GB1561081A - Rubber-brass composite structures - Google Patents

Rubber-brass composite structures Download PDF

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GB1561081A
GB1561081A GB5913/78A GB591378A GB1561081A GB 1561081 A GB1561081 A GB 1561081A GB 5913/78 A GB5913/78 A GB 5913/78A GB 591378 A GB591378 A GB 591378A GB 1561081 A GB1561081 A GB 1561081A
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polysulfide
rubber
thiokol
polymer
sulfur
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Goodyear Tire and Rubber Co
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Goodyear Tire and Rubber Co
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/10Reinforcing macromolecular compounds with loose or coherent fibrous material characterised by the additives used in the polymer mixture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/06Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/0007Reinforcements made of metallic elements, e.g. cords, yarns, filaments or fibres made from metal
    • B60C2009/0021Coating rubbers for steel cords
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2321/00Characterised by the use of unspecified rubbers

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Description

(54) IMPROVEMENTS IN AND RELATING TO RUBBER-BRASS COMPOSITE STRUCTURES (71) We, THE GOODYEAR TIRE AND RUBBER COMPANY, a corporation organised under the laws of the State of Ohio, United States of America, of 1144 East Market Street, Akron, Ohio, United States of America, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: The present invention concerns an improved method for adhering brass to rubber.
The problem of securing adequate adhesion of rubber to metal has been investigated extensively by those skilled in the various aspects of rubber manufacturing. The best known reference on this subject, Buchan, Rubber Metal Bonding (Crosby, Lockwood & Son, London, 1948) describes the now widespread practice of vulcanization of rubber onto a brass-plated metal substrate. The use of bonding agents such as isocyanates, rubber halogens, and thermoplastics, between the metal and the rubber is found in some applications.
The alteration of the rubber compound itself to improve its adhesion to the metal sub strate has been considered, and one such alteration is disclosed in Canadian Patent 793, 794. An acidic compound and a free radical curing system is incorporated into rubbers and rubbery copolymers under the teachings of the Canadian Patent.
Compounds of various rubbers, natural and synthetic, with small amounts of certain poly meric polysulfides, are described in British Pat ent 1,114,634. Advantages taught in the British patent are reduced sulfur requirement, ease of compounding, and nonblooming vulcanizates.
The adhesion of polysulfides to metals (air craft fuel tanks) is mentioned in U.S. Patent 3,099,643, and their use as a cold-setting adhesive for glass, wood and metals is discussed in Jorczak and Fettes, "Polysulfide Liquid Poly mers," Industrial and Engineering Chemistry, Vol.43, pp. 324, 327 (February, 1951).
The objects of this invention are: (1) to provide an improved rubber-brass composite structure and (2) to provide a metal-reinforced rubber compound with improved adhesion to the reinforcement. Other objects will become apparent as the description proceeds.
The above stated objects are realized through the use of rubber compounds containing small amounts of polysulfide polymers, it having been discovered that these, upon vulcanization, have an an enhanced affinity for brass.
Thus the invention consists in a vulcanizable composite of a rubber compound, as hereinafter defined, incorporating a polysulfide polymer, as hereinafter defined, and brass in contact therewith, the polysulfide amounting to 0.1-10 volume per cent of the total polymer content It will be understood that, adhesion being a surface phenomenon, the brass may be in the form of a coating on a substrate.
For purposes of this application, the term "polysulfide polymer" is defined to mean any organic elastomeric polymer containing polysulfide linkages in the polymeric chain. This class of polymers includes but is not limited to Thiokols, sulfur-modified polychloroprenes, and sulfur-containing polymers of diene monomers alone or copolymerized with one or more other polymerizable unsaturated compounds as described in U.S. Patent 2,234,204.
A more detailed description of these polymers follows.
Thiokols are polymers obtained by the reaction between polysulfides of an alkali metal (e.g. sodium polysulfide) and one or more organic dihalides (e.g. ethylene dichlo ride). Other monomers such as trichloropropane may be incorporated into the polysulfides in minor amounts. They are available commercially in several varieties of solid and liquid polymers.
The particular Thiokols utilized in the development of this invention are representative of polysulfide polymers commercially available. Their precise chemical composition is unknown to the Applicants, and the molecular structures given may be subject to slight variations having little, if any, effect on their properties. They are as follows: Thiokol A-a reaction product of sodium tetrasulfide and ethylene dichloride having the segmental molecular structure (-CH2 CH2 S4 -)n A more detailed description can be found in U.S. Patents 1,890,191;1,923,392 and Re.
19,207. U.S. Patent 1,890,191 defines the polymer as a product comprising a compound composed of not less than 70 per cent sulfur in chemical combination with CnH2 n groups corresponding to olefins having less than four carbon atoms, the percent being weight per cent.
Thiokol FA-a copolymer of ethylene dichloride, sodium polysulfide and bis(2-chloroethyl) formal with hydroxyl end groups. Copolymers of organic dihalides (e.g. ethylene dichloride and bis(2-chloroethyl) formal) are disclosed in U.S. Patents 2,363,614 (Example 7 and page 10, column 1, lines 3 to 7 and 34) and 2,363,615. The fact that they contain hydroxyl terminals is discussed in Fettes and Jorczak, "Polysulfide Polymers" Industrial and Engineering Chemistry, Vol. 42, pp. 2217, 2218, (November, 1950) and in U.S. Patent,2,606,173.
Except for the hydroxyl end groups, these copolymers are defined in U.S. Patent 2,363,614, as a copolymer which is substantially a chemical combination of a polymer of the unit [RS1 to 6] and a polymer of the unit [R'S1 to 6 Rand R' being radicals having structures selected from the groups - C ... C (representing carbon atoms separated by inter vening structure) and II -C-C II (representing adjacent carbon atoms) where R and R' have different specific structures. In the case of Thiokol FA, R is -C2 H4-, and R' is -CH2 CH2 OCH2 OCH2 CH2 -.
Thiokol ST-a copolymer of sodium polysulfide, bis(2-chloroethyl) formal, and trichloropropane (which produces branching in the polymer chains) with thiol end groups. U.S. Patent 2,363,614 (at page 8 to page 11, right column, line 56) reveals the copolymerization of 1,2,3-trisubstituted propane with disubstituted diethyl formal in a solution of sodium tetrasulfide. Such a polymerization is described in detail in Examples I and XI of U.S. Patent 2,466,963. The reductive cleavage reaction revealed in U.S. Patent 2,466,963 is, according to Bertozzi, "Chemistry and Technology of Elastomeric Polysulfide Polymers'", Rubber and Chemistry Technology, Vol. pp. 114, 116 (February, 1968), used in the synthesis of Thiokol ST elastomer.
Thiokol ST incorporates the same generic type of polymer units as Thiokol FA with the further limitations that the sulfide linkages are disulfide linkages, R is the unit -CH2-CH-CH2and R' is the unit -CH2 CH2 OCH2 OCH2 CH2 -.
Liquid Thikols, exemplified by Thiokol LP-3 1-a liquid copolymer of bis(ethylene oxy) methane groups and polysulfide linkages with thiol end groups, having the general structure: HS(C2 H4-O-CH2-O-C2 H4SS)xC2 H4-O-C2H4SH.
LP-31 has a molecular weight of approximately 8000. Other LP-type polymers have molecular weights ranging from approximately 500 to 4000. Molecular weights for a liquid polysulfide can be as high as 50,000 (as opposed to 100,000 to 200,000 for most solid polysulfides such as Thiokol A and FA) according to U.S. Patent 2,875,182. The preparation of 1 liquid LP-type polymers is described in Example XVII of U.S. Patent 2,466,963 and in U.S.
Patent 2,875,182, Example 6.
In U.S. Patent 2,466,963, LP-type polymers are described as polythipolymercaptans in a liquid form at ordinary temperatures (e.g. 250C comprising a series of segmeric units having the general formula -SRS- linked together to form a polymer wherein R is a radical having a structure selected from the group consisting of - C - designating a single carbon atom, I and - C - C - designating two adjacent carbon Ii atoms, and I I I I designating two carbon atoms joined to and separated by intervening structure. In the case of Thiokol LP-31, R is one of the last type of radical, in particular -CH2 CH2 -O-CH2 CH2 -.
The words "Thiokol LP", "Thiokol FA", "Thiokol A" and "Thiokol ST" are trademarks of Thiokol Chemical Corporation.
Sulfur-modified polychlorprenes are described in U.S. Patent 1,950,439. That patent describes sulfur and certain thiuram disulfides as catalysts for controlling the type of poly chloroprene produced, maximizing yields, and controlling reaction rate. However, it was later discovered that the sulfur actually becomes part of the polymer itself [see Mochel, W.E., "Structure of Neoprene", Joumal ofPolymer Science, Vol. VIII, pp.583-592 (1952) and Klebanskii et al, J. Polym. Sci., Vol.30, pp.363-373 (1958)] From a reading of the above references, sulfur-modified polychloroprenes can be defined as the class of polymers obtained by polymerization of 2-chloro-l ,3-butadiene in the presence of sulfur or thiuram disulfides as listed in U.S. Patent 1,950,489, page 2, column 2, lines 2 through 7.
U.S. Patent 2,234,204 describes sulfurcontaining polymers of "butadiene hydrocarbons" (defined at page 3, column 2, lines 1 through 8, which is incorporated by reference into this specification). The "butadiene hydrocarbons" may be used alone, in admixture with each other, or with one or more other polymerizable unsaturated organic compounds, examples of which are given at page 3, column 2, lines 17 through 35, which is incorporated by reference into this specification. Sufficient examples are included in U.S. Patent 2,234,204 to illustrate this class of polymer. Typical of the class is the polymer containing 100 parts by weight of 1,3-butadiene, 50 parts by weight of acrylonitrile, and 0.6 parts by weight of sulfur (Example No. 7 in the patent referred to).
The term "polysulfide polymer" also includes those polymers of U.S. Patent 3,373,146 having polysulfide linkages in the polymer chain.
This patent discloses low molecular weight (usually 500 to 10,000) mercaptan-terminated copolymers of sulfur and at least one diene monomer. The definition of these polymers is found at column 2, lines 17 to 31 of the reference patent.
The preceding descriptions of polysulfide polymers are not intended to be allindusive or limiting but are merely illustrative.
Also, the term "compound" as used herein means the composition of matter formed by combining one or more rubbery polymers selected from the group consisting of natural rubber, synthetic diene rubber, and polysulfide polymer with conventional compounding ingredients, which ingredients typically include plasticizer, fatty acid, vulcanizing agent, accele rator, age resistors, lubricant, and reinforcing filler.
In the practice of this invention, the rubber is mixed, suitably in the conventional manner, for example, on a mill or in a Banbury, with the usual compounding ingredients (e.g. carbon black, processing oil, zinc oxide, fatty acid, sulfur, accelerator, antioxidant, antiozonant, plasticizer, and wax). From 0.1 to 10.0 volume percent of the polymeric content (i.e. the natural rubber, polyisoprene, etc) is a polysul fide polymer, and the concentration of sulfur normally in the mixture can be decreased. The resulting vulcanizable compound incorporating the polysulfide is pressed into contact with a brass surface (e.g. brass-plated steel wire) which operation can be done on a rubber calender.
Various other operations (which depend upon the desired end product) follow. For example, tire carcass stock is cut and combined with other rubber components (e.g. bead, tread stock, and sidewalls) on a tire-building machine.
These operations are followed by molding and curing under controlled pressure and temper ature.
The principal benefit derived from the incorporation of polysulfide polymer into the rubber compound is an increase in the adhesion to brass (e.g. to a brass-plated metal substrate) of the rubber in aged samples. In experiments, the adhesion between the metal and the rubber in the modified samples has been found to be 1.4 to 3.9 times that of unmodified stock.
There are other benefits incidental to the replacement of part of the rubber by polysulfide polymers. When these are used in natural rubber stocks they reduce the tendency to reversion as shown in Rheometer tests. Experiments with natural rubber have shown that the amount of sulfur can be reduced, and heat build-up in the rubber on flexing is reduced.
The technique and composites of this invention are useful in any application wherein the bonding of rubber to brass-plated metal or brass is important. They are particularly advantageous in the manufacture of tire carcass stock. The term "carcass" refers to the fabric-reinforced (including wire-fabric reinforced) parts of the tire also called body plies and belt. A typical application of wire reinforced rubber is the belt ply which is between the radial plies and tread in a steel belted radial tire.
Because tires are subject to many varying stresses under a wide range of temperatures, adhesion of the carcass rubber to its reinforce ment is critical. Tires which are retreaded many times such as truck and earthmover tires require a durable carcass to outlast several tread applications.
Any sulfur-vulcanizable natural or synthetic rubber may be utilized with polysulfide poly mers in manufacturing compounds of the invention. The rubbers typically used include natural rubber (e.g. smoked sheet) blends of natural rubber and SBR rubber; blends of natural rubber and solution polybutadiene rubber; SBR rubber; emulsion polybutadiene; synthetic polyisoprene; ethylene propylene dicyclopentadiene terpolymer, and blends of the above.
The preferred amount of polysulfide is dependent upon the type of polymer to be utilized in the compound, the type of poly sulfide and the condition for which the end product is designed. However, it has been found that the volume percents ranging from 0.5 to 7.4 percent polysulfide are preferred.
Processing of the stock may be the same as is normally done without the polysulfide polymer with certain exceptions. Before adding polysulfide to the compound mixture when using Thiokol A, Thiokol FA or Thiokol ST, some rubber is desirably incorporated into the polysulfide (e.g. on a mill). It has been found that a preliminary milling of natural rubber with polysulfide in a weight of 18 parts natural rubber to 10 parts polysulfide facilitates dispersion of the polysulfide into the compound and improves tensile strength and tear strength over stocks made without this prior mixing.
Also, as an aid in mixing of the polysulfide with the other ingredients of the compound, a masterbatch of carbon black and solid polysulfide polymer can be made using approximately 30 volumes of carbon black per 100 volumes of polysulfide. The carbon black and polysulfide masterbatch is easier to add to an internal mixer such as a Banbury, and it helps to ensure an even distribution of carbon black throughout the compound.
In the case of Thiokol LP, prior mixing with carbon black or other rubber is unnecessary because the liquid Thiokols are easily incorporated into the composition.
The polysulfide or a masterbatch of polysulfide polymer with rubber or carbon black preferably should be added to the other compounding ingredients last, along with the sulfur. This practice helps to prevent scorch.
The following examples are presented not to limit but to illustrate the invention. Unless otherwise stated parts are parts by weight per 100 parts by weight of total polymer and percentages are volume percent of total polymer content.
Various vulcanized compounds have been manufactured experimentally and tested for original and aged adhesion and heat build-up.
The method of measuring adhesion of brass plated metal to the compound was as follows: test specimens were prepared by curing in a mold a rectangular block of polymer compound with dimensions of 12 mm. x 12 mm. x 75 mm.
into which had been embedded two brass plated steel cords, one at each end of the block. The mold was so designed that the wires were embedded axially and symmetrically, and the insertion length of the wire into the block was always 19 mm. The wires did not go completely through the block nor did they touch each other.
Sufficient wire was left protruding from the ends of the block to allow placement of a sample in the jaws of a tensile tester such as a Scott tester or an Instron (INSTRON is a registered Trade Mark) tester: The two jaws or clamps of the testing apparatus held the two wire ends. The,rubber itself was not held. The force required to pull one of the wires out of the block was measured with a fixed jaw separation rate (5 cm. per minute was used).
Heat build-up in a compound was measured by the Goodrich Flex Test, ASTM D623.
The compounds used in evaluating the effectiveness of the polysulfide polymers were natural rubber compounds designed for use in tire carcas stock. Where applicable, reduction in sulfur or total parts of sulfur used is shown in the data tables which follow.
EXAMPLE 1 A standard natural rubber compound, referred to as Standard Compound A, was modified by replacing part of the natural rubber in the compound with varying amounts of Thiokol A and by varying the amount of sulfur used. Test results are shown in Table I. Adhesion test specimens were cured 85 minutes at 1350C.
All aged adhesions of the Thiokol stocks were approximately three times that of the control without Thiokol.
EXAMPLE 2 The procedure followed in this example is similar to the previous example except that a different Standard Compound, Standard Compound B, was used, and lower concentrations of sulfur were tried. Thiokol A was again used as a substitute for a portion of the natural rubber content. Results appear in Table 2.
All original and aged adhesions of the Thiokol-containing stocks exceeded that of the control. As in the previous example, the Thiokol containing stocks demonstrated a lower heat rise than the control.
EXAMPLE 3 An experiment was done at 2.1 volume percent polysulfide polymer in Standard Compound A with a portion of the carbon black in the compound replaced by Hi-Sil 233 ("Hi-SIL ("HI-SIL" is a Registered Trade Mark) (a hydrated silicate filler marketed by PPG Industries, Inc.,) and at a reduced sulfur level. Tests were performed as in the previous two examples with the addition of an adhesion test on a sample aged 10 days in a nitrogen atmosphere at 121 C. and 551 Kilopascals gauge pressure.
Results are set out in Table 3.
Original adhesion in three of the four Thiokol-containing stocks was improved over the controls, and aged adhesion of all the Thiokol-containing stocks was superior to the controls. Comparison of the two controls reveals that the use of Hi-Sil 233 filler produced greater heat rise in the Goodrich Flex Test.
All of the Thiokolcontaining stocks showed less heat rise than the control containing Hi-Sil (Registered Trade Mark).
Adhesion testing has also been done on com pounds containing blends of natural rubber with solution polybutadiene and blends of natural rubber with SBR rubber. The original and aged adhesion test results for these blends demon strated improved adhesion for compounds con taining polysulfide polymer comparable to the data given above for natural rubber compounds.
The curing characteristics of several com pounds used in this invention were measured on s?0 175 80 85 90 5 100 105 110 !15 120 25 30 TABLE 1 Modifications of Standard Compound A Natural Rubber Vol.% 100 95.6 94.4 92.6 92.6 Thiokol A Vol.% 0 4A 5.6 7.4 7.4 Sulfur (parts) 6.5 5.5 5.5 5.5 4.0 Adhesion (Original) 483 562 403 492 501 in Newtons Adhesion CAged 10 days in 203 697 763 783 698 H2 O at 90 C) in Newtons Temperature Rise, C. in 36.4 34.2 32.8 33.1 34.2 Goodrich Flex Test TABLE 2 Modifications of Standard Compound B Natural Rubber Vol.% 100 95.6 94.4 92.6 92.6 Thiokol A Vol.% 0 4A 5.6 7.4 7.4 Sulfur (parts) 5.0 4.0 4.0 3.5 2.25 Adhesion (Original) 622 934 867 907 836 in Newtons Adhesion 5,Aged 10 days in 448 687 690 710 647 H2O at 90 C) in Newtons Temperature Rise, "C. in 38.9 34.7 32.8 32.2 34.7 Goodrich Flex Test an oscillating disk cure meter (ASTM D2084).
Tests were run at 1 490C with a stock containing 3.7 volume percent Thiokol ST in Standard Compound A and at 135"C. with stocks containing 7 volume percent Thiokol A in Standard Compound A and varying concen trations of sulfur in the compound. In the tests at 7 volume percent Thiokol A, sulfur content in the control was 6.5 parts while that in the polysulfide-containing stocks varied from 4.0 to 5.5 parts. Although the natural rubber control stocks without polysulfide polymers exhibited a tendency to reversion, the stocks containing polysulfide polymers mixed with natural rubber did not.
Reversion is a decrease in measured torque or modulus after maximum torque has been reached. It is measured as the time required to fall to 98 percent of maximum torque after maximum torque has been reached.
Polysulfide-containing stocks also exhibited a continuing vulcanization effect resulting in higher maximum torque than the controls and longer times to reach maximum torque. This phenomenon obtained at all sulfur levels tested.
WHAT WE CLAIM IS: 1. A vulcanizable composite of a rubber compound as hereinbefore defined, incoipo rating a polysulfide polymer as hereinbefore defined, and brass in contact therewith, poly sulfide amounting to from 0.1 to 10 volume percent of the total polymer content.
2. A composite according to Claim 1 in which the polymeric portion comprises, in addition to the polysulfide polymer, a rubber selected from natural rubber; blends of natural rubber and SBR rubber; blends of natural rubber and solution polybutadiene rubber; SBR rubber; emulsion polybutadiene; ethylene, propylene, dicyclopentadiene terpolymer, and synthetic polyisoprene.
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (14)

  1. **WARNING** start of CLMS field may overlap end of DESC **.
    TABLE 1 Modifications of Standard Compound A Natural Rubber Vol.% 100 95.6 94.4 92.6 92.6 Thiokol A Vol.% 0 4A 5.6 7.4 7.4 Sulfur (parts) 6.5 5.5 5.5 5.5 4.0 Adhesion (Original) 483 562 403 492 501 in Newtons Adhesion CAged 10 days in 203 697 763 783 698 H2 O at 90 C) in Newtons Temperature Rise, C. in 36.4 34.2 32.8 33.1 34.2 Goodrich Flex Test TABLE 2 Modifications of Standard Compound B Natural Rubber Vol.% 100 95.6 94.4 92.6 92.6 Thiokol A Vol.% 0 4A 5.6 7.4 7.4 Sulfur (parts) 5.0 4.0 4.0 3.5 2.25 Adhesion (Original) 622 934 867 907 836 in Newtons Adhesion 5,Aged 10 days in 448 687 690 710 647 H2O at
    90 C) in Newtons Temperature Rise, "C. in 38.9 34.7 32.8 32.2 34.7 Goodrich Flex Test an oscillating disk cure meter (ASTM D2084).
    Tests were run at 1 490C with a stock containing 3.7 volume percent Thiokol ST in Standard Compound A and at 135"C. with stocks containing 7 volume percent Thiokol A in Standard Compound A and varying concen trations of sulfur in the compound. In the tests at 7 volume percent Thiokol A, sulfur content in the control was 6.5 parts while that in the polysulfide-containing stocks varied from 4.0 to 5.5 parts. Although the natural rubber control stocks without polysulfide polymers exhibited a tendency to reversion, the stocks containing polysulfide polymers mixed with natural rubber did not.
    Reversion is a decrease in measured torque or modulus after maximum torque has been reached. It is measured as the time required to fall to 98 percent of maximum torque after maximum torque has been reached.
    Polysulfide-containing stocks also exhibited a continuing vulcanization effect resulting in higher maximum torque than the controls and longer times to reach maximum torque. This phenomenon obtained at all sulfur levels tested.
    WHAT WE CLAIM IS: 1. A vulcanizable composite of a rubber compound as hereinbefore defined, incoipo rating a polysulfide polymer as hereinbefore defined, and brass in contact therewith, poly sulfide amounting to from 0.1 to 10 volume percent of the total polymer content.
  2. 2. A composite according to Claim 1 in which the polymeric portion comprises, in addition to the polysulfide polymer, a rubber selected from natural rubber; blends of natural rubber and SBR rubber; blends of natural rubber and solution polybutadiene rubber; SBR rubber; emulsion polybutadiene; ethylene, propylene, dicyclopentadiene terpolymer, and synthetic polyisoprene.
    TABLE
  3. 3 Multivariable Study of Modifications of Standard Compound A Controls Stocks with Thiokols Natural Rubber Vol.% 100 100 97.9 97.9 97.9 97.9 Thiokol Type A Vol.% 0 0 2.1 0 0 0 Thiokol Type FA Vol.% 0 0 0 2.1 0 0 Thiokol Type ST Vol.% 0 0 0 0 2.1 0 Thiokol Type LP-31 Vol.% 0 0 0 0 2.1 Carbon Black (parts) 65 58 58 58 58 58 Hi-Sil (R.T.M.) 233 (parts) - 8.25 8.25 8.25 8.25 8.25 Sulfur (parts) 6.5 5.75 5.75 5.75 5.75 5.75 Adhesion (Original) Newtons 440 479 585 420 513 537 Adhesion (aged 10 days in 256 192 651 600 565 620 H2O @ 90 C.) in Newtons Adhesion (aged 10 days in 395 373 606 603 612 564 551. kPag of Nitrogen @ 121 C.) in Newtons Temperature Rise ( C.) in 34.7 40 39.7 38.1 35 36 Goodrich Flex Test 3.A composite according to Claim 1 or 2, in which the brass is the surface coating of brass-plated steel wire or fabric woven from brass-plated steel wire.
  4. 4. A composite according to Claim 1, 2 or 3 in which the polysulfide polymer constitutes from 0.5 to 7.4 volume percent of the total polymer content.
  5. 5. A composite according to Claim 4 in which the polysulfide polymer is a polymer composed of not less than seventy weight percent sulfur in chemical combination with CnH2n moieties corresponding to olefins having less than four carbon atoms.
  6. 6. A composite according to Claim 5 in which the polysulfide polymer has the segmental molecular structure -CH2CH2S4-.
  7. 7. A composite according to Claim 4 in which the polysulfide polymer is a copolymer comprised of a chemical combination of a polymer of the unit RSx and a polymer of the unit R'Sx, wherein R and R' are radicals having structures selected from the group consisting of | | - C @ C - (representing carbon atoms, sepa | | rated by intervening structure) and II - C - C - (representing adjacent carbon II atoms), where R and R' have different specific structures, and x is 1 to 6.
  8. 8. A composite according to Claim 7 in which R is -C2H4-, R' is CH2CH2OCH2OCH2CH2-, and the end groups are hydroxyl.
  9. 9. A composite according to Claim 7 in which x is 2, R is -CH2CH-CH2 -, R' is -CH2CH2-O-CH2-O-CH2CH2-, and the end groups are -SH.
  10. 10. A composite according to Claim 4 in which the polysulfide polymer has a molecular weight of about 500 to 12,000, thio end groups, exists at 250 C. as a liquid and comprises a series of segmeric units having the formula -SRS- wherein R is methyl, ethyl, or I I - C ... C - designating two carbon atoms I I joined to and separated by an intervening structure.
  11. 11. A composite according to Claim 10 in which R is -CH2CH2-O-CH2OCH2CH2-.
  12. 12. A vulcanizate prepared from a composite according to any of the foregoing Claims
  13. 13. A vulcanizate according to Claim 12 in the form of a tire carcass ply.
  14. 14. A pneumatic tire containing a carcass ply according to Claim 13.
GB5913/78A 1977-03-25 1978-02-14 Rubber-brass composite structures Expired GB1561081A (en)

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GB5913/78A Expired GB1561081A (en) 1977-03-25 1978-02-14 Rubber-brass composite structures

Country Status (7)

Country Link
AU (1) AU528792B2 (en)
BR (1) BR7801719A (en)
CA (1) CA1113367A (en)
DE (1) DE2808794C2 (en)
GB (1) GB1561081A (en)
GR (1) GR64222B (en)
LU (1) LU79231A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0028702A1 (en) * 1979-11-13 1981-05-20 The Firestone Tire & Rubber Company Cured rubber compositions having improved adhesion to metallic reinforcement
EP2284023A1 (en) * 2009-07-22 2011-02-16 Continental Reifen Deutschland GmbH Rubber compound

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1144634A (en) * 1965-09-09 1969-03-05 Dunlop Co Ltd Improvements in and relating to vulcanizable rubber compositions
DE1811467A1 (en) * 1968-11-28 1970-06-18 Henkel & Cie Gmbh Process for coating strand-like structures with adhesion promoters for rubber

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0028702A1 (en) * 1979-11-13 1981-05-20 The Firestone Tire & Rubber Company Cured rubber compositions having improved adhesion to metallic reinforcement
EP2284023A1 (en) * 2009-07-22 2011-02-16 Continental Reifen Deutschland GmbH Rubber compound

Also Published As

Publication number Publication date
BR7801719A (en) 1978-12-19
AU528792B2 (en) 1983-05-12
GR64222B (en) 1980-02-12
DE2808794C2 (en) 1987-04-09
LU79231A1 (en) 1978-06-28
DE2808794A1 (en) 1978-09-28
AU3339678A (en) 1979-08-23
CA1113367A (en) 1981-12-01

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