FR3062959A1 - ELEMENTARY MODULE FOR FUEL CELL - Google Patents

Abstract

The present invention relates to an elementary module for a fuel cell, the elementary module comprising an oxidation unit for generating electrons by oxidizing a fuel with an oxidant, the oxidation unit comprising an anode, a fuel carrier for transporting an anode feed stream containing the fuel to an anode chamber, the elementary module being shaped to define said anode chamber between the anode and the fuel carrier, the oxidation unit and the fuel carrier being at the bonded to one another and electrically insulated from each other by means of an anode sealing bridge containing an electrically insulating and fuel-tight adhesive, the anodic sealing bridge being formed of such that when the anode feed stream is transported to the anode chamber by the fuel carrier carrier e, said anode feed stream flows substantially directly from the fuel carrier to the anode.

Description

® FRENCH REPUBLIC

NATIONAL INSTITUTE OF INDUSTRIAL PROPERTY © Publication number: 3,062,959 (to be used only for reproduction orders) (© National registration number: 17 51109

COURBEVOIE © Int Cl ⁸ : H 01 M8 / 249 (2017.01), H 01 M 8/247

A1 PATENT APPLICATION

(§) Date of filing: 10.02.17. © Applicant (s): ATO- ENERGY COMMISSIONER (30) Priority: MIQUE ETAUX ENERGIES ALTERNATIVES - FR. @ Inventor (s): FAUCHEUX VINCENT, BLANCHOT OLIVIER, CAPRON PHILIPPE and THERY JESSICA. (43 / Date of public availability of the request: 17.08.18 Bulletin 18/33. (© List of documents cited in the report of preliminary research: Refer to end of present booklet (© References to other national documents @ Holder (s): ENERGY COMMISSION ATO- related: MIQUE AND ALTERNATIVE ENERGIES. ©) Extension request (s): @ Agent (s): NONY CABINET.

(64J ELEMENTARY MODULE FOR FUEL CELL.

FR 3 062 959 - A1 (6 // The present invention relates to an elementary module for a fuel cell, the elementary module comprising an oxidation unit for generating electrons by oxidizing a fuel with an oxidant, the oxidation unit comprising an anode, a fuel carrier for transporting an anodic feed stream containing the fuel to an anode chamber, the elementary module being shaped to define said anode chamber between the anode and the fuel carrier, the unit oxidation and the fuel carrier being both fixed by bonding to each other and electrically insulated from each other by means of an anodic sealing bridge containing an electrically insulating and fuel-tight adhesive , the anode sealing bridge being shaped so that when the anode feed stream is transported to the anode chamber by the fuel carrier, said fluid x anode feed essentially flows directly from the fuel carrier to the anode.

The present invention relates to an elementary module of a fuel cell as well as a fuel cell comprising at least one elementary module.

Two main types of fuel cells are known for generating an electric current by oxidation of a fuel, generally dihydrogen with an oxidant, generally dioxygen.

A first group of cells is formed of so-called “planar” cells as described in FR 3 000 615 A1 and WO 2011/079377 A1. Such fuel cells are thin, their lengths and widths being large compared to their respective thicknesses. They are generally supplied with oxygen by natural convection and their power is low, limited to 100 W at most.

A second group of cells is made up of cells comprising a plurality of thin elementary modules each extending in a longitudinal direction, stacked on each other and electrically connected in series. Each elementary module comprises an oxidation unit formed by an anode and a cathode sandwiching an electrolytic membrane, the oxidation unit itself being sandwiched between bipolar plates ensuring on the one hand supplying the cathode of an elementary module by means of a flux containing the oxidant and supplying the anode of the contiguous elementary module by means of a flow containing the fuel, and secondly, the electrical connection oxidation units, acting as anode and cathode electron collectors. In order to reduce the electrical contact resistances between the oxidation units and the bipolar plates, and to ensure fuel sealing, the bipolar plates are pressed against the oxidation units, conventionally by means of compression tie rods linked to end plates sandwiching all the elementary modules, for example as described in US 2005/0095485 A1. As a variant, WO 2013/134789 A1 describes a fuel cell comprising a compression belt surrounding and compressing an assembly made up of two end plates sandwiching a stack of elementary modules. WO 03/083977 A1 describes a fuel cell comprising a stack of elementary modules housed in a box comprising a box and a cover for closing the box, the height of the housing being less than the height of the stack before the box is closed. The box and the cover have complementary reliefs, so that by snapping the cover onto the box, compression is applied to the stack.

However, to ensure the compression of the stack of elementary modules in the fuel cells of the prior art, it turns out to be necessary to use heavy elements, such as end plates or a box, thus reducing the mass density of battery power, defined as the ratio of the power capable of being generated by the battery over the mass of the battery. Furthermore, the bipolar plates used in the batteries of the prior art have generally complex shapes, requiring numerous, complex and costly manufacturing steps.

There is therefore a need for a fuel cell making it possible to overcome the drawbacks mentioned above.

To this end, the invention proposes, according to a first of its aspects, an elementary module useful for a fuel cell, the elementary module comprising:

an oxidation unit configured to generate electrons by means of the oxidation of a fuel, preferably dihydrogen, with an oxidant, preferably dioxygen, the oxidation unit comprising an anode and a cathode taking sandwich an electrolytic membrane,

- an anode block comprising a fuel carrier suitable for transporting an anode feed stream containing the fuel to an anode chamber, and an anode electron collector fixed on the fuel carrier,

- an oxidant carrier suitable for transporting a cathodic feed stream containing the oxidant to a cathode chamber, and a cathode electron collector fixed on the oxidant carrier, the elementary module being shaped so to define the anode chamber, respectively the cathode chamber, between the oxidation unit and the fuel carrier, respectively the oxidant carrier, the anode electron collector, respectively the cathode electron collector, and l the oxidation unit being both fixed by bonding and electrically connected to each other by means of an anodic conductive bridge, respectively of a cathodic conductive bridge, containing an electrically conductive adhesive.

Advantageously, a battery comprising at least one elementary module according to the first aspect of the invention does not require compression means such as those of the prior art to ensure a good electrical connection between the anode and the anode collector d electrons on the one hand, and between the cathode and the cathode electron collector on the other hand. In particular, the anode and cathode conductive bridges ensure perfect electrical contact between the anode electron collectors and the cathode electron collector respectively and the oxidation unit. The elementary module according to the invention thus has low total electrical resistance without the application of external compression. This low total resistance is partly linked to the low contact resistances internal to the elementary module. In addition, the anode and cathode conductive bridges ensure, at least partially, or even entirely, the mechanical resistance of the elementary module, by rigidly connecting the anode and cathode blocks to the electrolysis unit. Furthermore, the total mass of the anode and cathode conductive bridges is low compared to the mass of the means necessary to ensure the compression of a cell of the same volume and comprising the same number of elementary modules as a cell of the prior art. Thus, a battery comprising an elementary module according to the first aspect of the invention has a higher power mass density.

Furthermore, the oxidation unit and the fuel carrier can be both fixed by bonding to each other and electrically isolated from each other by means of an anodic sealing bridge. containing an electrically insulating and fuel-tight adhesive, the anode sealing bridge being shaped so that the anode feed stream transported to the anode chamber essentially flows from the fuel carrier directly to the anode. In addition to the sealing which it provides, as will become more clearly apparent hereinafter, the anodic sealing bridge can advantageously participate in the mechanical resistance of the elementary module.

According to a second of its aspects, the invention also relates to an elementary module useful for a fuel cell, the elementary module comprising:

an oxidation unit configured to generate electrons by means of the oxidation of a fuel, preferably dihydrogen, with an oxidant, preferably dioxygen, the oxidation unit comprising an anode,

a fuel carrier suitable for transporting an anode feed stream comprising the fuel to an anode chamber, the elementary module being shaped so as to define said anode chamber between the anode and the fuel carrier, oxidation unit and the fuel carrier being both fixed by bonding to each other and electrically insulated from each other by means of an anodic sealing bridge containing an electrically insulating adhesive and fuel-tight, the anode sealing bridge being shaped so that when the anode feed stream is transported to the anode chamber by the fuel carrier, said anode feed flows essentially from the fuel carrier fuel directly to the anode.

Advantageously, a cell comprising at least one elementary module according to the second aspect of the invention does not require any compression means such as those of the prior art for sealing the cell to fuel. In particular, the anode sealing bridge ensures that the fuel entering the anode chamber by means of the fuel transporting support reaches the anode while preventing it from leaking out of the anode chamber. Furthermore, within a fuel cell comprising a plurality of elementary modules according to the second aspect of the invention, the total mass of the anode sealing bridges is small compared with the mass of the means necessary to ensure the implementation compression of a stack of the same volume and comprising the same number of elementary modules as a stack of the prior art. For a mass identical to that of a battery of the prior art, a battery comprising at least one elementary module according to the second aspect of the invention therefore has a higher power mass density.

In addition, the oxidation unit may comprise an electrolytic membrane in contact with the anode, the anode being disposed between the anode chamber and the electrolytic membrane and, optionally an anode collector layer in contact with one face of the anode arranged opposite the anode chamber.

Furthermore, the elementary module may comprise a cathode block comprising an oxidant transport support suitable for the introduction of a cathode feed stream containing the oxidant into a cathode chamber, the oxidation unit comprising a cathode disposed in contact with the electrolytic membrane, the electrolytic membrane being sandwiched between the anode and the cathode, the module being shaped so as to define said cathode chamber between the cathode and the oxidant carrier, the oxidation unit and the oxidant carrier being both fixed by bonding to each other and electrically insulated from each other by means of a cathode fixing bridge containing an electrically insulating adhesive.

The elementary module may comprise an anode block comprising the anode electron collector fixed on the fuel carrier, and the cathode block may comprise a cathode electron collector fixed on the oxidant carrier, the anode electron collector , respectively the cathode electron collector, and the oxidation unit being both fixed by bonding and electrically connected to each other by means of an anode conductive bridge, respectively of a cathode conductive bridge, containing an electrically conductive adhesive.

The invention also relates to a fuel cell comprising an elementary module according to any one of the first and second aspects of the invention, or a plurality of elementary modules stacked on each other in a stacking direction, at least one , preferably all the elementary modules of the plurality each being according to any one of the first and / or second aspects of the invention.

The invention relates to a fuel cell comprising a plurality of elementary modules stacked on top of each other in a stacking direction, at least one, preferably all of the elementary modules of the plurality comprising:

an oxidation unit configured to generate electrons by means of the oxidation of a fuel, preferably dihydrogen, with an oxidant, preferably dioxygen, the oxidation unit comprising an anode and a cathode taking sandwich an electrolytic membrane,

- an anode block comprising a fuel carrier suitable for transporting an anode feed stream containing the fuel to an anode chamber, and an anode electron collector fixed on the fuel carrier,

- a cathode block comprising an oxidant carrier suitable for transporting a cathodic feed stream containing the oxidant to a cathode chamber, and a cathode electron collector fixed on the oxidant carrier, at least an elementary module being shaped so as to define the anode chamber, respectively the cathode chamber, between the oxidation unit and the fuel carrier, respectively the oxidant carrier, the at least one elementary module being as previously when the at least one elementary module is assembled within the plurality of elementary modules of the fuel cell, the anode block, respectively the cathode block, and the oxidation unit are fixed to each other.

The fuel cell according to the invention does not require any compression means to ensure the electrical connection between the elementary modules and the fuel seal of each elementary module. It therefore has a power mass density greater than a fuel cell of the same mass in the prior art.

Furthermore, an elementary module of the fuel cell not being compressed by an external force other than the potential weight of other elementary modules arranged vertically above said elementary module, the change of said elementary module is easy in the case where said elementary module is defective. In particular, as will appear more clearly hereinafter, two consecutive elementary modules can be separated from one another according to the stacking direction. The elementary module can thus be easily removed from the fuel cell by sliding it in a direction transverse to the direction of the stack.

Within the meaning of the present invention, it is considered that two organs, for example the anode block or the cathode block on the one hand and the oxidation unit on the other hand, are fixed to each other, therefore that another member rigidly connects said two members. For example, said other member is an adhesive bridge, a screw or a rivet. On the contrary, for example, the assembly of two parallel plates held together under the application of a compression force normal to their faces does not define a fixing within the meaning of the invention, since the plates can in particular be moved l relative to each other once the compressive force is removed.

Preferably, the anode block, respectively the cathode block, and the oxidation unit are fixed by bonding and electrically connected to each other, by means of an anode conductive bridge, respectively of a cathode conductive bridge. , containing an electrically conductive adhesive.

Preferably, the anode block, respectively the cathode block, comprises an anode electron collector fixed on the fuel carrier, respectively a cathode electron collector fixed on the oxidant carrier, the anode conductive bridge and the collector of anodic electrons, respectively the cathode conductive bridge and the cathode electron collector being both fixed by gluing and electrically connected to each other.

Preferably, the oxidation unit and the fuel carrier are both fixed by bonding to each other and electrically isolated from each other by means of an anodic sealing bridge containing an electrically insulating and fuel-tight adhesive, the anode sealing bridge being shaped so that the anode feed flow transported to the anode chamber flows essentially directly from the fuel carrier to the anode.

Finally, the invention relates to an apparatus, in particular chosen from a flying object, for example a drone, a bicycle and an electric generator, for example a charger for electrically recharging a set of nomadic devices, said apparatus comprising a fuel cell according to the 'invention.

The elementary module and the fuel cell according to any one of the aspects of the invention described above may further include one of the characteristics described below.

Preferably, the elementary module is "planar", that is to say that it generally extends along a longitudinal plane. A planar elementary module is particularly well suited to forming a stack of a fuel cell. In particular, the elementary module can be “thin”, that is to say that its thickness, defined as being the average value of the distances, measured in a direction transverse to the longitudinal plane, between two opposite longitudinal external faces of the elementary module , is at least 50 times less, preferably at least 2500 times less than the length of the elementary module, measured in the longitudinal plane.

In particular, the length and / or width and / or thickness of the elementary module can be respectively between 10 mm and 500 mm, between 10 mm and 500 mm, and between 0.2 mm and 2 mm. Preferably, the longitudinal outer faces of the opposite elementary module are parallel.

Furthermore, when the oxidation block is supplied with fuel and oxidizer, the electrons generated by the oxidation unit on the faces of the anodes and cathodes opposite the respective faces opposite the membrane, called anodic electrons and cathode electrons. respectively, pass through the anode electron collector and through the cathode electron collector respectively. To collect more anode electrons and / or cathode electrons and thus improve the energy efficiency of the elementary module, the oxidation unit preferably comprises an anode collecting layer, arranged on the face of the anode opposite to the face of the anode facing the electrolytic membrane, and / or a cathode collector layer, disposed on the face of the cathode opposite to the facing face of the electrolytic membrane.

Preferably, the anode collector layer, respectively the cathode collector layer is separated from the fuel carrier, respectively from the oxidant carrier by the anode chamber, respectively by the cathode chamber.

The anodic collector layer and / or the cathodic collector layer may be in the form of a thin film, preferably of a thickness less than 100 μm, and porous so as to allow the anodic feed flow to reach 1 anode, respectively to the cathode feed stream to reach the cathode. The anodic collecting layer and / or the cathodic collecting layer can be deposited respectively on the face of the anode and / or on the face of the cathode by 3D printing or by vacuum deposition, for example chemical in vapor phase, or physical in vapor phase. Preferably, the anode collector layer and / or the cathode collector layer are formed of a metal, preferably gold.

In particular, the anode collector layer can occupy between 50% and 100% of the area of the face of the anode which it covers and / or the cathode collector layer can occupy between 50 and 100% of the area of the face of the cathode which it covers.

As for the anode and cathode conductive bridges, they allow the transfer of anode electrons from the anode to the anode electron collector, and cathode electrons from the cathode to the cathode electron collector, respectively.

In particular, the anodic conductive bridge can be fixed by bonding to the anode and / or to the anodic collecting layer and / or to the electrolytic membrane. For its part, the cathode conductive bridge can be fixed by bonding to the cathode and / or to the cathode collector layer and / or to the electrolytic membrane.

The anodic conductive bridge can be arranged between the anode and the fuel carrier so as to partially define the anode chamber, and in particular at least partially, or even completely, a wall of said anode chamber, in particular extending in a direction transverse. For its part, the cathode conductive bridge can be disposed between the cathode and the oxidant carrier so as to partially define the cathode chamber, and in particular at least partially, or even completely, a wall of said cathode chamber, in particular s' extending in a transverse direction.

Preferably, the anode conductive bridge is sandwiched between the oxidation block and the anode electron collector and / or the cathode conductive bridge is sandwiched between the oxidation block and the cathode electron collector.

Preferably, the anodic conductive bridge and / or the cathodic conductive bridge cover at least partially, or even entirely, the anodic electron collector and / or the cathode electron collector respectively. In this way, the electronic transfer between the anode and the anode electron collector and / or between the cathode and the cathode electron collector is optimal.

The anode conductive bridge and / or the cathode conductive bridge can be of various shapes. They can each be in the form of at least one stud or at least one strip, continuous or discontinuous, or at least one surface extending in two perpendicular directions.

The studs or bands can form a regular, even periodic, pattern. For example, the studs can be arranged in a network formed by the periodic repetition in two perpendicular directions of a square pattern, and at each vertex of one of the patterns in the network. A stud may have a straight prism shape, in particular with a square or rectangular base, or a cylindrical shape of revolution. The diameter of the stud, corresponding to the greatest length in a direction perpendicular to the generator of the prism, can be between 0.1 mm and 10 mm. In the variant where the anode conductive bridge and / or the cathode conductive bridge are in the form of at least one strip, preferably the width of at least one, preferably of each of the strips, is between 0, 1 mm and 10 mm.

In particular, the ratio of the projection area of the anode conductive bridge to the projection area of the fuel carrier can be between 1% and 50% and / or the ratio of the projection area of the cathode conductive bridge, on the area of the projection of the fuel carrier, can be between 1% and 50%, said projections being carried out on the longitudinal plane along which the elementary module extends and in a direction transverse to said plane longitudinal.

The anode conductive bridge and / or the cathode conductive bridge may have a thickness of between 1 μm and 100 μm. In particular, the anode conductive bridge can project from the face of the anode on which it is arranged and / or the cathode conductive bridge can project from the face of the cathode on which it is arranged.

Furthermore, in the variant where the anode conductive bridge, respectively the cathode conductive bridge is in the form of at least one discontinuous strip, the space defined between the two portions of the strip and extending between planes parallel to the lateral faces of the strip can be at least partially, or even completely filled by an anode isolation bridge, respectively a cathode isolation bridge. The anodic conductive bridge and the anodic isolation bridge can define at least partially a transverse wall of the anodic chamber, for example completely encircling the anodic chamber, and / or the cathodic conductive bridge and the cathodic isolation bridge can define at least partially a transverse wall of the cathode chamber, for example completely encircling the cathode chamber.

The anode conductive bridge and / or the cathode conductive bridge can be formed on the anode block and / or on the cathode block respectively, or on the oxidation unit by printing an adhesive comprising the electrically conductive adhesive, for example by screen printing, spraying or dispensing.

The anode conductive bridge and the cathode conductive bridge each contain an electrically conductive adhesive.

The electrically conductive adhesive may in particular have an anisotropic conductivity. Preferably, the anode conductive bridge, respectively the cathode conductive bridge, is such that the direction of greatest electrical conductivity of the electrically conductive adhesive is parallel to the direction normal to the thickness of the anode conductive bridge, respectively of the cathode conductive bridge. .

Preferably, the electrically conductive adhesive comprises, or even consists of a polymer resin in which are dispersed carbon particles, for example in the form of graphene, and / or metallic particles. Preferably, the metallic particles comprise, or even consist of a metal chosen from silver, gold and their alloys, or are formed from a metallic core, preferably from a metal chosen from copper and nickel and their alloys , covered with a carbon coating or a metallic coating, preferably a metal chosen from gold, silver and their alloys.

In particular, the electrically conductive adhesive of the anode conductive bridge may be the same or different from the electrically conductive adhesive of the cathode conductive bridge.

For example, by way of illustration, the adhesive may be Le TRA-DUCT 2902 marketed by the company Tra-Con.

For its part, the oxidation unit is preferably arranged between the anode block and the cathode block.

Preferably, the oxidation unit extends along a plane parallel or coincident with the longitudinal plane. In particular, the oxidation unit may have the form of a composite plate and / or each of the anode, cathode and electrolytic membrane may have the form of a plate extending in a plane parallel to the longitudinal plane.

In particular, the thickness of the oxidation unit can be greater than or equal to 0.01 mm and / or less than or equal to 0.5 mm.

Preferably, the anode and / or the cathode are fixed to the electrolytic membrane, for example by drying an ink deposited by spraying on the anode, respectively the cathode and / or the membrane, and containing catalysts based on platinum carbon (C / Pt).

The anode may comprise, or even consist of a mixture of C / Pt and Nafion, and / or the membrane may be at least partially, or even entirely formed of Nafion, and / or the cathode may comprise, or even consist of a mixture of C / Pt and Nafion.

Furthermore, with regard to the fuel carrier and the oxidant carrier, preferably at least one two, preferably both extend in a plane parallel to the longitudinal plane.

Preferably, the fuel carrier and / or the oxidant carrier can each be in the form of a plate. Such fuel carrier supports and / or oxidant carrier supports are thus simple, quick and inexpensive to manufacture.

The fuel carrier and the oxidant carrier are shaped to respectively introduce the anode feed stream containing the fuel into the anode chamber and the cathode feed stream containing the oxidant into the cathode chamber. To this end, the fuel carrier and / or the oxidant carrier may have holes, for example holes, through the fuel carrier and / or the oxidizer carrier respectively in their respective thicknesses. Alternatively, the fuel carrier and / or the oxidizer carrier may each be in the form of a foam having an open and percolating porosity at least in the direction of its thickness. In this way, the anode feed stream and / or the cathode feed stream can flow through the thickness of the fuel carrier and / or the oxidant carrier respectively.

The fuel carrier and the oxidizer carrier may comprise or even consist of a polymer material, for example thermoplastic, and in particular chosen from polyethylene terephthalate PET, polyethylene PE, polycarbonate PC, FR4, Kapton and their mixtures.

Alternatively, the fuel carrier and / or the oxidizer carrier may be in the form of a planar grid. Preferably, the face of the grid opposite the anode chamber, respectively of the cathode chamber, is covered at least partially, or even preferably entirely, by an assembly formed by an electrically insulating film and an electrically conductive metallic film defining the anode electron collector, respectively the cathode electron collector. Preferably, the electrically insulating film, and optionally the electrically conductive film, is porous, so as to allow the transport of the fuel or the oxidant according to its thickness. Preferably, the thickness of the electrically insulating film and / or the thickness of the electrically conductive film is between 10 μm and 500 μm. Preferably, the electrically conductive film and the electrically insulating film cover separate and preferably not superimposed portions of the face of the grid opposite the anode chamber, respectively of the cathode chamber. For example, the cathode anodic conductive bridge is fixed by gluing to the electrically conductive film of the fuel transporting support forming the anodic electron collector and the cathodic conductive bridge is fixed by gluing to the electrically conductive film of the oxidant transportable support the cathode electron collector. Preferably, the anode conductive bridge and / or the cathode conductive bridge are arranged at a distance from the electrically insulating conductive film of the fuel carrier support, respectively of the oxidant carrier support.

As described above, an anode electron collector and a cathode electron collector are fixed, preferably by bonding, to the fuel carrier and to the oxidant carrier, respectively. At least one end of the anode electron collector, respectively of the cathode electron collector, can protrude, for example laterally, from the elementary module, and be electrically connected to a contact recovery connector, to connect the elementary module to a electrical appliance or to another elementary module, for example the consecutive elementary module of the stack of elementary modules of a fuel cell comprising a plurality of elementary modules.

In one embodiment, the anode electron collector can be printed on the fuel carrier and / or the cathode electron collector can be printed on the oxidizer carrier, thereby forming an anode block, respectively a block cathodic. The anode block and / or the cathode block thus formed are then in the form of printed circuits, which facilitates the manufacture of the elementary module, and in particular the relative positioning of the said fuel and oxidant carrier (s) relative to the 'oxidation unit during the assembly of the constituent elements of the elementary module.

Preferably, the anode electron collector and / or the cathode electron collector are at least partially in the form of bands spaced apart from each other, preferably forming a regular or even periodic pattern, for example a grid. For example, the strip or strips extend laterally in the longitudinal plane, and in particular between two opposite lateral faces of the elementary module.

Furthermore, the ratio R of the area Sa of the projection of the anode electron collector, on the area S of the projection of the fuel carrier, is preferably between and 0.01 and 0.50, and / or the ratio R 'of the area S'a of the projection of the cathode electron collector, on the area S' of the projection of the fuel carrier, is between 0.01 and 0.50, said projections being made on the longitudinal plane, and in a direction transverse to said longitudinal plane. The R and R ratios can be different or equal.

Thus, the contact resistance between the anode electron collector and / or the cathode electron collector on the one hand and the oxidation unit on the other hand is reduced.

Preferably, the anode electron collector, respectively the cathode electron collector, projects, preferably in a transverse direction, from the face of the fuel carrier, respectively to the thickness of the oxidant carrier on which it is fixed, the height of said projection being for example equal to the thickness of said anode electron collector, respectively of the cathode electron collector. The anode electron collector, respectively the cathode electron collector, thus at least partially defines a spacer separating the fuel carrier, respectively the oxidant carrier, from the oxidation unit, said spacer partially defining the anode chamber, respectively the cathode chamber.

Preferably, the thickness of the anode electron collector and / or the thickness of the cathode electron collector is less than 100 μm.

The anode electron collector and / or the cathode electron collector are preferably metallic, and may comprise, in particular for more than 99.0% of their mass, carbon and / or a metal chosen from silver, the tantalum, molybdenum, copper and their alloys. Such a metal or alloy easily conducts the electrons collected on the anode and cathode. In a variant, the anode electron collector and / or the cathode electron collector may comprise a layer formed of said metal, fixed on the fuel carrier support, respectively on the oxidant carrier carrier, covered by a protective film and conductor formed of another metal or of a superposition of layers, each layer being made of a metal different from that of the other layers of the film, said film possibly having a thickness of less than 10 μm.

Furthermore, as described above, the elementary module may include an anode isolation bridge and / or a cathode isolation bridge, the cathode isolation bridge being formed from at least one electrically insulating material. Preferably, the anode isolation bridge is disposed between the oxidation unit and the anode electron collector. It can be in direct contact with the oxidation unit and with the anode electron collector. Preferably, the cathode isolation bridge is disposed between the oxidation unit and the cathode electron collector. It can be in direct contact with the oxidation unit and with the cathode electron collector.

Preferably, the anode isolation bridge and / or the cathode isolation bridge are in the form of a thin film, for example having a thickness of between 1 μm and 100 μm. Preferably, the anodic isolation bridge and / or the cathodic isolation bridge are disposed respectively on a portion of the face of the anodic electron collector facing the oxidation unit and / or on a portion of the face of the cathode electron collector opposite the oxidation unit, said portion or portions being different from portions covered by the anode conductive bridge and / or by the cathode conductive bridge. The anode isolation bridge, respectively the cathode isolation bridge, thus protects the portion of the face of the anode electron collector, respectively of the cathode electron collector, not covered by the anode conductive bridge, respectively by the conductive bridge cathodic.

In particular, the anodic insulating bridge and / or the cathodic insulating bridge can be in the form of one or more interrupted strips, of studs, in particular forming a regular pattern, such as a grid.

For its part, the anode chamber, respectively the cathode chamber, is preferably disposed between the fuel carrier, the oxidant carrier respectively, and the oxidation unit.

Preferably, the anode chamber and / or the cathode chamber extend along a plane parallel to the longitudinal plane. Preferably, the anode chamber is defined at least partially, or even entirely, by:

the external face of the anode opposite the face in contact with the electrolytic membrane, and preferably extending along a plane parallel to the longitudinal plane, the face of the fuel carrier support facing the external face of the anode, and preferably extending along a plane parallel to the longitudinal plane, and the anode sealing bridge.

The anode chamber is shaped so that when it is supplied with fuel, the fuel pressure in the chamber is higher than atmospheric pressure, thereby ensuring an efficient fuel oxidation reaction at the oxidation unit. Preferably, the anode sealing bridge defines a fuel seal extending transversely to the longitudinal plane between the anode block and the oxidation unit and surrounding, preferably integrally, the anode chamber in a plane parallel to the longitudinal plane. In this way, the anodic sealing bridge reduces fuel leakage from the anodic chamber by flow of the fluid in directions contained in the longitudinal plane.

Preferably, the anodic conductive bridge and / or the anodic sealing bridge are shaped so as to avoid delamination of the oxidation unit of the anodic block, when the fuel pressure is between 0.1 bar and 5 bar. Those skilled in the art can easily determine the properties of the electrically insulating and fuel-tight adhesive and / or the electrically conductive adhesive and define the dimensions of the anodic conductive bridge and / or the anodic sealing bridge for this purpose.

Preferably, the anodic sealing bridge is fixed by gluing to the anode and / or to the anodic collecting layer and / or to the electrolytic membrane. The anodic sealing bridge can in particular be obtained by printing an adhesive comprising the electrically insulating and fuel-tight adhesive, in particular by screen printing, or spraying or dispensing or postponing an adhesive film.

The electrically insulating and fuel-tight adhesive can in particular be chosen from polyurethane or epoxy type adhesives. For example, it may be the 1RS 2125 glue sold by the company Intertronics.

The anodic sealing bridge can have various shapes. It is preferably in the form of a continuous strip, preferably closed on itself and in contact with each of the opposite longitudinal faces of the anode chamber.

Furthermore, the elementary module may include a reservoir having an interior volume for containing the fuel, the anode chamber being in fluid communication with the interior volume of the reservoir by means of the fuel carrier support. Thus, the tank defines a fuel reserve allowing the fuel supply to the anode chamber.

Preferably, the fuel transport support defines a wall of the tank. In one embodiment, the tank and the fuel carrier can form a monolithic block.

Preferably, the tank has a filling opening shaped to be connected, for example by means of a conduit, to a fuel supply pump or to a fuel generation cartridge, for example to a dihydrogen generation cartridge by hydrolysis of hydrides. Preferably, in the configuration of the elementary module where the filling orifice is hermetically closed, the assembly formed by the interior volume of the tank and the volume of the anode chamber is hermetically closed and fuel-tight.

For their part, in one embodiment, the oxidant carrier and the oxidation unit can be both fixed to each other by gluing and electrically isolated from each other at by means of a cathode fixing bridge containing an electrically insulating adhesive. The electrically insulating adhesive of the cathode fastening bridge may be the same or different from the electrically insulating adhesive of the anodic sealing bridge.

Thus, the cathode fastening bridge and / or cathode conductive bridge provide at least partially, preferably entirely, the mechanical resistance of the connection between the carrier and oxidant support and the electrolysis unit.

Furthermore, preferably, the cathode fixing bridge can define a transverse wall of the cathode chamber, which can be closed on itself so as to define a seal with the oxidant, or on the contrary have openings, so as to facilitate the flow of the oxidant out of or towards the cathode chamber.

Furthermore, the elementary module may include a plurality of electrolysis units sharing the same electrolytic membrane and preferably being arranged in a planar arrangement. Alternatively, it may include a single electrolysis unit.

The elementary module can also include a gas diffusion layer, preferably disposed on one side of the oxidant carrier support opposite the opposite face of the anode chamber, and covered with a porous grid. The gas diffusion layer and the grid help maintain a humidity level suitable for generating electricity. The gas diffusion layer can be electrically insulating or, on the contrary, electrically conductive. It can be hydrophilic or, on the contrary, hydrophobic. The porous grid can be metallic, and optionally covered with an electrically insulating material, or plastic.

The elementary module can be configured to generate an electrical power between 1 W and 500 W.

The mass of the elementary module can be between 1 g and 1000 g.

As regards the fuel cell, preferably each elementary module of the plurality of modules extends along an oblique longitudinal plane, preferably perpendicular to the stacking direction.

The elementary modules of the stack can be electrically connected to each other in series or in parallel.

Preferably, the fuel cell is free from means for compressing the plurality of elementary modules. In particular, the fuel cell can be free of end plates arranged at opposite ends of the stack and in particular connected by at least one compression member.

For example, the stack may comprise a frame in the form of a shelf comprising a plurality of compartments arranged one after the other in the stacking direction, each compartment extending in a plane transverse to the stacking direction . Preferably, at least one, or even preferably several compartments are configured to each house at least one elementary module. In particular, at least two consecutive modules of the stack can be separated from one another. In this way, the elementary modules of the stack do not rest on each other, the weight of each elementary module being supported by the chassis. The replacement of a defective elementary module is thus facilitated.

In one embodiment, the elementary modules can be spaced from each other in the stacking direction, regularly, in particular periodically.

Furthermore, in a preferred manner, at least two consecutive modules of the stack are arranged head to tail in the direction of stacking. As will be detailed later, this arrangement makes it possible to limit the number of members necessary to supply the stack of elementary modules with fuel and / or oxidant.

Furthermore, the cell may include at least one means for generating the oxidant supply stream, and optionally a means for generating the fuel supply means, so as to ensure the generation of electrical energy by the at least one elementary module. It can also include at least one means, for example a fan, for generating a cooling flow, so as to recover by convective exchange the heat generated by the at least one elementary module during the oxidation reaction of the fuel.

Preferably, the stack is shaped to define at least one cathode feed channel configured to transport the cathode feed stream containing the oxidant to at least one elementary module, and / or at least one cooling channel configured for transport a cooling flow comprising a heat transfer fluid, preferably air, so as to exchange heat by convection with the at least one elementary module.

In particular, the cathode feed channel and / or the cooling channel may have a tubular shape, extending in a direction contained in a plane parallel to the longitudinal planes along which extend the elementary modules between which the channel is disposed. cathode supply and / or the cooling channel respectively. Preferably the cathode feed channel is defined by two lateral faces, preferably parallel to the stacking direction, opposite the stack and by the lateral faces opposite the elementary modules between which said channel is disposed. The pressure drop linked to the tubular shape of the cathode feed channel and / or the cooling channel is low and the fuel cell can be devoid of means for generating the cathode feed flow and / or the cooling flow respectively. .

Alternatively, the cathode feed channel and / or the cooling channel may have a shape comprising a plurality of tube portions connected by bent portions. The tube portions can, for example, go back and forth between the opposite lateral faces of the stack. Such bent shapes favor in particular the exchange of heat in the cooling channel. Alternatively, the cathode feed channel and / or the cooling channel may each be formed of a plurality of coils extending between the inlet and outlet openings of said cathode feed channel and / or said channel. cooling respectively, the coils being parallel to each other. In another variant, the cathode feed channel is formed of a plurality of tubes, two neighboring tubes sharing a common wall. In particular, the tubes of the plurality may be parallel to each other and be arranged between the facing faces of two consecutive elementary modules. Such cathode feed channel and / or cooling channel forms favor the supply of oxidant and / or heat exchange respectively. Preferably, to compensate for the pressure drop linked to the presence of multiple internal walls and / or elbows in the cathode feed channel and / or in the cooling channel, the fuel cell may include a flow generator. cathode feed and / or a cooling flow generator respectively, preferably comprising a compressor.

In particular, the cooling flow generator and / or the cathodic feed flow generator can be chosen from a fan, in particular an axial or radial fan, a turbine and a compressor.

In the preferred variant where the oxidant is dioxygen, the cathodic feed stream is preferably an air stream. In particular, the cooling flow generator and / or the cathodic feed flow generator can operate in extraction or in an air blower, in continuous mode or in pulse width modulation mode (or "PWM" for the acronym for Puise Width Modulation).

Furthermore, the stack may comprise a single or more generators of cooling flow and / or a single or more generators of cathodic feed stream. For example, the fuel cell can comprise a plurality of cooling flow generators such that each of the generators of the plurality supplies a single pair formed by two elementary modules.

Preferably, the at least one elementary module is disposed between the cathode feed channel and the cooling channel. Preferably, the cathode feed channel extends in an oblique extension direction, preferably orthogonal, to the extension direction in which the cooling channel extends. Preferably, the planes along which the cathode feed channel and the cooling channel generally extend are distinct and parallel, and preferably perpendicular to the stacking direction.

Preferably, the cathode feed channel has at least one inlet opening, respectively at least one outlet opening, for the inlet flow, respectively at the stack outlet of the cathode feed stream, and the cooling channel. has at least one inlet opening, respectively at least one outlet opening, for the inlet flow, respectively at the stack outlet of the cooling flow, the inlet openings and outlet openings of said cathode feed channels and cooling channels being shaped so that the cathode feed streams at the inlet and outlet of the stack flow in at least one oblique direction, preferably perpendicular, to the at least one direction of flow of the cooling streams at the inlet and outlet stack.

Preferably, the inlet openings and outlet openings of said cathode feed and cooling channels are shaped so that the direction or directions of flow of the cathode feed streams at the inlet and outlet of the stack and the direction or directions d 'flow of cooling flows are contained in separate and parallel planes, and preferably perpendicular to the stacking direction.

By any of the characteristics described in the three immediately preceding paragraphs, the risks of interaction between the cathodic supply flow and the cooling flow are thus limited, which can have a negative impact on the energy efficiency of the cell.

The inlet and outlet openings of said cathode supply and cooling channels can have various shapes. For example, they have a circular, or rectangular, or square, or oval outline.

Furthermore, the cooling channel and / or the cathode feed channel can have several inlet openings and / or several outlet openings.

The shape and / or dimensions of the inlet opening of the cooling channel can be identical or different from the shape and / or dimensions of the outlet opening of the cooling channel. The shape and / or dimensions of the inlet opening of the cathode feed channel can be identical or different from the shape and / or dimensions of the outlet opening of the cathode feed channel.

The shape and / or dimensions of the inlet and outlet openings of the cooling channel can be identical or different from the shape and / or dimensions of the inlet and outlet openings of the cathode feed channel.

Furthermore, the cathode feed channel can be arranged between the respective cathode blocks of at least two consecutive elementary modules of the plurality of elementary modules in the stacking direction, and be shaped to transport the cathode feed flow to the oxidant transport support of each of said two respective elementary modules, and / or the cooling channel can be arranged between at least two consecutive elementary modules of the plurality of elementary modules in the stacking direction and is shaped to transport the flow cooling so as to exchange heat by convection with said two elementary modules. Thus, a cathode feed channel can supply several elementary modules and / or a cooling channel can exchange heat with several elementary modules. This limits the mass of the oxidant supply means and the fuel cell cooling means.

Furthermore, the fuel cell preferably comprises:

a plurality of cathode feed channels, each cathode feed channel being shaped to feed cathode feed streams to at least one elementary module,

- a cathode feed probe arranged in a channel of the plurality of cathode feed channels and configured to measure at least one cathode feed property chosen from humidity, temperature and pressure,

- a cathode feed stream generator configured to generate the cathode feed stream to be transported in said channel or in another channel of the plurality of cathode feed channels, and

- a control unit of said cathode feed stream generator configured to adjust, as a function of the measurement of the cathode feed property, at least one parameter of said cathode feed stream to be transported in said channel and / or said flow cathode feed to be transported in the other channel.

The at least one parameter of said cathode feed stream can be chosen from the temperature, the pressure, the flow rate, the speed of the cathode feed stream at the output of the cathode feed stream generator, and their combinations.

Preferably, the fuel cell comprises:

a plurality of cooling channels, each cooling channel being shaped to transport a cooling flow so as to exchange heat by convection with at least one elementary module,

- a cooling probe arranged in a channel of the plurality of cooling channels and configured to measure at least one cooling property chosen from humidity, temperature and pressure,

a cooling flow generator configured to generate the cooling flow to be transported in said channel or in another channel of the plurality of cooling, and

a control unit of said cooling flow generator configured to adjust, as a function of the measurement of the cooling property, at least one parameter of said cooling flow to be transported in said channel and / or said cooling flow to be transported in l other channel.

In this way, for example, the temperature of the oxidation units of each elementary module is regulated by means of a limited number of sensors, in particular by means of a single sensor.

The at least one parameter of said cooling flow can be chosen from the temperature, the pressure, the flow rate, the speed of the cooling flow leaving the cooling flow generator, and their combinations.

Furthermore, the fuel cell may include a sensor disposed in an elementary module in fluid communication with the cathode feed channel in which is disposed the cathode feed probe and / or able to exchange heat by convection with a flow of cooling flowing in the cooling channel in which the cooling probe is disposed, said sensor being configured to measure an electrical resistance chosen from an internal resistance of the battery, the polarization resistance of the battery, or the total resistance of the battery . Preferably, the control unit of said cathode feed stream generator is configured to adjust according to the measurement of the cathode feed property and the measurement of the electrical resistance, at least one parameter of said feed stream cathode to be transported in said channel and / or said cathode feed stream to be transported in the other channel, and / or the control unit of said cooling flow generator is configured to adjust according to the measure of the property of cooling and measuring the electrical resistance, at least one parameter of said cooling flow to be transported in said cooling channel and / or said cooling flow to be transported in the other cooling channel.

In one embodiment, the fuel cell comprises at least one diaphragm and / or at least one flap configured to limit the flow rate at the inlet of the cathode feed channel and / or the cooling channel. For example, in a variant where the fuel cell is placed in a flying object, the movements of air during the flight of the flying object can cause the formation of parasitic fluxes which can modify the behavior of the cell. In such an embodiment, a means of generating cathodic supply and / or cooling flows can be the displacement of the flying object. Preferably, all the shutters and / or diaphragms are controlled by a single shutter and / or diaphragm control module configured to arrange the shutters and / or diaphragm in the same open or closed configuration. The flaps and / or diaphragms can all be arranged facing a side face of the stack. In particular, the flaps and / or diaphragms arranged opposite the openings of the cooling channels can be arranged opposite the same face as the flaps and / or diaphragms arranged opposite the openings of the cathode feed channels. In a variant, flaps and / or diaphragms can be arranged on other lateral faces, and in particular on an opposite face.

As regards its dimensions, the stack may have a height between 20 mm and 600 mm and / or a width between 20 mm and 600 mm, and / or a depth between 20 mm and 600 mm.

Finally, the mass of the fuel cell can be between 0.01 kg and 10 kg. The fuel cell is configured to generate an electrical power between 1 W and 50 kW.

Preferably, the battery has a power density density of between 100 W.kg ' ¹ and 5000 W.kg' ¹ .

Other characteristics and advantages of the invention will become apparent on reading the detailed description which follows and the attached drawing in which:

FIGS. 1 to 5 schematically represent, in a cross-section view, different alternative embodiments of an elementary module according to the invention,

FIG. 6 schematically represents a fuel cell comprising a plurality of elementary modules according to the invention, seen in section along the stacking direction of the elementary modules,

FIGS. 7 to 9 schematically represent in perspective variants of fuel cells according to the invention, and

- Figure 10 is a photograph of a battery according to an embodiment of the invention.

In the various figures, identical references are used to designate identical or analogous members.

The elementary module 5 of FIG. 1 extends along a longitudinal plane P comprising a longitudinal direction X. It comprises an oxidation unit 10 formed of a stack consisting in succession of an anode 15, of an electrolytic membrane 20 and a cathode 25, all three in the form of a plate extending along a plane parallel to the longitudinal plane. The electrolysis unit is arranged between an oxidant carrier 30 and a fuel carrier 35, each in the form of a porous plate extending in a plane parallel to the longitudinal plane of the elementary module.

A cathode electron collector 40, in the form of a strip projecting in a transverse direction T in the longitudinal plane, is fixed on the oxidant transport support, thus defining with the oxidant transport support a cathode block 45. It is fixed to the cathode by means of a cathode conductive bridge 50 formed of an electrically conductive adhesive. The cathode conductive bridge extends in the transverse direction between two opposite faces 55 and 60, one 55 of them being in contact with the cathode electron collector, the other 60 being in contact with the cathode. Thus, the oxidation unit and the cathode block are fixed to each other by gluing and electrically connected.

Furthermore, the oxidant carrier, the cathode electron collector, the cathode conductive bridge and the cathode define a cathode chamber 65. Thus, in operation, the cathode feed stream, for example generated by a fan and transported in a cathode feed channel, as will be described below, passes through the porous oxidizing carrier, as indicated by the arrow O to enter the cathode chamber and come into contact with the cathode so as to ensure the fuel oxidation reaction. The cathode electrons resulting from the oxidation reaction formed on the cathode can be collected and then, as indicated by the arrow Ec, can then be transferred via the cathode collector bridge to the cathode electron collector.

An anode electron collector 70, in the form of a strip projecting in the transverse direction, is fixed on the fuel carrier 35, thus defining with the fuel carrier an anode block 75. The collector d The anode electrons is attached to the anode by means of an anode conductive bridge 80 formed of an electrically conductive adhesive. The anode conductive bridge extends in the transverse direction between two opposite faces 85 and 90, one of them being in contact with the anode electron collector, the other 85 being in contact with the anode. Thus, the oxidation unit and the anode block are fixed to each other by gluing. In addition, the anode electrons resulting from the fuel oxidation reaction, formed on the anode can be collected and then, as indicated by the arrow Ea, can then be transferred via the anode conductive bridge to the collector. anodic electrons.

In this way, the fastenings by bonding of the anode and cathode blocks by means of the respective anode and cathode conductive bridges on the oxidation unit ensure the mechanical strength of the elementary module, without requiring the installation of permanent compression means to this effect.

Furthermore, an anodic sealing bridge 100, formed of an electrically insulating and fuel-tight adhesive gasket, is sandwiched between the anodic block and the fuel carrier and keeps them at a distance from one another. another, defining an anode chamber 105 extending along a plane parallel to the longitudinal plane. The anode seal bridge forms a seal extending between the facing faces of the anode and of the fuel carrier, in a direction transverse to the longitudinal plane. The anodic sealing bridge surrounds said anodic chamber in a plane parallel to the longitudinal plane. In addition to its sealing function described below, it strengthens the mechanical resistance of the elementary module, by adding an additional fixing between the anode block and the oxidation unit. In operation, the fixing of the oxidation unit by means of the anodic sealing bridge and the anodic conductive bridge allows the elementary module to resist the fuel pressure in the anodic chamber, higher than atmospheric pressure.

Furthermore, the elementary module comprises a tank 108, defining an interior volume 110, comprising a filling orifice 115 for supplying the tank with fuel. The fuel carrier also defines a wall 118 separating the anode chamber from the interior volume of the tank.

In operation, a compressor can inject a flow of fuel into the interior volume of the tank through the filling orifice, in which the fuel is thus stored. The anode feed stream containing the fuel then passes through the fuel carrier, which is porous and enters the anode chamber where it flows, in a direction transverse to the longitudinal direction until it comes into contact with the anode. , as indicated by arrow C. The anodic sealing bridge limits the flow of the fuel flow in the chamber in any direction contained in the longitudinal plane, as indicated by the arrows Li and L ₂ , and thus reduces the leakage of fuel out of the anode chamber.

The elementary module of FIG. 2 differs from the elementary module of FIG. 1 in that an anode collector layer 120 and a cathode collector layer 125 are arranged on the faces 130 and 135 of the anode and cathode respectively, arranged opposite the chambers anodic and cathodic respectively.

The anodic and cathodic collector layers enhance the collection of anodic and cathodic electrons generated at a distance from the anodic and cathodic electron collectors respectively.

So that the fuel and the oxidant can come into contact with the anode and the cathode respectively, the electron collecting layers can partially cover the said faces of the anode and cathode, and for example be sealed against the fuel or the oxidant respectively . In this variant, the fuel and the oxidant can come into contact with the anode and the cathode respectively in the areas of said faces of the anodes and cathodes not covered by the collector and cathode layers respectively. The anodic and cathodic collector layers can also be in the form of a porous film with fuel and oxidant respectively, and for example completely cover said faces of the anode and cathode respectively.

In the example of FIG. 2, the anodic conducting bridge 80 and the anodic sealing bridge 100 are fixed by gluing to the anodic layer.

Furthermore, to further strengthen the mechanical strength of the elementary module, the elementary module of FIG. 2 includes a cathode fixing bridge 140 formed of an electrically insulating adhesive, extending between two opposite faces of the cathode chamber in a transverse direction in the longitudinal plane, one of the faces 145 of the cathode fixing bridge being glued to the oxidant carrier, the other face 150 of said bridge being glued to the cathodic collecting layer 125.

Although this is not illustrated, the elementary module of FIG. 1 can include such a cathode fixing bridge glued both to the fuel carrier support and to the cathode.

The elementary module of FIG. 3 differs from the elementary module of FIG. 2 in that the anode, respectively the cathode, comprises an anode window 155, respectively a cathode window 160, passing through the anode, respectively the cathode, in its thickness. , and uncovering on the electrolytic membrane. The anode conductive bridge 80, respectively the cathode conductive bridge 50, is housed in the anode window, respectively in the cathode window, and is fixed by bonding to the electrolytic membrane 10.

In the variant where the mechanical connection between the anode, respectively the cathode, and the electrolytic membrane is weak, the mechanical resistance of the elementary module is improved, the connections of the anode and cathode blocks respectively by means of the anode and cathode conductive bridges respectively with the oxidation unit being carried out directly with the electrolytic membrane.

The anode conductive bridge 80, respectively the cathode conductive bridge 50 has a relief 165, respectively 170 protruding longitudinally and being disposed in contact with the anode collector layer, respectively of the cathode collector layer. The relief of the anode conductive bridge, respectively of the cathode conductive bridge puts the anode, the cathode in contact with the anode electron collector, respectively, with the cathode electron collector, respectively.

FIG. 4 illustrates an embodiment of the fuel cell comprising several elementary modules 5i, 5 ₂ sharing the same electrolytic membrane 20. With respect to a cell made up of two modules each arranged on different electrolytic membranes, each of said modules being such as illustrated in FIG. 3, the arrangement illustrated in FIG. 4 makes it possible to increase the voltage delivered by the battery for the same generated power. The fuel cell in FIG. 4 comprises elementary modules as illustrated in FIG. 3, which can obviously be combined and / or replaced by one or more elementary modules for example as illustrated in FIGS. 1 and 2. Furthermore, in a variant not shown, the elementary modules can share the same fuel carrier and / or the same insulating carrier. They can share or not the same tank.

FIG. 5 illustrates a fuel cell comprising an elementary module as illustrated in FIG. 2, further comprising a porous gas diffusion layer 170 superimposed on and in contact with the face of the oxidant carrier support opposite the face next to the anode chamber. Furthermore, the gas diffusion layer is disposed between the oxidant carrier support and a porous grid 175 with which it is in contact.

The fuel cell of FIG. 5 further comprises a first hollow tube 180 of which a wall is formed at least partially by the grid 175, which defines a cathode feed channel 185 for transporting a cathode feed stream comprising the oxidant . The hollow tube has an inlet opening 190 for the cathode feed stream, as indicated by the arrow Oe, disposed opposite a fan 200 capable of generating said cathode feed stream. The hollow tube also has an outlet opening 205, through which the cathode feed stream can escape, as indicated by the arrow Os after having passed through the porous grid 175 and the gas diffusion layer and having fed, as indicated by the arrow O the cathode chamber 65 of the elementary module, and being responsible for the products of the oxidation reaction. In particular in the case where the oxidant is dioxygen and the fuel is dihydrogen, the oxidation reaction produces water vapor which is evacuated from the anode chamber towards the outlet opening by the flow of cathodic supply, in this case an air flow.

The fuel cell also has a second hollow tube 210 arranged so that the elementary module 5 is sandwiched between the first 185 and second 210 hollow tubes. The second hollow tube has a common wall with the reservoir. It defines a cooling channel 212 having an inlet opening 215 shaped for the entry of a cooling flow R comprising a heat transfer fluid such as air, disposed opposite a fan 220 configured to generate and distribute said cooling flow at said inlet opening.

When it flows through the cooling channel as indicated by arrow R, the elementary module exchanges heat generated by the exothermic oxidation reaction by convection at the wall 225 common to the module and to the second hollow tube. The cooling flow thus heated flows to an outlet opening 230 arranged opposite the inlet opening, through which it is discharged from the fuel cell.

As can be seen in FIG. 5, in order to avoid any interaction between the cathodic supply flow O and the cooling flow R, the cathode supply and cooling channels extend in separate planes Pi and P2 and parallel to the longitudinal plane.

Furthermore, in the example of FIG. 5, the fan for generating the cooling flow and the fan for generating the cathodic supply flow comprising the oxidant are arranged facing the same lateral face 235, parallel to the stacking direction D _E , of the fuel cell. As a variant, the fan for generating the cooling flow can be arranged on the side face opposite to that opposite which the fan for generating the cathodic supply flow is disposed.

In a variant not shown, and in particular when the cell is intended to generate an electric current in a limited operating temperature range, the cell can be free of means, such as for example described in FIG. 5, for cooling the cell by through a cooling flow.

The fuel cell 250 of FIG. 6 comprises a plurality of four elementary modules 5a-d stacked one on the other in a stacking direction D _e .

Each elementary module of the plurality is identical to that illustrated in FIG. 5, except that the openings and outlets of the cooling channels are formed on faces perpendicular to those on which the openings and outlets of the cathode feed channels are formed. . The stacking direction D _B is perpendicular to the longitudinal plane P of each elementary module.

The fuel cell is shaped so that each pair of two consecutive elementary modules of the stack is such that said two elementary modules, for example 5a and 5b, are arranged head to tail relative to each other according to the stacking direction.

The modules of the stack are electrically connected by means of an electrical circuit, not shown, connecting an anode electron collector of an elementary module to a cathode electron collector of an adjacent elementary module.

In the stack of FIG. 6, two consecutive elementary modules having cathode blocks arranged facing each other are separated by channel, a cathode supply 2551.2 extending along a plane transverse to the stacking direction. Thus, by means of a single cathode supply channel, the cathode chambers 65a-d of the two elementary modules are supplied by a single cathode supply stream at input O.

Furthermore, two consecutive elementary modules, the anode blocks of which, for example 75b and 75c, are arranged facing each other and are separated by a cooling channel 260 extending in a plane transverse to the stacking direction. Thus, by means of a single cooling channel, the two elementary modules 5b and 5c are cooled by convective exchange with the cooling flow R flowing in the channel.

In this way, the fuel cell 250 of FIG. 6 is configured in such a way that the cathode supply and cooling channels are arranged at a distance from each other and alternately in the stacking direction D _E. In this way, the interactions between cathodic feed stream O and cooling stream R are limited.

With regard to the generation of cathodic feed streams and cooling streams, the fuel cell in FIG. 6 comprises two 200 μ ₂ cathode feed fans configured to each supply a respective cathode feed channel 255 μ ₂ with associated cathode feed streams and three 220μ ₃ cooling fans each configured to supply a cooling channel with associated cooling streams. Furthermore, the cathode feed fans and the cooling fans are arranged opposite the lateral faces 270, 275 of the stack perpendicular to each other. In this way, the cathode feed streams and the cooling streams flow in respectively oblique directions of flow from one another. The interaction between said flows is limited, which optimizes the energy efficiency of the battery.

Furthermore, the fuel cell illustrated in FIG. 6 comprises a cathode feed probe 280 disposed in one of the cathode feed channels to measure the temperature of the cathode feed flow within said channel. The cathode feed probe is electrically connected to a control unit 285 for the anode feed fans of the battery, by connection means not shown, said control unit being configured to adjust according to the temperature measurement by the cathode feed probe, for example the flow rate of the cathode feed stream at the outlet of each of the cathode feed fans of the fuel cell.

In this way, by means of a single cathode feed probe, the flow rate of the cathode feed streams from the plurality of cathode feed channels of the stack can be easily adjusted.

The fuel cell of FIG. 6 further comprises a cooling probe 292 disposed in one of the cooling channels consecutive to the cathode feed channel in which the cathode feed probe is arranged, for measuring the temperature of the cooling flow at within said cooling channel. The cooling probe is electrically connected to a control unit for the cooling fans 298 of the fuel cell, by connection means not shown, said control unit being configured to regulate as a function of the temperature measurement by the probe. cooling, for example the flow rate of the cooling flow leaving each of the fuel cell cooling fans.

In this way, by means of a single cooling probe, the rate of cooling flows of the plurality of cooling channels of the stack can be easily adjusted.

The fuel cell also includes a sensor 300 disposed within an elementary module for measuring, for example, the internal resistance of the elementary module. The sensor is connected to the control units of the cathodic supply and cooling fans which are further each configured to regulate the flow rates of the cathodic supply and cooling flows as a function of the internal resistance measurement of the elementary module.

FIG. 7 schematically shows a fuel cell 250 comprising six elementary modules 5a-f stacked in a stacking direction D _E , each elementary module being thin and extending along a longitudinal plane P normal to the stacking direction .

The elementary modules of the fuel cell are arranged head to tail in pairs as in the example of FIG. 6.

The fuel cell of FIG. 7 has a general shape of a straight block having four lateral faces 280a-d onto which the inlets and outlets of the various cathode feed and cooling channels open. In the example of FIG. 7, each cathode feed channel, respectively for cooling, has an inlet opening 290a-c, respectively 295a-d opening on a side face opposite a cathode feed fan 300 , respectively cooling 305, and has outlet openings 310a-c, respectively 315a-d opening onto each of the three other lateral faces of the stack.

In the example of FIG. 7, one or more cathode feed fans 300 are arranged opposite a side face 280b perpendicular to another side face 280a opposite which one or more cooling fans 305 are arranged. Thus , the cathode feed streams O on the one hand and the cooling flows R on the other hand flow in the respective channels in substantially perpendicular directions.

Thus, although each cathode feed channel and each cooling channel have openings on the four side faces 280a-d of the cell, the interactions with harmful consequences for the operation of the fuel cell, between cathode feed flows and cooling flows are limited.

The fuel cell of FIG. 8 is an improved and preferred embodiment of the fuel cell of FIG. 7, in which, for each cathode feed channel, respectively cooling channel, the openings formed on the faces perpendicular to those on which the entrance opening of said channel is formed are closed by means of side walls. Thus, the flow of the cathode feed stream, respectively of the cooling stream, takes place in the direction of the outlet opening 310, respectively 315 leading to the lateral face of the stack opposite to the lateral face on which the inlet opening 290, respectively 295. In this way, the cathode feed streams and cooling streams flow in perpendicular directions and at different heights according to the stacking direction and do not interact. Such an arrangement promotes the operation of the fuel cell over a wide operating temperature range.

For example, to obtain the stack illustrated in FIG. 8, the lateral openings of each cathode feed channel formed on one, or even on the two lateral faces of the stack of FIG. 5, perpendicular to the lateral face on which is formed the inlet opening of the cathode feed stream, can be closed so as to prevent the exit of said stream, for example by means of masks referenced 320a-c between the dotted lines, for example made of polymer, in particular made of foam . Furthermore, the lateral openings of each cooling channel formed on one or even on the two lateral faces of the stack of FIG. 7, perpendicular to the lateral face on which the inlet opening of the cooling flow is formed, can be closed so as to prevent the exit of said flow, for example by means of masks referenced 325a-c between the dotted lines, for example made of polymer, in particular formed of foam.

In this way, the cathodic supply and cooling flows flow in perpendicular directions and do not disturb.

In the example of FIG. 8, two consecutive elementary modules are arranged head to tail. In a variant not shown, two consecutive elementary modules can be arranged so that the anode block of the first elementary module is opposite the cathode block of the second elementary module. Preferably then, in order to separate the cathodic supply flow for supplying said cathode, from the cooling flow, a solid separating plate extending in a longitudinal direction is disposed between the two consecutive elementary modules.

Furthermore, the stack of FIG. 8 can be obtained by placing two spacers between two consecutive elementary modules. The spacers are for example solid bars. They are spaced from each other so as to form the side walls of a cathode feed channel or a cooling channel.

The fuel cell in FIG. 9 differs from the fuel cell in FIG. 8 in that each module has a length L at least twice as large as the width 1. In order to ensure optimal cooling of the elementary modules, several fans are arranged in the longitudinal direction X opposite the side face 280 on which open the openings 295a-d of the cooling channels. The 330i_ ₆ discs schematically indicate the portion of the side face on which the cooling flow is directed.

Finally, none of the elementary modules described in FIGS. 1 to 4 nor any of the fuel cells illustrated in FIGS. 5 to 9 comprises means for compressing the plurality of elementary modules, such as clamping plates connected by tie rods compression.

Example

A fuel cell, a photograph of which is presented in FIG. 10, is formed by a stack of twelve elementary modules, each having a shape of a thin straight block with a length of 117 mm, a width of 74 mm and a thickness of 2 mm. This fuel cell is configured to oxidize dihydrogen as fuel by oxygen in the air.

Each elementary module weighs 8 g and is capable of generating an electrical power of 8 W. Two consecutive elementary modules are arranged head to tail in the stacking direction and are spaced 1.2 mm apart, by means of a spacer formed by bars. foam whose opposite faces in contact with each of one of said two consecutive modules, are covered with adhesive. The stack has a straight paving stone shape, 117 mm long, 74 mm wide and 45 mm thick.

The fuel cell has a volume of 0.4 liters and a mass of less than 150 g. It is able to generate an electrical power of 100W, and has a power density of 0.67 W.g ' ¹ . It is also suitable for generating electrical energy in a temperature range between -20 ° C and 50 ° C.

The fuel cell has an internal resistance of 175 mQ.cm ² , similar to that of a cell of the prior art comprising end clamping plates and having a lower power mass density for the same generated power. This internal resistance value indicates that the electron collection and the electrical connection of the elementary modules is of good quality.

Furthermore, the pressure resistance measurements indicate that the fuel cell can support a maximum pressure of dihydrogen of 3 bar in the anode chamber of each elementary module. In addition, with regard to the sealing of the anode chamber, the sealing measures by helium infiltration indicate that the leakage rate is low, less than 0.1 cm ³ / min.

By way of comparison, the performance of the present fuel cell can be compared to a fuel cell formed from a stack of modules compressed by end plates, sold by the company Horizon FC. This battery operates in a lower temperature range between 0 ° C and 40 ° C and is capable of generating a power of 200W. However, it has a mass of 470g, and therefore a low power density density equal to 0.42 W.g ' ¹ compared to the fuel cell of the invention.

Of course, the invention is not limited to the embodiments and examples described above.

For example, in particular in the variant where the cathode feed channel and / or the cooling channel have bent shapes, for example a coil or a plurality of parallel tubes, the stack may include a compressor, a distribution channel being connected to the compressor, the compressor being configured to distribute a cathode feed stream and / or a cooling stream at the inlet of the cathode feed channel and / or the cooling channel respectively.

Furthermore, preferably, the cooling flow may comprise a heat transfer fluid other than air, for example a liquid, for example water or an oil.

Furthermore, the fuel is not limited to dihydrogen. It can also be an alkane, for example chosen from methane, propane, butane and their mixtures, or an alcohol in vapor form, for example chosen from ethanol, methanol and their mixtures. The oxidant is not limited to dioxygen. It can also be a gas comprising dioxygen, for example air, or a mixture consisting of dioxygen and dinitrogen.

Finally, by “comprising a”, “containing a” and “including a” is understood to mean, respectively, “comprising at least one”, “containing at least one” and “including a”.

Claims (15)

1. Elementary module (5) useful for a fuel cell (250), the elementary module comprising: - an oxidation unit (10) configured to generate electrons by means of the oxidation of a fuel, preferably dihydrogen, by an oxidant, preferably dioxygen, the oxidation unit comprising an anode (15 ), - a fuel carrier (35) suitable for transporting an anode feed stream (C) containing the fuel to an anode chamber (105), the elementary module being shaped so as to define said anode chamber between the anode and the fuel carrier, the oxidation unit and the fuel carrier being both fixed by bonding to each other and electrically isolated from each other by means of a bridge anode seal (100) containing an electrically insulating and fuel-tight adhesive, the anode seal bridge being shaped so that when the anode feed stream is transported to the anode chamber by the fuel carrier, said stream anode feed (C) flows essentially directly from the fuel carrier to the anode. 2. Elementary module according to claim 1, in which the elementary module extends along a longitudinal plane (P), the anode sealing bridge defining a fuel seal extending transversely to the longitudinal plane between the anode block. and the oxidation unit and surrounding, preferably integrally, the anode chamber in a plane parallel to the longitudinal plane. 3. Elementary module according to any one of claims 1 and 2, in which the oxidation unit comprises an electrolytic membrane (20) in contact with the anode, the anode being disposed between the anode chamber and the electrolytic membrane and, optionally, an anode collector layer (120) in contact with a face (130) of the anode disposed opposite the anode chamber. 4. Elementary module according to any one of the preceding claims, in which the anodic sealing bridge is fixed by gluing to the anode and / or to the anodic collecting layer and / or to the electrolytic membrane. 5. Elementary module according to any one of the preceding claims, comprising a reservoir (108) having an interior volume (110) for containing the fuel, the anode chamber (105) being in fluid communication with the interior volume (110) of the reservoir. by means of the fuel carrier. 6. Elementary module according to the preceding claim, in which the fuel transport support forms a wall (118) of the tank and, preferably, the tank and the fuel transport support form a monolithic block. 7. Elementary module according to any one of claims 5 and 6, in which the reservoir comprises an orifice (115) for filling the reservoir, so that when said filling orifice is hermetically closed, the assembly formed by the interior volume of the tank and the anode chamber is hermetically sealed and fuel-tight. 8. Elementary module according to any one of claims 3 to 7, comprising an oxidant carrier support (30) suitable for the introduction of a cathodic feed stream (O) containing the oxidant in a cathode chamber ( 65), the oxidation unit comprising a cathode (25) disposed in contact with the electrolytic membrane, the electrolytic membrane being sandwiched between the anode and the cathode, the module being shaped so as to define said cathode chamber between the cathode and the oxidant carrier, the oxidation unit and the oxidant carrier being both fixed by bonding to each other and electrically isolated from each other by means of '' a cathode fastening bridge (140) containing an electrically insulating adhesive. 9. Elementary module according to any one of the preceding claims, comprising an anode electron collector (70) fixed on the fuel carrier and a cathode electron collector (40) fixed on the oxidant carrier, the anode electron collector, respectively the cathode electron collector, and the oxidation unit being both fixed by bonding and electrically connected to each other by means of an anode conductive bridge (80), respectively a cathode conductive bridge (50), containing an electrically conductive adhesive. 10. Elementary module according to the preceding claim, in which the oxidation unit comprises a cathode collector layer (125), disposed on the face (135) of the cathode opposite the opposite face of the electrolytic membrane. 11. Elementary module according to any one of claims 9 and 10, 5 in which the anode conductive bridge is fixed by bonding to the anode and / or the anode collector layer and / or the electrolytic membrane, and / or the cathode conductive bridge is fixed by bonding to the cathode and / or the cathode collector layer and / or the electrolytic membrane. 10 12. Elementary module according to any one of the preceding claims, comprising a plurality of electrolysis units sharing the same electrolytic membrane and preferably being arranged in a planar arrangement. 13. Fuel cell (250) comprising an elementary module according to any one of the preceding claims or a plurality of elementary modules 15 stacked on each other in a stacking direction (D _E ), at least one, preferably each of the elementary modules of the plurality of elementary modules being according to any one of the preceding claims. 14. Fuel cell according to the preceding claim, in which at least two consecutive elementary modules of the plurality of elementary modules are 20 arranged head to tail in the stacking direction. 15. Fuel cell according to the preceding claim, being free of means for compressing the plurality of elementary modules. 1/5 135 E 40 ^ 50 30 65 125