GB1583950A - Processes using heat-sealable materials for producing designs patterns or characters applied to a base sheet - Google Patents

Processes using heat-sealable materials for producing designs patterns or characters applied to a base sheet Download PDF

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Publication number
GB1583950A
GB1583950A GB42979/76A GB4297976A GB1583950A GB 1583950 A GB1583950 A GB 1583950A GB 42979/76 A GB42979/76 A GB 42979/76A GB 4297976 A GB4297976 A GB 4297976A GB 1583950 A GB1583950 A GB 1583950A
Authority
GB
United Kingdom
Prior art keywords
sheet
design
heat
precut
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB42979/76A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cox and Wright Ltd
Original Assignee
Cox and Wright Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cox and Wright Ltd filed Critical Cox and Wright Ltd
Priority to GB42979/76A priority Critical patent/GB1583950A/en
Publication of GB1583950A publication Critical patent/GB1583950A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/10Applying flat materials, e.g. leaflets, pieces of fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7879Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined said parts to be joined moving in a closed path, e.g. a rectangular path
    • B29C65/7882Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined said parts to be joined moving in a closed path, e.g. a rectangular path said parts to be joined moving in a circular path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/305Decorative or coloured joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/472Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00Shaping techniques involving a cutting or machining operation
    • B29C2793/0009Cutting out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00Shaping techniques involving a cutting or machining operation
    • B29C2793/0081Shaping techniques involving a cutting or machining operation before shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/472Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
    • B29C66/4724Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat said single elements being appliques, e.g. in the form of a text or drawing

Description

(54) IMPROVEMENTS IN OR RELATING TO PROCESSES USING HEAT SEALABLE MATERIALS FOR PRODUCING DESIGNS, PATTERNS OR CHARACTERS APPLIED TO A BASE SHEET (71) We, Cox & WRIGHT LIMITED, a British Company of P.O. Box 27, Wellingborough Road, Rushden, Northamptonshire NNl0 9BD, England, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement:- This invention relates to the production, from heat-sealable materials, of work comprising a base sheet of one material carrying characters or a pattern or design of another material heat-sealed on to the base sheet.
In a process for producing such work known as the tear-seal method, a sheet of applied material from which a design or pattern or characters are to be formed is placed in contiguity with a sheet of base material and the two are heat-sealed together by high frequency welding technique using a die that has a welding electrode that follows the outline shape of the design, or the like, that is required. After this heat-sealing step, an operator tears away the skeleton of the applied material sheet leaving behind the design. That is to say, when the operator rips off the applied material sheet it tears around the welded seams and the design remains. This process is called "applique welding", There are a number of problems with this tear-seal process.In the case where the applied design contains closed alphabetical letters, such as e's or o's or similar closed characters, the centres of these letters remain behind after the applied material skeleton is torn away and these have to be laboriously picked out by hand. Also, there is a risk that the operation may result in part of the design being torn so that a workpiece is wasted. The process becomes particularly difficult to carry out entirely satisfactorily when the base material is comparatively soft and the applied material forming the design is comparatively hard.
It is therefore an object of this invention to achieve an improved process.
According to the present invention, there is provided a process for the production, from heat-sealable materials, of work comprising a base sheet of a first sheet material carrying characters or a pattern or design of a second sheet material heat-sealed on to the base sheet, wherein, as a first step, the design is precut in but is not removed from a sheet of said second sheet material; as a second step, a base sheet of said first sheet material is laid up in face to face contiguity with the precut sheet; as a third step the precut design is heatsealed to the base sheet; and as a fourth step, the skeleton of the precut sheet around the design is separated from the design by being lifted or allowed to fall away. The skeleton of the sheet from which the design is cut does not, therefore, have to be torn from the base material.The precutting operation involves the use of a steel die with a cutting edge whereas in the heat-sealing operation a brass die has normally been used incorporating a raised edge to thin the applied material.
In one manner of carrying the invention into effect, described by way of example, a four-station rotary press table is employed, as shown schematically in the accompanying drawing. The four stations 1, 2, 3, 4 are disposed at 90" intervals around the table and there are press heads at two diametricallyopposed stations 2, 4. As the table rotates stepwise, an operator places a sheet of the material from which the design, pattern or characters are to be formed on the table at station 1, this material is precut at station 2, a second operator lays up a sheet of base material on the precut design material sheet at station 3 and the heat-sealing operation takes place at station 4. Unloading of the finished work is performed by the first operator at station 1 before the next sheet of design material is loaded.
The cycle time or rate of stepwise rotation of the table is governed by the welding time during the heat-sealing operation at station 4.
WHAT WE CLAIM IS: 1. A process for the production, from
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (4)

**WARNING** start of CLMS field may overlap end of DESC **. (54) IMPROVEMENTS IN OR RELATING TO PROCESSES USING HEAT SEALABLE MATERIALS FOR PRODUCING DESIGNS, PATTERNS OR CHARACTERS APPLIED TO A BASE SHEET (71) We, Cox & WRIGHT LIMITED, a British Company of P.O. Box 27, Wellingborough Road, Rushden, Northamptonshire NNl0 9BD, England, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement:- This invention relates to the production, from heat-sealable materials, of work comprising a base sheet of one material carrying characters or a pattern or design of another material heat-sealed on to the base sheet. In a process for producing such work known as the tear-seal method, a sheet of applied material from which a design or pattern or characters are to be formed is placed in contiguity with a sheet of base material and the two are heat-sealed together by high frequency welding technique using a die that has a welding electrode that follows the outline shape of the design, or the like, that is required. After this heat-sealing step, an operator tears away the skeleton of the applied material sheet leaving behind the design. That is to say, when the operator rips off the applied material sheet it tears around the welded seams and the design remains. This process is called "applique welding", There are a number of problems with this tear-seal process.In the case where the applied design contains closed alphabetical letters, such as e's or o's or similar closed characters, the centres of these letters remain behind after the applied material skeleton is torn away and these have to be laboriously picked out by hand. Also, there is a risk that the operation may result in part of the design being torn so that a workpiece is wasted. The process becomes particularly difficult to carry out entirely satisfactorily when the base material is comparatively soft and the applied material forming the design is comparatively hard. It is therefore an object of this invention to achieve an improved process. According to the present invention, there is provided a process for the production, from heat-sealable materials, of work comprising a base sheet of a first sheet material carrying characters or a pattern or design of a second sheet material heat-sealed on to the base sheet, wherein, as a first step, the design is precut in but is not removed from a sheet of said second sheet material; as a second step, a base sheet of said first sheet material is laid up in face to face contiguity with the precut sheet; as a third step the precut design is heatsealed to the base sheet; and as a fourth step, the skeleton of the precut sheet around the design is separated from the design by being lifted or allowed to fall away. The skeleton of the sheet from which the design is cut does not, therefore, have to be torn from the base material.The precutting operation involves the use of a steel die with a cutting edge whereas in the heat-sealing operation a brass die has normally been used incorporating a raised edge to thin the applied material. In one manner of carrying the invention into effect, described by way of example, a four-station rotary press table is employed, as shown schematically in the accompanying drawing. The four stations 1, 2, 3, 4 are disposed at 90" intervals around the table and there are press heads at two diametricallyopposed stations 2, 4. As the table rotates stepwise, an operator places a sheet of the material from which the design, pattern or characters are to be formed on the table at station 1, this material is precut at station 2, a second operator lays up a sheet of base material on the precut design material sheet at station 3 and the heat-sealing operation takes place at station 4. Unloading of the finished work is performed by the first operator at station 1 before the next sheet of design material is loaded. The cycle time or rate of stepwise rotation of the table is governed by the welding time during the heat-sealing operation at station 4. WHAT WE CLAIM IS:
1. A process for the production, from heat-sealable materials, of work comprising a base sheet of a first sheet material carrying characters or a pattern or design of a second sheet material heat-sealed on to the base sheet, wherein as a first step, the design is precut in but is not removed from a sheet of said second sheet material; as a second step, a base sheet of said first sheet material is laid up in face to face contiguity with the precut sheet; as a third step the precut design is heatsealed to the base sheet; and as a fourth step, the skeleton of the precut sheet around the design is separated from the design be being lifted or allowed to fall away.
2. A process according to claim 1, wherein the precutting operation is performed using a steel die having a cutting edge.
3. A process according to claim 1 or claim 2, wherein successive operations of i) placing a sheet of design material; ii) precutting; iii) laying up a base sheet; and iv) heatsealing, are performed at the four stations of a four-station rotary press table.
4. A process for the production of work comprising a base sheet of one material and a design or characters thereon of another material, substantially as described with reference to the accompanying drawing.
GB42979/76A 1977-10-13 1977-10-13 Processes using heat-sealable materials for producing designs patterns or characters applied to a base sheet Expired GB1583950A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB42979/76A GB1583950A (en) 1977-10-13 1977-10-13 Processes using heat-sealable materials for producing designs patterns or characters applied to a base sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB42979/76A GB1583950A (en) 1977-10-13 1977-10-13 Processes using heat-sealable materials for producing designs patterns or characters applied to a base sheet

Publications (1)

Publication Number Publication Date
GB1583950A true GB1583950A (en) 1981-02-04

Family

ID=10426819

Family Applications (1)

Application Number Title Priority Date Filing Date
GB42979/76A Expired GB1583950A (en) 1977-10-13 1977-10-13 Processes using heat-sealable materials for producing designs patterns or characters applied to a base sheet

Country Status (1)

Country Link
GB (1) GB1583950A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2588800A1 (en) * 1985-10-17 1987-04-24 Vial Armand Device for making decorative pictures by sticking pieces on a support
WO2001025027A1 (en) * 1999-10-02 2001-04-12 Paul Kimsey Embellishing articles
EP1586427A2 (en) * 2004-04-13 2005-10-19 Maschinenfabrik Spaichingen GmbH Apparatus for punching and welding or gluing of workpieces

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2588800A1 (en) * 1985-10-17 1987-04-24 Vial Armand Device for making decorative pictures by sticking pieces on a support
WO2001025027A1 (en) * 1999-10-02 2001-04-12 Paul Kimsey Embellishing articles
EP1586427A2 (en) * 2004-04-13 2005-10-19 Maschinenfabrik Spaichingen GmbH Apparatus for punching and welding or gluing of workpieces
EP1586427A3 (en) * 2004-04-13 2007-12-12 Maschinenfabrik Spaichingen GmbH Apparatus for punching and welding or gluing of workpieces
US7325581B2 (en) 2004-04-13 2008-02-05 Maschinenfabrik Spaichingen Gmbh Apparatus for punching and welding or bonding workpieces

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CSNS Application of which complete specification have been accepted and published, but patent is not sealed