FR2872503A1 - METHOD FOR MANUFACTURING BIOPUCE BLANK, BLANKET AND BIOPUCE - Google Patents

Abstract

The present invention relates to a method for manufacturing a biochip blank, a blank and a lab-on-a-chip. The manufacturing process comprises: (a) depositing on a surface of a substrate a layer of a resin material consisting of a silsesquioxane; (b) annealing the deposited resin material layer so as to set it; (c) structuring of at least one geometric pattern in said frozen layer by photon radiation or electron or ion bombardment; (d) developing said at least one structured geometric pattern; and (e) treating said developed fixed layer to form silanol groups thereon to obtain said biochip blank. This blank allows the attachment of biological probes, for example such as DNA or RNA, via the functionalized silanol groups.

Description

PROCESS FOR PRODUCING BIOPUCE BLANK,

DRAFT AND BIOPUCE

DESCRIPTION

  TECHNICAL FIELD The present invention relates to a method for manufacturing a biochip blank, to a blank that can be obtained by this method, as well as to a biochip.

  The biochip is an analytical tool for detecting biological molecules on a solid support. It therefore comprises a solid support, also called substrate, on which are fixed biological molecules, called probes, capable of recognizing and specifically fixing other biological molecules, called targets, in order to detect and / or dose them. Fixing the probes on the substrate is called functionalization of the substrate.

  The biochip blank of the present invention is in fact a non-functionalized probe chip. This blank has silanol groups which can easily be functionalized by chemical or electrochemical methods known to those skilled in the field of biochips, and thus obtain a biochip.

  According to the invention, the phenomenon of recognition and molecular fixing of a target by a probe attached to the substrate can be defined as a specific interaction between two more or less complex molecules, leading to a binding of the two molecules sufficiently stable for their link, i.e. the probe / target array, can be detected. This may be, for example, a nucleic acid hybridization (DNA and / or RNA), an antigen / antibody type recognition reaction, a protein / protein interaction, enzyme / substrate type, etc. Examples are given below.

  The present invention finds especially applications in the manufacture of nucleic acid detection chips by hybridization, especially in the context of biological analyzes, for example for research or diagnostic purposes; in the context of a screening ("screening"), for example in the field of pharmacy to search for new active ingredients and / or to study interactions of biological molecules with their target in information banks where genes, nucleic acid sequences, polymorphisms, allelic or allotropic varieties provide information on the relevance, efficacy or toxicity of a drug molecule on classes of individuals; in the context of genetic mapping; in the context of implementing a method using the polymerase chain reaction (PCR) technique, for example for the identification of a biological sample, etc. The biological molecules concerned by the present invention are thus in particular nucleic acids (DNA or RNA), proteins, sugars, glycoproteins, glycolipids, etc. natural or synthetic, and the present invention relates in particular to the manufacture of a biochip blank for easily obtaining biological chips that use the recognition and molecular binding defined above.

  In the description below, references in brackets ([]) refer to the list of references after the examples.

  PRIOR ART The development of an efficient chemistry for the fabrication of microprobes, for example DNA, on a solid support is essential to the achievement and the validity of the biological chips.

  For example, in most DNA chips, the operation is based on the grafting of a modified DNA strand called a probe, and the contacting of the solution to be analyzed potentially containing the complementary strand which will allow the reaction of hybridization. This hybridization reaction will then be detected by fluorescent labeling or other suitable detection to detect it. The reproducibility and the integrity of the hybridization reactions are strongly dependent on the quality and the characteristics of the DNA matrices, and thus also of the support used.

  Thus, the development of a simple and reproducible chemistry to produce these DNA matrices must take into account many parameters including the accessibility and functionality of the probes, the density of the fasteners, the stability of the matrix, the reproducibility of the hybridization and the fact that it is the desired sequence which is hybridized.

  Also, in general, for the manufacture of a biochip, the following three aspects are considered: the functionalization chemistry of the support, or substrate, the location of the grafting of the probes, and the three-dimensionality, in particular the nanostructuration.

  There is currently no manufacturing process that can optimize both these three aspects, and thus to obtain an extremely accurate microchip at the nanometer scale. The main drawbacks resulting from this are the lack of precision and reproducibility of the analyzes carried out especially at this scale.

  With respect to functionalization chemistry, many researchers have focused on the immobilization of modified oligonucleotides (ODN) on solid supports such as glass, silicon, a membrane or gel (gel-pad in English). Two main strategies for the fabrication of microarrays are currently available: the first strategy is to synthesize the oligonucleotide on localized areas of the support for fixed assets in situ, either by means of a lithography process, or by a technique similar to inkjet printers. The second strategy consists in immobilizing on the substrate pre-synthesized oligonucleotides.

  In all these strategies, the surface of the support requires functionalization taking place advantageously in several stages. For example, in the case of pre-synthesized oligonucleotides, the functionalization of the supports conventionally passes through a creation of silanol groups which can not react directly with the modified ODNs, it is therefore necessary to functionalize the surface with a silane layer comprising a reactive group, for example an epoxide or an aldehyde. This function can then react with the terminal group of the pre-synthesized ODN. For example, documents [1], [2], [3] describe such functionalization methods. In the case of immobilization in situ, the grafting condition is the presence of silanol functions on the surface, which will then be, for example, photodeprotected.

  Regarding the location of grafting areas, it has many effects in the manufacture and use of a biochip. This location may, for example, allow the optimization of the detection of hybridization by optical method.

  Several techniques for locating probes have been developed in the past for both types of probe immobilization strategy.

  In the case of pre-synthesized oligonucleotides (ODN), an electropolymerization technique makes it possible to locate the pre-synthesized probes. This technique is based on electrochemical addressing of pre-synthesized modified probes. In the context of in situ synthesis, it is possible to successively deposit at a precise position the four bases of the DNA. The initial location is made possible by photolitographic masking.

  With regard to the three-dimensional aspect of the grafting surface: this three-dimensionality makes it possible to significantly increase the surface area of the support, which leads to a higher graft density and therefore to an improvement in the fluorescence signal. By way of example, the use of three-dimensional gel-pad described in document [4] for the immobilization of ODN offers graft densities that are much greater than traditional two-dimensional stamping methods, because of a surface much more important.

  Recently, the use of a nanostructured material has allowed a significant surface gain for the grafting of biological molecules compared to a planar or microstructured substrate, for example in the case of the use of silicon nanoparticles [1] on which pre-synthesized oligonucleotides may be grafted or on carbon nanotubes M. The accuracy of these nanostructures is important, but not yet satisfactory.

  High-density matriculation of oligonucleotide arrays has emerged as a promising tool for decrypting the human genome at lower cost and higher efficiency than the methods used in the past. For example, oligonucleotide templates, also called DNA chips, have been used for genetic mutation detection, molecular code decoding and the like. The power of these microchips comes from the strong parallelism, addressing and miniaturization of the matrix that allows significant gains in terms of cost, work, speed, efficiency vis-à-vis other methods ( mini-specimen type).

  There is therefore a permanent demand to find new materials and new chip manufacturing processes to obtain structures that are thinner and more precise, at the nanometric level, than those of the prior art, in order to be able to further increase the analysis, reproducibility and precision of the numerous biological chip analysis processes developed to date and in the future.

  SUMMARY OF THE INVENTION The present invention makes it possible precisely to solve the aforementioned problems of the prior art and to further improve the manufacturing accuracy of on-chip laboratories, in particular biochips. It proposes a method for producing nanostructured substrates for localized grafting of biological molecules, for example oligonucleotides, in particular at scales greater than those of the prior art, and with improved accuracy and reproducibility.

  In particular, the present invention relates to a method for manufacturing a biochip blank comprising the steps of: (a) depositing on a surface of a substrate a silsesquioxane resin; (b) annealing the deposited resin layer so as to freeze it; (c) structuring at least one geometric pattern in said photon-irradiated layer or electron or ion bombardment; (d) developing said at least one structured geometric pattern and annealing said pattern remaining after development to densify it; and (e) treating the developed unit to form silanol groups thereon to obtain said biochip blank.

  The biochip blank of the present invention is defined above.

  The substrate is the support on which the biochip blank is formed, and therefore on which a biochip can be formed, from this blank. It may consist of any of the materials known to those skilled in the art and used as a support for the manufacture of biochips. The substrate may for example consist of glass, silicon, etc. Documents [2] and [3] describe such supports, usable in the present invention.

  The present invention is based on the use of a particular material, called in the present resin (English resist), by analogy with the organic or inorganic materials used for photolithography, which can be deposited on the substrate in the form of layer, and which can be structured at the nanometric level, by changing its physicochemical properties, exposing it to photonic radiation or electron or ion bombardment. This particular material consists of silsesquioxane, that is to say mainly a matrix of an inorganic polymer of silicon and oxygen. This material is also called polyhedral oligomeric silsesquioxane. It consists of cage structures, generally comprising 8, 10, 12, 14 or 16 silicon atoms, most often 8 or 10.

  For example, according to the invention, silsesquioxane can be of formula (RSiO1.5), with n = 8, 10, 12, 14 or 16, in which R = H or CH3, and more generally, in which R can be a C1-C6 alkyl, a C1-C6 cycloalkyl or a C1-C6 aryl, or a reactive / polymerizable group such as an acrylic, α-olefin, styrene, epoxide, carboxylic acid, isocyanate, amine group; , alcohol and silane. By way of example, mention may be made of silsesquioxane hydrogen (HSQ) and methyl silsesquioxane (MSQ).

  These materials have in common the fact that they can be easily deposited as a layer on a substrate; that they can easily be structured in step (c) of the process of the invention by exposure to a photonic, electronic or ionic beam; and that they make it possible to easily form silanol bonds on their surface according to step (e) of the process of the invention, for example under heat treatment or under another treatment.

  These materials can be synthesized by hydrolysis and condensation of previously functionalized trimethoxyaminosilanes. They are commercially available, for example from the company Dow Corning Co (USA).

  The silsesquioxane material used in the present invention is a negative resin, which means that after development only those parts or areas of this material which have been exposed remain. If a positive resin is used, it will be necessary to expose the complementary zones of the desired pattern.

  The deposition step (step (a) of the process of the invention), also called coating, of the resin layer can be carried out by any appropriate technique known to those skilled in the art for depositing a layered material, preferably uniform, on a surface, especially on a laboratory-on-a-chip scale, in particular a biochip. In general, it may be a technique of spreading the material, spin coating, spraying, etc. A spin deposit advantageously deposits a layer of uniform thickness on the surface of the substrate. The coating of the resin can be done using a spinner in a manner similar to a conventional organic reserve, and can modulate the thickness of the deposited layer.

  In general, the deposition is carried out from silsesquioxane in solution in an organic solvent of the methyl isobutyl ketone type (MIBK). It may be, for example, a solvent for 2-pentanone, toluene, tetradecane, etc., for example, advantageously 4-methyl-2-pentanone. The suspension of the material in the solvent is preferably prepared so that the material can be evenly coated on the surface of the substrate.

  The thickness of silsesquioxane deposited depends in particular on the size of the at least one desired geometric pattern that will be developed. In general, the thickness of the deposited layer is a few nanometers, for example in the range of 90 nm to several pm using special coating techniques such as those described herein. For a fabrication of a biochip, the thickness may for example be from 10 to 500 nm, for example from 10 to 200 nm.

  Once the deposition step has been completed, the method of the invention uses a step (b) of annealing the deposited silsesquioxane material. This step makes it possible to freeze the layer of silsesquioxane deposited on the substrate. It also makes it possible to eliminate the residual solvent present in the layer of silsesquioxane deposited. The annealing may be carried out for example at a temperature in the range 100 C to 250 C, which does not cause chemical modification of the layer.

  The annealing time depends of course on the thickness of the deposited material layer, the amount and nature of the solvent, and the annealing temperature. Those skilled in the art will easily adapt the temperature and the duration of the annealing so that the layer of silsesquioxane deposited is fixed. For example, for the temperatures indicated above, the annealing time is generally between 1 and 2 minutes. For example, for a silsesquioxane thickness of 100 nm, a temperature of 150 ° C., a 120-second annealing followed by a rise in temperature at 220 ° C. and an annealing of 120 seconds make it possible to freeze the layer of material on the surface. surface of the substrate.

  The structuring step (c) of the frozen silsesquioxane layer makes it possible to create at least one geometric pattern in said layer by means of photon radiation or electron or ion bombardment as shown in document [6]. These structuring means make it possible to form geometric patterns with a precision on the scale of a few nanometers.

  For the exposure, for example in the case of electron bombardment, the acceleration voltages used are for example 50 and 100 keV. The duration of exposure depends on the dose (in pC / cm 2) chosen at which the material is exposed. For HSQ, for example, the exposure dose is in the range of 500 to 2000 pC / cm2 at 50 keV; and 2000 to 5000 pC / cm2 at 100 keV. Depending on the current used and the writing mode, the exposure time can be modulated. The diameter of the usable beam is dependent on the current used. For example at 200 pA, the beam diameter is of the order of 20 nm to 50 keV, and of the order of 5 nm to 100 keV.

  The apparatuses that can be used to apply this photon radiation or this electron or ion bombardment are those known to those skilled in the art. Advantageously, in the present invention, it is a Gaussian beam (Gaussian beam). Also useful are, for example, shape beam which consists of directly writing patterns of various geometric shapes or any other exposure tools.

  The following reaction takes place when the frozen layer of silsesquioxane is exposed to an electron beam (eBeam in English) during the structuring step, as described in document [6]: electron beam = Si H Si radical function H20 = Si. SiOH silanol function - H20 = SiOH = SiOSi = siloxane function The SiH bonds, weaker than the SiO bonds, are broken under the electron beam. Siloxane bonds are thus formed via unstable silanol bonds.

  For example, the 8-silicon cage structure included in HSQ polymerizes as shown below:

R

  wherein R is as defined above, for example H or CH3.

  The literature, for example document [7], indicates that the SiO bonds involved in these relatively constrained structures have a particular infrared signature at 1130 cm -1 and 1080 cm -1 corresponding to the asymmetric stretching vibration of the bond. The SiH bonds also have their own infrared signatures, corresponding to an elongation vibration at 2260-2285 cm-1, and another associated with the distortion frequency of the bond at 860 cm-1.

  This structuring step therefore allows an intimate chemical modification of precise and determined zones of the resin layer, which makes it possible to form in said layer geometric patterns, patterns which will be released from the resin layer during the development stage which Removes unexposed resin

  The method of the invention advantageously makes it possible, because of the particular resin used and the particular technique of structuring this resin, to obtain any geometric shape (any shape), of any height, of course in the limit of the thickness of the resin layer deposited on the surface of the substrate, and any spacing between the etched geometric patterns. The geometric patterns of smaller dimensions that can be obtained in the method of the invention are only a few nanometers in all directions of space, and very advantageously with a very low roughness on its contours. In general, the thickness of the deposited resin layer is in the range of a few nanometers, for example 5 to 20 nm, up to several pm. For the manufacture of a biochip, the thickness of the layer generally varies from 20 to 500 nm. The geometric patterns may therefore have a height relative to the surface of the substrate equivalent to these dimensions within the limit of the thickness of the resin layer.

  According to the invention, the at least one geometric pattern may be recessed relative to the layer of resin deposited fixed or projecting with respect to this layer, and, if it is totally etched, that is to say to the surface of the substrate, relative to the surface of the substrate. Examples of troughs ((II) (ml) and (III) (m2)) or protrusions ((I) (m) and (II) (ml)) formed from the resin layer are shown in FIG. attached.

  It may be for example one or more cup (s) formed in the resin layer, for example of square, round, rectangular, triangular, polygonal, and so on. or any other desired geometric pattern. It may also be for example also one or more projection (s), released (s) from said resin layer, for example of square, round, rectangular, triangular, polygonal, etc.. or any other desired geometric pattern. It may also be an elongated, hollow and / or protruding pattern extending over all or part of the surface of the substrate. According to the invention, it is of course possible to form both recesses and projections on the same substrate.

  According to the invention, the etching step (c) may also consist of forming a matrix or an array of nanometric geometric patterns. This is of interest for example for the manufacture of a draft that will make a biochip for multiparametric analysis. An example matrix or network is shown in the appended FIG. Motifs of the order of 10 nm can easily be obtained, as well as matrices of structures of nanometric dimensions separated by distances themselves nanometric.

  The structures obtained are three-dimensional. The distances between the structures as well as the height and the shape can advantageously be modulated, if necessary, as a function, for example, of the size of the biological molecules to be grafted, for example the size of oligonucleotides to be grafted. In order to increase the graft density, the resin can also be present between the nanometric patterns. In this case, etching removes only a portion of the thickness of the silsesquioxane layer around the formed patterns (see Figure 1 (III) (m2)). Illustrative and nonlimiting examples of geometric patterns, matrix and gratings that can be obtained by the method of the present invention are provided in the examples below, in the accompanying figures, and in the document [6].

  The silsesquioxane material chosen by the inventors advantageously allows the areas not exposed to the aforementioned radiation or bombardment to be selectively and easily removed from the surface of the substrate during step (d) of developing the method of the invention, without damaging the etched patterns that remain on the surface of the substrate, and without process limitation. The development step is so called hereinby analogy to photolithography processes.

  This development therefore consists of releasing said at least one etched geometric pattern. The development can be carried out for example by means of a surface cleaning solvent, which makes it possible to selectively remove the resin in order to leave room for the etched geometric pattern (s). The cleaning solvent can be, for example, tetramethylammonium hydroxide (TMAOH), which is a basic developer acting on the resin following an acid-base reaction. It may be for example a basic aqueous solution, for example a TMAOH solution, for example at a concentration in the range of 0.19 to 0.22 mol -1-1.

  After this development step, the geometric patterns that remain on the surface of the substrate are treated in step (e) to form silanol groups for subsequent grafting (functionalization), for example biological molecules, for example oligonucleotides for the manufacture of a biochip. Document [9] describes a method that can be used for grafting oligonucleotides onto the silanol groups of the blank of the present invention.

  After the etching and development steps, a large number of SiH bonds are still present in frozen resin. The etched geometric patterns, or nanostructures, therefore still have a large number of SiH bonds from the starting resin. Step (e) consists in transforming these bonds into silanol bonds. Any chemical process known to those skilled in the art for this transformation can be used in the present invention.

  For example, according to the invention, the treatment step (e) may be a heat treatment for oxidizing said exposed exposed resin layer so as to form the silanol groups. Indeed, the inventors of the present have noticed that by playing on the high sensitivity of the silsesquioxane resin used with oxygen during a rise in temperature, these bonds can be oxidized silanol groups. Thus, they astutely noted that at 300 C these bonds are oxidized as silanol.

  A practical temperature range is, for example, between 300 and 500.degree. C. Thus, there are silanol bonds used for the direct grafting of biological molecules, for example oligonucleotides, by the techniques of the prior art previously described. The temperature of this heat treatment does not constitute a limitation of the process of the invention. Indeed, the higher the temperatures, the greater the number of silanol groups created will be important and the possible grafting density of biological molecules will be important.

  For example also, according to the invention, the treatment step (e) may also be a SiO 2 transformation treatment of the resin consisting of an etched and developed silsesquioxane, followed by a hydroxylation to create silanol bonds allowing a surface treatment identical to that cited in conventional silanization techniques known to those skilled in the art. Thus, a second route for forming silanol groups is also conceivable in the use of the resin material according to the invention. It relies, for example, on an annealing at 400-500 ° C, for example at 450 ° C., under a stream of nitrogen which converts the remaining HSQ units into amorphous SiO 2. The silanization treatment of SiO 2 can be carried out by the chemical methods known to those skilled in the art, particularly in the technical field of the fabrication of biochips, for example according to the protocols described in documents [1], [2] and [3].

  The method of the present invention therefore allows the manufacture of a biochip blank that is ready to be functionalized by biological molecules, because it has on its surface, in addition to etched geometric patterns, functionalisable silanol functions for the fixation of biological probes . So in this particular example where the biological molecules are

  oligonucleotides, the present invention provides a method of manufacturing a biochip blank dedicated to the localized grafting of oligonucleotides, by means of a suitable surface treatment before grafting.

  The biochip blank of the present invention, obtainable by the method of the invention, therefore comprises a substrate and a resin layer consisting of a developed silsesquioxane having on its surface silanol groups.

  The present invention makes it possible to obtain structures whose size is between a few nanometers and several microns, or even several centimeters. The resulting structures can be subjected to thermal balances without process limitation. The etched patterns can be located at well-defined positions, positions that can be modified and controlled to about ten nanometers.

  Moreover, the use of this particular resin allows a simple technological integration since all stages are compatible with silicon clean rooms and use known methods.

  The present invention also relates to a method for manufacturing a biochip comprising: implementing the method for manufacturing a biochip blank according to the invention, and further comprising a step (f) for fixing probes or biological molecules on said biochip blank, via the functionalized silanol groups.

  According to the invention, the grafting surface can be modified as desired by modifying the shape, the height, the spacing and / or the size of the engraved patterns or structures. The graft density may also be modified depending on the treatment of step (e) of the process of the invention by forming more or fewer silanol groups as set out above.

  According to the invention, the biological probe may be chosen for example from a protein, a carbohydrate, a lipid, a glycoprotein, a glycolipid, a lipoprotein, a ribonucleic acid, a deoxyribonucleic acid, an antigen, an antibody, an enzyme, a hormone. According to the invention, the biological probe is advantageously a ribonucleic acid or a deoxyribonucleic acid.

  The fixation of the biological molecules on the silanol groups of the blank can of course be carried out by any of the techniques known to those skilled in the art, in particular in the field of biochips. Documents [1], [2], [3], [4], [5], [6] and [7] describe a number of usable protocols, in particular for the attachment of oligonucleotide probes. The grafting takes place only on the nanometric structures obtained from the resin consisting of silsesquioxane.

  In addition, the probe attachment method used can be coupled with electroadressing methods known to those skilled in the art for locally grafting biological molecules or probes, as well as inkjet techniques, etc. The present invention therefore also relates to a biochip obtained by the method of the invention. The biochip of the present invention comprises a resin layer consisting of an engraved and functionalized silsesquioxane on which at least one biological probe is immobilized. According to the invention, the biological probe may be for example one of those mentioned above, advantageously it is a ribonucleic acid or a deoxyribonucleic acid.

  The present invention makes it possible to overcome the disadvantages of the techniques of the prior art presented above. In fact: the oligonucleotides are grafted onto the nanostructures, the grafts only intervene in the zones where the nanostructures are defined, the nanostructures are three-dimensional thus considerably increasing the surface and therefore the grafting density, the nanostructures can be located very precisely, the nanostructures can have any type of geometric shapes, all the geometric dimensions of the nanostructures can be controlled very precisely (within a few nanometers).

  In addition, the present invention makes it possible to use a simple and reproducible chemistry, in particular to produce DNA matrices, and takes into account numerous parameters including the accessibility and the functionality of the probes, the density of the fasteners, and the stability of the matrix of probes, and thus also the reproducibility of the hybridization, and more generally of the recognition and the molecular fixation.

  In addition, for the manufacture of a biochip, the present invention is involved in the three aforementioned important aspects which are the functionalization chemistry of the substrate, the location of the grafting of the probes, and the three-dimensionality, in particular the nanostructuration, which does not has never been the case in the processes of the prior art.

  The present invention makes it possible to obtain microarrays, particularly powerful DNA chips, because of the strong parallelism that can be obtained in the geometrical structuring of the substrate and the miniaturization of the matrix, which allows significant gains in terms of cost. , work, speed, performance vis-à-vis the supports of the prior art.

  The set of applications of the present invention, which pertain to molecular analysis, also has at its disposal, in addition to the abovementioned biological molecules, synthesis probes, for example of oligonucleotides, corresponding to a certain number of desired sequences. or their mutation, which can be arranged in or on known domains, for example in the form of probe matrices, at the nanoscale. In general, the method consists in fixing, by various methods of chemistry, electrochemistry, and / or micromechanics, hundreds or even tens of thousands of probes on a substrate, for example glass, silicon, etc. Hybridization of these probes deposited with marked biological targets then makes it possible, in a much reduced volume, in a shorter time and by an easier reading, to obtain multiple information, for example on genetic sequences and / or on interactions such as those mentioned above.

  Thus, for example, documents [1], [2], [3], [4], [5], [6] and [7] describe a number of biological analyzes that can advantageously be implemented on a biochip obtained by the method of the present invention.

  Finally, the infrared characterization of the material after all the stages makes it possible to highlight very easily any problem of counterfeiting: the infrared spectrum of the HSQ is easily identifiable. Thus, the biochip and biochip blanks of the present invention can be easily distinguished, which may be practical in counterfeit attempts of the present invention.

Brief description of the figures

  - Figure 1: schematic representation of steps (a), (b) and (d) of the method of the invention on a substrate (S), with a silsesquioxane resin material (r). Three different etchings (m), (ml) and (m2) are shown in this diagram respectively (I), (II) and (III). Biological molecules (MB) are grafted onto these etchings.

  - Figure 2: Graph of the effect of different anneals on a layer of silsesquioxane. This graph shows arbitrary unit (A) measurements as a function of the wave number (N) in cm-1.

  - Figure 3: Infrared spectrum of frozen HSQ, (1) before and (2) after exposure to an electronic ray. This spectrum shows the transmittance (T) as a function of the wave number (N) in cm-1.

  FIGS. 4 to 6: photographs of different geometrical patterns obtained by the method of the present invention on a layer of silsesquioxane deposited on a substrate.

Examples

  Example 1 Manufacture of a Biochip Blank According to the Invention The attached FIG. 1 diagrammatically represents the process of the invention, with a step (a) of deposition of the silsesquioxane resin material, a step (c) of etching, and a step (d) of development. The annealing step (b) is not shown in this figure. Step (f) relates to Example 2 below.

  The protocol used is based on the protocol 5 described in document [6].

  In this example, the substrate is a conventional silicon wafer used to make biochips.

  The resin material is hydrogensilsesquioxane (HSQ) in solution in MIBK (sold in particular by Dow Corning).

  The deposition of silsesquioxane is carried out by means of a conventional technique of spin spin centrifugation. For this, a few drops of HSQ solution are deposited on the substrate in rapid rotation at 1000 rpm for 90 seconds to form a uniform layer of HSQ.

  A uniform layer 50 or 100 nm thick HSQ is thus deposited on several substrates to form different samples (Figure 1, (I) (a), (II) (a) and (III) (a)). To study the effect of the annealing step on the molecular structure of the HSQ resin deposited on the substrate in the process of the invention, various anneals were performed on different HSQ layer samples identical initially. Most of these anneals have been carried out in a temperature range of 100 C to 250 C.

  The appended FIG. 2 is a graph showing the absorbance results measured between 3900 cm -1 and 400 cm -1 on the different samples after the various annealing protocols indicated below. In this figure: - Curve 1: virgin layer of any cooking: no annealing; Curve 2: layer baked at 150 ° C. for 60 minutes; Curve 3: layer baked at 150 ° C. for 60 minutes and then at 200 ° C. for 60 minutes; Curve 4: layer baked at 150 ° C. for 60 and then at 200 ° C. for 60 minutes and then at 350 ° C. for 60 minutes; Curve 5: layer baked at 150 ° C. for 60 minutes, then at 200 ° C. for 60 minutes, then at 350 ° C. for 60 minutes and then at 400 ° C. for 60 minutes.

  The purpose of annealing is to progressively transform the HSQ into amorphous SiO2. This transformation densifies the material which thus has a better resistance to etching.

  These anneals made it possible to densify the deposited HSQ layer by transforming it into amorphous SiO2. They also eliminated the residual solvent that was present in the layer.

  The exposure step is performed using an electronic beam (eBeam) from 7 nm to 100 kV with a LEICA VR6 (trademark) device. The protocol used is that described in document [6]. This equipment has a Gaussian electron beam for direct writing.

  In Figure 1, the etching of three different geometric patterns (I) (c), (II) (cl) and (III) (c2) is shown schematically.

  When the HSQ is exposed under electron beam, the intensity of the SIH peak and SiO peak at 860 cm-1 and 1140 cm-1, respectively, decreases slightly, whereas the intensity of the SiO peak at 1080 cm-1 slightly increases. The SiH bonds, weaker than the SiO bonds, are broken under the electron beam. Siloxane bonds are thus formed via unstable silanol bonds.

  FIG. 3 represents the infra-red spectrum of the frozen HSQ obtained, (6) before and (7) after exposure to the electronic ray. This spectrum shows the transmittance (T) as a function of the wave number (N) in cm-1. As can be seen, in accordance with what has been said above, the material is transformed in the context of amorphous SiO 2 annealing with elimination of the number of Si-H bonds and an increase in the number of Si-O bonds.

  After this etching phase, the development is carried out using an alkaline solution of TMAOH at a concentration of 0.2 mol.1-1. The development consists in soaking the resin-coated support in the developer for a defined time, which is 60 seconds in this example. The developer used is the one mentioned above.

  This development made it possible to remove the resin not exposed to electron radiation (positive development). FIG. 1 schematically shows three different geometrical patterns (1) (m), (II) (ml) and (III) (m2) respectively obtained from the engravings (I) (c), (II) (c1) and ( III) (c2). Figures 4 to 6 attached are photographs of different geometric patterns obtained by the protocol described in this example: In Figure 4, we show an isolated geometric pattern (isolated structure) in cross section. The width of this pattern at its base is 20 nm, and its height of 80 nm.

  FIG. 5 shows an isolated geometric pattern (isolated structure) in cross-section. The width of this pattern at its base is 10 nm, and its height 60 nm.

  FIG. 6 shows a view from above of a network of elongated parallel geometrical patterns. The width of these patterns at their base is 60 nm, their height 80 nm, and they are separated from each other by a regular distance of 60 nm.

  By playing on the high sensitivity of HSQ to oxygen, the inventors oxidized the SiH bonds remaining in the frozen resin and etched in silanol groups according to two different methods, applied to different samples obtained previously: Heating at 300 ° C. under oxygen some of the samples obtained as described above in which the SiH bonds are oxidized as silanols; or 450 C annealing of other samples obtained as described above under a stream of nitrogen which transformed the remaining HSQ units into amorphous SiO 2, followed by the silanization protocol described in document [3].

  Thus, in both cases, biochip blanks are obtained. These blanks have silanol groups which make it possible to graft biological molecules onto them.

  Other non-organic materials with a silicon matrix, for example methylsilsesquioxane MSQ, sensitive to electronic, photonic or ionic exposure and which form silanol bonds under heat treatment or under another treatment make it possible to obtain similar results.

  Example 2 Manufacture of a Biochip On a biochip blank obtained according to Example 1, oligonucleotides were grafted via the silanol groups. The protocol used for grafting is that described in document [9]. Biochips have been obtained.

  It was possible to hybridize complementary oligonucleotides (targets) to the fixed oligonucleotides (probes) and to demonstrate hybridization by means of a marker using the same method as that described in document [3] .

  Figure 1 schematically shows the result obtained when these biological molecules (MB) are grafted onto the etched resin layer in three examples of geometric patterns (I) (m), (II) (ml) and (III) (m2). List of References [1] L.R. Hilliard, X. Zhao, Analytica Chimica Acta 470 (2002), 51-56.

  [2] E. Defrancq, A. Hoang, Bioorganic & Medicinal Chemistry Letters 13 (2003), 2683-2686.

  [3] Y.H. Rogers, P. Jiang-Baucom, Analytical Biochemistry 266, 23-30 (1999).

  [4] D. Prudnikov, E. Timofeev, Analytical Biochemistry 259, 34-41 (1998).

  [5] C.V. Nguyen, American Chemical Society 2002, vol. 2, No. 10, 1079-1081.

  [6] H. Namatsu, T. Yamaguchi, Microelectronics Engineering 41/42 (1998), 331-334.

  [7] P. Caillat, D. David, Sensors and Actuators B 61 (1999), 154-156.

  [8] K. Kurihara et al., Jnp. J. Appt. Phys., 34, 6940 (1995).

  [9] N. Rochat, A. Troussier, A. Hoang, F. Vinet, Material Science and Engineering C23 (2003), 99-103.

Claims (21)

claims   A method of manufacturing a biochip blank comprising the steps of: (a) depositing on a surface of a substrate a silsesquioxane resin; (b) annealing the deposited resin layer so as to freeze it; (c) structuring at least one geometric pattern in said photon-irradiated layer or electron or ion bombardment; (d) developing said at least one structured geometric pattern and annealing said pattern remaining after development to densify it; and (e) treating the developed unit to form silanol groups thereon to obtain said biochip blank.   The method of claim 1, wherein the silsesquioxane resin is a negative resin.   The method of claim 1, wherein the silsesquioxane resin comprises cage structures with 8 to 16 silicon atoms.   The process according to claim 1, wherein the silsesquioxane resin is of formula (R-SiO1.5) n, with n = 8, 10, 12, 14, or 16, wherein R = H or CH3 .   5. The process according to claim 1, wherein the annealing of the resin layer consisting of silsesquioxane is carried out at a temperature of 100 to 250 ° C.   The method of claim 1, wherein the at least one geometric pattern is a recess or projection.   The method of claim 1, wherein the at least one geometric pattern is a nanostructure.   The method of claim 1, wherein the structuring step (c) comprises forming a matrix or array of nanometric geometric patterns in the resin layer.   9. The method of claim 1, wherein the step (d) of developing said geometric pattern consists of releasing said at least one structured geometric pattern from the resin layer by means of a basic aqueous solution.   The method of claim 1, wherein the treating step (e) is a heat treatment for oxidizing said developed resin layer to form the silanol groups.   The process according to claim 1, wherein the treating step (e) is a SiO 2 conversion process of the silsesquioxane resin which has been developed, followed by a SiO 2 silanization treatment so as to form the silanol groups.   12. The method of claim 11, wherein step e) is followed by a functionalization of silanol groups by a probe or biological molecule.   13. A biochip blank obtainable by a method according to any one of claims 1 to 12.   14. A biochip blank comprising a substrate and a resin layer consisting of a developed silsesquioxane having on its surface silanol groups.   15. A method for manufacturing a biochip comprising: implementing the method of manufacturing a biochip blank according to claim 1, and further comprising a step (f) of fixing probes or biological molecules on said blank of biochip, via functionalized silanol groups.   16. The method of claim 15, wherein the probe or biological molecule is chosen from a protein, a carbohydrate, a lipid, a glycoprotein, a glycolipid, a lipoprotein, a ribonucleic acid, a deoxyribonucleic acid, an antigen, an antibody, an enzyme, a hormone.   17. The method of claim 15, wherein the probe or biological molecule is a ribonucleic acid or a deoxyribonucleic acid.   18. A biochip obtainable by a process according to claim 15.   19. A biochip comprising a substrate, a resin layer consisting of a developed silsesquioxane, and a probe or biological molecule attached via silanol groups functionalized on said resin layer.   The biochip of claim 18 or 19, wherein the probe or biological molecule is selected from a protein, a carbohydrate, a lipid, a glycoprotein, a glycolipid, a lipoprotein, a ribonucleic acid, a deoxyribonucleic acid, an antigen, a antibody, an enzyme, a hormone.   21. The biochip of claim 18 or 19, wherein the probe or biological molecule is a ribonucleic acid or a deoxyribonucleic acid.