of said vanes, each of said slots communicating with a respective one of said cavities, and a closed common manifold on one of said diffuser walls, each of said cavities communicating by means of openings through said wall with said common manifold, whereby all of the slots are placed in fluid communication with each other by way of the cavities and the common manifold thus serving in use to equaiize the pressure in all of said passageway throat sections, thereby to increase the surge range of said compressor.

According to a further aspect of the present invention there is provided a compressor stage for pressurizing compressible fluids comprising: a bladed radial flow impeller; an annular radial flow diffuser having its inner periphery closely surrounding the discharge end of said impeller, said diffuser including a vaneless annular entrance space for receiving the fluid discharged from said impeller, said entrance space being formed by spaced apart walls, said diffuser also including a plurality of intersecting passageways extending outwardly from said annular entrance space in a tangential direction from the inner periphery of said diffuser, said passageways being formed by wedge-shaped vanes symmetrically disposed between said spaced apart walls, each of said passageways having a convergent entrance portion followed by a throat section of constant cross section downstream of which is an area of expanding cross section extending toward the exhaust end of each of said passageways; and-flow equalizing means for stabilizing the flow of fluid through said diffuser passageways, said flow-equalizing means including transverse slots formed in the inward facing wall of each of said wedge-shaped vanes, said slot being located in the throat section of each of said passageways, a cavity in each of said vanes, each of said slots communicating with a respective one of said cavities, and a closed common manifold on one of said diffuser walls, each of said cavities communicating by means of openings through said walls with said common manifold, whereby fluid flowing both into and out of said manifold via the multiplicity of said cavities serves to equalize the pressure in all of said passageway throat sections.

The benefits achieved by the use of a closed manifold in this present invention have been verified by means of test instrumentation. Data taken from operating diffusers shows that shock waves tend to build up in the throat areas of some passageways before they do in others. This may be due to imperfections in the vanes or can be caused by the shadow effects of strut vanes in the compressor stages. Use of a closed manifold in communication with slots in the passageway walls alleviates the problem in that tendencies for pressure surges in one or more passageways are quickly equalized across all passages through flow into and out of the connecting manifold. This phenomenon was never mentioned in any of the cited patents.

While relating in its broader aspects to compressor assemblies generally, this invention will be described as it relates to a compressor stage having a bladed radial flow impeller and an annular radial flow diffuser having its inner periphery closely surrounding the discharge end of the impeller. The inlet of the diffuser includes a vaneless entrance space for receiving fluid discharged from the impeller.

The entrance space is formed by spaced apart walls which are coextensive with the impeller shroud. Between the space apart walls of the diffuser are a multiplicity of wedge-shaped vanes.

These vanes are symmetrically disposed, adjacent vanes forming therebetween a plurality of intersecting passageways which extend outwardly from the annular entrance space in a direction that is tangential with the inner periphery of the diffuser.

Each passageway has a convergent entrance portion immediately adjacent the vaneless annular entrance. This is followed by a throat section of constant cross section. Downstream of the throat section, each passage opens into an area of expanding cross section wherein fluid velocity is exchanged for an increase in pressure. The divergent section of each passageway terminates in an exhaust manifold.

Our invention pertains to the incorporation of flow equalization for preventing surge and stabilizing fluid flow through the diffuser passageways. Flow equalization is achieved by forming slots in the inward facing wall of each wedge-shaped vane. Each slot communicates with a cavity inside each vane. Openings made through one of the spaced apart walls of the diffuser allow the multiplicity of cavities to communicate with a closed common manifold. Several slot locations and configurations have been tried as will be described later. However, the preferred approach involves forming transverse slots in the throat section of each passageway.

Inclusion of a common manifold in communication with slots in the low pressure side of each vane allows fluid to flow into and out of the manifold via the multiplicity of cavities within the vanes, thereby serving to equalize the pressure in all of the passageway throat sections. This greatly improves surge margin performance.

Shaping of the slots can affect performance. Several configurations have been tried and embodiments which function best are delineated. It is the concept of pressure equalization by means of a closed common manifold in combination with cavities and slots which communicate with each of the diffuser passageways that is the heart of our invention.

Previous proposals for so increasing the surge or operating range of a given compressor design have either involved undue performance penalties in terms of efficiency or have been of limited effectiveness, or both. Accordingly, the primary object of the present invention is to increase the surge range of rotary compressors for pressurizing compressible fluids.

By interconnecting the flow passageways as in the present invention, surge causing conditions are equalized between the several flow passageways. Where flow conditions might have caused surge in a given passageway which could build up and propagate to all passageways, the manifold interconnection relieves such conditions to the end that individual passageways are not aerodynamically overloaded and the surge range and operating range are appreciably increased.

The increased surge range permits operation at higher pressure ratios with a resultant increase in compressor and engine cycle efficiency, while the increase in operating range gives a greater margin of safety in engine operation.

The slots are preferably disposed along a line of equal pressure within each passageway throat section. The slots may be advantageously located on the vane suction surfaces. Slots may also be employed on more than one surface of the flow passageways. In axial flow compressor rotors, the slot means are preferably located at the tip end portions of the vanes which define the flow passageways thereof. The slots are also effective in so-called pipe diffusers.

The interconnecting manifold may also be bled to a lower pressure during critical portions of engine operation, such as acceleration, to temporarily provide an even greater increase in the operating range of the compressor.

Embodiments of the diffuser of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which: Figure 1 is a simplified, longitudinal, half section of a gas turbine engine of the type in which the improved compressor of the present invention may be advantageously incorporated; Figure 2 is a view, on an enlarged scale, taken generally on line 2-2 in Fig. 1; Figure 3 is a view, on a further enlarged scale, of a portion of the diffuser seen in Fig. 2; Figure 4 is a section taken on line 4-4 in Fig. 3; Figure 5 is a section taken generally on line 5-5 in Fig. 3; Figure 6 is a view similar to that of Fig. 3, illustrating another embodiment of the invention; Figure 7 is a section taken on line 7-7 in Fig. 6; Figure 8 is a view similar to that of Fig. 3, illustrating another embodiment of the invention;; Figure 9 is a section taken on line 9-9 in Fig. 8; Figure 10 is a view similar to that of Fig. 3, illustrating another embodiment of the invention; Figure 11 is a section taken on line 11-11 in Fig. 10; Figure 12 is a section similar to that of Fig. 3, and taken on line 12-12 in Fig. 13, illustrating the invention embodied in a different type of radial flow diffuser, known as a pipe diffuser; Figure 13 is a section taken on line 13-13 in Fig. 12; Figure 14 is a section taken generally on line 14-14 in Fig. 12; Figure 15 is a schematic view of a diffuser according to the present invention incorporated into an engine control system; Figure 16 is a longitudinal section of a portion of an axial flow compressor in which a diffuser according to the present invention is embodied; Figure 17 illustrates a flow cascade of the rotor blades seen in Fig. 16;; Figure 18 is a section, on an enlarged scale, taken on line 18-18 in Fig. 16; and Figure 19 is a plot of compressor operating parameters known as a compressor map.

Reference will first be made to Fig. 1 for a description of a gas turbine engine of the type in which a diffuser according to the present invention finds particular utility. Such engines are well known to those skilled in the art and Fig. 1 is therefore greatly simplified, omitting structural details.

The gas turbine engine, indicated generally by reference character 10, comprises, as basic units, a radial flow compressor 12, a combustor 14, and a turbine 16, which are sometimes collectively referred to as a gas generator.

Air is induced into the compressor 1 2 through an inlet 1 8 which turns it in an axial direction for entrance into the compressor 1 2. The latter comprises an impeller 20 having a hub 22 and blades 24. The hub 22 and a surrounding shroud 26 define an annular flow path which curves from the axially facing entrance to a circumferential, radial exit, with the flow path being progressively reduced in area towards the radial exit. As the impeller rotates, the blades 24, which are in close clearance relationship with the shroud 26, propel the air at increasing velocities and discharge it circumferentially of the radial exit at substantially increased total pressures.

The impeller discharge air then enters a radial flow diffuser 28 from which it is turned to an axial direction and enters an axial diffuser, or guide vanes, 30, which properly direct the pressurized air to the combustor 14, which is of the reverse flow type. The pressurized air flows into an annular combustion chamber 32 where it supports combustion of fuel discharged from fuel nozzles 34, in the generation of a high energy, hot gas stream. This hot gas stream is then turned inwardly through an angle of approximately 180 to the nozzle diaphragm 36 of the turbine 1 6. The hot gas stream is then directed through a bladed turbine rotor 38 which is directly coupled to the compressor impeller 20. The turbine extracts a portion of the energy of the hot gas stream in thus driving the compressor impeller of the gas generator.

The majority of the remaining energy of the hot gas stream is then converted to a useful output, as by being discharged through a propulsion nozzle, or, as herein illustrated, by driving a power turbine 40. The latter comprises a nozzle diaphragm 42, mounted on a frame member 44, which directs the hot gas stream through a bladed turbine rotor 46. The power turbine rotor 46 is mounted on a forwardly extending shaft 48, which, generally speaking, has a rate of rotation too great to be directly coupled to a driven unit. Therefore it is usual practice to provide a gear box 50 on the front end of the engine 10. The input to this gear box, from shaft 48, is reduced in speed to a much lower rotational rate and motive power then derived from an output shaft (not shown) of the gear box.

Reference will also be had to Fig. 2 for a more detailed description of the compressor 1 2. The impeller blades 24 are preferably formed integrally with the hub 22 and have their trailing edges at the periphery of the hub. The impeller discharge exit thus extends circumferentially of the impeller with a width, in an axial direction, from the hub side to the shroud side of the blades 24, generally between parallel planes normal to the impeller axis.

The exit velocities at the impeller discharge are very high and in advanced compressor designs are usually supersonic. The diffuser 28 is therefore provided to efficiently convert a major portion of the velocity energy of the impeller discharge air to static pressure energy as the flow rate is reduced to a much lower velocity, compatible with the operational characteristics of the combustor 14. The diffuser 28 may be of conventional design in having a plurality of tangentially extending flow passageways, or channels, 52 (Fig. 3) which are defined by wedgeshaped vanes 54 disposed between a front wall 56 and a rear wall 58 (see also Figs. 4 and 5).

The front diffuser wall 56 may be formed as an extension of the shroud 26 and is generally aligned with the shroud sides of the trailing edges of the impeller blades 24. The rear diffuser wall 58 may be formed by a frame member 60 and is generally aligned with the hub sides of the blades 24.

The circumferential, air discharge from the impeller 20 is split into discrete flow paths by the leading edges 62 of the vanes 54 to enter the channels 52, which are of rectangular cross section. Each channel 52 has a slightly convergent entrance portion leading to a throat section th (Figs. 3 and 4) downstream of which the cross sectional area increases in a controlled fashion to obtain a maximum reduction of velocity and recovery of static pressure in a minimum of flow path length.

The vanes 54, or at least the upstream portion thereof, function as airfoils having suction surfaces 64 and pressure surfaces 66. Nominally there is a zero degree incidence angle of the air impinging on the suction surfaces 64. Variations in static pressure gradient (related to flow velocity) and incidence angle beyond certain limits will result in flow separation of the air and cause an increase in the thickness of the boundary layer of air along the suction surfaces.

Beyond certain limits such increases tend to reduce the mass flow rate of the air for a given engine speed, until a turbulent separation of the air from the channel surfaces, particularly the suction surfaces, occurs. This can then result in a surge condition. The net effect of surge is to throttle or block air flow and in some cases, due to the dynamics of the compressible fluid, i.e.

air, there will be reverse flow through the compressor. Surge is usually initiated in one or a few flow channels and then, due to the resultant pressure and flow perturbations, propagates to adjacent channels until surge exists in the entire compressor. While isolated pockets of flow separation, or stall can exist for a period of time, it is usual for a surge condition to propagate rapidly, if not instantaneously, causing a flameout in the combustor and complete loss of engine power. This result in the propulsion of an aircraft can be quite serious, or even catastrophic.

The basic flow parameters of velocity and incidence angle are proportionate, at an engine operating speed, to the pressure ratio across the compressor and the mass flow of air therethrough. These latter parameters can be measured directly or indirectly to control engine operation, usually by means of the rate of fuel flow to the combustor, so as to avoid conditions which will initiate surge. These relationships, which vary between different compressor designs, are commonly represented by what is known as a compressor map, a typical compressor map being shown in Fig. 1 9. This map depicts the relationship between the referred weight flow, or mass flow rate, and the pressure ratio across the compressor at three engine speeds (N) of 50%, 80% and 100%, by the thin lines on the map. It will be noted that mass flow remains constant, at a given engine speed, as the pressure ratio increases through a choke flow range C and then decreases until surge occurs at the point indicated on the thin surge line on the map. The surge line is a plot of an infinite number of engine speeds at which surge occurs.

In order to avoid conditions which would result in surge, normal engine operation is maintained at a pressure ratio approximately at the upper end of the choke flow range at any given speed. A plot of an infinite number of such operating points produces the thin broken operating line for a typical conventional compressor. The margin between the surge line and the operating line for steady state operation protects against abnormal conditions which might affect air flow or pressure ratio and also provides for safe and rapid surge free engine acceleration.

A measure of compressor performance is its operating range, a preferred definition of which is (Mass Flow)chOke(Mass Flow)surge Operating Range = x 100% (Mass Flow)chOke By increasing the operating range of the compressor, increased performance is available without the danger of surge.

The means now to be described increase the operating range and raise the surge line or surge range of the typical compressor whose performance has been reflected by the thin lines in Fig.

19.

Referring again to Figs. 2-5, a slot 68 extends along the height of each channel suction surface 64 at the throat section th. The slot 68 extends into the vane 54 to a cavity 70 which opens into a passageway 72 formed in the overlying front wall 56. The passageways 72, in turn, open into a manifold 74 which is mounted on the front wall 56. All of the slots 68 are thus placed in fluid communication with each other by way of the cavities 70 and the common manifold 74.

The effect of these interconnected slots on compressor performance is illustrated in Fig. 1 9 by the thick speed lines (N) showing that higher pressure ratios are attained before surge occurs at the thick surge line on this compressor map. With the surge range thus increased the operating line of the compressor can also be raised, as indicated by the thick broken line on the map, enabling normal operation at higher pressure ratios. Compared with a base compressor configuration, the performance of which is indicated by the thin lines in Fig. 19, the described slotted configuration, the performance of which is indicated by the thick lines in Fig. 19, increases the operating range at all speeds and, at least at speeds of N = 80% to N = 100% provides increased peak efficiencies, as well as increased pressure ratios on both the operating line and the surge line.For example at N = 80% the operating range is 20.5% compared to a base of 11.0% and at N = 100% the operating range is 10.7% compared to a base of 7.5%.

The underlying reasons for the improved results obtained are believed to be twofold. It is a known fact that surge generally initiates in one or a few channels, or flow passageways, due to manufacturing tolerance variations between the several channels, or because of transient variations in air flow or because of conditions affecting flow which are unique to one or a few channels. These factors cause the vanes of such channels to be aerodynamically overloaded and surge results. Initial overloading is first relieved by the plenum effect of the cavities 70 in the transient initiation of surge.The fluid communication provided by the manifold 74 then provides a steady state equalization of pressures to the end that a critical channel or channels continue to have favorable vane loadings up to the point where essentially the entire stage becomes overloaded and surge occurs simultaneously in all channels, but at a higher pressure ratio than would have otherwise been obtainable. It would be added that the manifold itself, in certain configurations, could provide the plenum effect for transient pressure perturbations.

Another embodiment of the invention is illustrated in Figs. 6 and 7. The compressor components are the same as in the previous embodiment (and are identified by the same reference characters) except that a slot 80 is provided in the suction surface 64 upstream of the throat th, approximately half way towards the vane leading edge 62. It will also be seen that the slot extends only along about one half of the height of the suction surface 64. The slot 80 opens into an elongate cavity 82 which extends into registration with the front wall passageway 72. All of the vanes 54 are provided with slots 80 and cavities 82 thus placing the several channels 52 in fluid communication with each other through the plenum 74.

This enbodiment of the invention illustrates, at least for radial flow diffusers, the approximate minimum length of slots that are effective for the purposes of the present invention. It also illustrates that the slots can be effectively disposed upstream of the throat section of the flow channel.

Another embodiment of the invention is illustrated in Figs. 8 and 9. Again like reference characters identify the basic components of the compressor which are unchanged except as regards the slot means and manifold. In this embodiment the slot means comprise an elongate slot 90 in the rear wall 58 of each flow channel 52. Each slot 90 is disposed upstream of the throat section th and is angled relative thereto to lie on a line of approximately equal pressure of the air flowing into the channel. The slots 90 open directly into an annular manifold 92 formed in the frame member 60. This provides for fluid communication between the several channels, as well as providing the plenum effect which was provided by the cavities 70 and 82 in the previous embodiments. The separate manifold 74 has been eliminated by the internal manifold 92.

This embodiment illustrates that the slot means may be effectively diposed on other than the suction surfaces of the vanes. It also illustrates that the slots would lie on lines of essentially equal pressure in the air flow path. This was, in fact, the case in the previous embodiments where the slots disposed on the suction surfaces were parallel to the channel throat sections.

Another embodiment of the invention is illustrated in Figs. 10 and 11. Again the basic components of the compressor are unchanged, except for the slot means and are identified by like reference characters. In this embodiment there are two slots in each flow channel 52. A slot 100 extends across the full height of the suction surface 64, as in the first embodiment. In addition a slot 102 extends across the major portion of the rear diffuser wall 58, also at the throat section th. The slots 100 and 102, respectively, open into interconnecting cavities 104, 106. The cavity 104 is registered with the passageway 72 formed in the front wall 56, thus providing a fluid interconnection between the several channels, 52, through the manifold 74, as before.

This embodiment of the invention illustrates that slot means may be effectively provided in more than one wall of the flow passageways of the diffuser to work in combination.

Another embodiment of the invention is shown in Figs. 12-14. A diffuser 28', commonly known as a pipe diffuser, surrounds an impeller which may be the same as the impeller 20 previously described. The diffuser 28' comprises a plurality of flow channels 110 formed in a frame member 11 2 and extending tangentially of the impeller 20. The channels 110 are circular in cross section and have cylindrical inlet portions which extend from a curved groove 114, surrounding the impeller 20, to a throat section th. Downstream of the throat section th, each channel 110 is divergently conical to provide the diffusion function.The intersection of the circular channels 110 with the curved groove 114 results in a swept effect on the leading edges 116 of the vane portions 11 8, of the frame member 112, which separate the channels 110.

These vane portions likewise function as airfoils in splitting the air flow into the discrete flow passageways of the channels 110. Each vane portion 11 8 has a suction surface portion 1 20 and a pressure surface portion 1 22 leading to the throat sections of adjacent channels 110. This configuration of diffuser has been found particularly effective in minimizing losses where the impeller discharge air is at supersonic velocities.

A slot 1 24 is formed at the throat section th of each channel 110. The slots 1 24 extend around approximately one half of the peripheries of the respective channels 110, being centered on the suction surface portions 1 20. Each slot 1 24 enters a cavity 1 26. A plate 1 28 overlies the frame member 11 2 and has openings 1 30 which are registered with the several cavities 126. A manifold 132 is mounted on the plate 128 and is registered with the'openings 130 to again provide a fluid interconnection between the several flow channels 110 of the diffuser.

This embodiment illustrates the use of the slot means of the present invention in a pipe diffuser.

Another embodiment of the invention is illustrated in Figs. 16-18. Fig. 1 6 shows, in simplified fashion, a portion of an axial flow compressor 140. This type of compressor is well known to those skilled in the art and is employed for the same basic function in gas turbine engines as the radial flow compressors which have been previously described. The configuration of gas turbine engines incorporating axial flow compressors is also well known to those skilled in the art.

The compressor 140 comprises a rotor 142 having a circumferential row of blades 144 projecting generally radially relative to its axis of rotation. Immediately downstream of the blades 144 is a circumferential row of stator vanes 146 which function as a diffuser and together with the blades 144 form a compressor stage. A second row of blades 148, mounted on the rotor 142, and stator vanes 1 50 form a second compressor stage, it being usual that axial flow compressors comprise several stages. The air flow path through the compressor 1 40 is annular and generally concentric of the axis of rotation of the rotor 142.This flow path is defined, at its outer bounds, by a composite casing 152, with its inner bounds being defined by an inlet conical member 154, platforms 1 56 at the bases of the blades 144, liner 1 58 at the inner ends of the vanes 146 and the platforms and inner liners of subsequent stages. The blades 144 and vanes 146 function as airfoils, defining separated flow passageways and are aerodynamically equivalent to the impeller blades 24 and diffuser vanes 54 in imparting velocity energy to the air and then recovering static pressure energy. Fig. 1 7 illustrates a flow cascade of the blades 144 indicating that each flow passageway is defined by blade suction surfaces 1 60 and pressure surfaces 1 62 leading to a throat section th.Surge problems are equivalent in that when the blades 144 are overloaded, separation of the air flow occurs and surge results.

Again interconnected slot means are provided. Each blade 144 has a slot 1 64 extending along its suction surface 1 60. Since surge is usually a problem where peripheral speeds are greatest, the slots 1 64 are provided in the tip end portions of the blades 144, where they extend in a generally radial direction along the throat section th. The slots 1 64 open into cavities 1 66 which extend inwardly to passageways 1 68 which connect with a manifold chamber 1 70. The manifold chamber 1 70 is defined by a seal member 1 72 which overlies a groove formed annularly in the rotor 142. The seal member cooperates with sealing grooves on the liner 1 58 to provide a fluid seal between the first and second compressor stages.

The manifold chamber 1 70 provides a fluid interconnection between the several flow passageways defined by the blades 1 44 and will likewise relieve overloaded blade surfaces to deter initiation of surge.

Slot means may also be provided in the diffuser vanes 146 as is indicated in Fig. 1 6. Again these slots are provided in the regions of highest velocity. Slots 1 76 extend along the suction surfaces of the vanes 146 at their outer end portions and at their throat sections or their location of highest loading if it is not at the throat section.The slots 1 76 open into cavities 1 74 formed in the vanes 146 and extending through an outer liner 1 78 which is a part of the composite casing 1 52. The outer liner 1 78 has an annular groove 1 80 which defines a manifold 1 82. This again places all of the slots 1 76 in fluid communication with each other.

This embodiment illustrates that the invention is applicable to axial flow compressors, as well as radial flow compressors dnd also that it may be employed on the rotating, accelerating component of the compressor where surge may also be a problem, particularly in axial flow machines.

The benefits of employing interconnected slot means were described in detail in connection with the first embodiment of Figs. 2-5, with reference to Fig. 19. The other embodiments of the invention also provide such benefits in raising the operating line and surge line to permit safe operation at increased pressure ratios with an increased operating range.

Another benefit of the interconnected slot means is that unexpectedly large increases in the operating range have been obtained by bleeding the interconnecting manifold during acceleration. Fig. 1 5 schematically illustrates a system for attaining these added benefits. The manifold 74, of the compressor 12, is connected to a valve 1 90 by a conduit 1 92. The valve 1 90 may be mechanically controlled through a connection 194 to a function generator 1 96. The latter may have a mechanical input 1 98 from a throttle lever 200 which is normally provided and controls flow of fuel in the operation of the engine 1 0. When the throttle lever 200 is displaced, the mechanical connections 198, 1 94 open the valve 1 90 to bleed air from the manifold 74.

Upon completion of the acceleration mode, or after the rate of acceleration is reduced below a given level, the function generator 196, acting through the mechanical connection 194, causes the valve 1 90 to close, returning the interconnected slot means to the mode of operation previously described.

The result is to provide an improvement on the showing of Conrad (German Patent 1,938,132) and O'Connor (U.S. Patent 3,768, 919) in that for most operating conditions the closed manifold alone will prevent initiation of surge. However, during emergency acceleration of the engine, pressure surges can be bled off and stable operation achieved. By limiting bleed to the relatively short duration required for acceleration, there is a minimal effect on overall compressor efficiency. Of greater importance is the fact that relatively small amounts of bleed flow produce very significant increases in the operating range and thus provide a greatly increased margin of safety at a time when surge is most likely to occur.

In the preceding description reference has been made to specific forms of compressors employed in gas turbine engines for pressurizing air in the generation of a high energy, hot gas stream. The broader aspects of the invention are not so limited, but are applicable to any form of rotary compressor for compressible fluids wherein the flow therethrough is divided by vanes or blades, herein generically denominated airfoils, from which the fluid flow may separate in a surge condition.

The scope of the present invention is, therefore, to be derived solely from the appendant

Claims

claims. CLAIMS

1. A compressor stage for pressurizing compressible fluids, comprising: a bladed radial flow impeller; an annular radial flow diffuser having its inner periphery closely surrounding the discharge end of said impeller, said diffuser including a vaneless annular entrance space for receiving fluid discharged from said impeller, said entrance space being formed by spaced apart walls, said diffuser also including a plurality of intersecting passageways extending outwardly from said annular entrance space in a tangential direction from the inner periphery of said diffuser, said passageways being formed by wedge-shaped vanes symmetrically disposed between said spaced apart walls, each of said passageways having a rectangular cross section, including a convergent entrance portion followed by a throat section of constant cross section downstream of which is an area of expanding cross section extending toward the exhaust end of each of said passageways; and flow equalizing means for stabilizing the flow of fluid through said diffuser passageways, said flow-equalizing means including elongate transverse slots formed in the inward facing wall of each of said wedge-shaped vanes, said slot being located in the throat section of each of said passageways, the multiplicity of said slots being disposed along a line of equal pressure in said radial flow diffuser, a cavity in each of said vanes, each of said slots communicating with a respective one of said cavities, and a closed common manifold on one of said diffuser walls, each of said cavities communicating by means of openings through said wall with said common manifold, whereby all of the slots are placed in fluid communication with each other by way of the cavities and the common manifold thus serving in use to equalize the pressure in all of said passageway throat sections, thereby to increase the surge range of said compressor.

2. A compressor stage as claimed in Claim 1, wherein each slot is disposed on the suction surface of a vane and extends across at least the major portion of the height of the suction surface.

3. A compressor stage as claimed in Claim 1 or 2, wherein said transverse slots extend substantially across the full height of the suction surfaces at the throat sections of said passageways and the common manifold is an annular member mounted on the exterior of the front wall of said diffuser, said annular member and said front wall, in combination, forming a manifold chamber.

4. A compressor stage as claimed in any preceding claim, wherein said flow equalizing means includes valving means, said valving means being connected to said manifold whereby fluid can be bled from said diffuser to avoid pressure surge during engine acceleration.

5. A compressor stage, substantially as hereinbefore described with reference to any of Figs.

1 to 5, 6 and 7; or 10 and 11.

6. A compressor stage for pressurizing compressible fluids, comprising: a bladed radial flow impeller; an annular radial flow diffuser having its inner periphery closely surrounding the discharge end of said impeller, said diffuser including a vaneless annular entrance space for receiving fluid discharged from said impeller, said entrance space being formed by spaced apart walls, said diffuser also including a plurality of intersecting passageways extending outwardly from said annular entrance space in a tangential direction from the inner periphery of said diffuser, said passageways being formed by wedge-shaped vanes symmetrically disposed between said spaced apart walls, each of said passageways, having a rectangular cross-section, including a convergent entrance portion followed by a throat section of constant cross section downstream of which is an area of expanding cross section extending toward the exhaust end of each of said passageways; and flow equalizing means for stabilizing the flow of fluid through said diffuser passageways, said flow-equalizing means including elongate transverse slots formed in one of the spaced apart walls of each of said of the diffuser; each said slot being located in the throat section of each of said passageways, the multiplicity of said slots being disposed along a line of equal pressure in said radial flow diffuser, each of said slots communicating with a closed common manifold in one of said diffuser walls, whereby all of the slots are placed in fluid communication with each other by way of the common manifold thus serving in use to equalize the pressure in all of said passageway throat sections, thereby to increase the surge range of said compressor.

7. A comparator stage as claimed in Claim 6, wherein said flow equalizing means includes valving means, said valving means being connected to said common manifold whereby fluid can be bled from said diffuser to avoid pressure surge during engine acceleration.

8. A compressor stage as claimed in Claim 6, substantially as hereinbefore described with reference to Figs. 8 and 9 or 10 and 11 of the accompanying drawings.

9. A compressor stage for pressurizing compressible fluids, comprising: A bladed radial flow impeller; an annular radial flow diffuser having its inner periphery closely surrounding the discharge end of said impeller, said diffuser including a vaneless annular entrance space for receiving fluid discharged from said impeller, said entrance space being formed by spaced apart walls, said diffuser also including a plurality of intersecting passageways extending outwardly from said annular entrance space in a tangential direction from the inner periphery of said diffuser, said passageways being formed by tapering vanes symmetrically disposed between said spaced apart walls, each of said passageways, having a circular cross section, including a convergent entrance portion followed by a throat section of constant cross section downstream of which is an area of expanding cross section extending toward the exhaust end of each of said passageways; and flow equalizing means for stabilizing the flow of fluid through saiddiffuser passageways, said flow-equalizing means including elongate transverse slots formed in an inward facing portion of each of said tapering vanes, said slot being located in the throat section of each of said passageways, the multiplicity of said slots being disposed along a line of equal pressure in said radial flow diffuser, a cavity in each of said vanes, each of said slots communicating with a respective one of said cavities, and a closed common manifold on one of said diffuser walls, each of said cavities communicating by means of openings through said wall with said common manifold, whereby all of the slots are placed in fluid communication with each other by way of the cavities and the common manifold thus serving in use to equalize the pressure in all of said passageway throat sections, thereby to increase the surge range of said compressor.

10. A compressor stage as claimed in Claim 9, substantially as herein before described with reference to Figs. 1 2 to 14 of the accompanying drawings.

11. A compressor stage for pressurizing compressible fluids, comprising: a bladed axial flow impeller comprising radially spaced impeller blades; an annular axial flow diffuser having one end thereof closely adjacent the discharge end of said impeller, said diffuser including a vaneless annular entrance space for receiving fluid discharged from said impeller, said entrance space being formed by spaced apart annular walls, said diffuser also including a plurality of symmetrically spaced radial vanes extending outwardly from the inner periphery of said diffuser, and forming between each pair of vanes a passageway including a convergent entrance portion followed by a throat section of constant cross section downstream of which is an area of expanding cross section extending toward the exhaust end of each of said passageways; and flow equalizing means for stabilizing the flow of fluid between the impeller blades, said flow equalizing means including elongate transverse slots formed in a side of each blade which side in use constitutes a suction surface, said slot being located in a throat section formed between each pair of blades, the multiplicity of said slots being disposed along a line of equal pressure in said impeller, a cavity in each of said blades, each of said slots communicating with a respective one of said cavities, and a closed common manifold, each of said cavities communicating by means of openings through said wall with said common manifold, whereby all of the slots are placed in fluid communication with each other by way of the cavities and the common manifold thus serving in use to equalize the pressure in all of said throat sections between the blades, thereby to increase the surge range of said compressor.

1 2. A compressor stage according to Claim 11, wherein further flow equalizing means are provided in the diffuser and comprise elongate transverse slots formed in a side of each vane which side in use constitutes a suction surface, said slot being located in the throat section of each of said passageways, the multiplicity of said slots being disposed along a line of equal pressure in said axial flow diffuser, a cavity in each of said vanes communicating with a closed common manifold, and each of said slots communicating with a respective one of said cavities, whereby all of the slots in the vanes are placed in fluid communication with each other thus tending in use to equalize the pressure in all of said passageway throat sections, thereby to increase the surge range of said compressor.

1 3. A compressor stage as claimed in Claim 11, substantially as herein before described with reference to Figs. 1 6 to 1 8 of the accompanying drawings.

1 4. A gas turbine incorporating a compressor stage as claimed in any one of the preceding claims.

1 5. The features hereinbefore disclosed, or their equivalents, in any novel selection.