GB2025793A - Method of Applying Rubber to a Substrate - Google Patents
Method of Applying Rubber to a Substrate Download PDFInfo
- Publication number
- GB2025793A GB2025793A GB7924020A GB7924020A GB2025793A GB 2025793 A GB2025793 A GB 2025793A GB 7924020 A GB7924020 A GB 7924020A GB 7924020 A GB7924020 A GB 7924020A GB 2025793 A GB2025793 A GB 2025793A
- Authority
- GB
- United Kingdom
- Prior art keywords
- rubber
- substrate
- unvulcanised
- unvulcanised rubber
- applying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920001971 elastomer Polymers 0.000 title claims abstract description 100
- 239000005060 rubber Substances 0.000 title claims abstract description 100
- 239000000758 substrate Substances 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims abstract description 54
- 239000000203 mixture Substances 0.000 claims description 13
- 229920002635 polyurethane Polymers 0.000 claims description 9
- 239000004814 polyurethane Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 229920001169 thermoplastic Polymers 0.000 claims description 5
- 230000003534 oscillatory effect Effects 0.000 claims description 4
- 239000004416 thermosoftening plastic Substances 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 abstract description 18
- 230000001070 adhesive effect Effects 0.000 abstract description 18
- 238000010438 heat treatment Methods 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
- -1 polyethylene Polymers 0.000 description 6
- 244000043261 Hevea brasiliensis Species 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 5
- 229920003052 natural elastomer Polymers 0.000 description 5
- 229920001194 natural rubber Polymers 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000010985 leather Substances 0.000 description 3
- 239000002649 leather substitute Substances 0.000 description 3
- 229920001568 phenolic resin Polymers 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- ISAOUZVKYLHALD-UHFFFAOYSA-N 1-chloro-1,3,5-triazinane-2,4,6-trione Chemical compound ClN1C(=O)NC(=O)NC1=O ISAOUZVKYLHALD-UHFFFAOYSA-N 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920001084 poly(chloroprene) Polymers 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000007586 terpenes Nutrition 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- YRIZYWQGELRKNT-UHFFFAOYSA-N 1,3,5-trichloro-1,3,5-triazinane-2,4,6-trione Chemical compound ClN1C(=O)N(Cl)C(=O)N(Cl)C1=O YRIZYWQGELRKNT-UHFFFAOYSA-N 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 239000013032 Hydrocarbon resin Substances 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- CEJLBZWIKQJOAT-UHFFFAOYSA-N dichloroisocyanuric acid Chemical compound ClN1C(=O)NC(=O)N(Cl)C1=O CEJLBZWIKQJOAT-UHFFFAOYSA-N 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000010299 hexamethylene tetramine Nutrition 0.000 description 1
- 239000004312 hexamethylene tetramine Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 229920006270 hydrocarbon resin Polymers 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229960004011 methenamine Drugs 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- RCHKEJKUUXXBSM-UHFFFAOYSA-N n-benzyl-2-(3-formylindol-1-yl)acetamide Chemical compound C12=CC=CC=C2C(C=O)=CN1CC(=O)NCC1=CC=CC=C1 RCHKEJKUUXXBSM-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229950009390 symclosene Drugs 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- MXODCLTZTIFYDV-UHFFFAOYSA-L zinc;1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylate Chemical compound [Zn+2].C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C([O-])=O.C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C([O-])=O MXODCLTZTIFYDV-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/003—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating incorporating means for heating or cooling the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/06—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2530/00—Rubber or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
- B29C2043/043—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds rotating on their own axis without linear displacement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3433—Feeding the material to the mould or the compression means using dispensing heads, e.g. extruders, placed over or apart from the moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2021/00—Use of unspecified rubbers as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/25—Solid
- B29K2105/253—Preform
- B29K2105/256—Sheets, plates, blanks or films
Abstract
The invention relates to the application of an unvulcanised rubber film to a substrate and is particularly applicable to the bonding of substrates using the rubber film as an adhesive. The method comprises causing relative frictional movement between the unvulcanised rubber and the substrate to at least soften the contact surface of the unvulcanised rubber, and then moving the unvulcanised rubber and/or the substrate in relation to each other, whilst continuing said relative frictional movement, to leave a trail of the unvulcanised rubber on the surface.
Description
SPECIFICATION
Method of Applying Rubber to a Substrate
This invention relates to the application of unvulcanised rubber films to substrates.
According to the present invention, a method of applying a film of an unvulcanised rubber to the surface of a substrate comprises causing relative frictional movement between the unvulcanised rubber and the substrate to at least soften the contact surface of the unvulcanised rubber, and then moving the unvulcanised rubber and/or the substrate in relation to each other, whilst continuing said relative frictional movement, to leave a trail of the unvulcanised rubber on the substrate.
By this method, films of unvulcanised rubbers may be applied e.g. as decoration, labelling, a potential adhesive, or to confer desired properties on the surface of the substrate e.g. compatability with other materials or improvement in its ozone or general ageing resistance. In contrast to hot melt adhesion in which the energy is in the form of initial heat supplied to the adhesive which is rapidly dissipated, and in contrast to known hand-applied waxy permanent-tack adhesives in which the only energy supplied is the linear movement of the adhesive across a substrate, the method of the present invention involves a constant supply of energy which thus usually results in an improved bond strength and the ability to bond a wider range of substrates with a wider range of adhesives.
Examples of unvulcanised rubbers include thermoplastic rubbers (such as ABA block copolymers, e.g. styrene/butadiene which may be hydrogenated, polyurethanes and blends or grafts of polyethylene or polypropylene with EPDM or EP rubbers), and vulcanisable rubbers such as natural rubber, polychloroprene or SBR. Where the unvulcanised rubber is vulcanisable it may be vulcanised after being applied to the substrate if desired. Preferably the unvulcanised rubber has a molecular weight of more than 20,000 e.g. from 25,000 to 107. The rubbery materials are further defined by having a tensile modulus at 300% elongation at 500C of less than 7 MN/m2, preferably less than 4 MN/m2 measured according to B.S. 903 part (ii).
Examples of suitable substrates include leather, synthetic leather (e.g. based on a polyurethane), wood, vulcanised rubber (foamed or unfoamed) and thermoplastic or thermoset plastics (foamed or unfoamed). Examples of suitable vulcanised rubbers include natural rubber, SBR, nitrile rubber and polyurethane rubber. If desired a vulcanised rubber composition which includes a high proportion of a resin (e.g. a hydrocarbon resin or a phenolic resin, such as t-butyl phenolic resin or terpene phenolic resin) may be used i.e. a so-called "resin rubber". Examples of suitable thermoplastic plastics include poly(vinyl chloride) and polyurethanes. The substrate may be reinforced, e.g. by textile such as nylon, and if the surface of the substrate is uneven it may be prebuffed.Examples of synthetic leathers are synthetic poromeric leathers (i.e. porous) available as Porvair or Corfam. Generally, suitable substrates include those materials used for making footwear e.g. an upper and/or a sole.
The unvulcanised rubber and/or substrate may be in a compound with conventional ingredients such as plasticisers, vulcanising agents, waxes, tackifiers, softeners, fillers, pigments, anti-oxidants and stabilisers. If desired a further rubber e.g. chlorinated natural rubber may be included in the
unvulcanised rubber composition. The unvulcanised rubber, when in a composition with another ingredient or ingredients, is present in an amount of from 20 to 100% by weight, preferably from 30 to
100% by weight and advantageously from 40 to 100% by weight. Often an amount of from 70 to
100% is useful. The unvulcanised rubber is not a pressure sensitive adheisve i.e. one which in solventfree form is permanently tacky. Such materials will adhere instantaneously to most substrates by the application of only very slight pressure.
If it is desired to vulcanise the unvulcanised rubber after application to each of two substrates, a carrier layer including vulcanising agents may be sandwiched between the two films and then heat and/or pressure applied as necessary.
The unvulcanised rubber may be in the form of a rod held in the chuck of a rotating or oscillating drill. When the surface of the rod in contact with the substrate has softened which will generally be above 500C and may be above 1 000C in practice, the rod is moved across the surface of the substrate so that a trail of the rubber is deposited. If the unvulcanised rubber is a relatively soft, pliable material it
may be contained in an inert sleeve under suitable pressure (mechanical or otherwise) so that it is continuously forced out of the end of the sleeve onto the substrate.
One such arrangement will now be described by way of example only with reference to the accompanying drawings in which:
Figure 1 is a cross-sectional view of a device for trailing low modulus (soft, pliable) unvulcanised rubbers, and
Figure 2 is a side view of the drive pin and slot of Figure 1.
In Figure 1, a piston 1 slidably fits partially within a cylinder 2 to define a cavity 4 into which an unvulcanised rubber can be inserted. The surface of the rubber is contacted with that of the substrate
3. The piston 1 is rotatable by means of a motor (not shown) and the cylinder 2 is rotatable by means of the piston 1 transmitting its rotation to the cylinder 2 through a slidable pin 5/slot 6 assembly. In use, the piston 1 is rotated by a motor and causes the cylinder 2 also to rotate. The pressure and
rotational motion of the piston is thus imparted to the rubber causing it to soften on the substrate surface. The device can than be moved along a predetermined path so as to trail the rubber upon the substrate whilst still rotating the rubber.
The relative movement between the rubber and the substrate may be produced in any convenient manner. One or both components may be moved. The friction may be achieved by rotatary, angular or linear movement and may be continuous (i.e. in one direction) or oscillatory. An alternative to mechanical movement is the use of an ultrasonic frequency welding technique which creates rapid small vibratory movements between the surfaces.
The conditions of the relative frictional movement, such as speed and duration of the movement and pressure between the rubber and the substrate, are such as to at least soften the friction surface of the rubber and will depend upon the materials used. External heating is not usually necessary but may be employed if desired. Examples of suitable continuous relative rotary movement speeds are from 750 to 20,000 revolutions per minute. When an oscillatory movement is employed, this may be performed over a few degrees of arc or, in the case of linear movement, over about 0.1 to 6 mm, preferably 1 to 4 mm, and at a frequency of 50 to 200 Hz, especially 100 Hz.
A typical rate of frictional movement is between 2.5 and 10 m sex~' and a pressure of usually only about 335 to 1340 gcm-2 (5 to 20 p.s.i.) is required. By comparison, prior known waxy handapplied permanent-tack stick adhesives require a tip pressure in the order of 1 340 to 6700 gem~2 (20 to 100 p.s.i.) at a movement of about 0.1 to 0.5 m sec-1. Another contrasting factor is that by using the method of the present invention not only is the temperature of the unvulcanised rubber raised but so is that of the substrate and this facilitates the wetting action of the unvulcanised rubber thus improving the resultant bond strength.It has been found that, possibly for that very reason, it is often unnecessary to treat the surface of a substrate prior to bonding even in the case of substrates which normally would have to be pretreated in order to be bonded to particular unvulcanised rubbers applied by a different method e.g. in solution.
Even if the contact surface of the unvulcanised rubber is heated by the friction to a semi-liquid state, because of the small proportion of material that is in this state it can be cooled very rapidly and therefore degradation of it or the substrate is unlikeiy.
If it is desired to reactivate the trail of the unvulcanised rubber, e.g. to use it as an adhesive to bond the substrate to another substrate, this may be done by using a suitable solvent or by heating the trail to soften it e.g. with infra-red, ultrasonic, radio frequency or induction heating methods or by a friction welding technique.
The rubber and/or the substrate may be frozen to harden it for the relative movement.
Separate films may be applied simultaneously by suitable equipment. Shaped films may be applied e.g. as a shoe outline by using e.g. linear or angular friction techniques.
The substrate may be pre-treated i.e. treated before it is moved in relation to an unvulcanised rubber to enhance its adherability to the rubber film, for example the substrate may be pre-buffed or pre-treated with a chemical treatment agent e.g. aldehyde condensation resin-forming ingredients such as resorcinol and hexamethylene tetramine, acidified sodium hypochlorite, concentrated nitric acid, a chloroisocyanuric acid such as trichloroisocyanuric acid suitably as a solution e.g. in ethyl acetate or as a powder, an alkali metal salt of a chloroisocyanuric acid e.g. sodium dichloroisocyanurate, (such salts are commercially available under the trade name 'Fi-clor'), UV irradiation, glow discharge or flame-treatment. The term 'aldehyde condensation resin-forming ingredients' as used in this specification includes a partially condensed aldehyde resin.Alternatively and preferably a chemical treatment agent can be applied 'in situ' as the rubber film is applied to the substrate. This can be done either by forming or drilling at least one cavity in the rubber body and packing the cavity or cavities with a treatment agent or by forming into the required shape e.g. by moulding a blend of an unvulcanised rubber and a treatment agent such as one of those already mentioned.
If desired the treatment agent may be supported in an inert medium e.g. a wax. When the rubber is in the form of a rod the cavity or cavities preferably extend longitudinally of the rod.
Incompatible substrates may be bonded by applying a rubber film to each of them by the method of the present invention and then bonding the films e.g. by softening at least one of them and allowing the film or films to solidify in contact. Alternatively, a rubber interlayer may be placed between the film coated substrates and then the interlayer and usually also the films are softened and the assembly is allowed to cool.
The method of the present invention may be used in the manufacture of footwear. Generally, a footwear upper is of leather, synthetic leather, vulcanised rubber or thermoplastic plastics. The upper has to be attached to the sole of the article of footwear and previously this has usually been done using a proprietory adhesive. If the adhesive is based on a conventional rubber solution e.g. one based on polychloroprene, this usually must be coated onto the sole and upper and allowed to dry to a slightly tacky state before the two components are pressed together. If a polyurethane-based adhesive is used, this must usually be coated onto both components and dried completely before bonding. The adhesive layer on the sole is then softened, e.g. using an infra red lamp, and the two components are pressed together. Both these methods are time-consuming because adhesive must be applied to sole and upper individually and the solvent in the adhesive allowed to evaporate before contacting the sole and upper.
In addition it is usual to buff the adhering surfaces of the sole and upper before applying an adhesive.
It is proposed to have an upper comprising leather, synthetic leather, vulcanised rubber, thermoset or thermoplastic plastics having a layer or layers of an unvulcanised rubber bonded to it by the method of the present invention at places where the upper will eventually be attached to a sole. In order to attach the upper to a sole it is usually only necessary to soften at least the surface of the rubber, e.g. by infra red, ultrasonic, radio frequency or induction heating methods, and press the softened surface against the sole which preferably also has had a trail of unvulcanised rubber applied to it. Alternatively the surface of the rubber may be softened by using a friction welding tool. On cooling, a bond is obtained between the upper and the sole.No messy solvents are involved, and the process of bonding the upper to the sole is quicker and easier as it is not usually necessary to apply a trail of unvulcanised rubber to both upper and sole. Another advantage is that an upper can be easily transported already having a potential adhesive layer which can be bonded to a sole when required.
Examples of other applications of the method of the present invention are in the fabrication of harnessing, furniture, handbags, flexible or rigid containers and boats.
The method of the present invention is illustrated by the following Examples in which IB and lIB are for comparison only.
Example I
Leather was bonded to itself by two methods:
IA) By rotating at a speed of 3000 revolutions/minute and a pressure of about 1 340 g/cm2 (20 p.s.i.) an unvulcanised rubber on each surface to be bonded, and trailing the rubber along each surface whilst maintaining the rotational motion, reactivating the trails by infra red heating to a surface temperature of 80 C and then assembling them in an air press for 10 seconds. After cooling for 1 hour the adhesion of the sample was peel tested on an Instron machine.
IB) By applying to each surface to be bonded a solution of an unvulcanised rubber in methylethyl ketone and allowing the adhesive to dry for 24 hours. The adhesive coats were then reactivated by infra red heating to a surface temperature of 800C and then placed face to face in an air press for 10 seconds. After cooling for 1 hour the adhesion of the sample was peel tested on an Instron machine.
Results
Peel strength for Peel strength for
method 1A in lb/ method in lb/ Un vulcanised Rubber inch four a 1 " strip inch for a 1 " strip Polyurethane (a
polyester-based
urethane available
as Desmocoll 400) 30.8 12.6
Polyurethane (a
polyester-based
urethane available
as Desmocoll 530T) 50.6 13.3
Polyurethane {a
polyester-based
urethane available
as Estane 5713) 36.1 14.8
Thus a substantially improved bond is obtained by using the method of the present invention compared to known "solution" techniques.
Example II Leather was bonded by two methods to the polished untreated surface of a "resin rubber" often used to make shoe soles (a styrene/butadiene based composition).
IIA) By rotating at a speed of 3000 revolutions/minute and a pressure of about 1 340 g/cm2 (20 p.s.i.) an unvulcanised rubber on each substrate and trailing the rubber along each surface whilst maintaining the rotational motion, reactivating the trails by infra red heating to a surface temperature of 800C and then assembling them in an air press for 10 seconds. After cooling for 1 hour the adhesion of the sample was peel tested on an Instron machine.
lIB) By applying to each substrate a solution of an unvulcanised rubber in methyl ethyl ketone and allowing the adhesive to dry for 24 hours. The adhesive coats were then reactivated by infra red heating to a surface temperature of 800C and then placed face to face in an air press for 10 seconds.
After cooling for 1 hour the adhesion of the sample was peel tested on an Instron machine.
Result
Peel strength for Peel strength for methodllA inlb/ methodllB in lb/ Un vulcanised Rubber inch for a 1" strip inch for a 1 " strip
Polyurethane
(Desmocoll 400T) 20 2
This result is significant because it illustrates that with the method of the present invention prebuffing of the substrate is not essential whereas using known solution techniques there is a negligible bond for certain substrates in the absence of prebuffing.
Example ill
A prebuffed "resin rubber" (vulcanised**) often used to make shoe soles was bonded to itself by:
i) rotating at a speed of3000 revolutions/minute and a pressure of about 1 340 g/cm2 (20 p.s.i.) an unvulcanised rubber composition* onto each of two resin rubber strips and trailing the rubber onto the strips.
ii) reactivating the trails by infra red heating to a surface temperature of 800C and then assembling them in an air press for 10 seconds.
iii) After cooling for 1 hour the adhesion of the sample was peel tested on an Instran machine.
The peel strength was 20 Ib/inch for a 1" strip.
* The rubber composition comprised 175 parts of a zinc resinate (available as Crayvallac 570) and 100 parts of natural rubber smoked sheet.
** A styrene/butadiene copolymer.
Example IV
Example Ill was repeated with the following rubber composition substituted for the natural rubber: 130 parts of a terpene phenolic resinate (available as Crayvallac 570 from Cray Valley
Products) and 1 00 parts of equal amounts of two styrene/butadiene block copolymers available as CariflexTR 1101 andTR 1102.
The resulting peel strength for a 1" strip was 40 Ib/inch.
Claims (26)
1. A method of applying a film of an unvulcanised rubber to the surface of a substrate comprises causing relative frictional movement between the unvulcanised rubber and the substrate to at least soften the contact surface of the unvulcanised rubber and then moving the unvulcanised rubber and/or the substrate in relation to each other, whilst continuing said frictional movement to leave a trail of the unvulcanised rubber on the substrate.
2. A method according to claim 1, wherein the rubber is a vulcanisable composition.
3. A method according to claim 1, wherein the rubber is thermoplastic.
4. A method according to claim 1,2 or 3, wherein the rubber is a polyurethane.
5. A method according to any preceding claim, wherein the rubber has a molecular weight of more than 20,000.
6. A method according to any preceding claim, wherein the rubber has a molecular weight of from 25,000 to 107.
7. A method according to any preceding claim, wherein the rubber is present in a composition in an amount of from 30 to 100% by weight.
8. A method according to any preceding claim, wherein the rubber is present in a composition in an amount of from 40 to 100% by weight.
9. A method according to any preceding claim, wherein the rubber is present in a composition in an amount of from 70 to 100% by weight.
10. A method according to any preceding claim, wherein the surface of the substrate softens above 500 C.
11. A method according to any preceding claim, wherein the surface of the substrate softens above 1 009C.
12. A method according to any preceding claim, wherein the unvulcanised rubber has a tensile modulus at 300% elongation at 50 C of less than 4 MN/m2.
13. A method according to any preceding claim, wherein the relative frictional movement is rotatary, angular or linear.
14. A method according to any preceding claim, wherein the relative frictional movement is between 2.5 and 10 m/sec.
1 5. A method according to any of claims 1 to 14, wherein the relative frictional movement is rotatary from 750 to 20,000 revolutions per minute.
1 6. A method according to any of claims 1 to 14, wherein the relative frictional movement is ocillatory at a frequency of 50 to 200 Hz.
17. A method according to claim 16, wherein the oscillatory movement is linear over 0.1 to 6 mm.
1 8. A method according to claim 17, wherein the oscillatory movement is linear over 1 to 4 mm.
1 9. A method according to any preceding claim, wherein the substrate is substantially stationary, and the unvulcanised rubber is moved.
20. A method according to any preceding claim, wherein the unvulcanised rubber is contained in an inert sleeve.
21. A method according to any preceding claim, wherein the substrate is a footwear component.
22. A method of applying a film of an unvulcanised rubber to the surface of a substrate substantially as herein described with reference to Figure 1 or 2.
23. A method of applying a film of an unvulcanised rubber to the surface of a substrate substantially as described in any one of the Examples.
24. A method of applying a film of an unvulcanised rubber to the surface of a substrate according to claim 1 and substantially as herein described.
25. A substrate having a trail of unvulcanised rubber when made by the method according to any preceding claim.
26. A method of bonding a substrate to a second substrate of the same or different material comprises applying to each substrate an unvulcanised rubber trail according to any one of claims 1 to 24, reactivating the trails and solidifying them in contact.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB7924020A GB2025793B (en) | 1978-07-22 | 1979-07-10 | Method of applying rubber to a substrate |
IT24450/79A IT1165259B (en) | 1978-07-22 | 1979-07-18 | METHOD OF APPLICATION OF A RUBBER FILM TO A SUBSTRATE |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB7830840 | 1978-07-22 | ||
GB7924020A GB2025793B (en) | 1978-07-22 | 1979-07-10 | Method of applying rubber to a substrate |
Publications (2)
Publication Number | Publication Date |
---|---|
GB2025793A true GB2025793A (en) | 1980-01-30 |
GB2025793B GB2025793B (en) | 1982-10-27 |
Family
ID=26268310
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB7924020A Expired GB2025793B (en) | 1978-07-22 | 1979-07-10 | Method of applying rubber to a substrate |
Country Status (2)
Country | Link |
---|---|
GB (1) | GB2025793B (en) |
IT (1) | IT1165259B (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1985003244A1 (en) * | 1984-01-24 | 1985-08-01 | Tribohesion Limited | Coating process |
WO2003013737A1 (en) * | 2001-08-08 | 2003-02-20 | Henkel Kommanditgesellschaft Auf Aktien | Device and method for applying a solid substance that can be applied by the action of heat |
EP3017928A1 (en) * | 2014-11-05 | 2016-05-11 | Gemü Gebr. Müller Apparatebau Gmbh & Co. Kommanditgesellschaf | Press device and method for operating the press device |
-
1979
- 1979-07-10 GB GB7924020A patent/GB2025793B/en not_active Expired
- 1979-07-18 IT IT24450/79A patent/IT1165259B/en active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1985003244A1 (en) * | 1984-01-24 | 1985-08-01 | Tribohesion Limited | Coating process |
EP0152204A2 (en) * | 1984-01-24 | 1985-08-21 | Tribohesion Limited | Coating process |
EP0152204A3 (en) * | 1984-01-24 | 1985-09-25 | Tribohesion Limited | Coating process |
US4741918A (en) * | 1984-01-24 | 1988-05-03 | Tribohesion Limited | Coating process |
WO2003013737A1 (en) * | 2001-08-08 | 2003-02-20 | Henkel Kommanditgesellschaft Auf Aktien | Device and method for applying a solid substance that can be applied by the action of heat |
EP3017928A1 (en) * | 2014-11-05 | 2016-05-11 | Gemü Gebr. Müller Apparatebau Gmbh & Co. Kommanditgesellschaf | Press device and method for operating the press device |
Also Published As
Publication number | Publication date |
---|---|
GB2025793B (en) | 1982-10-27 |
IT1165259B (en) | 1987-04-22 |
IT7924450A0 (en) | 1979-07-18 |
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