GB1582193A - Dispersed air flotation machine - Google Patents

Dispersed air flotation machine Download PDF

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Publication number
GB1582193A
GB1582193A GB24549/77A GB2454977A GB1582193A GB 1582193 A GB1582193 A GB 1582193A GB 24549/77 A GB24549/77 A GB 24549/77A GB 2454977 A GB2454977 A GB 2454977A GB 1582193 A GB1582193 A GB 1582193A
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liquid
cell
gas
flotation
cells
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Envirotech Corp
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Envirotech Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/24Pneumatic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/1406Flotation machines with special arrangement of a plurality of flotation cells, e.g. positioning a flotation cell inside another
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/1431Dissolved air flotation machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/1443Feed or discharge mechanisms for flotation tanks
    • B03D1/1462Discharge mechanisms for the froth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/1443Feed or discharge mechanisms for flotation tanks
    • B03D1/1475Flotation tanks having means for discharging the pulp, e.g. as a bleed stream

Abstract

DISPERSED AIR FLOTATION MACHINE A machine for dispersing gas bubbles in a liquid includes a horizontal series of adjacent flotation cells without baffles or mechanical gas distribution means. In each cell, an ejection device is mounted to expel a two-phase gas-liquid mixture into the cell. Liquid is pumped into the ejection devices so that the density and energy of the mixture at the point of ejection falls within Region I in Figure 3.

Description

(54) DISPERSED AIR FLOTATION MACHINE (71) We, ENVIROTECH CORPORA TION, incorporated in the State of Delaware, United States of America, of 3000 Sand Hill Road, Menlo Park, California 94025, United States of America, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: The present invention relates to a machine and a process for dispersing gas bubbles throughout a contained liquid.
It is well known to distribute gas bubbles in a liquid body in order to accomplish, for example, solid-liquid or liquid-liquid separation by flotation. Such flotation techniques are commonly used for separating and concentrating valuable minerals and chemicals, for removing particulates from liquid bodies and for separating various liquids. A typical flotation process in the mineral beneficiation art, for example, includes the steps of conditioning an aqueous pulp or slurry of crushed ore with a chemical flotation aid and then dispersing air bubbles within the pulp to produce a surface froth relatively rich in the desired mineral.
In the field of oil production, similar flotation processes are frequently used to separate crude oil from water prior to the reinjection of the water into a well or prior to surface disposal of the water. In flotation processes in general, it is important to maximize between the froth-producing gas bubbles and the materials which are to be floated and, at the same time, to maintain the surface of the liquid body fairly quiescent so that the froth is not agitated so much as to cause the floated materials to separate from the gas bubbles to which they have become attached.
Dispersed gas flotation, as distinguished from dissolved gas flotation, achieves physical separation of a contaminating substance from a body of primary liquid by effecting contact between the contaminating substance, which may be either solid particles or a second liquid, and gas bubbles without first dissolving the gas in the primary liquid. Having achieved contact, the contaminating materials attach to the gas bubbles and rise buoyantly to the surface of the primary liquid as a froth which can be subsequently removed, as by skimming. In dispersed gas flotation systems, it is important to achieve small gas bubbles (i.e. high surfaceto-volume ratio), good mixing to assure high gas-particle contact probability, minimum short circuiting of the primary liquid, and a highly concentrated contaminant level in the removal stream.
Conventional dispersed gas flotation systems, which utilize mechanical impellers in flotation cells to ingest gas into liquids, have inherent features which preclude their application to many areas, most notably the treatment of wastewater in municipal plants and in pulp and paper mills. Attempts to apply mechanical-type gas flotation devices in such areas have failed because of the inherently high degree of fluid turbulence produced by the impellers within the separation zone of the flotation cells and the necessity for baffles in the mixing zones of the cells. In pulp and paper applications, for example, high fluid turbulence will break up the relatively weak floc in the wastewater.In municipal waste treatment or when treating wastewater from meat-packing plants, as another example, the mechanical elements and baffles in conventional gas flotation systems foul due to the presence of "stringy-type" solids.
It is an aim of the invention to provide an improved dispersed air flotation machine and process, and according to one aspect of the invention there is provided a dispersed air flotation machine wherein hydraulic effects are utilized to disperse gas bubbles throughout contained liquid comprising: a. a housing and a plurality of flotation cells, without baffles and mechanical gas distribution means, mounted adjacent one another in a horizontal series in said housing and each of said cells containing a liquid 60dy with a free surface; b. means connected to said housing for introducing liquid for processing thereinto; c. means for passing liquid for processing from cell to cell within said housing; d. means for removing processed liquid from said housing;; e. means for removing froth from the free surface of the liquid in each of said flotation cells; f. a fluid ejection device fixedly mounted in each of said flotation cells in a position to expel a mixed two-phase fluid into the liquid contained in the associated said flotation cell, each of said fluid ejection devices including:: (i) a hollow expansion chamber .member which is circular in interior cross-section and which has an open end through which mixed two-phase fluid is ejected into the liquid in said cell and an opposite end; (ii) a liquid-carrying pipe sealingly connected through said opposite end of said expansion chamber member, said pipe being of small and uniform inside diameter and less than 800,ó of the inside diameter of said expansion chamber member; (iii) gas introduction means for introducing gas into the interior of said expansion chamber member for mixing with the liquid therein; and g. a pump connected to pump liquid through said liquid-carrying pipes into the interiors of said expansion chamber members for aspirating gas thereinto through said gas introduction means for mixing with the pumped liquid to form the two-phase fluid which is ejected into the liquid body in said vessel to form a dispersion of gas bubbles which rise to the free surface as a froth.
According to another aspect of the invention there is provided a dispersed air flotation process wherein hydraulic effects are utilized to disperse gas bubbles throughout contained liquid comprising: a. introducing liquid into the first cell of a horizontal series of adjacent flotation cells without baffles.
b. passing the liquid from cell to cell in said series for sequential processing; c. discharging processed liquid from the last of said cells m said series; d. in each of said cells, pumping a gasliquid mixture under pressure into the liquid contained in the cell with the density and the kinetic energy of the pumped mixture per unit of volume of the cell, at the point of ejection into the cell, being defined by a point within the area encompassed by Region I in the graph of Figure 3 to form a dispersion of gas bubbles which rise to the free surface of the cell as a froth without the aid of baffles and mechanical gas distribution means; and e. removing the froth from the free surface of the liquid in each of said cells.
One embodiment of the invention will now be described by way of example with reference to the accompanying illustrative drawings in which: Figure 1 is a schematic diagram of a flotation machine according to the invention; Figure 2 is a sectional view of the machine of Figure 1; and Figure 3 is a graph illustrating the conditions under which the machine of Figure 1 is operated.
The dispersed air flotation machine in Figures 1 and 2 includes sidewalls 4 and 5, endwalls 6 and 7, a floor 8 and an optional roof 9 which together comprise a housing. Within the housing, flotation cells or compartments are arranged in a horizontal series for holding the liquid to be treated. At least one of the sidewalls, say wall 4, terminates short of the roof 9 and its upper horizontal edge serves as an overflow weir to discharge froth from the cells into an elongated launder box 10 mounted on the sidewall 4. Preferably, a conventional rotary paddle wheel device 14 is mounted adjacent the edge of the sidewall 4 to urge froth to discharge over the sidewall into the collection launder 10, from which the froth is carried to discharge via a conduit 15; the paddle wheel drive means is well known and is omitted from the drawings for purposes of clarity.
An inlet means, illustrated as a conventional feed box 16, is mounted on the endwall 6 of the housing to admit an influent stream of liquid for processing into the first cell via a conventional underflow weir, not shown, which is located just above the floor 8. An outlet conduit 17 for discharging treated liquid from the machine is fitted through the endwall 7.
The flotation cells are all substantially the same and only one of them, cell 13, is fully shown and will be described in detail. Cell 13 generally comprises a compartment wherein is mounted a two-phase fluid ejection device 20 for introducing a gas-liquid mixture into the contained liquid to form a froth on the liquid surface. The illustrated compartment of cell 13 is rectangular in shape, being comprised of the housing sidewalls 4 and 5, the housing floor 8, and end partition walls 23 and 24 mounted transversely between the housing sidewalls 4 and 5. There is an underflow of liquid into and out of each cell via opening 25 formed through the partition walls just above the floor 8; this manner of transferring liquid from cell to cell in a flotation machine is well known and the openings 25 are usually called underflow weirs. It should be noted that the cell 13 does not contain baffles or other gas distribution means.
The illustrated machine also includes an integral skimming compartment 27 which receives treated liquid via an underflow weir from the last flotation cell of the series. The skimming compartment 27 can be understood to be identical to a flotation cell except that it does not contain a two-phase fluid ejection device 20. In the illustrated embodiment, the skimming compartment 27 includes a separate launder box for receiving froth from the compartment, which froth is carried to discharge via a conduit 31. It should also be understood that there is a skimming device mounted in the skimming compartment to urge froth into the launder box. Treated liquid is discharged from the skimming compartment via the aforementioned outlet conduit 17.
As mentioned previously, a single one of the ejection devices 20 is fixedly mounted centrally at the free liquid surface in each of the cells to eject a two-phase fluid (e.g. an air water mixture) downwardly into the liquid body from below the liquid surface. Each of the ejection devices 20 is connected, via liquid carrying branch pipe 19, to a main manifold pipe 18. A pump is connected to the main manifold pipe to force liquid therethrough and then into the ejection devices 20. As will now be explained, the pumped liquid mixes with gas in the ejection devices 20 to form the aforementioned two-phase fluid. As shown, the liquid pumped to the ejection devices 20 can be a fraction of the processed liquid discharged through pipe 17.
As best shown in Figure 2, each of the ejection devices 20 preferably includes a hollow straight tubular member 21 which is circular in interior cross-section, has uniform inside diameter and an open, unobstructed end.
An annular plate having a central aperture is sealingly fixed concentrically to the upper end of the tubular member 21 (hereinafter called the inlet end). The free end of the associated branch pipe 19 is sealingly fitted through the annular plate and extends concentrically into the interior of the tubular member 21 to thereby define an annular space between the exterior wall of the pipe 19 and the interior wall of the tubular member 21.The radial width of the annular space may range from about 20 to 80% of the interior diameter of the tubular member; the preferred range is 20 to 25%. An aperture is formed through the sidewall of the tubular member 21 to com municate with the annular space and a gascarrying conduit 22 is sealingly fitted into the aperture to convey gas into the annular space.
The gas-carrying conduit 22 extends from the ejection devices 20 for connection to a source of pressurized gas or to an outlet which is in gaseous flow communication with the atmosphere above the liquid surface or outside the housing of the flotation machine.
The space within the tubular member 21 between the end of the liquid-carrying branch pipe 19 and the discharge end of the tubular member 21 defines an expansion chamber.
The discharge end of the expansion chamber is open and unobstructed. In practice, the ratio of the inside diameter of the expansion chamber to the inside diametcr of the branch pipe 19 ranges from about 1.5 to about 3.5 and, preferably, the ratio is at least 2. Further, the length of the expansion chamber is at least twice its diameter and may be twenty or more times its diameter in some applications, such as for gas-liquid contacting, the preferred ratio of the length of the expansion chamber to its inside diameter ranges from about 2 to about 15.
Although the Figure 1 embodiment shows the ejection devices 20 positioned to expel two-phase fluid downwardly into the liquidholding vessel 13, the ejection devices can be positioned to eject at some oblique angle into the tank.
To operate fluid ejection devices 20, liquid is pumped at a pressure of, say 3 to 15 psig, through the manifold pipe 18 and then through the branch pipe 19 into the expansion chamber members 21. Upon entering an expansion chamber 21, the pumped liquid creates a low-pressure turbulent region and the low pressure aspirates gas into the expansion chamber from the aforementioned annular space in the expansion chamber. Although natural aspiration from the atmosphere usually draws enough gas into the ejection device to satisfy the operating parameters described hereinafter, a source of pressurized gas can be connected to the gas-carrying pipe 22.
The machine of Figures 1 and 2 is preferably operated such that certain energy-density relationships shown in Figure 3 are maintained at the outlet ends of ejection devices 20. In the graph in Figure 3, the vertical axis (ordinate) represents the kinetic energy of the two-phase effluent from an ejection device 20 in terms of foot-pound force per cubic-foot volume of the receiving tank 13 per second, and the horizontal axis (abscissa) represents the density of the twoXhase effluent from that ejection device in terms of pound force (i.e. weight) per cubic foot. The area I generally bounded by the solid curve ABC in the graph describes the preferred operating region of the machine.
Surrounding that region is a transition Region II whose outer boundary is defined by the dashed curve DEF. Outside that boundary is Region III, the so-called undesirable operating region. Where the machine is operated under Region I conditions, the liquid body in a cell is filled with gas bubbles and the liquid surface in the cell is relatively quiet but frothy. However, if the machine is operated under Region III conditions, either the gas bubbles are not distributed throughout the liquid body or the liquid surface is excessively turbulent or choppy.
It should be noted that the abscissa of the graph in Figure 3 is a linear scale on which density values are shown ranging from 10 to 62.4 pounds per cubic foot. Those values are based on tests where the effluent was an airwater mixture. Since the density of water is 62.4 pounds per cubic foot, the density of the two-phase gas-water mixture would necessarily be less than that. It should also be noted that the ordinate is a logarithmic scale and that the energy rates of the tw-o-phase effluent range from one-tenth to ten pounds per square foot per second.
In a sense, the curve AB defines a minimum energy boundary because a point on that curve defines, with respect to a particular effluent density, the minimum energy that can be expended to achieve the desired conditions. In actual practice, we prefer to operate at an energy level above the curve AB in order to provide a margin of safety. Likewise, the curve BC can be understood to define a maximum energy boundary because a point on that curve defines, with respect to a particular effluent density, the maximum energy which can be expended while still maintaining the desired conditions. In practice, we prefer to operate at energy levels well below the boundary BC in order to conserve power.For that reason, the exact location of the curve BC is unimportant except to illustrate that the desired conditions will cease to exist if the two-phase effluent energy is too great.
From Figure 3, one could also observe that it would be preferable to operate at an energydensity point generally within the shaded area of the nose region of the curve ABC if energy usage were to be minimized. We have found, however, that operation there is not desirable from a reliability standpoint because slight changes in the values of the operating parameters can readily give rise to undesirable conditions in the cells. For example, if the machine were set to operate at point b and the effluent density shifted to a point b' (about a 10% increase), the desired conditions in the cell would deteriorate. Such shifts in the operating parameters could result from hydraulic or air blockages and plugging, variations in pump speed, normal mechanical wear experienced during use, and so forth.
Therefore, we usually operate substantially to the left and above the shaded area of the nose of Region I, say at point b" in the unshaded portion of the region.
Operation at a point such as b" in Region I which is substantially removed from the shaded area is also preferable for the reason that efficient flotation requires enough gas to provide a large number of bubbles to contact the material which is to be floated. Since the quantity of gas which is introduced to the liquid in a flotation cell is inversely related to the density of two-phase effluent from an ejection device 20, and since the number of bubbles is a generally increasing function of the quantity of gas, operation at point b" (low density) is normally preferred to operation at point b (high density) when the number of gas bubbles is a consideration.The quantitative relationship of the density of the two-phase fluid, p2#, to the gas flow QA and the liquid flow QL can be represented by the following expression: 62.4 PYX 1 + QA QL It should be noted that we are discussing here the relative number of bubbles and not the distribution of the bubbles; the bubblies can, of course, be distributed throughout a cell whether there are relatively many or relatively few bubbles.
Preferably, the two-phase fluid ejection devices 20 are positioned with their outlet ends below the surface of the liquid in the cells such that the gas-liquid mixture from the ejection devices impinges upon or sweeps the floors of the cells. The condition of impingement depends upon the depth of the cells as well as the energy of the two-phase effluent.
From our observations, we believe that the impingement (or "near" impingement, as that term will be explained hereinafter) on the cell floor is important in achieving good gas bubble distribution and a quiet liquid surface with minimum power usage. We have ratio found that the distance between the outlet end of an ejection device and the floor of a cell affects the size of bubbles in the cell; that is, the bubbles decrease in size as the ejection devices are positioned closer to the cell floors. In some gas-liquid mixing applications, for example, it is desirable to position the ejection device within one diameter of the cell bottoms, where a "diameter" refers to the inside diameter of the expansion chamber 21.
With respect to impingement on the cell floors, we have observed what we call a hysteresis effect in flotation applications and believe that effect partly explains the transition Region II shown in Figure 3. We have observed that, as the ejection energy is increased while maintaining the two-phase fluid density constant, a critical value is reached where a cell suddenly fills with bubbles and the free surface becomes quiet. Moreover, we have found that once the critical energy value is surpassed, we could thereafter reduce the ejection energy while maintaining a constant nozzle effluent density and that the cell would remain filled with bubbles until an energy value was reached below the prior critical value. In other words, the energy value at which the bubble distribution changes from uniform to non-uniform depends upon whether one is decreasing the energy from a point within Region I or whether one is increasing the energy from a point in Region III to reach a point within Region I. Thus, the boundary AB of Region I is the locus of energy values at which the preferred con ditions will arise as the ejection energy is increased from a point in Region III and the dashed boundary DE of the transition Region II in the locus of points where the preferred conditions will cease as the ejection energy is decreased from a point within Region I. The hysteresis effect, we believe, may be closely related to the impingement of the ejected two-phase fluid on the cell floors.
By taking advantage of that effect, we are able to reliably operate at values slightly inside the minimum energy boundary AB because even if the effluent density should decrease, say by shifting from point b" in Region I to b"' in Region II, the preferred conditions in the tank would still persist.
In view of the hysteresis effect, the curve AB can be understood to define the minimum energy levels at which one is assured of achieving the preferred conditions within the cells. In still other words, the minimum energy required for assurance of the preferred conditions is a function of the two-phase effluent density, and that function is shown by curve AB.
The Figure 3 abscissa and ordinate values at which the flotation cells are operated can be determined by skilled workers in several ways. For example, the density of the ejected two-phase fluid can be calculated from the aforementioned expression. The liquid and gas flow rates into the ejection device 20 (QI and QA, respectively) are readily measurable with a conventional device such as a venturi meter, a rotameter, or a pitot-static device, or are determinable from pump operating conditions.Knowing the tank volume, the gas and the liquid flow rates, and the density of the two-phase effluent, one can readily determine the kinetic energy rate imv2 g of the two-phase fluid per unit of tank volume, where "m" is defined as the two-phase fluid "mass" flow rate (in pounds weight per second) as determined by the density and pipegeometery relationship, "v" is the effluent velocity of the two-phase mixture in feet per second and "g" is the gravitational constant 32.2 ft/sec2.Here again, we emphasize that the ordinate values shown in Figure 3 are in Terms of the volume of the liquid held in a cell; thus, for example, if a cell volume is doubled and the two-phase effluent density is held constant, the two-phase effluent energy must also be doubled in order to maintain the preferred flotation conditions and to establish the same operating point in Figure 3. Normally, the effluent energy of the two-phase fluid is adjusted by varying the speed or flow of the pump which supplies the liquid to the ejection devices 20, or by varying the fluid stagnation pressure at the ejection devices. We have determined the graph of Figure 3 by tests conducted with tank volumes ranging from 0.83 to 500 cubic feet and believe the illustrated range applies to flotation cells over a 1000: 1 volume range.
The method of operation of the illustrated machine may now be contrasted with the method of operation of conventional impellerdriven flotation machines. In such machines, impeller rotation aspirates gas into a liquid body, but also creates substantial agitation and shear within the liquid. Such conditions discourage flotation to the extent that the gas bubbles may have difficulty in remaining attached to the substance which is to be floated. With the machine of the present invention, by way of contrast, a natural hydraulically actuated effect is utilized to accomplish flotation or, more specifically, the complete filling and mixing of a contained liquid body with gas bubbles without violent agitation and with a minimum of shear turbulence in the flotation cells.The complete filling of the cells with gas bubbles and the circulation of the bubbles optimizes contact between the gas bubbles and material which is to be floated. It is very important to note that the hydraulic effect also allows the process to be carried out without baffles or other mechanical gas dis tribution means.
WHAT WE CLAIM IS:- 1. A dispersed air flotation machine wherein hydraulic effects are utilized to disperse gas bubbles throughout contained liquid compneng : a. a housing and a plurality of flotation cells, without baffles and mechanical gas distribution means, mounted adjacent one another in a horizontal series in said housing and each of said cells containing a liquid body with a free surface; b. means connected to said housing for introducing liquid for processing thereinto; c. means for passing liquid for processing from cell to cell within said housing; d. means for removing processed liquid from said housing; e. means for removing froth from the free surface of the liquid in each of said flotation cells; ; f. a fluid ejection device fixedly mounted in each of said flotation cells in a position to expel a mixed two-phase fluid into the liquid contained in the associated said flotation cell, each of said fluid ejection devices including: (i) a hollow tubular expansion chamber member which is circular in interior crosssection and which has an open end through which mixed two-phase fluid is ejected into the liquid in said cell and an opposite end; (ii) a liquid-carrying pipe sealingly connected through said opposite end of said expansion chamber member, said pipe being of
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (6)

**WARNING** start of CLMS field may overlap end of DESC **. ditions will arise as the ejection energy is increased from a point in Region III and the dashed boundary DE of the transition Region II in the locus of points where the preferred conditions will cease as the ejection energy is decreased from a point within Region I. The hysteresis effect, we believe, may be closely related to the impingement of the ejected two-phase fluid on the cell floors. By taking advantage of that effect, we are able to reliably operate at values slightly inside the minimum energy boundary AB because even if the effluent density should decrease, say by shifting from point b" in Region I to b"' in Region II, the preferred conditions in the tank would still persist. In view of the hysteresis effect, the curve AB can be understood to define the minimum energy levels at which one is assured of achieving the preferred conditions within the cells. In still other words, the minimum energy required for assurance of the preferred conditions is a function of the two-phase effluent density, and that function is shown by curve AB. The Figure 3 abscissa and ordinate values at which the flotation cells are operated can be determined by skilled workers in several ways. For example, the density of the ejected two-phase fluid can be calculated from the aforementioned expression. The liquid and gas flow rates into the ejection device 20 (QI and QA, respectively) are readily measurable with a conventional device such as a venturi meter, a rotameter, or a pitot-static device, or are determinable from pump operating conditions.Knowing the tank volume, the gas and the liquid flow rates, and the density of the two-phase effluent, one can readily determine the kinetic energy rate imv2 g of the two-phase fluid per unit of tank volume, where "m" is defined as the two-phase fluid "mass" flow rate (in pounds weight per second) as determined by the density and pipegeometery relationship, "v" is the effluent velocity of the two-phase mixture in feet per second and "g" is the gravitational constant 32.2 ft/sec2.Here again, we emphasize that the ordinate values shown in Figure 3 are in Terms of the volume of the liquid held in a cell; thus, for example, if a cell volume is doubled and the two-phase effluent density is held constant, the two-phase effluent energy must also be doubled in order to maintain the preferred flotation conditions and to establish the same operating point in Figure 3. Normally, the effluent energy of the two-phase fluid is adjusted by varying the speed or flow of the pump which supplies the liquid to the ejection devices 20, or by varying the fluid stagnation pressure at the ejection devices. We have determined the graph of Figure 3 by tests conducted with tank volumes ranging from 0.83 to 500 cubic feet and believe the illustrated range applies to flotation cells over a 1000: 1 volume range. The method of operation of the illustrated machine may now be contrasted with the method of operation of conventional impellerdriven flotation machines. In such machines, impeller rotation aspirates gas into a liquid body, but also creates substantial agitation and shear within the liquid. Such conditions discourage flotation to the extent that the gas bubbles may have difficulty in remaining attached to the substance which is to be floated. With the machine of the present invention, by way of contrast, a natural hydraulically actuated effect is utilized to accomplish flotation or, more specifically, the complete filling and mixing of a contained liquid body with gas bubbles without violent agitation and with a minimum of shear turbulence in the flotation cells.The complete filling of the cells with gas bubbles and the circulation of the bubbles optimizes contact between the gas bubbles and material which is to be floated. It is very important to note that the hydraulic effect also allows the process to be carried out without baffles or other mechanical gas dis tribution means. WHAT WE CLAIM IS:-
1. A dispersed air flotation machine wherein hydraulic effects are utilized to disperse gas bubbles throughout contained liquid compneng : a. a housing and a plurality of flotation cells, without baffles and mechanical gas distribution means, mounted adjacent one another in a horizontal series in said housing and each of said cells containing a liquid body with a free surface; b. means connected to said housing for introducing liquid for processing thereinto; c. means for passing liquid for processing from cell to cell within said housing; d. means for removing processed liquid from said housing; e. means for removing froth from the free surface of the liquid in each of said flotation cells;; f. a fluid ejection device fixedly mounted in each of said flotation cells in a position to expel a mixed two-phase fluid into the liquid contained in the associated said flotation cell, each of said fluid ejection devices including: (i) a hollow tubular expansion chamber member which is circular in interior crosssection and which has an open end through which mixed two-phase fluid is ejected into the liquid in said cell and an opposite end; (ii) a liquid-carrying pipe sealingly connected through said opposite end of said expansion chamber member, said pipe being of
small and uniform inside diameter and less than 80% of the inside diameter of said expansion chamber member; (iii) gas introduction means for introducing gas into the interior of said expansion chamber member for mixing with the liquid therein; and g. a pump connected to pump liquid through said liquid-carrying pipes into the interiors of said expansion chamber members for aspirating gas thereinto through said gas introduction means for mixing with the pumped liquid to form the two-phase fluid which is ejected into the liquid body in said vessel to form a dispersion of gas bubbles which rise to the free surface as a froth.
2. A dispersed air flotation machine according to claim 1, wherein for each of said fluid ejection devices, the associated said liquidcarrying pipe has an open end which extends concentrically into the interior of the associated said expansion chamber member to define an annular space between the exterior wall of said liquid-carrying pipe and the interior wall of said expansion chamber member.
3. A dispersed air flotation machine according to claim 2 wherein, for each of said fluid ejection devices, said gas introduction means includes an aperture formed through the sidewall of said expansion chamber member in direct communication with said annular space and a gas-carrying conduit is connected to said aperture to convey gas into said fluid ejection device.
4. A dispersed air flotation process wherein hydraulic effects are utilized to disperse gas bubbles throughout contained liquid comprising: a. introducing liquid into the first cell of a horizontal series of adjacent flotation cells without baffles; b. passing the liquid from cell to cell in said series for sequential processing; c. discharging processed liquid from the last of said cells in said series; d. in each of said cells, pumping a gasliquid mixture under pressure into the liquid contained in the cell with the density and the kinetic energy of the pumped mixture per unit of volume of the cell, at the point of ejection into the cell, being defined by a point within the area encompassed by Region I in the graph of Figure 3 to form a dispersion of gas bubbles which rise to the free surface of the cell as a froth without the aid of baffles and mechanical gas distribution means; and e. removing the froth from the free surface of the liquid in each of said cells.
5. A dispersed air flotation machine substantially as described herein and illustrated in the accompanying drawings.
6. A dispersed air flotation process substantially as herein described with reference to the accompanying drawings.
GB24549/77A 1976-06-14 1977-06-13 Dispersed air flotation machine Expired GB1582193A (en)

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JP (1) JPS52154175A (en)
AU (1) AU514595B2 (en)
BR (1) BR7703775A (en)
CA (1) CA1078081A (en)
DE (1) DE2726578A1 (en)
ES (1) ES459760A1 (en)
FR (1) FR2354820A2 (en)
GB (1) GB1582193A (en)
IT (1) IT1080894B (en)
MX (1) MX4343E (en)
NL (1) NL7706459A (en)
PT (1) PT66650B (en)
ZA (1) ZA773310B (en)

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CN101559407B (en) * 2009-06-08 2013-05-29 金易通科技(北京)股份有限公司 Module-type combined floatation machine and modularized cell body thereof

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US1328456A (en) * 1920-01-20 Pkocess and apparatus j
US3446353A (en) * 1966-04-25 1969-05-27 Zinc Corp Ltd The Method and apparatus for froth flotation
SE348119B (en) * 1969-05-03 1972-08-28 Altenbergs Bergbau
US3809240A (en) * 1971-12-06 1974-05-07 Degremont Method of injecting fluids into a flotation tank

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ZA773310B (en) 1978-04-26
MX4343E (en) 1982-04-02
IT1080894B (en) 1985-05-16
BR7703775A (en) 1978-03-21
PT66650B (en) 1978-11-10
ES459760A1 (en) 1978-04-01
AU2569977A (en) 1978-12-07
FR2354820A2 (en) 1978-01-13
PT66650A (en) 1977-07-01
JPS52154175A (en) 1977-12-21
CA1078081A (en) 1980-05-20
FR2354820B2 (en) 1983-10-28
AU514595B2 (en) 1981-02-19
NL7706459A (en) 1977-12-16
DE2726578A1 (en) 1977-12-22

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