GB2030592A - Process for the Removal of Nitrogen Compounds from Organic Liquids - Google Patents

Process for the Removal of Nitrogen Compounds from Organic Liquids Download PDF

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GB2030592A
GB2030592A GB7839274A GB7839274A GB2030592A GB 2030592 A GB2030592 A GB 2030592A GB 7839274 A GB7839274 A GB 7839274A GB 7839274 A GB7839274 A GB 7839274A GB 2030592 A GB2030592 A GB 2030592A
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sorbent
acid gas
silica
temperature
alumina
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ExxonMobil Oil Corp
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Mobil Oil Corp
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G25/00Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents
    • C10G25/12Recovery of used adsorbent
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G25/00Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G25/00Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents
    • C10G25/02Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents with ion-exchange material
    • C10G25/03Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents with ion-exchange material with crystalline alumino-silicates, e.g. molecular sieves
    • C10G25/05Removal of non-hydrocarbon compounds, e.g. sulfur compounds

Abstract

Nitrogen compounds are removed from liquid hydrocarbons such as oils of lubricating viscosity by contacting the hydrocarbons with a solid sorbent having anhydrous acid gas (such as a hydrogen halide or sulphide or an oxide of sulphur) adsorbed therein. The solid sorbent, which may be amorphous, e.g., silica-alumina, or crystalline, e.g., NaX, can be regenerated.

Description

SPECIFICATION Process for the Removal of Nitrogen Compounds from Various Organic Media This relates to a process for the removal of nitrogen compounds from organic substances such as liquid hydrocarbons.
This invention provides a process for effecting the removal of undesirable nitrogenous compounds from liquid organic media comprising contacting the organic media under removal conditions at a temperature below the boiling point of the organic media with a solid sorbent selected from crystalline and amorphous forms of silica, bauxite, X and Y zeolites, alumina, silica-alumina and mixtures of silica and alumina and having an effective amount of anhydrous acid gas adsorbed therein until substantially all of the undesirable compounds are removed from the organic media.
It is known to selectively sorb compounds of low polarity from mixtures with compounds of the same or greater polarity by using a crystalline alumino-silicate; U.S. Patent No. 3,732,326. Anhydrous acidic zeolite aluminosilicates (containing cerium ions) are known to be useful as catalysts in the alkylation of isoparaffins with olefins; British Patent No. 1,209,942.
Further, acid resistant, heat resistant molecular sieves prepared from volcanic tuff are claimed to be useful for removing low molecular weight contaminants, such as carbon dioxide and ammonia from organic substances, E. Gaeroeg et al. (Inst. High Pressure Res., Budapest) Brenn st. Chem. 50 No. 8: T 59 (August,1969). Also acidic impurities are claimed to be selectively adsorbed from a gas stream with an activated zeolitic molecular sieve having adsorbed ammonia; the impurity may be CO2, CS2, H2S, NO2 or C1-C5 alkylmercaptans, Belgium Patent No. 729,768-69.
Lubricating oil base stocks, especially turbine oils, contain compounds with heteratoms such as nitrogen and sulfur. The presence of small amounts of sulfur compounds in such hydrocarbons tends to be desirable. However, compounds containing nitrogen usually are not desirable. Therefore, a process which removes undesirable nitrogen compounds from various organic media, e.g., hydrocarbon oils, without reducing sulfur content is highly desirable.
The present invention provides a process for effecting the removal of undesirable nitrogenous compounds from liquid organic media comprising contacting the organic media under removal conditions at a temperature below the boiling point of the organic media with a solid sorbent selected from crystalline and amorphous forms of silica, bauxite, X and Y zeolites, alumina, silica-alumina and mixtures of silica and alumina and having an effective amount of anhydrous acid gas adsorbed therein until substantially all of the undesirable compounds are removed from the organic media.
The present invention also provides a process for regenerating crystalline sorbent which comprises (1) contacting the sorbent in the absence of water with a suitable low boiling solvent at atmospheric pressure and at a temperature below the boiling point of the solvent; (2) purging the sorbent with an inert gas at a temperature above the boiling point of the solvent until no solvent remains thereon; (3) then contacting the crystalline sorbent with a volatile anhydrous base and heating at a temperature of from about 450-5500C in a stream of inert gas for about 8-1 6 hours or until salt vapor emission stops; (4) thereafter contacting the sorbent with steam, air or oxygen in an amount sufficient to remove substantially all oxidizable matter from the sorbent at a temperature of from about 500-7000C; (5) and then contacting the sorbent with anhydrous acid gas under ambient conditions of temperature and pressure until an amount of the anhydrous gas effective to remove the undesirable nitrogenous compounds from the liquid organic media is resorbed therein.
The present invention further provides a process for regenerating amorphous sorbent which comprises (1) contacting the sorbent with a suitable low boiling solvent at a temperature below the boiling point of the solvent and under atmospheric pressure for about 10-24 hours at a LHSV of from about 0.5 to 5; (2) purging the solvent-extracted amorphous sorbent with an inert gas saturated with water vapor or dry steam at atmospheric pressure and a temperature of from about 450-5500C at a rate of about 100 to 500 volumes of inert gas per volume of sorbent for about 2-24 hours; and (3) then after cooling to ambient temperature, contacting the sorbent with anhydrous acid gas under ambient conditions of temperature and pressure until an amount of the anhydrous acid gas effective to remove undesirable nitrogenous compounds from the liquid organic media is resorbed thereby.
The novel process in accordance with this application is particularly useful for removing undesirable nitrogen compounds from liquid hydrocarbons, preferentially petroleum oils of lubricating viscosity. However, distillate fuel oils and similar light liquid hydrocarbon products including both mineral oil and synthetic products may be similarly treated.
A wide variety of solid sorbents may be advantageously used. These sorbents (supports) can be crystalline or amorphous. Amorphous supports, however, are generally preferred. In either case, the supports may have sufficient surface area and porosity to adsorb an effective amount of anhydrous acid gas. Generally, the surface area should be from about 5 m2/gm to about 1000 m2/bm; the surface area of zeolite crystalline sorbents is usually from about 100 to about 1000 m2/g and preferentially about 1 00--7 50 m2/g; the surface area of the amorphous sorbents usually from about 5 to about 750 m2/g and preferably from about 1 50-600 m2/g.The average pore diameter of the sorbent/support should be from about 3 to about 200A; the average pore diameter of zeolite crystalline sorbents used herein is usually less than about 1 oA, i.e., from about 3-9A and preferentially 4-7 A. The average pore diameter of amorphous sorbents is usually from about 10 to about 200A and preferentially from about 20-1 ooA.
Suitable crystalline sorbents include synthetic or naturally occurring materials such as faujasite, zeolite X, zeolite Y, mordenite, and various other zeolites as may be suitable, such as ZSM-5 type zeolites, i.e., ZSM-11, ZSM-12, ZSM-35, and ZSM-38. Preferred are X and Y zeolites.
Suitable amorphous sorbents include material such as bauxite, alumina, silica-alumina, silicamagnesia, silica-zirconia, silica-thoria, silica-berylia, silica-titania as well as ternary compositions, such as silica-alumina-thoria, silica-alumina-zirconia, silica-alumina-magnesia, silica-magnesia-zirconia and naturally occurring clays of the attapulgite, montmorillonite and kaolin families, which families include the sub-bentonites and the kaolins commonly known as Dixie, McNamme-Georgia and Florida clays or others in which the main mineral constituent is halloysite, kaolinite, dickite, nacrite or anauxire and activated carbons. Such clays can be used in the raw state as originally mined or initially subjected to calcination, acid treatment or chemical modification.Preferred amorphous sorbents are those selected from various forms of silica, bauxite, aluminas and silica-alumina and mixtures which contain from about 5 to about 95 wt. % of silica. The zeolite sorbents in accordance herewith may be, if desired, composited with any of the above amorphous material including the clays.
Anhydrous hydrogen chloride is the preferred acid gas although other anhydrous gases such as sulfur dioxide, sulfur trioxide, hydrogen bromide and hydrogen sulfide may be used.
The effective amount of adsorbed anhydrous gas will vary dependent upon type of catalyst and adsorption conditions such as temperature and pressure. Usually the sorbents disclosed herein will contain from about 0.001 to about 20 wt % of adsorbed acid gas, as for example, HCI and preferably from about 0.1 to about 17.5 wt. % based on the total weight of the sorbent.
The nitrogen decontamination process is conveniently carried out in a continuous flow process or batch process. For example, nitrogen containing compounds are selectively removed from a lubricating oil base stock by contacting a flowing stream of this hydrocarbon with a solid crystalline or amorphous sorbent having adsorbed therein an effective amount of anhydrous acid gas in the absence of a solvent, until substantially all of the undesirable nitrogen compounds are removed from the hydrocarbon.
Thereafter, the sorbent may be regenerated.
The organic media, e.g., hydrocarbon feedstock, is preferably predried, particularly if it contains 100 ppm or more of water prior to contacting, e.g., HCI-treated sorbent. For drying purposes, the feedstock is first contacted with a molecular sieve or other suitable drying agent. The feedstock may be again contacted with an additional molecular sieve or other sorbent after decontamination to prevent any desorbed acid gas from passing on to additional treatment stages. Molecular sieves used in this manner are untreated conventional zeolitic materials; X and Y zeolites may be advantageously used, e.g., NaX. Any suitable dessicant may be used, e.g., calcium hydride, soda lime or other commercial drying agents comprised of silica, alumina or mixtures thereof.
The denitrogenation may be a single-step or 3-stage integrated process, continuous or batch. The 3-stage process is preferably used when, as stated above, the feed contains 100 ppm or more of water and/or further treatment is to occur after denitrogenation. In such a process the flowing feed stream is first dried by contact with an appropriate dessicant, passed onto the denitrogenation sorbent and finally contacted by an acid guard such as NaX before the denitrogenation feed is recovered. No solvent is used in the process.
The hydrocarbon feedstock is usually contacted with the drying agent at atmospheric pressure (pressure may be used if desired for some particular purpose), at ambient temperature or a temperature of from about 70-1250C, preferably 80-1000C and a liquid hourly space velocity (LHSV) of from about 0.1 to 5, preferably 0.4-0.6. The feedstock is exposed to the treated sorbent under the same generai conditions, however, the ratio of feedstock to sorbent is controlled via conventional metering to ensure about 10-100 volumes or more of oil, per volume of sorbent. The contact conditions for the post treatment stage is generally the same as those wherein the feedstock is dehydrated.
Untreated drying sorbents, both crystalline and amorphous, may be regenerated and thereafter reused. For example, NaX sorbents are easily regenerated by being calcined at about 350-4500C and thereafter reused.
With respect to the an hydros acid gas treated crystalline sorbents the process for regeneration comprises (1) contacting said sorbent with a suitable low boiling solvent at atmospheric pressure or higher, at a temperature below the boiling point of the solvent and in the absence of water; (2) purging with an inert gas at a temperature above the boiling point of said solvent until no solvent remains therein; (3) then contacting the sorbent with a volatile anhydrous base and heating at a temperature of from about 450-5500C in a stream of inert gas from about 8-1 6 hours or until salt vapor emission stops; (4) contacting said sorbent with a sufficient amount of steam, air or oxygen at a temperature of from about 500-7000C usually at atmospheric pressure for about 4 to about 24 hours to remove substantially all oxidizable matter from the sorbent; (5) and after cooling to ambient temperature and then contacting the sorbent with anhydrous acid gas under ambient conditions of temperature and pressure until about 0.001-20 wt. % of said anhydrous gas is resorbed therein.
During regeneration of the crystalline sorbent the contact temperature for the sorbent and the low boiling solvent is generally about 50C below the solvent's boiling point; the solvent purging temperature is from about 25"C or higher above the boiling point of the solvent; the sorbent is contacted with the solvent at a LHSV of from about 0.1 to 5 with 0.5 being preferab!e; the contact temperature for the sorbent with anhydrous base is ambient.
Suitable low boiling solvents include light boiling naphthas, hexane, benzene and low boiling distiliates.
Suitable volatile anhydrous bases include ammonia, ethyl amine, methyl amine and similar bases.
Steam and air or oxygen oxidation conditions are conventional within the art.
In addition to the process described above for regenerating crystalline sorbent, the anhydrous acid gas treated amorphous sorbents may also be regenerated in the following manner which comprises (1) contacting said sorbent with a suitable low boiling solvent at a temperature below the boiling point of the solvent, usually under atmospheric pressure for about 1 0-24 hours at a LHSV of from about 0.5 to 5; (2) purging the solvent-extracted sorbent with an inert gas saturated with water vapor or dry steam at atmospheric pressure and a temperature of from about 450--550"C at a rate of about 100--500 volumes of inert gas per volume of sorbent for about 2-24 hours; and (3) then after cooling to ambient contacting the sorbent with anhydrous acid gas under ambient conditions of temperature and pressure until about 0.001 to 20 weight percent of said anhydrous acid gas is resorbed therein. A temperature of 5000C and 500 volumes are preferred. Suitable low boiling solvents include those listed above with respect to the crystalline sorbents.
The following examples illustrate the present invention.
Example 1 100 grams each of NaX zeolite molecular sieves (sorbent), 1/1 6" extrudate having a pore diameter of from about 79Â and a surface area of about 750 m2/g were placed in three glass reactors, calcined in a stream of dry argon at about 4000C for 20 hours and then cooled to room temperature using dry argon gas over a period of about 2-4 hours. This procedure purges any adsorbed water. Subsequently, it is necessary to insure that the calcined catalyst remains without exposure to moisture to keep it in a dry state.
One glass reactor containing 100 gms. of calcined molecular sieves was then placed vertically on a stand and exposed to a stream of anhydrous hydrogen chloride gas. The flow of gas was directed downflow through the bed at ambient temperatures under atmospheric pressure until loading was substantially complete, about 1 5.6-17.5 wt. % HCI having been adsorbed. An exothermic reaction zone developed at the top of the reactor, which then moved down the bed. After the bottom section of the bed was cooled to ambient temperature in an atmosphere of hydrogen chloride, the sieves were purged to constant weight for about 1 minute with dry argon at room temperature to remove easilydesorbed HCI.
Helium or other such inert gas can be used in place of the argon. The HCI may be contacted with the sorbent upflow, or downflow.
Example 2 Another 100 g sample of NaX having about 1 5.6-17.5 wt. % adsorbed HCI was prepared as in Example 1 except for changes as indicated. The 1/1 6" extrudate was calcined in a glass reactor at 3500C in argon for 16 hours and cooled to room temperature. A stream of anhydrous hydrogen chloride gas was allowed to contact the zeolite sorbent (NaX), upflow, until the loading was complete.
After the top section af the reactor cooled in an atmosphere of HCI gas, the reactor as in Example 1 was purged with dry argon for about one minute to remove any easily-desorbed HCI.
Example 3 20 ml (16.7 gram) of 40 mesh silica-alumina amorphous sorbent were placed in a 20 ml glass reactor and calcined in a stream of dry argon for 20 hours at about 4000 C. The sorbent was then cooled to room. temperature in an atmosphere of dry argon gas for approximately 1 to 4 hours. Dry sorbent was then exposed to anhydrous hydrogen chloride gas at atmospheric pressure and at ambient temperature until loading was complete, i.e., until approximately 1 wt. % of anhydrous HCI was adsorbed. The amorphous silica-alumina had an average pore diameter of about 80A and a surface area of about 200 m2/g and a silica-alumina ratio of 9:1. As noted supra any suitable dry inert gas, e.g., helium, may be used instead of argpn. The HCI may be adsorbed, downflow or upflow.
Example 4 Three reactors containing the untreated and NaX sieves prepared in accordance with Example 1 were placed in the following sequential order: untreated molecular sieves, hydrogen chloride loaded molecular sieves and untreated molecular sieves. Each reactor containing 100 g NaX was then equipped with a means for heating and temperature measurement.
Oil flowed through the molecular sieves in the above-described sequence. The oil was metered by means of a pump and moved upflow through the reactors connected in series. Each of the reactors was placed vertically on a stand, such that the flowing oil enters at the bottom of each reactor and leaves at the top.
The oil treated in accordance with the described process was Arabian Light Stock (properties shown in Table 1 below). Table 2 (below), summarizes the pertinent data obtained on the products treated in accordance therewith. The data therein clearly demonstrates the highly selective denitrogenation of Arab Light Stock using a crystalline zeolite catalyst haivng adsorbed anhydrous HCI.
Prior to denitrogenation in accordance with this invention, the oil contained 32 ppm nitrogen and 0.87 % wt. sulfur. After treatment, the nitrogen content was reduced to less than 0.2 ppm and the sulfur content was substantially unchanged. This is a typical illustration of the high degree of efficiency with which this process reduced undesirable nitrogen content of a liquid hydrocarbon without effecting any change in the hydrocarbon's sulfur content.
Table 1 Crude Sources and Properties of Stock Used Herein 150 S.U.S Arabian Light Stock Flash Point, PM, OF 460 Pour Point, OF 0 Gravity, OKAPI 30.5 Aniline Point, OF 203.7 Sulfur, % Wt. 0.87 Nitrogen, % Wt. 0.0032 (32 ppm) Chlorides negative Table2 150 S.U.S. Arabian Light Stock Treated with Hydrogen Chloride Sorbed/Molecular Sieves NaX* 1/16" Extrudate) at 1000C and 0.05 LHSV Time Color Hours Nitrogen ASTM S Chloride on stream ppm D1500 % Wt.Ion Feed 32 L 1.5 0.87 negative 49-119 < 0.2 L 0.5 - negative 185 < 0.2 0.86(6) negative 281 < 0.2/ 0.5 0.87 3G5 < 0.2 0.87 306 < 0.2 0.5 0.86(6? 306-333 < 0.2 L 1.0 0.87 negative *Example 1 (a) Difference may be due to method duplication errors.
Example 5 Three reactors were packed with 20 mls. each of one of the following (a) untreated calcined NaX molecular sieves, (b) hydrogen-chloride-loaded amorphous silica-alumina sorbent and (c) untreated calcined NaX molecular sieves. The reactors were arranged and connected in series in the order listed.
The aliquots of untreated molecular sieves (a) and (c) were obtained commercially and the aliquot of amorphous sorbent was prepared as in Example 3. Each reactor is then equipped with a means for heating and temperature measurement.
Oil (Arabian Light Stock see Table 1 above) is metered by means of a pump and moves upflow through the reactors in the sequence stated at a temperature of about 1000C and 0.5 LHSV. Table 3 below summarizes the pertinent data. Although the denitrogenation embodiments exemplified use a three stage system, in many cases only the stage containing sorbent treated with anhydrous gas need be used. However, as stated above, if the feed is wet (100 ppm moisture) the dehydration step prior to nitrogen removal is advisable. Where there is danger of the acid gas damaging equipment in further processing, another molecular sieve is used as an acid guard after the nitrogen removal step.
Table 3 thus clearly illustrates the effectiveness of an amorphous sorbent having adsorbed anhydrous acid gas in removing undesirable nitrogen compounds from lubricant compositions without reducing the sulfur content.
Table 3 150 S.U.S. Arabian Light Stock Treated with Hydrogen Chloride Sorbed on Fresh Silica-Alumina Catalyst* at 1000C and 0.5 LHSV Volume Oil S Nitrogen Nitrogen Chloride Processed % Wt. ppm Removed, % lon 0.5 0.87 < 0.2 > 99.9 - 2.2 < 0.2 7.2 (0.2 11.6 < 0.2 12.3 - -- -- negative 31.6 0.87 0.2 99.4 39.9 1.6 95.0 43.0 2.4 92.5 64.2 7.4 76.9 negative *Example 3.
Table 4 150 S.U.S. Arabian Light Stock Untreated Fresh Silica-Alumina Catalyst At 1000C and 0.5 LHSV Volume Oil Nitrogen Nitrogen Processed ppm Removed, % Wt.
0.6 0.2 99.9 0.87 14 2.0 93.8 26 9.0 71.8 39 15.6 51.2 From a comparison of Tables 2, 3 and 4 it can be seen that both the crystalline and amorphous sorbents treated in accordance with this invention remove substantially all of the undesirable nitrogen compounds contained in the feedstock with which they are contacted. The untreated silica-alumina as shown by Table 4 is decidedly inferior in the removal of the nitrogen.
Example 6 Sodium X molecular sieves in accordance with this invention and which had been used in the nitrogen removal process described hereinabove are regenerated as follows: oil from the oil-saturated aged sorbent is extracted with a suitable low boiling solvent such as hexane. The solvent-extracted sorbent is then purged with argon gas for about 4-16 hours to remove any residual solvent. The now anhydrous sorbent is then heated in a stream of argon. The sorbent is now cooled to ambient temperature and is then contacted with anhydrous ammonia followed by an argon purge at 4500C until salt-vapor emission stops. The sorbent is then regenerated in steam or alternatively oxidatively in air. Anhydrous hydrogen chloride is then resorbed by the sieves in the manner described in- Examples 1 and 2.The sieves can now be used in the manner described above to remove nitrogen compounds from hydrocarbon base stock.
Example 7 A silica-alumina sorbent prepared in accordance with Example 3 which had been used in the process described above was regenerated as follows: Anhydrous ammonia was allowed to saturate the solvent extracted sorbent followed by an argon purge at about 5000C. An air-oxidation followed, during which the temperature increased to 6800C. The sorbent then was allowed to cool in argon to ambient temperature, and thereafter anhydrous hydrogen chloride gas was resorbed by the sorbent as described in Example 3. This sorbent was then used to remove nitrogen in accordance with the process embodied herein from hydrocarbon base stock.
Table 5 150 S.U.S. Arabian Light Stock Treated with Hydrogen Chloride Sorbed on Regenerated NaX Catalyst (Example 6) at 1000C and 0.6 LHSV Volume Oil Nitrogen Nitrogen Processed ppm Removed, % 0-7.6 < 0.2 > 99.9 20.2 < 0.2 > 99.9 31.3 3.4 89.4 35.8 5.2 83.8 50.0 8.4 73.8 88.3 14.2 55.6 The data contained in Table 5 above clearly illustrates the highly effective removal of undesired nitrogen compounds from Arabian Light base stock by contacting it, in accordance with the process embodied herein, with regenerated NaX sorbent having anhydrous hydrogen chloride adsorbed therein.
Table 6 is a comparison of various sorbents in accordance with this invention. Both nitrogen removal and short term oxidative stability were evaluated. The sorbents of this invention are shown thereby to be substantially superior for their intended purpose. Table 6 below thus specifically shows that HCI adsorbed on various calcined zeolite and amorphous sorbents as embodied herein, remove more than 99% of nitrogen compounds in Arab Light stock and thereby provide lubricant compositions of improved oxidative stability.
However, of the solid sorbents tested, silica-alumina catalyst, when calcined in air at 6800C and loaded with 1% wt. HCI is the most advantageous. It removes nearly an equimolar amount of nitrogen compounds from said stock.
Product oil obtained after nitrogen removal has good color, improved short-term oxidation stability, does not contain inorganic chloride, and does not show an increase in total acid number, (see Table 6) or a change in sulfur content.
Table 6 Removal of Nitrogen Compounds from Arab Light Stock with Hydrogen Chloride at 1000C Volume ASTMD2272 Ratio Nitrogen Chloride RBOT* Contact Mass LHSV Oil/Solld ppm CP min. NN HCI/NaX 0.05 0-10 < 0.2 negative 374/345 0.0 (15.6% wt. HCI) 10-24 < 0.2 negative 345/370 0.0 31 2.3 negative - 0.0 HCI/Zeolon 200H 0.05 0-12 < 0.2 negative 375/340 0.0 (7% wt. HCI) HCI/NaX 1.02 0-6 < 0.2 - - (15.7% wt. HCI) 15 < 0.2 > - - 33 < 0.2 negative - 0.0 43 14.6 - - - 59 16.2 - - - HCI/Equilibrium 0.5 10 < 0.2 Bauxite 13 3.0 - (4% wt.HCI) 35 7.4 - - - 44 8.8 negative - 0.0 HCI/Silica-Alumina 0.5 0-6 < 0.2 - 355/370 Calcined at 350 C 6-14 < 0.2 - 330 in Argon 14-26 6 negative 350/385 0.0 (1% wt. HCI) 26-39 - - 345/305 - 39 15.6 - - - HCl/Silica-Alumina 0.6 920 < 0.2 - - Recalcined at 6800C 30-44 < 0.2 - - in Air 44-59 < 0.2 negative - 0.0 (1% wt. HCl) 72-87 < 0.2 - - - 87-112 < 0.2 - - - 113 9.2 - - - *Rotary Bomb Oxidation Stability Test; RBOT of untreated oil is 270 minutes.

Claims (27)

Claims
1. A process for effecting the removal of undesirable nitrogenous compounds from liquid organic media comprising contacting the organic media under removal conditions at a temperature below the boiling point of the organic media with a solid sorbent selected from crystalline and amorphous forms of silica, bauxite, X and Y zeolites, alumina, silica-alumina and mixtures of silica and alumina and having an effective amount of anhydrous acid gas adsorbed therein until substantially all of the undesirable compounds are removed from the organic media.
2. The process of Claim 1 wherein the organic media is a liquid hydrocarbon.
3. The process of Claim 2 wherein the hydrocarbon is an oil of lubricating viscosity.
4. The process of Claim 1 wherein the anhydrous acid gas is hydrogen bromide, hydrogen chloride, sulfur dioxide, sulfur trioxide or hydrogen sulfide.
5. The process of Claim 4 wherein the anhydrous acid gas is hydrogen chloride.
6. The process of Claim 1 wherein the sorbent has a surface area of from 5 to 1000 m2/gm and a pore diameter of from 3 to 200 Angstroms and wherein the amount of anhydrous acid adsorbed thereon is from 0.001 wt. % to 20 wt. %.
7. The process of Claim 6 wherein the sorbent is an amorphous form having an average pore diameter from 20 to 100 Angstroms and a surface area of from 1 50 to 600 m2/gm.
8. The process of Claim 7 wherein the sorbent is selected from silica, alumina, bauxite, silicaalumina and mixtures of silica and alumina.
9. The process of Claim 8 wherein the sorbent is an amorphous silica-alumina having from 5 to 95 wt. % silica.
10. The process of Claim 6 wherein the sorbent is a crystalline zeolite having a surface area of from 100 to 700 m2/gm and an average pore diameter of from 3-9A.
11. The process of Claim 10 wherein the sorbent is selected from X and Y zeolites.
12. The process of Claim 11 wherein the sorbent is a NaX zeolite.
13. A process for effecting the removal of undesirable nitrogenous compounds from liquid organic media containing same comprising contacting the organic media at atmospheric pressure or slightly higher and at a temperature of from ambient to about 50C below the boiling point of the organic media with (1) a suitable dehydrating or drying agent, (2) a solid sorbent selected from crystalline and amorphous sorbents selected from silica, bauxite, alumina, silica-alumina, mixtures of silica and alumina and X and Y zeolites having an amount of anhydrous acid gas adsorbed there effective to remove the nitrogenous compounds and (3) with a crystalline sorbent not having been sorbed with the acid gas.
14. The process of Claim 13 wherein the dehydrating agent and the crystalline sorbent not sorbed with acid gas are zeolite molecular sieves.
1 5. The process of Claim 14 wherein the crystalline sorbent is NaX zeolites.
16. The process of Claim 1 wherein a crystalline sorbent employed therein is regenerated by (1) contacting the sorbent in the absence of water with a suitable low boiling solvent at atmospheric pressure and at a temperature below the boiling point of the solvent; (2) purging the sorbent with an inert gas at a temperature above the boiling point of the solvent until no solvent remains thereon; (3) then contacting the crystalline sorbent with a volatile anhydrous base and heating at a temperature of from about 450-5500C in a stream of inert gas for about 8-1 6 hours or until salt vapor emission stops; (4) thereafter contacting the sorbent with steam, air or oxygen in an amount sufficient to remove substantially all oxidizable matter from the sorbent at a temperature of from about 500--7000C; (5) and then contacting the sorbent with anhydrous acid gas under ambient conditions of temperature and pressure until an amount of the anhydrous gas effective to remove the undesirable nitrogenous compounds from the liquid organic media is resorbed therein.
17. The process of Claim 16 wherein 0.001 to 20 weight % of anhydrous acid gas, based on the total weight of the sorbent, is resorbed.
1 8. The process of Claim 1 7 wherein the an hydros acid gas is selected from hydrogen bromide, hydrogen chloride, hydrogen sulfide, sulfur dioxide and sulfur trioxide.
1 9. The process of Claim 1 8 wherein the anhydrous acid gas resorbed is hydrogen chloride.
20. The process of Claim 1 9 where the amount of hydrogen chloride resorbed is from 1 5 to 20 weight %.
21. The process of Claim 1 wherein an amorphous sorbent employed therein is regenerated by (1) contacting the sorbent with a suitable low boiling solvent at a temperature below the boiling point of the solvent and under atmospheric pressure for about 10-24 hours at a LHSV of from about 0.5 to 5; (2) purging the solvent-extracted amorphous sorbent with an inert gas saturated with water vapor or dry steam at atmospheric pressure and a temperature of from about 450-5500C at a rate of about 100 to 500 volumes of inert gas per volume of sorbent for about 2-24 hours; and (3) then after cooling to ambient temperature, contacting the sorbent with anhydrous acid gas under ambient conditions of temperature and pressure until an amount of the anhydrous acid gas effective to remove undesirable nitrogenous compounds from the liquid organic media is resorbed thereby.
22. The process of Claim 21 wherein the solvent extracted amorphous sorbent prior to contacting the anhydrous acid gas is purged with air or oxygen at a temperature of 5000C to remove substantially all oxidizable matter therefrom.
23. The process of Claim 21 wherein from 0.001 to 20 weight % of anhydrous acid gas, based on the total weight of the sorbent composition, is resorbed.
24. The process of Claim 21 wherein the anhydrous acid gas is selected from hydrogen bromide, hydrogen chloride, hydrogen sulfide. sulfur dioxide and sulfur trioxide.
25. The process of Claim 24 wherein the anhydrous acid gas resorbed is hydrogen chloride.
26. The process of Claim 25 where the amount the amount of hydrogen chloride resorbed is about 1 weight %.
27. A process for effecting removal of undesirable nitrogenous compounds from liquid organic media substantially as described in the foregoing Examples.
GB7839274A 1978-10-04 1978-10-04 Process for the Removal of Nitrogen Compounds from Organic Liquids Withdrawn GB2030592A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004083346A1 (en) * 2003-03-13 2004-09-30 Lyondell Chemical Technology, L.P. Organosulfur oxidation process
EP3031882A4 (en) * 2013-08-07 2017-03-22 JX Nippon Oil & Energy Corporation Method for removing mercury in hydrocarbon oil

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004083346A1 (en) * 2003-03-13 2004-09-30 Lyondell Chemical Technology, L.P. Organosulfur oxidation process
EP3031882A4 (en) * 2013-08-07 2017-03-22 JX Nippon Oil & Energy Corporation Method for removing mercury in hydrocarbon oil
US9803143B2 (en) 2013-08-07 2017-10-31 NX Nippon Oil & Energy Corporation Method for removing mercury in hydrocarbon oil

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