GB1575260A - Production of esters from nitrile - Google Patents

Production of esters from nitrile Download PDF

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Publication number
GB1575260A
GB1575260A GB15753/78A GB1575378A GB1575260A GB 1575260 A GB1575260 A GB 1575260A GB 15753/78 A GB15753/78 A GB 15753/78A GB 1575378 A GB1575378 A GB 1575378A GB 1575260 A GB1575260 A GB 1575260A
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United Kingdom
Prior art keywords
nitrile
water
hydroxyl compound
process according
reaction
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Expired
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GB15753/78A
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CB&I Technology Inc
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Lummus Co
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Publication of GB1575260A publication Critical patent/GB1575260A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/18Preparation of carboxylic acid esters by conversion of a group containing nitrogen into an ester group
    • C07C67/22Preparation of carboxylic acid esters by conversion of a group containing nitrogen into an ester group from nitriles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/16Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr

Description

(54) IMPROVEMENTS IN OR RELATING TO THE PRODUCTION OF ESTERS FROM NITRILES (71) We, THE LUMMUS COMPANY, a Corporation organised and existing under the Laws of the State of Delaware, United States of America, of 1515 Broad Street, Bloomfield New Jersey 07003, United States of America, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: This invention relates to the production of carboxylic acid esters, and more particularly, to the production of carboxylic acid esters from nitriles.
According to this invention, there is provided a process for producing a carboxylic acid ester, comprising reacting a nitrile with at least stiochiometric proportions of water and at least stiochiometric proportions of a hydroxyl compound in the vapour phase at a temperature above the dew point of the product ester, hydroxyl compound and nitrile in the presence of a solid acid catalyst to produce the corresponding carboxylic acid ester, the mole ratio of the hydroxyl compound to nitrile being maintained at less than 500:1.
The organic nitrile which is employed for producing esters in accordance with the present invention is preferably either an aromatic or heterocyclic nitrile. The aromatic nitriles contain one or more cyano-groups, preferably one or two cyano-groups, and can be unsubstituted or substituted with other substituent groups, e.g. an alkyl, carboxyl or amide group. The aromatic nucleus is preferably benzene or naphthalene. As representative examples, there may be mentioned phthalonitrile, terephthalonitrile, isophthalonitrile, benzonitrile, tolunitrile, 1-cyanonaphthalene, and 2,6-dicyanonaphthalene, 2-, 3-, or 4- cyanobenzoic acid and 2-, 3- or 4- cyanobenzamide. Similarly, the heterocyclic nitriles can contain one or more cyano-groups, with the heterocyclic nucleus generally being pyridine. The preferred starting materials are nicotinonitrile, isophthalonitrile, terephthalonitrile and phthalonitrile.
In the case where the nitrile includes a carboxyl or amide substituent such substituent is esterified by the alcohol and the cyano-group is both hydrolysed and esterified to produce a diester. Thus, for example, reaction between methanol and 4-cyanobenzamide or 4-cyanobenzoic acid will produce dimethylterephthalate.
The hydroxyl compound can be either an alcohol or a phenol. The alcohol is preferably an alcohol of an aliphatic hydrocarbon and in particular an alkanol, preferably an alkanol of from 1 to 12 carbon atoms, most preferably 1-4 carbon atoms, with methanol being most preferred. As representative examples of suitable alcohols, there may be mentioned methanol, propanol, butanol and octanol. The alcohol is selected so that the resulting ester is in the vapour phase under the reaction conditions.
The catalyst employed for the vapour phase hydrolysis step of the invention is a solid acid catalyst. As representative catalysts, there may be mentioned silica gel, silica-alumina, supported phosphoric or boric acid or mixtures thereof, Group III metal phosphates and sulphates, e.g., phosphates and sulphates of aluminium, boron and gallium, transition metal oxides, e.g., one or more oxides of vanadium, chromium, manganese, iron, cobalt or nickel.
The catalysts are of the type employed for hydration, dehydration and esterification reactions. The preferred catalyst is supported phosphoric acid alone or in admixture with boric acid.
The nitrile, water and hydroxyl compound are reacted, in the vapour phase, at temperatures which are generally from 300"F to 900"F, and preferably of from 500"F to 7000F. The temperatures which are employed are above the dew point of both the feed and product components.
The water is employed in at least stoichiometric proportions (one mole of water per mole of cyano- ), however, an excess of water is preferably employed in that reactionXrmodynam- ics and kinetics are more favourable at higher water partial pressures. The stoichiometric excess of water can be as much as to provide a water to nitrile mole ratio of up to 500:1 with the water to nitrile mole ratio generally being from 1:1 to 50:1.
The hydroxyl compound is employed in at least stoichiometric proportions, i.e., at least one mole of hydroxyl compound per mole nitrile group. However, an excess of hydroxyl compound is preferably employed, in that reaction kinetics and thermodynamics are more favourable at higher hydroxyl compound partial pressures. For practical reasons the mole ratio of hydroxyl compound to nitrile is maintained below 500:1, with the ratio generally being from 5:1 to 50:1. If the hydroxyl compound has a high volatility, e.g., methanol, then if used in excess it also functions to maintain vapour phase conditions. However, an inert gaseous diluent, such as nitrogen, can be used for such purpose.
The total reaction pressure is generally selected to provide the desired alcohol/water partial pressure, with such total pressures generally being from 1 to 10 atm.
The catalytic vapour phase reaction may be effected by any one of a wide variety of reaction techniques, including fixed bed, fluidised bed and dilute phase transport, and the selection of a specific technique is deemed to be within the scope of those skilled in the art from the present teachings.
The gaseous reaction effluent contains, as major components, the ester reaction product, ammonia, water vapour, unreacted starting material and reaction intermediates, e.g., amides and acids, and in the case of a starting material having at least two cyano-groups, the reaction intermediates further include cyano-acids (e.g., 4-cyano benzoic acid) cyano-amides (4cyanobenzamide), amide-acids (e.g., terephthalamic acid) and cyano-esters (e.g., 4-cyanomethylbenzoate). The reaction intermediates, as well as unreacted starting material (nitrile and alcohol), can be recovered by procedures known in the art and recycled to the reaction. Ammonia present in the effluent can be recovered and employed for producing nitrile starting material. The recovered product is a diester when the starting material is a dinitrile, a cyanobenzoic acid or cyanobenzamide.
In order that the invention may be more readily understood, the invention will be further described with respect to the following Examples.
Example I A solid phosphoric acid catalyst was prepared on diatomaceous earth according to the method outlined by F.G. Ciapetta and C.J. Plank in Catalyst Vol. 1, p.344, (Rheinhold (1954).
Fifty millilitres of the prepared catalyst was charged into a vertical reactor, made from 3/4" O.D. tubing, and maintained at 5720F. Terephthalonitrile was introduced into the reactor, from a heated stainless steel reservoir as a vapour entrained in a stream of nitrogen. The flow of nitrogen was adjusted to pass 0.126 g. of terephthalonitrile (TPN) into the reactor per hour. Simultaneously, a solution containing 5.3 wt. % water and 94.7 wt. % methanol was introduced into the reactor by means of a syringe pump, at a rate of 3.06 ml per hour, and such mixture was immediately vaporised. The effluent was collected in a cold trap. After three hours, the contents of the cold trap were analysed by liquid chromatography and found to contain 0.16 g. of dimethylterephthalate (DMT), out of a total 0.49 g. of product.
Example II An experiment was carried out as described in Example I, except that the reactor was charged with a catalyst prepared by impregnation of alumina spheres with 18.7 wt. % H3PO4/H3BO3 in 2/1 mole ratio. The catalyst was treated with a vaporised 10% ammonia solution for one hour and flushed with nitrogen prior to the run.
TPN was charged into the reactor at a rate of 0.82 g/hr., and a solution of 6 wt. %water and 94.0 wt. % methanol at a rate of 3.06 ml per hour. The solution was immediately vaporised.
After five hours, the cold trap was found to contain 4.40 g. of product. Analysis by liquid chromatography revealed 0.75 g. of DMT, 1.46 g. TPN and 1.84 g. of 4-cyanomethylbenzoate. Excess methanol was recovered as dimethylether.
The present invention has been found to be particularly advantageous in that it makes it possible to produce carboxylic acid esters without utilising the carboxylic acid or salt thereof as a starting material. The carboxylic acid or salt, in particular, terephthalic acid or salt, is difficult to vaporise and, therefore, complicated equipment is required for effecting such volatisation. In addition, the carboxylic acid is generally prepared from a nitrile, which requires an additional step.
In preferred methods in accordance with the present invention, hydrolysis and esterification is effected in a single reactor, under mild conditions, by proceeding in the vapour phase.
WHAT WE CLAIM IS: 1. A process for producing a carboxylic acid ester, comprising reacting a nitrile with at least stiochiometric proportions of water and at least stiochiometric proportions of a hydroxyl
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (14)

**WARNING** start of CLMS field may overlap end of DESC **. The water is employed in at least stoichiometric proportions (one mole of water per mole of cyano- ), however, an excess of water is preferably employed in that reactionXrmodynam- ics and kinetics are more favourable at higher water partial pressures. The stoichiometric excess of water can be as much as to provide a water to nitrile mole ratio of up to 500:1 with the water to nitrile mole ratio generally being from 1:1 to 50:1. The hydroxyl compound is employed in at least stoichiometric proportions, i.e., at least one mole of hydroxyl compound per mole nitrile group. However, an excess of hydroxyl compound is preferably employed, in that reaction kinetics and thermodynamics are more favourable at higher hydroxyl compound partial pressures. For practical reasons the mole ratio of hydroxyl compound to nitrile is maintained below 500:1, with the ratio generally being from 5:1 to 50:1. If the hydroxyl compound has a high volatility, e.g., methanol, then if used in excess it also functions to maintain vapour phase conditions. However, an inert gaseous diluent, such as nitrogen, can be used for such purpose. The total reaction pressure is generally selected to provide the desired alcohol/water partial pressure, with such total pressures generally being from 1 to 10 atm. The catalytic vapour phase reaction may be effected by any one of a wide variety of reaction techniques, including fixed bed, fluidised bed and dilute phase transport, and the selection of a specific technique is deemed to be within the scope of those skilled in the art from the present teachings. The gaseous reaction effluent contains, as major components, the ester reaction product, ammonia, water vapour, unreacted starting material and reaction intermediates, e.g., amides and acids, and in the case of a starting material having at least two cyano-groups, the reaction intermediates further include cyano-acids (e.g., 4-cyano benzoic acid) cyano-amides (4cyanobenzamide), amide-acids (e.g., terephthalamic acid) and cyano-esters (e.g., 4-cyanomethylbenzoate). The reaction intermediates, as well as unreacted starting material (nitrile and alcohol), can be recovered by procedures known in the art and recycled to the reaction. Ammonia present in the effluent can be recovered and employed for producing nitrile starting material. The recovered product is a diester when the starting material is a dinitrile, a cyanobenzoic acid or cyanobenzamide. In order that the invention may be more readily understood, the invention will be further described with respect to the following Examples. Example I A solid phosphoric acid catalyst was prepared on diatomaceous earth according to the method outlined by F.G. Ciapetta and C.J. Plank in Catalyst Vol. 1, p.344, (Rheinhold (1954). Fifty millilitres of the prepared catalyst was charged into a vertical reactor, made from 3/4" O.D. tubing, and maintained at 5720F. Terephthalonitrile was introduced into the reactor, from a heated stainless steel reservoir as a vapour entrained in a stream of nitrogen. The flow of nitrogen was adjusted to pass 0.126 g. of terephthalonitrile (TPN) into the reactor per hour. Simultaneously, a solution containing 5.3 wt. % water and 94.7 wt. % methanol was introduced into the reactor by means of a syringe pump, at a rate of 3.06 ml per hour, and such mixture was immediately vaporised. The effluent was collected in a cold trap. After three hours, the contents of the cold trap were analysed by liquid chromatography and found to contain 0.16 g. of dimethylterephthalate (DMT), out of a total 0.49 g. of product. Example II An experiment was carried out as described in Example I, except that the reactor was charged with a catalyst prepared by impregnation of alumina spheres with 18.7 wt. % H3PO4/H3BO3 in 2/1 mole ratio. The catalyst was treated with a vaporised 10% ammonia solution for one hour and flushed with nitrogen prior to the run. TPN was charged into the reactor at a rate of 0.82 g/hr., and a solution of 6 wt. %water and 94.0 wt. % methanol at a rate of 3.06 ml per hour. The solution was immediately vaporised. After five hours, the cold trap was found to contain 4.40 g. of product. Analysis by liquid chromatography revealed 0.75 g. of DMT, 1.46 g. TPN and 1.84 g. of 4-cyanomethylbenzoate. Excess methanol was recovered as dimethylether. The present invention has been found to be particularly advantageous in that it makes it possible to produce carboxylic acid esters without utilising the carboxylic acid or salt thereof as a starting material. The carboxylic acid or salt, in particular, terephthalic acid or salt, is difficult to vaporise and, therefore, complicated equipment is required for effecting such volatisation. In addition, the carboxylic acid is generally prepared from a nitrile, which requires an additional step. In preferred methods in accordance with the present invention, hydrolysis and esterification is effected in a single reactor, under mild conditions, by proceeding in the vapour phase. WHAT WE CLAIM IS:
1. A process for producing a carboxylic acid ester, comprising reacting a nitrile with at least stiochiometric proportions of water and at least stiochiometric proportions of a hydroxyl
compound in the vapour phase at a temperature above the dew point of the product ester, hydroxyl compound and nitrile in the presence of a solid acid catalyst to produce the corresponding carboxylic acid ester, the mole ratio of the hydroxyl compound to nitrile being maintained at less than 500:1.
2. A process according to claim 1, wherein the nitrile is phthalonitrile, terephthalonitrile, isophthalonitrile, benzonitrile, tolunitrile, 1-cyanonaphthalene, 2, 6-dicyanoaphthalene, 2-, 3- or 4-cyanobenzoic acid, 2-, 3- or 4-cyanobenzamide, or nicotinonitrile or mixtures thereof.
3. A process according to claim 1 or claim 2, wherein the hydroxyl compound is an alkanol having from 1 to 12 carbon atoms.
4. A process according to any one of the preceding claims, wherein said reacting is effected at a temperature of from 300"F to 9000F.
5. A process according to claim 3, wherein said reacting is effected at a temperature of from 500"F to 7000F.
6. A process according to any one of the preceding claims, wherein the hydroxyl compound is methanol.
7. A process according to any one of claims 1 to 5, wherein the hydroxyl compound is an alkonol having from 1-4 carbon atoms.
8. A process according to any one of the preceding claims, wherein the nitrile is terephthalonitrile.
9. A process according to any one of the preceding claims, wherein the catalyst is supported phosphoric acid.
10. A process according to claim 9, wherein the phosphoric acid is in admixture with boric acid.
11. A process according to any one of claims 1 to 8, wherein the solid acid catalyst is silica gel; silica alumina; supported phosphoric acid or boric acid or mixtures thereof; a phosphate or sulphate of a Group III metal; or a transition metal oxide.
12. A process of producing a carboxylic acid ester, substantially as herein described in Example I.
13. A process of producing a carboxylic acid ester, substantially as herein described in Example II.
14. Carboxylic acid ester whenever prepared by a process according to any one of the preceding claims.
GB15753/78A 1977-04-29 1978-04-20 Production of esters from nitrile Expired GB1575260A (en)

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US79214677A 1977-04-29 1977-04-29

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JP (1) JPS6030302B2 (en)
DE (1) DE2817508A1 (en)
FR (1) FR2388787A1 (en)
GB (1) GB1575260A (en)
IT (1) IT7848982A0 (en)
NL (1) NL7804412A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103483199A (en) * 2013-09-02 2014-01-01 浙江海昇化学有限公司 Preparation method of tetrafluoroterephthalate

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* Cited by examiner, † Cited by third party
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FR2898356B1 (en) * 2006-03-07 2008-12-05 Rhodia Recherches & Tech BRANCHED CARBOXYLIC ACID DIESTERS
FR2903983B1 (en) * 2006-07-18 2010-07-30 Rhodia Recherches & Tech PROCESS FOR PRODUCING DIESTERS

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103483199A (en) * 2013-09-02 2014-01-01 浙江海昇化学有限公司 Preparation method of tetrafluoroterephthalate
CN103483199B (en) * 2013-09-02 2015-06-17 浙江海昇化学有限公司 Preparation method of tetrafluoroterephthalate

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FR2388787A1 (en) 1978-11-24
JPS53135947A (en) 1978-11-28
DE2817508A1 (en) 1978-11-02
IT7848982A0 (en) 1978-04-19
JPS6030302B2 (en) 1985-07-16
FR2388787B3 (en) 1980-11-28
NL7804412A (en) 1978-10-31

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PS Patent sealed [section 19, patents act 1949]
PCNP Patent ceased through non-payment of renewal fee