GB1594088A

GB1594088A - Milking machine pulsator valves

Info

Publication number: GB1594088A
Application number: GB11170/78A
Authority: GB
Original assignee: Individual
Current assignee: Individual
Priority date: 1977-03-25
Filing date: 1978-03-21
Publication date: 1981-07-30
Also published as: DE2812830A1; DE2812830C2; SE7803345L; IE780622L; SE434694B; IE46697B1

Description

(54) IMPROVEMENTS IN OR RELATING TO MILKING MACHINE PULSATOR VALVES (71) I, EvAN MORELAND PHILLIPS, a British Subject and New Zealand Citizen, of 26 Acacia Crescent, Hamilton, New Zealand do hereby declare the invention for which I pray that a patent may be granted to me and the method by which it is to be performed to be particularly described in and by the following statement:- This invention relates to milking machine pulsator valves.

In most conventional milking machine systems a pulsator valve is provided to connect alternately a vacuum supply or atmospheric pressure to the cavity between the teat cup body and a flexible teat cup liner.

When 'vacuum' is connected to this cavity it tends to balance or counteract the effect of vacuum connected to the inside of the liner and the liner will assume its natural normally cylindrical shape. When atmospheric (or other) pressure is connected to this cavity the liner is collapsed squeezing the teat.

Common types of milking machine pulsator valves at present in use may incorporate a plate, reed or spool as the valving means which may be actuated by a variety of mechanisms. In most existing pulsator designs a situation may arise where, when the valving means is being driven from one position to another (i.e. from connecting vacuum or atmospheric pressure to the outlet port) both the vacuum and atmospheric ports are connected together and/or to the outlet port. This may give rise to unstable operation and/or a variable or undesired output 'pulse' profile.

Some types of conventional pulsator valves will normally unless made to unreasonably fine engineering tolerances, have all ports connected together at some time in its operating cycle.

It is therefore an object of the present invention to provide a milking machine pulsator valve which will at least provide the public with a useful choice.

Accordingly the invention consists in a milking machine pulsator valve comprising a hollow body, a diaphragm held by the edge thereof in said body to divide the hollow of the body into a first chamber and a cavity, an annular valve seat in said cavity positioned to be connected by said diaphragm in one mode of said diaphragm to form an annular valve, such that when said annular valve is closed by said diaphragm contacting said annular valve seat, said cavity is divided into an inner chamber and an outer annular chamber, a valve seat forming a first part of a further valve, a valve member connected by a valve stem to said diaphragm, said valve member forming a second part of said further valve and movable by said diaphragm through said valve step to contact said valve seat to close said further valve in one mode of said diaphragm, said valve seat being positioned around one of said ports leading from said inner chamber, said diaphragm being constrained so that in use when said diaphragm is moved by application of a reduced pressure ("vacuum") to said first chamber and/or said inner chamber, one or other said annular valve and said further valve is closed when the other is open and so that at changeover both are closed.

To those skilled in the art to which this invention relates, many changes in construction and widely differing embodiments and applications of the invention will suggest themselves without departing from the scope of the invention as defined in the appended claims. The disclosures and the description herein are purely illustrative and are not intended to be in any sense limiting.

One preferred form of the invention will now be described with reference to the accompanying drawings in which, Fig. 1 is a cross sectional elevation of a milking machine pulsator valve according to the invention arranged in a 'reversing' mode i.e. one in which a vacuum inlet pulse produces an 'air' outlet pulse, Fig. 2 is a cross sectional elevation of a pulsator valve according to the invention for a milking machine when arranged as a 'non reversing' pulsator i.e. a 'vacuum' inlet pulse produces a 'vacuum' outlet pulse.

Fig. 3 is a scrap view of a portion of the pulsator valve shown in Fig. 2 incorporating an additional orifice plug to provide a desired operating mode and Fig. 4 is a cross sectional elevation of an alternative form of milking machine pulsator valve according to the invention arranged in a 'self energising' mode i.e.

arranged so that the application of a 'vac uum' to a vacuum inlet thereof causes a series of alternating vacuum and air pulses at an outlet thereof.

In the preferred form of the invention a milking machine pulsator valve able to be arranged in various alternative configurations is constructed as follows.

The valve is provided with a body which comprises a base portion 10 and a cap portion 9 which are preferably moulded from a suitable plastics material. The valve incorporates a diaphragm 6 made from a synthetic rubber such as neoprene or from a natural rubber or flexible plastics material and which is rim-mounted by the diaphragm edge between the body 10 and cap 9. Both the valve body and the diaphragm are substantially circlar in plan view. The valve body is provided with various inlet and outlet ports which will be described more fully in the following description of the operation of the valve and also incorporates an internal valve 7 having a valve face 28 which engages with a seat 16 and which is operable by way of a rod by the movement of the diaphragm 6.

The arrangement and use of the valve when arranged as a simple 'reversing' slave pulsator valve is as follows.

Diaphragm 6 which when at rest normally will contact annular valve seat 11 is held down onto valve seat 11 and deflected to stop 12 by vacuum applied on its underside via port 2 because port 8 is connected to atmospheric pressure. Port 3 connects the teat cup outer cavity to 'vacuum' supplied through port 2 by means of the opening between valve 7 and valve seat 16. hen a vacuum signal from a 'master' or other source is applied to chamber 15 via port 8 this will balance the vacuum applied to the underside of diaphragm 6 over the area bounded by annular seat 11 and the diaphragm 6 will lift off stop 12 closing valve 7 against seat 16. Port 3 is connected to the teat cup and at this point is closed off to both vacuum and atmospheric pressure.

Since the signal vacuum applied through port 8 to chamber 15 is operating over the whole upper surface area of diaphragm 6 the diaphragm will flex in an annular manner lifting off seat 11 and tending to form a catenary curve between its centre and outer periphery connecting port 3 by chamber 14 to chamber 13 and port 1 allowing air at atmospheric pressure to pass through to port 3. The speed at which this air is allowed to enter is controlled by orifice 17 in plug 4 which is inserted into port 1. This in turn controls the rate of squeeze applied to the teat cup liner. When the signal vacuum is removed from port 8 and atmospheric air allowed to enter the pressure in chamber 15 will rise allowing diaphragm 6 to flex back into contact with seat 11 thus interrupting the connection between chambers 13 and 14, disconnecting the teat cup outer cavity from atmospheric pressure.At this point teat cup port 3 is closed momentarily to both vacuum and atmospheric pressure.

The system vacuum operating on the underside of valve 7 through port 2 will then draw the valve down away from seat 16 and the diaphragm 6 down onto stop 12. The vacuum supply will then again be coupled to the teat cup outer cavity by the space between valves 7 and seat 16, chamber 14 and port 3.

It will be seen that at both times when changing from one position to the other the diaphragm flexes to ensure that both vacuum and atmospheric air pressures are closed off before either one is connected to the teat cup outer cavity. Also the wave form of the 'signal' or the rate of application of the signal to port 8 will not affect the 'sharpness' of the output pulse as this is entirely dependent upon the action of the diaphragm 6 when suitable pressure conditions have been reached between its upper and lower surfaces. In particular the valve in the reversing slave mode as shown in Fig. 1 has a trigger type action which occurs at a specific vacuum level due to the change in pressure distribution across the diaphragm which takes place as the valves open.

The valve can also be arranged to operate as a simple 'non-reversing' pulsator as shown in Fig. 2.

In this mode a vacuum signal to port 8 will give a vacuum output from port 3 to the teat cup outer cavity. In this mode a modified diaphragm 6a is used having an annular depression 18 on each face between the central boss and the outer rim of the diaphragm which has the same respective thicknesses in its boss and rim as the 'reversing' diaphragm 6 in Fig. 1. This recess 18 gives a clearance of approximately 0.5mm between diaphragm 6a and annular seat 11.

When the vacuum supply is connected to port 1 and with no vacuum signal to port 8 atmospheric pressure in chamber 15 will force diaphragm 6a down into contact with seat 11 thus bowing down the centre of 6a and lowering valve 7 in relation to seat 16.

Atmospheric pressure is now coupled through orifice 17 in plug 4 inserted in port 2 via the open port valve 7 and chamber 14 to the teat cup outer cavity.

When a vacuum signal from a master pulsator or some other source is applied to port 8 pressure is lowered in chamber 15.

Atmospheric pressure in chamber 14 will then force up the centre of diaphragm 6a until valve 7 contacts seat 16. The diaphragm will then be flexed upwards in a catenary manner between the central boss of diaphragm 6a and the point where 6a contacts annular seat 11. As the pressure differential between chambers 14 and 15 increases the diaphragm 6a will peel away from the annular valve seat 11 to form a catenary curve between the central boss and its outer rim. The teat cup outer cavity will then be connected via port 3, cavity 14 and cavity 13 to the vacuum supply which is connected to port 1 in this mode.

It will be appreciated that the connecting of chambers 13 and 14 will be achieved very rapidly as the flexible diaphragm 'snaps' away from the seat 11.

When pulsators are to be used in 'ripple' mode i.e. when the output from one pulsator is used to supply signal pulses for a next pulsator unit in the series a suitable port 3a (Fig. 3) may be provided connecting to chamber 14. It may be advantageous to be able to restrict the passage of air through ports 3 or 3a to control the rate of squeeze to a teat cup liner or to delay the rate at which a signal pulse is applied to other pulsators in a ripple or cascade system. This may be achieved by fitting a plug 4 with a restricting orifice to port 1 or 2 and/or to fit a plug 19 (Fig. 3) with orifice 20 to ports 3 or 3a. The orifice 20 is sized to provide the required restriction. The upper edge of lug 19 will seal against the lower surface of the diaphragm 6a in a similar manner to seat 11.

The pulsator may also be modified to operate in a 'self-energising' mode as shown in Fig. 4. In this configuration the cap 9 of the configurations previously described is replaced with a dome 21. The central valve is replaced by a valve 7a having an axial conduit 26 connecting the upper end of the valve spindle with apertures 27. The axial conduit 26 leads a signal to and from the upper side of the diaphragm 6. This configuration will give a pulse ratio of approximately 50-50 vacuum to air but this pulse ration may be modified by the addition of orifice 25 and flap valve 24 retained by cage 23 over the top of conduit 26.

When valve 24 is lifted by air passing from port 2 up conduit 26 air may pass into dome 21 through the valve opening so formed as well as through orifice 25. When air passes down conduit 26, i.e. when air is exhausting from chamber 22, valve 24 closes and air may only exhaust from chamber 22 to chamber 14 through orifice 25. The size of orifice 25 and the opening of valve 24 determines the vacuum to air pulse ratio.

With the vacuum system connected to port 2 air is evacuated from cavity 14 and residual air pressure in dome cavity 22 will deflect the centre of diaphragm 6 downwards until it reaches stop 12, fully open valve 7a from seat 16 and connecting the vacuum system through cavity 14 to port 3.

As the pressure in 22 is lowered to approach the pressure in 14 the diaphragm returns to its original rest position closing valve 7a onto seat 16. Atmospheric pressure acting on the underside of the diaphragm over annular chamber 13 will lift diaphragm 6 away from seat 11. The diaphragm 6 will bow upwards in a catenary manner between its central boss and outer rim.

With the closing of valve 7a and the lifting of the diaphragm 6 from seat 11 air under atmospheric pressure is then able to flow through port 1, cavities 13 and 14 and the conduit 26 into dome cavity 22.

As the pressure in cavity 22 rises diaphragm 6 will return to its rest position closing off the aperture between diaphragm 6 and seat 11. Low pressure from the vacuum supply in port 2 will then allow the atmospheric (or near atmospheric) presure in cav Ity 22 to force diaphragm 6 downwards against the stop 12 opening valve 7a and connecting the teat cup outer cavity to port 1 through chambers 14 and 13 and port 3.

The cycle will then automatically be repeated.

If the device is operated as a master pulsator, port 3 may be connected directly to a teat cup assembly and/or to the signal port 8 of one or other of the slave pulsators shown in Figs. 1 and 2.

A milking machine pulsator valve as described above has the advantages that it is simple and cheap to manufacture and has a minimum of moving parts which will provide long service without attendent wear problems. Furthermore the action of the valve gives a sharp wave form configuration in a simple manner giving a desired result for a milking machine. The flexibility of the diaphragm is utilised in such a way that the opening and closing of the diaphragm and valve 7 is not synchronous. Each valve closes before the other valve opens ensuring that movement of air from the air supply orifice directly to the vacuum source is prevented.

The valve also has the advantage that by rearranging the connections to various ports and by interchanging simple components in the valve the valve is capable of being operated as a 'master', slave-non-reversing, slave-reversing, or slave-ripple or in any other of the known pulsator systems or sequences and as a releaser, booster, milk lifter or actuator pulsator.

WHAT I CLAIM IS: 1. A milking machine pulsator valve comprising a hollow body, a diaphragm held by the edge thereof in said body to divide the hollow of the body into a first chamber

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Claims

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then force up the centre of diaphragm 6a until valve 7 contacts seat 16. The diaphragm will then be flexed upwards in a catenary manner between the central boss of diaphragm 6a and the point where 6a contacts annular seat 11. As the pressure differential between chambers 14 and 15 increases the diaphragm 6a will peel away from the annular valve seat 11 to form a catenary curve between the central boss and its outer rim. The teat cup outer cavity will then be connected via port 3, cavity 14 and cavity 13 to the vacuum supply which is connected to port 1 in this mode.

It will be appreciated that the connecting of chambers 13 and 14 will be achieved very rapidly as the flexible diaphragm 'snaps' away from the seat 11.

When pulsators are to be used in 'ripple' mode i.e. when the output from one pulsator is used to supply signal pulses for a next pulsator unit in the series a suitable port 3a (Fig. 3) may be provided connecting to chamber 14. It may be advantageous to be able to restrict the passage of air through ports 3 or 3a to control the rate of squeeze to a teat cup liner or to delay the rate at which a signal pulse is applied to other pulsators in a ripple or cascade system. This may be achieved by fitting a plug 4 with a restricting orifice to port 1 or 2 and/or to fit a plug 19 (Fig. 3) with orifice 20 to ports 3 or 3a. The orifice 20 is sized to provide the required restriction. The upper edge of lug 19 will seal against the lower surface of the diaphragm 6a in a similar manner to seat 11.

The pulsator may also be modified to operate in a 'self-energising' mode as shown in Fig. 4. In this configuration the cap 9 of the configurations previously described is replaced with a dome 21. The central valve is replaced by a valve 7a having an axial conduit 26 connecting the upper end of the valve spindle with apertures 27. The axial conduit 26 leads a signal to and from the upper side of the diaphragm 6. This configuration will give a pulse ratio of approximately 50-50 vacuum to air but this pulse ration may be modified by the addition of orifice 25 and flap valve 24 retained by cage 23 over the top of conduit 26.

When valve 24 is lifted by air passing from port 2 up conduit 26 air may pass into dome 21 through the valve opening so formed as well as through orifice 25. When air passes down conduit 26, i.e. when air is exhausting from chamber 22, valve 24 closes and air may only exhaust from chamber 22 to chamber 14 through orifice 25. The size of orifice 25 and the opening of valve 24 determines the vacuum to air pulse ratio.

With the vacuum system connected to port 2 air is evacuated from cavity 14 and residual air pressure in dome cavity 22 will deflect the centre of diaphragm 6 downwards until it reaches stop 12, fully open valve 7a from seat 16 and connecting the vacuum system through cavity 14 to port 3.

As the pressure in 22 is lowered to approach the pressure in 14 the diaphragm returns to its original rest position closing valve 7a onto seat 16. Atmospheric pressure acting on the underside of the diaphragm over annular chamber 13 will lift diaphragm 6 away from seat 11. The diaphragm 6 will bow upwards in a catenary manner between its central boss and outer rim.

With the closing of valve 7a and the lifting of the diaphragm 6 from seat 11 air under atmospheric pressure is then able to flow through port 1, cavities 13 and 14 and the conduit 26 into dome cavity 22.

As the pressure in cavity 22 rises diaphragm 6 will return to its rest position closing off the aperture between diaphragm 6 and seat 11. Low pressure from the vacuum supply in port 2 will then allow the atmospheric (or near atmospheric) presure in cav Ity 22 to force diaphragm 6 downwards against the stop 12 opening valve 7a and connecting the teat cup outer cavity to port 1 through chambers 14 and 13 and port 3.

The cycle will then automatically be repeated.

If the device is operated as a master pulsator, port 3 may be connected directly to a teat cup assembly and/or to the signal port 8 of one or other of the slave pulsators shown in Figs. 1 and 2.

A milking machine pulsator valve as described above has the advantages that it is simple and cheap to manufacture and has a minimum of moving parts which will provide long service without attendent wear problems. Furthermore the action of the valve gives a sharp wave form configuration in a simple manner giving a desired result for a milking machine. The flexibility of the diaphragm is utilised in such a way that the opening and closing of the diaphragm and valve 7 is not synchronous. Each valve closes before the other valve opens ensuring that movement of air from the air supply orifice directly to the vacuum source is prevented.

The valve also has the advantage that by rearranging the connections to various ports and by interchanging simple components in the valve the valve is capable of being operated as a 'master', slave-non-reversing, slave-reversing, or slave-ripple or in any other of the known pulsator systems or sequences and as a releaser, booster, milk lifter or actuator pulsator.

WHAT I CLAIM IS:

1. A milking machine pulsator valve comprising a hollow body, a diaphragm held by the edge thereof in said body to divide the hollow of the body into a first chamber

and a cavity, an annular valve seat in said cavity positioned to be contacted by said diaphragm in one mode of said diaphragm to form an annular valve, such that when said annular valve is closed by said diaphragm contacting said annular valve seat, said cavity is divided into an inner chamber and an outer annular chamber, a valve seat forming a first part of a further valve, a valve member connected by a valve stem to said diaphragm. said valve member forming a second part of said further valve and movable by said diaphragm through said valve stem to contact said valve seat to close said further valve in one mode of said diaphragm, said valve seat being positioned around one of said ports leading from said inner chamber, said diaphragm being constrained so that in use when said diaphragm is moved by application of a reduced pressure ("vacuum") to said first chamber and/or said inner chamber, one or other of said annular valve and said further valve is closed when the other is open and so that at changeover both are closed.

2. A milking machine pulsator valve as claimed in Claim 1 wherein said inner chamber is provided wth two ports, one of which is controlled by said further valve, said further valve and the port controlled thereby being centrally disposed relative to said annular valve seat.

3. A milking machine pulsator valve as claimed in Claim 2 wherein an additional port is provided in said inner chamber, said additional port having a valve seat therearound arranged in use to be contacted by part of said diaphragm in one mode thereof to close said port.

4. A milking machine pulsator valve as claimed in any one of the preceding claims wherein said diaphragm is at rest, said annular valve seat is contacted by said diaphragm and said further valve is closed.

5. A milking machine pulsator valve as claimed in any one of Claims 1 to 3 wherein said diaphragm is positioned to be clear of said annular valve seat when said diaphragm is at rest and said further valve is positioned so as to be closed when said diaphragm is at rest and said further valve is positioned to be open when there is atmospheric pressure air in said first chamber and reduced pressure (vacuum) in said annular chamber.

6. A milking machine pulsator valve as claimed in any one of claims 1 to 3 wherein said further valve member includes a hollow valve stem having passageways communicating between said first chamber and said inner chamber and said diaphragm is positioned to close said annular valve when said diaphragm is at rest and said further valve is arranged to be at least partially open when said diaphragm is at rest so that on vacuum being connected to said port controlled by said further valve said diaphragm will initially flex to within said inner chamber while air is being withdrawn from said first chamber and after said first chamber has equalised pressure with said inner chamber said diaphragm will lift off said annular valve permitting air from said annular chamber to enter said inner chamber and through said hollow stem to said upper chamber causing said diaphragm to again move because of equalisation of pressure in said first chamber and said inner chamber. the cycle being repeated automatically.

7. A milking machine pulsator valve as claimed in Claim 6 wherein said valve stem is provided with an orifice within said first chamber said orifice being controlled by a flap valve to enable the frequency of the cycle of operations of said pulsator valve to be modified according to the size of the orifice leading into said first and the timing of the opening of said flap valve.

8. A milking machine pulsator valve as claimed in any one of the preceding claims wherein one of said ports through which air in use is admitted into said pulsator valve is provided with a restricted orifice to control the rate of admission of air into said pulsator valve.

9. A milking machine pulsator valve as claimed in any one of the preceding claims wherein said body is moulded from a plastics material.

10. A milking machine pulsator valve as claimed in any one of the preceding claims wherein said diaphragm is formed from one of a flexible plastics material, a natural rubber or a synthetic rubber material.

12. A milking machine pulsator valve when constructed arranged and operable substanially as herein described with reference to and as illustrated by Figs. 1, 2, 3 or 4 of the accompanying drawings.