GB1528612A - Polyurethane foams and foam composites - Google Patents
Polyurethane foams and foam compositesInfo
- Publication number
- GB1528612A GB1528612A GB3365/75A GB336575A GB1528612A GB 1528612 A GB1528612 A GB 1528612A GB 3365/75 A GB3365/75 A GB 3365/75A GB 336575 A GB336575 A GB 336575A GB 1528612 A GB1528612 A GB 1528612A
- Authority
- GB
- United Kingdom
- Prior art keywords
- foam
- water
- prepolymer
- prepared
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/28—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by elimination of a liquid phase from a macromolecular composition or article, e.g. drying of coagulum
- C08J9/283—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by elimination of a liquid phase from a macromolecular composition or article, e.g. drying of coagulum a discontinuous liquid phase emulsified in a continuous macromolecular phase
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/2805—Compounds having only one group containing active hydrogen
- C08G18/2815—Monohydroxy compounds
- C08G18/283—Compounds containing ether groups, e.g. oxyalkylated monohydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8061—Masked polyisocyanates masked with compounds having only one group containing active hydrogen
- C08G18/8064—Masked polyisocyanates masked with compounds having only one group containing active hydrogen with monohydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/02—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by the reacting monomers or modifying agents during the preparation or modification of macromolecules
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0016—Foam properties semi-rigid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0025—Foam properties rigid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0083—Foam properties prepared using water as the sole blowing agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
1528612 Polyurethane foams and foam compositions IMPERIAL CHEMICAL INDUSTRIES Ltd 15 Jan 1976 [27 Jan 1975] 3365/75 Heading C3R Semi-rigid to rigid polyurethane foams are made by a process which comprises (a) preparing an NCO-ended quasi prepolymer from an excess of a mixture of methylene bridged polyphenyl polyisocyanates, (MDI), and a polyol, said prepolymer having admixed therein a non-ionic emulsifying agent devoid of hydroxy, amino and carboxylic acid groups, (b) mixing water with the said prepolymer to form a water in oil emulsion, there being used more than the theoretical amount of water required to react with each unreacted NCO group in the prepolymer, and (c) allowing the water in oil emulsion to foam and set. In an embodiment a polyurethane foam bonded aggregate is prepared by mixing together aggregate or filler material and the above water in oil emulsion and allowing the mixture to foam and set. Suitable polyols are linear or branched polyesters, polyesteramides and polyethers, or monomeric polyols, e.g. ethylene glycol, trimethylol propane or butane diol. Suitable emulsifying agents include condensates of alkyl phenols, long chain alcohols and amides with ethylene oxide, the end hydroxy group being etherified or esterified, but is preferably one of the formula where R is a C 1 -C 4 alkyl group, n is at least 5 and X is the residue of a di- or polyisocyanate and contains at least one free NCO group. X may be derived from MDI or NCO-ended prepolymers thereof. The emulsifying agent may also be one of the formula where X is the residue of an organic isocyanate, R<SP>1</SP> is a C 1 -C 4 alkyl radical, n+m is at least 10, and R which is only present when X represents the residue of a di- or higher functional isocyanate, is an isocyanate group or a group of the formula and may be prepared by reaction of an isocyanate with a bis-(alkoxypolyethenoxy) ester of malonic acid. The emulsifying agent may be added during or after the preparation of the prepolymer or it may be prepared in situ during step (a), for example, by reacting the mixture of methylene bridged polyphenyl polyisocyanate with a polyethenoxy alcohol of the formula RO(CH 2 CH 2 O) n H, before, after or simultaneously with the reaction with the polyol. The amount of emulsifying agent used is generally from 1-15 p.b.w. per 100 p.b.w. of MDI. The amount of water used in step (b) is generally from 0À5 to 6À0 molecules of H 2 O per NCO group in the prepolymer. A catalyst, preferably an imidazole may be used to increase the rate of foaming in step (c). An inert lowboiling solvent, e.g. trichlorofluoromethane, may be added to the prepolymer to reduce its viscosity. The water in step (b) may contain a protective colloid, e.g. a silica dispersion. The aggregate of filler may be expanded clay, expanded vermiculite, pumice, broken foamed concrete, foundry sand, hollow or expanded glass spheres, chopped rigid urethane or isocyanurate foam scrap, scrap polystyrene, wood chip, cork, saw dust, fibrous materials and powdered fillers. When the aggregate or filler is absorbent it may be prewetted prior to admixture with the emulsion. A thickening agent such as sodium alginate, sodium carboxymethylcellulose or polyacrylamide may be added to the water, when the filler used is porous. A fire-retardant, e.g. a chlorinated phosphate, urea, ammonium salts, phosphates, borates, sodium hexametaphosphate or sodium pentaborate, and additional surface active agents to make the product more hydrophilic, may be incorporated into the foam formulation. Thin slices of the foam may be crushed to produce non-woven fabric type materials. The foam composites can be used in the building industry. In Examples 1 and 2 a foam is prepared by reacting crude MDI oxypropylated glycerol (M.Wt. 1000) and a monomethyl ether of polyethylene glycol (M.Wt. 300) in the presence of either trichloroethyl phosphate (Example 1) or acetylacetone (Example 2), optionally diluting the resulting emulsifiable prepolymer with trichlorofluoromethane (Example 1), and then emulsifying with water containing sodium bicarbonate and a catalyst, e.g. 2-methyl-imidazole and allowing the mixture to foam. Thin slices of the foam of Example 2 were compressed to give hydrophilic compacted sheets. In Example 3 a foam composite is prepared by mixing expanded clay balls (diameters 4-30 mm.) with water thickened with polyacrylamide, and then adding a water in oil emulsion of a prepolymer prepared by reacting crude MDI, an oxypropylated glycerol and a monomethyl ether of polyethylene glycol, then adding water containing dimethylimidazole and an ethylene oxide tipped oxypropylated ethylene glycol surfactant, transferring the resulting mixture into a jigged panel cavity and allowing it to foam.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB3365/75A GB1528612A (en) | 1975-01-27 | 1975-01-27 | Polyurethane foams and foam composites |
FR7602043A FR2298565A1 (en) | 1975-01-27 | 1976-01-26 | PRODUCT PROCESS |
DE19762602985 DE2602985A1 (en) | 1975-01-27 | 1976-01-27 | METHOD FOR PRODUCING SEMI-HARD TO HARD POLYURETHANE FOAMS AND THE FOAMS OBTAINED THEREOF |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB3365/75A GB1528612A (en) | 1975-01-27 | 1975-01-27 | Polyurethane foams and foam composites |
Publications (1)
Publication Number | Publication Date |
---|---|
GB1528612A true GB1528612A (en) | 1978-10-18 |
Family
ID=9756950
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB3365/75A Expired GB1528612A (en) | 1975-01-27 | 1975-01-27 | Polyurethane foams and foam composites |
Country Status (3)
Country | Link |
---|---|
DE (1) | DE2602985A1 (en) |
FR (1) | FR2298565A1 (en) |
GB (1) | GB1528612A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2188055A (en) * | 1986-03-20 | 1987-09-23 | Smith & Nephew Ass | Hydrophilic polyurethane foams |
US5164421A (en) * | 1986-03-20 | 1992-11-17 | Smith And Nephew Associated Companies Plc | Hydrophilic polyurethane foams |
WO2012076506A1 (en) | 2010-12-07 | 2012-06-14 | Basf Se | Polyurethane composite |
WO2013182506A1 (en) | 2012-06-04 | 2013-12-12 | Basf Se | Aerogel-containing polyurethane composite material |
CN115073694A (en) * | 2022-07-21 | 2022-09-20 | 海信冰箱有限公司 | Low-density ultralow-thermal conductivity rigid polyurethane foam, preparation method and application thereof |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH433740A (en) * | 1964-10-14 | 1967-04-15 | Elekal Societe Anonyme | Process for manufacturing a hydrophilic polyurethane foam |
DE2100244A1 (en) * | 1970-01-05 | 1971-07-15 | Scott Paper Co Ind Highway At | |
CA1042600A (en) * | 1972-05-03 | 1978-11-14 | Louis L. Wood | Crosslinked hydrophilic polyurethane foams |
-
1975
- 1975-01-27 GB GB3365/75A patent/GB1528612A/en not_active Expired
-
1976
- 1976-01-26 FR FR7602043A patent/FR2298565A1/en not_active Withdrawn
- 1976-01-27 DE DE19762602985 patent/DE2602985A1/en active Pending
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2188055A (en) * | 1986-03-20 | 1987-09-23 | Smith & Nephew Ass | Hydrophilic polyurethane foams |
GB2188055B (en) * | 1986-03-20 | 1989-12-28 | Smith & Nephew Ass | Hydrophilic polyurethane foams |
US5164421A (en) * | 1986-03-20 | 1992-11-17 | Smith And Nephew Associated Companies Plc | Hydrophilic polyurethane foams |
WO2012076506A1 (en) | 2010-12-07 | 2012-06-14 | Basf Se | Polyurethane composite |
EP2649115B1 (en) | 2010-12-07 | 2015-03-11 | Basf Se | Polyurethane composite |
EP2649115B2 (en) † | 2010-12-07 | 2018-07-04 | Basf Se | Polyurethane composite |
WO2013182506A1 (en) | 2012-06-04 | 2013-12-12 | Basf Se | Aerogel-containing polyurethane composite material |
CN115073694A (en) * | 2022-07-21 | 2022-09-20 | 海信冰箱有限公司 | Low-density ultralow-thermal conductivity rigid polyurethane foam, preparation method and application thereof |
CN115073694B (en) * | 2022-07-21 | 2023-09-22 | 海信冰箱有限公司 | Rigid polyurethane foam with low density and ultralow heat conductivity coefficient, preparation method and application thereof |
Also Published As
Publication number | Publication date |
---|---|
FR2298565A1 (en) | 1976-08-20 |
DE2602985A1 (en) | 1976-07-29 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PS | Patent sealed | ||
PCNP | Patent ceased through non-payment of renewal fee |