FR2839661A1 - Fluid bed catalytic cracking compound comprises mesostructured material with nanometric particles based on cerium oxide in mineral matrix - Google Patents
Fluid bed catalytic cracking compound comprises mesostructured material with nanometric particles based on cerium oxide in mineral matrix Download PDFInfo
- Publication number
- FR2839661A1 FR2839661A1 FR0206102A FR0206102A FR2839661A1 FR 2839661 A1 FR2839661 A1 FR 2839661A1 FR 0206102 A FR0206102 A FR 0206102A FR 0206102 A FR0206102 A FR 0206102A FR 2839661 A1 FR2839661 A1 FR 2839661A1
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- FR
- France
- Prior art keywords
- mesostructure
- composition according
- particles
- metal
- silica
- Prior art date
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Links
- 239000000463 material Substances 0.000 title claims abstract description 207
- 239000002245 particle Substances 0.000 title claims abstract description 99
- 239000011159 matrix material Substances 0.000 title claims abstract description 70
- 150000001875 compounds Chemical class 0.000 title claims abstract description 63
- 229910052500 inorganic mineral Inorganic materials 0.000 title claims abstract description 41
- 239000011707 mineral Substances 0.000 title claims abstract description 41
- 229910000420 cerium oxide Inorganic materials 0.000 title claims abstract description 32
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 238000004523 catalytic cracking Methods 0.000 title claims description 25
- 239000012530 fluid Substances 0.000 title claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 98
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 48
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 36
- 239000011701 zinc Substances 0.000 claims abstract description 25
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 22
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 15
- 238000009826 distribution Methods 0.000 claims abstract description 13
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 7
- 239000011733 molybdenum Substances 0.000 claims abstract description 7
- 230000000737 periodic effect Effects 0.000 claims abstract description 7
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 7
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- 239000010937 tungsten Substances 0.000 claims abstract description 7
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- 238000000034 method Methods 0.000 claims description 62
- 239000003054 catalyst Substances 0.000 claims description 52
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- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 27
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- 239000011593 sulfur Substances 0.000 claims description 27
- 239000010936 titanium Substances 0.000 claims description 27
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- 229910052684 Cerium Inorganic materials 0.000 claims description 21
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- 239000000654 additive Substances 0.000 claims description 17
- 239000003502 gasoline Substances 0.000 claims description 17
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 15
- 238000005336 cracking Methods 0.000 claims description 14
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- 239000010457 zeolite Substances 0.000 claims description 11
- 230000003197 catalytic effect Effects 0.000 claims description 10
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 10
- 239000001257 hydrogen Substances 0.000 claims description 10
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- 239000002841 Lewis acid Substances 0.000 claims description 8
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- 150000007517 lewis acids Chemical class 0.000 claims description 8
- 150000003464 sulfur compounds Chemical class 0.000 claims description 8
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- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 5
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- 230000003247 decreasing effect Effects 0.000 claims description 4
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 4
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- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 239000011572 manganese Substances 0.000 claims description 2
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 claims 2
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 44
- 238000010438 heat treatment Methods 0.000 description 37
- -1 metal oxide hydroxides Chemical class 0.000 description 34
- 238000005470 impregnation Methods 0.000 description 27
- 238000006243 chemical reaction Methods 0.000 description 24
- 238000004231 fluid catalytic cracking Methods 0.000 description 21
- 239000012071 phase Substances 0.000 description 20
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 19
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
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- 239000002585 base Substances 0.000 description 8
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
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- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 4
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- 238000007254 oxidation reaction Methods 0.000 description 4
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- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 3
- 238000005481 NMR spectroscopy Methods 0.000 description 3
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 3
- 238000002441 X-ray diffraction Methods 0.000 description 3
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 3
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- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 3
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- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
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- 241001137251 Corvidae Species 0.000 description 2
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- HDYRYUINDGQKMC-UHFFFAOYSA-M acetyloxyaluminum;dihydrate Chemical compound O.O.CC(=O)O[Al] HDYRYUINDGQKMC-UHFFFAOYSA-M 0.000 description 2
- 229940009827 aluminum acetate Drugs 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
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- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
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- NKCVNYJQLIWBHK-UHFFFAOYSA-N carbonodiperoxoic acid Chemical compound OOC(=O)OO NKCVNYJQLIWBHK-UHFFFAOYSA-N 0.000 description 2
- DRVWBEJJZZTIGJ-UHFFFAOYSA-N cerium(3+);oxygen(2-) Chemical class [O-2].[O-2].[O-2].[Ce+3].[Ce+3] DRVWBEJJZZTIGJ-UHFFFAOYSA-N 0.000 description 2
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Classifications
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- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/061—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof containing metallic elements added to the zeolite
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- B01J23/20—Vanadium, niobium or tantalum
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- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/24—Chromium, molybdenum or tungsten
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- B01J29/00—Catalysts comprising molecular sieves
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- B01J29/0308—Mesoporous materials not having base exchange properties, e.g. Si-MCM-41
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- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/041—Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41
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- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/64—Pore diameter
- B01J35/647—2-50 nm
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G11/02—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G11/02—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
- C10G11/04—Oxides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G11/02—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
- C10G11/04—Oxides
- C10G11/05—Crystalline alumino-silicates, e.g. molecular sieves
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- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
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Abstract
Description
COMPOSITION COMPRENANT UN MATERIAU MESOSTRUCTURE A BASECOMPOSITION COMPRISING A BASIC MESOSTRUCTURE MATERIAL
DE SILICE OU D'ALUMINE ET EVENTUELLEMENT UN ELEMENT CHOISI SILICA OR ALUMINA AND POSSIBLY A SELECTED ELEMENT
PARMI CEUX DE NUMERO ATOMIQUE 21 A 31, LE MOLYBDENE ET LE AMONG ATOMIC NUMBER 21 TO 31, MOLYBDENUM AND
TUNGSTENE, UTILISABLE COMME CATALYSEUR POUR LE CRAQUAGE TUNGSTEN, USEFUL AS CATALYST FOR CRACKING
CATALYTIQUECATALYST
La presente invention concerne une composition comprenant un materieu mesostructure a base de silice ou d'alumine utilisable comme catalyseur pour le craquage catalytique, notamment pour le craquage The present invention relates to a composition comprising a mesostructure material based on silica or alumina that can be used as catalyst for catalytic cracking, in particular for cracking.
catalytique en lit fluide.catalytic fluid bed.
Le procede de craquage catalytique, notamment le procede de craquage catalytique en lit fluide (FCC) est un procede important du raffinage dont l'objectif essentiel est la production d'essence et de gazole a partir de charges lourdes. Plus precisement, ce procede conduit a des essences ou des gazoles qui contiennent des quantites relativement elevees de soufre. Or, dans le cadre de la protection de l'environnement, les mesures legislatives de nombreux pays imposent une diminution importante de la teneur en soufre des The catalytic cracking process, in particular the fluid catalytic cracking (FCC) process, is an important refining process whose main objective is the production of gasoline and diesel fuel from heavy loads. More specifically, this process leads to gasolines or gas oils which contain relatively high amounts of sulfur. However, in the context of environmental protection, the legislative measures of many countries impose a significant reduction in the sulfur content of
carburants pour moteurs d'automobiles. motor vehicle fuels.
11 existe done un besoin pour un procede FCC conduisant a des produits a faible teneur en soufre. Diverses voles ont ete etudiees comme lthydrotraitement des charges de FCC, le postraitement de ['essence ou la reduction de la teneur en soufre de ['essence durant le craquage. Dans ce dernier cas, les resultats obtenus jusqu'ici ne vent pas encore pleinement satisfaisants. II existe aussi un besoin d'amelioration du rendement de craquage des There is therefore a need for an FCC process leading to low sulfur products. Various methods have been studied such as hydrotreatment of FCC feeds, post-treatment of gasoline or reduction of sulfur content of the gasoline during cracking. In the latter case, the results obtained so far are not yet fully satisfactory. There is also a need to improve the cracking performance of
procedes FCC.FCC processes.
L'objet de ['invention est de repondre a ces besoins et de fournir notamment un systeme catalytique pour FCC a proprietes ameliorees et The object of the invention is to meet these needs and in particular to provide a catalytic system for FCC with improved properties and
utilisable durant le craquage.usable during cracking.
L'invention concerne tout d'abord une premiere composition qui est caracterisee en ce qu'elle comprend: - au moins un compose d'un element E choisi dans le groupe comprenant les elements des numeros atomiques 21 a 31 de la classification periodique et le molybdene et le tungstene; - un materiau mesostructure comprenant des particules de dimensions nanometriques, au moins partiellement cristallines, a base d'un oxyde de cerium, lesdites particules etant liees entre elles par une matrice minerale a The invention firstly relates to a first composition which is characterized in that it comprises: at least one compound of an element E chosen from the group comprising the elements of the atomic numbers 21 to 31 of the periodic classification and the molybdenum and tungsten; a mesostructure material comprising particles of nanometric dimensions, at least partially crystalline, based on a cerium oxide, said particles being bonded to one another by a mineral matrix;
base de silice ou d'alumine.silica or alumina base.
L'invention concerne aussi une seconde composition qui est caracterisee en ce qu'elle comprend: - un catalyseur de craquage catalytique en lit fluide; - un materieu mesostructure comprenant des particules de dimensions nanometriques, au moins partiellement cristallines, a base d'un oxyde de cerium, lesdites particules etant liees entre elles par une matrice minerale a The invention also relates to a second composition which is characterized in that it comprises: a catalytic cracking catalyst in a fluid bed; a mesostructure material comprising particles of nanometric dimensions, at least partially crystalline, based on an oxide of cerium, said particles being bonded to one another by a mineral matrix;
base de silice ou d'alumine.silica or alumina base.
L'invention concerne aussi une troisieme composition qui est caracterisee en ce qu'elle comprend: - un catalyseur de craquage catalytique en lit fluide; - un materieu mesostructure comprenant des particules de dimensions nanometriques, au moins partiellement cristallines, a base d'un oxyde de cerium, lesdites particules etant liees entre elles par une matrice minerale a base de silice ou d'alumine; - au moins un compose d'un element E choisi dans le groupe comprenant les elements des numeros atomiques 21 a 31 de la classification periodique et le The invention also relates to a third composition which is characterized in that it comprises: a catalyst for catalytic cracking in a fluid bed; a mesostructure material comprising particles of nanometric dimensions, at least partially crystalline, based on an oxide of cerium, said particles being bonded together by a silica or alumina-based mineral matrix; at least one compound of an element E selected from the group consisting of the elements of the atomic numbers 21 to 31 of the periodic classification and the
molybdene et le tungstene, en combinaison avec ledit materieu mesostructure. molybdenum and tungsten, in combination with said mesostructure material.
Les compositions de ['invention vent utilisables notamment dans le procede de craquage catalytique et elles peuvent offrir un ou plusieurs des avantages suivants. Elies permettent tout d'abord de reduire la teneur en The compositions of the invention may be used especially in the catalytic cracking process and may offer one or more of the following advantages. Elies allow first of all to reduce the content of
soufre a la fois dans ['essence (C5-221 C) et dans la coupe gazole legere. sulfur in both gasoline (C5-221 C) and light diesel fuel.
Wiles peuvent permettre aussi le craquage de composes lourds du soufre comme les alkyl-thiofenes a chanes longues, le benzothiofene et les alkyi benzothiofenes, les catalyseurs connus etant moins efficaces par rapport a ces composes lourds du soufre. Ces compositions ont aussi l'avantage d'etre plus selectives pour l'obtention d'olefines en C3 et C4. Enfin, les compositions Wiles may also allow the cracking of heavy sulfur compounds such as long-chain alkyl thiofenes, benzothiophene and alkyl benzothiofenes, the known catalysts being less effective with respect to these heavy sulfur compounds. These compositions also have the advantage of being more selective for obtaining olefins C3 and C4. Finally, the compositions
de ['invention peuvent ameliorer aussi le rendement de craquage. of the invention can also improve the cracking yield.
D'autres caracteristiques, details et avantages de ['invention appara^'tront Other features, details and advantages of the invention will be apparent.
encore plus completement a la lecture de la description qui va suivre, ainsi que even more fully on reading the description which will follow, as well as
des divers exemples concrete mais non limitatifs destines a l'illustrer. various concrete but non-limiting examples intended to illustrate it.
Pour la suite de la description, on entend par surface specifique, la For the rest of the description, the term "specific surface" means the
surface specifique B.E.T. determinee par adsorption d'azote conformement a la norme ASTM D 3663-78 etablie a partir de la methode BRUNAUER EMMETTTELLER decrite dans le periodique "The Journal of the American specific surface B.E.T. determined by nitrogen adsorption according to ASTM D 3663-78 established from the method BRUNAUER EMMETTTELLER described in the periodical "The Journal of the American
Chemical Society, 60, 309 (1938)".Chemical Society, 60, 309 (1938).
Par ailleurs, par terre rare on entend les elements du groupe constitue par ['yttrium et les elements de la classification periodique de numero atomique On the other hand, rare earth means the elements of the group constituted by yttrium and the elements of the periodic classification of atomic number.
compris inclusivement entre 57 et 71. inclusive between 57 and 71.
Comme on l'a vu plus haut, les compositions de ['invention comprennent toutes un materieu mesostructure ou mesoporeux ordonne. Ce materieu va etre decrit plus precisement ci-dessous dans un premier temps et les As has been seen above, the compositions of the invention all comprise a mesostructure or mesoporous material ordered. This material will be described more specifically below in a first step and the
compositions de ['invention seront decrites dans un deuxieme temps. Compositions of the invention will be described in a second step.
Le materiau mesostructure Au sens strict du terme, les composes dits mesoporeux vent des solides presentant, au sein de leur structure, des pores possedant une taille intermediaire entre celle des micropores des materiaux de type zeolites et The mesostructure material In the strict sense of the term, the so-called mesoporous compounds wind solids having, within their structure, pores having an intermediate size between that of micropores of zeolite type materials and
cell e des pores macroscopiqu es.this is macroscopic pores.
Pl us precisement, I' expression a composes mesoporeux >> des igne a l'origine un compose qui comporte specifiquement des pores de diametre Specifically, the term "myoporous compounds" originally refers to a compound which specifically comprises pores of
moyen compris entre 2 et 50 nm, designee par le terme de "mesopores". average between 2 and 50 nm, designated by the term "mesopores".
Typiquement, ces composes vent des composes de type silices amorphes ou paracristallines dans lesquelles les pores vent generalement distribues de Typically, these compounds are amorphous or paracrystalline silica compounds in which the pores are generally distributed
fac,on aleatoire, avec une distribution tres large de la taille des pores. randomly, with a very wide distribution of pore size.
En ce qui concerne la description de teds composes, on pourra With regard to the description of composite teds, it will be possible
notamment se reporter a Science, vol. 220, pp. 365-371 (1983) ou encore au Journal of Chemical Society, Faraday Transactions, 1, vol. 81, pp. 545548 in particular see Science, Vol. 220, pp. 365-371 (1983) or the Journal of Chemical Society, Faraday Transactions, 1, vol. 81, pp. 545548
(1985).(1985).
D'autre part, les composes dits a structures >> vent quant a eux des composes presentant une structure organisee, et caracterises de fac,on plus precise par le fait qu'ils presentent au moins un pic de diffusion dans un diagramme de diffusion de rayonnement de type diffusion par des rayons X ou par des neutrons. De tels diagrammes de diffusion ainsi que leur mode d'obtention vent notamment decrits dans Small Angle X-Rays Scattering On the other hand, so-called structured compounds are compounds having an organized structure and characterized in a more precise manner by having at least one scattering peak in a diffusion pattern. diffusion-type radiation by X-rays or neutrons. Such diffusion diagrams as well as their method of obtaining wind are particularly described in Small Angle X-Rays Scattering.
(Glatter et Kratky - Academic Press London - 1982). (Glatter and Kratky - Academic Press London - 1982).
Le pic de diffusion observe dans ce type de diagramme peut etre associe a une distance de repetition caracteristique du compose considere, qui sera The scattering peak observed in this type of diagram can be associated with a characteristic repetition distance of the considered compound, which will be
designee dans la suite de la presente description par le terme de a periode designated in the remainder of this description by the term of a period
spatiale de repetition >> du systeme structure. space of repetition >> of the system structure.
Sur la base de ces definitions, on entend par a compose mesostructure >> un compose structure possedant une periode spatiale de repetition comprise On the basis of these definitions, a compound mesostructure is understood to mean a structure compound having a repetition period including
entre 2 et 50 nm.between 2 and 50 nm.
Les composes mesoporeux ordonnes constituent quant a eux un cas particulier de composes mesostructures. II s'agit en fait de composes mesoporeux qui presentent un agencement spatial organise des mesopores presents dans leur structure, et qui de ce fait possedent effectivement une periode spatiale de repetition associee a ['apparition d'un pic dans un The ordered mesoporous compounds constitute in their case a particular case of mesostructure compounds. They are in fact mesoporous compounds which present an organized spatial arrangement of mesopores present in their structure, and which thus effectively possess a repetition space period associated with the appearance of a peak in a
diagramme de diffusion.diffusion diagram.
Dans la suite de la description et sauf indication contraire le terme In the remainder of the description and unless otherwise indicated the term
<< mesostructure devra etre compris comme s'appliquant a la fois aux << mesostructure should be understood as applying both to
materieux mesostructure et aux materieux mesoporeux ordonnes. mesostructure materials and prescribed mesoporous materials.
Le materiau mesostructure qui rentre dans la composition de ['invention est du type comprenant des particules de dimensions nanometriques, au moins partiellement cristallines, a base d'un oxyde de cerium, lesdites particules etant liees entre elles par une matrice minerale a base de silice ou d'alumine. Des materieux de ce type vent decrit dans la demande de brevet WO 01/32558 a l'enseignement duquel on pourra se referer. On rappelle ci The mesostructure material which is part of the composition of the invention is of the type comprising particles of nanometric dimensions, at least partially crystalline, based on a cerium oxide, said particles being bonded together by a silica-based mineral matrix. or alumina. Materials of this type wind described in the patent application WO 01/32558 to the teaching of which we can refer. We remind you
dessous les caracteristiques principales de ce materiau. below the main features of this material.
Par K particules de dimensions nanometriques, on emend, au sens de la presente invention, des particules de preference de morphologic spherique ou isotrope dont au moins 50% de la population possede un diametre moyen compris entre 1 et 10 nm, avantageusement inferieur a 6nm, avec une For particles of nanometric dimensions, for the purpose of the present invention, particles of preferably spherical or isotropic morphology, of which at least 50% of the population have a mean diameter of between 1 and 10 nm, advantageously less than 6 nm, with a
repartition granulometrique de ces particules de preference monodisperse. granulometric distribution of these particles preferably monodisperse.
De fa,con particuliere, le terme << particules de dimensions nanometriques >> peut egalement designer selon ['invention des particules anisotropiques, de type batonnets, a la condition que, pour au moins 50% de la population de ces particules, le diametre transversal moyen soit compris entre 1 et 10 nm et la longueur ne depasse pas 100 nm, avec une repartition In particular, the term "particles of nanometric dimensions" can also designate according to the invention anisotropic particles, rod-type, provided that for at least 50% of the population of these particles, the diameter average transverse is between 1 and 10 nm and the length does not exceed 100 nm, with a distribution
granulometrique de ces particules de preference monodisperse. granulometric of these particles preferably monodisperse.
Ces particules de dimensions nanometriques qui vent presentes dans le materiau de ['invention vent des particules au moins partiellement cristallines, c'est a dire qu'elles presentent un taux de cristallinite allant de 30 a 100 % en volume. Ce taux de cristallinite peut etre calcule par le rapport de l'aire d'un pic de diffraction mesuree par diffraction RX pour un echantillon du materiou selon ['invention a l'aire du meme pic de diffraction mesuree pour un echantillon temoin dans lequel ['element constitutif de la particule est a l'etat totalement These particles of nanometric dimensions which are present in the material of the invention wind particles at least partially crystalline, that is to say that they have a degree of crystallinity ranging from 30 to 100% by volume. This degree of crystallinity can be calculated by the ratio of the area of a diffraction peak measured by X-ray diffraction for a sample of the material according to the invention to the area of the same measured diffraction peak for a sample sample in which constitutive element of the particle is in the state
cristal lise et corrige des coefficients d 'absorption d es oxydes correspondents. crystal reads and corrects absorption coefficients of corresponding oxides.
La presence de ces particules partiellement cristallisees au sein de la matrice minerale confere aux materieux mesostructures de ['invention, en plus d'un agencement ordonne de leur reseau de pores, un taux de cristallinite global generalement au moins egal a 10% en volume, et plus particulierement d'au moins 30% en volume, ce taux de cristallinite volumique global etant calcule en multipliant le taux de cristallinite volumique determine experimentalement pour les particules, selon la methode decrite ci-dessus, par The presence of these partially crystallized particles within the mineral matrix gives the mesostructure materials of the invention, in addition to an ordered arrangement of their pore network, an overall crystallinity level generally at least 10% by volume, and more particularly at least 30% by volume, this total crystallinite volume ratio being calculated by multiplying the volume crystallinity determined experimentally for the particles, according to the method described above, by
la fraction de volume du materisu qui est occupee par lesdites particules. the fraction of volume of the material which is occupied by said particles.
Le compose selon la presente invention presente avantageusement un taux de cristallinite global en volume d'au moins 40 %. Par << taux de cristallinite>> au sens de ['invention, on entend le taux de cristallinite propre des parois de la structure, qui prend globalement en compte a la fo is la cristal l in ite eventuel le de la matrice m inerale ou matrice liante et la cristallinite des particules de dimensions nanometriques incluses dans cette matrice liante. A ce sujet, il faut done bien souligner que la << cristallinite >> du materiau, au sens de ['invention, correspond a une organisation microscopique detectable notamment par diffraction (par exemple par diffraction de rayons X aux grands angles), qui est a distinguer en particulier de << I'ordre '> presente, a The compound according to the present invention advantageously has an overall crystallinite content by volume of at least 40%. By "crystallinite ratio" in the sense of the invention is meant the rate of crystallinity inherent to the walls of the structure, which takes into account at the same time the possible crystal in the event of the matrix of the mother or binding matrix and the crystallinity of particles of nanometric dimensions included in this binder matrix. In this respect, it must be pointed out that the "crystallinity" of the material, in the sense of the invention, corresponds to a microscopic organization detectable in particular by diffraction (for example by X-ray diffraction at large angles), which is to distinguish in particular from "the order" presented,
un niveau plus macroscopique, par la mesostructure du materiau. a more macroscopic level, by the mesostructure of the material.
La matrice minerale du materiau mbsostructure de la presente invention integrant les particules de dimensions nanometriques definies precedemment constitue quant a elle une matrice minerale, amorphe a partiellement cristalline qui, dans le cas de la presente invention, est a base de silice ou d'alumine. Au sens de la presente invention, la matrice peut etre a base d'un melange d'alumine et de silice. On notera que les particules peuvent etre dispersees entierement au sein de la matrice minerale mais que, de preference, cette matrice minerale ntenglobe pas totalement les particules de dimensions nanometriques qu'elle contient. Dans ce cas, la matrice minerale joue un role de liant entre les particules dont au moins une partie de la surface est ainsi accessible et degagee de la matrice minerale. Ainsi, au moins une partie des particules est en contact avec les parties poreuses constituent l'espace interne The mineral matrix of the material structure of the present invention incorporating the particles of nanometric dimensions defined above constitutes an inorganic, partially crystalline, amorphous matrix which, in the case of the present invention, is based on silica or alumina. For the purpose of the present invention, the matrix may be based on a mixture of alumina and silica. It should be noted that the particles can be completely dispersed within the mineral matrix but that, preferably, this mineral matrix does not completely cover the particles of nanometric dimensions that it contains. In this case, the mineral matrix plays a role of binder between the particles of which at least a part of the surface is thus accessible and cleared of the mineral matrix. Thus, at least a part of the particles is in contact with the porous parts constitute the internal space
du materiau accessible par une phase gaz notamment. material accessible by a gas phase in particular.
La matrice minerale est le plus souvent constituee majoritairement par de la silice eVou de l'alumine, c'est a dire que la matrice minerale est generalement constituee a au moins 60 % en masse, et de preference a au The mineral matrix is most often constituted mainly by silicon dioxide or alumina, ie the mineral matrix is generally made up of at least 60% by weight, and preferably at least 60% by weight.
moins 70 % en masse par de la silice eVou de l'alumine. at least 70% by weight of silica eVou alumina.
Le rapport molaire (silice eVou alumine)/oxyde de cerium est generalement compris entre 20:80 et 99,5:0,5, de preference entre 40:60 et ,5: 4,5. De fa,con encore plus preferee, ce rapport molaire est compris entre 40:60 et 92:8. II appara'^t que la stabilite de la structure peut ne plus etre assuree lorsque le rapport molaire matrice minerale/particules se situe en de,ca The molar ratio (silica eVou alumina) / cerium oxide is generally between 20:80 and 99.5: 0.5, preferably between 40:60 and 5: 4.5. Even more preferably, this molar ratio is from 40:60 to 92:8. It appears that the stability of the structure can no longer be ensured when the molar matrix / particle ratio is less than
de la proportion de 20:80.the proportion of 20:80.
Le materiau qui entre dans la constitution des compositions de ['invention peut avantageusement presenter, au moins a un niveau local, une ou plusieurs mesostructure(s) choisie(s) parmi les mesostructures mesoporeuses de symetrie hexagonale tridimensionnelle P63/mmc, de symetrie hexagonale bidimensionnelle, de symetrie cubique tridimensionnelle la3d, Im3m ou Pn3m; parmi les mesostructures de type vesiculaire ou lamellaire, ou parmi les The material which forms part of the constitution of the compositions of the invention may advantageously have, at least at a local level, one or more mesostructure (s) chosen from mesoporous mesostructures of hexagonal symmetry three-dimensional P63 / mmc, of hexagonal symmetry. two-dimensional, of cubic three-dimensional symmetry la3d, Im3m or Pn3m; among mesostructures of vesicular or lamellar type, or among
mesostructures de type vermiculaire. vermicular type mesostructures.
Concernant toujours la structure du materiau mesostructure, celui-ci presente des parois minerales qui peuvent etre decrites comme constituees de domaines discrete de matrice liante et de particules de dimensions nanometriques. L'epaisseur globale des parois de la structure mesoporeuse, qui integrent les particules de dimensions nanometriques, est preferentiellement comprise entre 2 et 12 nm, plus particulierement entre 3 et nm. Le materieu selon ['invention possede avantageusement une structure mesoporeuse comportant des pores de taille comprise entre 2 et 12 nm, de preference entre 3 et 9 nm. Dans le cas d'une structure mesoporeuse As regards the structure of the mesostructure material, it has mineral walls which can be described as constituting discrete domains of binding matrix and particles of nanometric dimensions. The overall thickness of the walls of the mesoporous structure, which integrate particles of nanometric dimensions, is preferably between 2 and 12 nm, more particularly between 3 and nm. The material according to the invention advantageously has a mesoporous structure with pores between 2 and 12 nm in size, preferably between 3 and 9 nm. In the case of a mesoporous structure
ordonnee, le diametre des pores est generalement compris entre 2 et 8 nm. ordered, the diameter of the pores is generally between 2 and 8 nm.
Toutefois, ce diametre peut etre encore augmente, notamment par l'emploi de solvents, par des techniques connues de l'etat de la technique D'autre part, les materiaux mesostructures presentent une surface However, this diameter can be further increased, in particular by the use of solvents, by known techniques of the state of the art. On the other hand, the mesostructure materials have a surface
specifique BET elevee, comprise preferentiellement entre 400 et 2400 m2/cm3. high BET specific, preferably between 400 and 2400 m2 / cm3.
Les materiaux mesostructure peuvent presenter une granulometrie comprise entre 0,1,um et 50,um, de preference entre 0,1,um et 10'um, The mesostructure materials may have a particle size of between 0.1 μm and 50 μm, preferably between 0.1 μm and 10 μm,
avantageusement entre 0,1'um et 5.um. advantageously between 0.1'um and 5.um.
Le materieu mesostructure selon un premiere variante de ['invention Selon une premiere variante de ['invention, I'oxyde de cerium dont vent a base les particules nanometriques comprend au moins un element metallique The mesostructure material according to a first variant of the invention According to a first variant of the invention, the cerium oxide on which the nanometric particles are based comprises at least one metal element
Mi en solution solide au sein du reseau cristallin de cet oxyde. Mi in solid solution within the crystal lattice of this oxide.
Cet element M' est choisi parmi le zirconium et les terres rares autres This element M 'is chosen from zirconium and rare earths other
que le cerium. M' peut etre plus particulierement le lanthane ou le zirconium. than cerium. M 'may be more particularly lanthanum or zirconium.
De fa,con caracteristique pour cette variante, les particules de dimensions nanometriques integrees dans la matrice minerale vent a base d'un oxyde de cerium qui comprend au moins un metal M, a l'etat cationique, dit element "dopant", qui est present en solution solide, generalement en solution solide Characteristically for this variant, particles of nanometric dimensions integrated in the mineral matrix wind based on a cerium oxide which comprises at least one metal M, in the cationic state, called "doping" element, which is present in solid solution, usually in solid solution
d'insertion eVou de substitution, au sein de la structure cristalline de l'oxyde. insertion eVou substitution, within the crystalline structure of the oxide.
Par "cations presents en solution solide au sein d'un oxyde de cerium", on entend des cations presents, a titre de cations d'insertion eVou de substitution, au sein de l'oxyde de cerium cristallin jouant de fa,con caracteristique le role diun reseau cristallin hose, lesdits cations representant generalement strictement moins de 50% en mole de la quantite totale de cations metalliques presents dans l'oxyde, c'est-a-dire que les cations integres en solution solide vent preferentiellement des cations minoritaires par rapport aux cations constitutifs de l'oxyde de cerium ou ils vent integres en solution solide, la teneur en lesdits cations pouvant toutefois atteindre 50% dans certains cast L'oxyde cristallin de cerium integrant des cations en solution solide conserve la structure de l'oxyde cristallin de cerium a l'etat pur, de legeres modifications des parametres de mailles pouvant cependant etre observees, par exemple en accord avec la loi de Vegard. Un oxyde cristallin integrant des cations en solution solide presente de ce fait generalement un diagramme de diffraction de rayons X similaire a celui de l'oxyde pur, avec un By "cations present in solid solution within a cerium oxide" is meant cations present, as substitution eVou insertion cations, within the crystalline cerium oxide playing in a characteristic manner. a crystal network, said cations generally representing less than 50 mol% of the total amount of metal cations present in the oxide, i.e. the solid solution integrated cations preferentially carry minority cations; relative to the constitutive cations of the cerium oxide, or they are integrated in solid solution, the content of said cations can however reach 50% in some cast Cerium crystalline oxide integrating cations in solid solution retains the structure of the oxide crystalline cerium in the pure state, slight changes in the mesh parameters can however be observed, for example in accordance with the law of Vegard. Thus, a crystalline oxide incorporating solid solution cations generally exhibits an X-ray diffraction pattern similar to that of pure oxide, with
decalage plus ou moins important des pies. more or less important shift of the magpies.
De preference, au sein de l'oxyde de cerium des particuies incluses dans les materieux de ['invention, la quantite de cations de ['element "dopant" M, en solution solide (ou de la totalite des cations dopants en solution solide, lorsque plusieurs dopants vent presents) represente au moins 0,2 % en mole de la quantite totale de cations metalliques presents dans l'oxyde, avantageusement au moins 0,5 % en mole, et encore plus avantageusement au moins 1% en mole. De fa,con generale, on prefere le plus souvent que la teneur en cations "dopants" soit la plus elevee possible. Ainsi, lorsque cela est envisageable, notamment compte tenu de la nature du ou des element(s) dopant(s) et de l'oxyde au sein duquel ils vent introduits en solution solide, on prefere que la teneur en cations "dopants" soit au moins egale a 5%, de preference au moins egale a 20%, et encore plus avantageusement au moins egale a 30%, voire au moins egale a 40%. La quantite de cations du metal M qu'on peut integrer en solution solide peut representer jusqu'a 50% en mole de la quantite totale de cations metalliques presents dans l'oxyde de cerium dope, ceci tout Preferably, within the cerium oxide particles included in the materials of the invention, the amount of cations of the "doping" element "M" in solid solution (or the total of solid solution dopant cations, when more than one dopant is present) is at least 0.2 mol% of the total amount of metal cation present in the oxide, preferably at least 0.5 mol%, and still more preferably at least 1 mol%. In general, it is most often preferred that the content of "doping" cations be as high as possible. Thus, when this is conceivable, particularly in view of the nature of the doping element (s) and of the oxide within which they are introduced in solid solution, it is preferred that the content of "doping" cations be at least 5%, preferably at least 20%, and still more preferably at least 30%, or even at least 40%. The quantity of cations of metal M that can be integrated in solid solution can represent up to 50 mol% of the total quantity of metal cations present in the doped cerium oxide, this all
particulierement dans le cas ou le metal M, dopant represente le zirconium. particularly in the case where the metal M, dopant represents zirconium.
Le materiau de cette premiere variante peut etre prepare par un procede qui comprend trots etapes. Dans une premiere etape (a), on forme un materieu mesostructure comprenant des particules de dimensions nanometriques, au moins partiellement cristallines, a base d'un oxyde de cerium, lesdites particules etant liees entre elles par une matrice minerale a base de silice ou d'alumine en mettant en ceuvre par exemple la methode de preparation decrite dans la demande de brevet WO 01/32558. Dans une deuxieme etape (b), on introduit, au sein de la structure mesoporeuse obtenue, un compose a base audit element M' (de preference ledit metal M' sous forme cationique, eventuellement complexee, ou bien encore un alcoxyde du metal M'), la teneur totale en element M' introduit au sein de la structure, rapportee a la surface totale developpee par la mesostructure, etant inferieure a 5 micromoles de cation par m2 de surface. Dans une troisibme etape (c), on soumet la mesostructure ainsi realisee a une temperature au moins egale a 300 C, et non superieure a 1000 C ce par quoi on intbgre au moins une partie de ltelement M' sous la forme de cations en solution solide au sein de ltoxyde present dans les particules de dimensions nanometriques introduites lors de I'etape (a), ce qui mbne a l'obtention d'un materiau selon cette premibre The material of this first variant can be prepared by a method which comprises three steps. In a first step (a), a mesostructure material is formed comprising particles of nanometric dimensions, at least partially crystalline, based on an oxide of cerium, said particles being bonded together by a silica-based or silica-based mineral matrix. alumina by implementing for example the method of preparation described in patent application WO 01/32558. In a second step (b), a compound based on said element M '(preferably said metal M' in cationic form, possibly complexed, or even an alkoxide metal M ') is introduced into the mesoporous structure obtained. ), the total content of element M 'introduced into the structure, relative to the total surface developed by the mesostructure, being less than 5 micromoles of cation per m2 of surface. In a third step (c), the mesostructure thus carried out is subjected to a temperature at least equal to 300 ° C., and not higher than 1000 ° C., whereby at least a portion of the solution M 'is in the form of cations in solution. solid within the oxide present in the particles of nanometric dimensions introduced in step (a), which leads to obtaining a material according to this principle
variante de ['invention.variant of the invention.
La deuxibme etape (b) consiste plus precisement a realiser une impregnation d'au moins une partie des zones poreuses de la mesostructure realisee dans l'etape (a) avec un compose de ltelement M, que l'on souhaite introduire a titre de "dopant" en solution solide au sein des particules d'oxyde de cerium integrees au sein des parois de la mesostructure. Generalement, cette impregnation est realisee en introduisant lesdits cations de ['element M' au sein de la mesostructure en les dispersant au sein d'une phase vecteur, liquide ou gazeuse, cette phase vecteur etant de preference un milieu liquide, en general un milieu aqueux ou hydro-alcoolique, ou bien encore un milieu solvent organique. Ainsi, I'etape (b) consiste le plus souvent a realiser une impregnation d'au moins une partie des zones poreuses de la mesostructure realisee dans l'etape (a) avec une solution, generalement aqueuse, d'un sel d'un cation du metal M', de preference d'un nitrate, oxy-nitrate, oxalate, eVou acetate du metal M4, ou bien avec une solution aqueuse ou hydroalcoolique comprenant des cations du metal M' a l'etat complexe, ou bien encore avec un solution, generalement en milieu solvent organique anhydre, comprenant un The second step (b) consists more precisely in impregnating at least a portion of the porous zones of the mesostructure realized in step (a) with a component of element M, which it is desired to introduce as " dopant "in solid solution within the particles of cerium oxide integrated within the walls of the mesostructure. Generally, this impregnation is carried out by introducing said cations of the element M into the mesostructure by dispersing them in a liquid or gaseous vector phase, this vector phase being preferably a liquid medium, generally a medium. aqueous or hydro-alcoholic, or else an organic solvent medium. Thus, step (b) most often involves impregnating at least a portion of the porous zones of the mesostructure made in step (a) with a solution, generally aqueous, of a salt of a cation of the metal M ', preferably of a nitrate, oxy-nitrate, oxalate, eVou acetate of the metal M4, or with an aqueous or aqueous-alcoholic solution comprising cations of the metal M' in the complex state, or even with a solution, generally in an anhydrous organic solvent medium, comprising a
alcoxyde du metal M4.metal alkoxide M4.
Toutefois, selon des modes de mise en osuvre particuliers, on peut egalement envisager dans l'etape (b) I'utilisation de dispersions de clusters a base du metal M (notamment des clusters a base d'oxyde eVou d'hydroxydes du metal M'), ou bien encore une phase gazeuse comprenant un compose du metal (cette phase gaz etant preferentiellement constituee par led it compose a l'etat gazeux). Dans l'etape (b), il est necessaire que la concentration globale en cation de ['element M, introduits au sein des zones poreuse soit relativement faible, notamment de fac,on a ne pas observer une diminution trop importante de la surface specifique du materiau, voire un colmatage des pores, suite au traitement thermique de l'etape (c). Cette concentration globale est telle que la teneur totale en cations audit element M4, rapportee a la surface totale developpee par la mesostructure, reste, en regle generale, inferieure a 5 micromoles de cation par m2 de surface. De preference, cette teneur reste au moins egale a 1 micromole de cation par m2 de surface. La "surface totale du materiau mesostructure" a laquelle il est fait reference ici est calculee en multipliant la surface specifique BET, mesuree en m2/g pour le materiau mesostructure obtenu a ['issue de l'etape (a), par la masse audit materieu. On prefere en general que, lors de l'etape (b), les composes a base du metal M, soient introduits au sein de la mesostructure sous la forme d'une solution, en milieu aqueux ou hydro-alcoolique, ou bien encore au sein d'un solvent organique. Dans ce cadre, de fac,on a se placer dans les conditions de concentration precitees, la concentration globale C en cations Mi au sein du milieu qui se retrouve incorpore dans la mesostructure a ['issue de l'etape (b) est en general inferieure a 2 mol/L et elle est de preference comprise entre 0,1 mol/L et 1,5 mollL, cette concentration etant avantageusement inferieure ou egale a 1 mol/L. II est a noter que, dans le cadre du present procede, il est possible de realiser une impregnation avec des solutions relativement concentrees, la concentration C pouvant etre superieure a 0,5 mol/L, voire a 0,7 mol/L dans la plupart des cast Pour parvenir a ['incorporation d'une solution presentant une telle concentration C au sein du materiau mesostructure issu de l'etape (a), I'etape (b) peut etre conduite selon plusieurs voles possibles. Ainsi, selon une premiere variante envisageable, I'etape (b) peut etre conduite en immergeant le materiou mesostructure obtenu a l'issu de l'etape (a) au sein d'une solution comprenant ['element Mi a une concentration de l'ordre de la concentration C (generalement comprise entre 0,1 et 1,5 mol/L, et avantageusement entre 0,2 et 1 mol/L), puis en filtrant le milieu obtenu. Le solide impregne recueilli suite a la filtration comprend alors effectivement au sein de ses zones poreuses une solution comprenant un compose du metal M4, avec la teneur recherchee en However, according to particular implementation modes, it is also possible to envisage in step (b) the use of metal-based cluster dispersions (in particular oxide-based clusters of metal oxide hydroxides). ), or else a gaseous phase comprising a metal compound (this gas phase being preferentially constituted by it composed in the gaseous state). In step (b) it is necessary that the overall cation concentration of the M element introduced into the porous zones be relatively low, especially so that a too great reduction in the specific surface area is not observed. material, or even clogging of the pores, following the heat treatment of step (c). This overall concentration is such that the total content of cations at said element M4, relative to the total surface area developed by the mesostructure, remains, as a rule, less than 5 micromoles of cation per m 2 of surface area. Preferably, this content remains at least equal to 1 micromole of cation per m 2 of surface. The "total surface of the mesostructure material" referred to herein is calculated by multiplying the BET specific surface, measured in m2 / g for the mesostructure material obtained at the end of step (a), by the mass materieu. It is generally preferred that, in step (b), the compounds based on the metal M, are introduced into the mesostructure in the form of a solution, in aqueous or hydroalcoholic medium, or else in within an organic solvent. In this context, to be placed in the aforementioned concentration conditions, the overall concentration C in Mi cations within the medium which is found incorporated in the mesostructure at the end of step (b) is in general less than 2 mol / L and it is preferably between 0.1 mol / L and 1.5 mol / l, this concentration being advantageously less than or equal to 1 mol / L. It should be noted that, in the context of the present process, it is possible to impregnate with relatively concentrated solutions, the concentration C may be greater than 0.5 mol / L, or even 0.7 mol / L in the Most cast to achieve incorporation of a solution having such a concentration C within the mesostructure material from step (a), step (b) can be conducted in several possible ways. Thus, according to a first variant that can be envisaged, step (b) can be carried out by immersing the material or mesostructure obtained at the end of step (a) in a solution comprising the element Mi at a concentration of order of the concentration C (generally between 0.1 and 1.5 mol / L, and advantageously between 0.2 and 1 mol / L), then filtering the medium obtained. The impregnated solid collected after filtration then effectively comprises, within its porous zones, a solution comprising a metal compound M4, with the desired content of
metal M'.metal M '.
Selon une autre variante possible, I'etape (b) peut egalement etre conduite en immergeant le materiau mesostructure obtenu a l'issu de l'etape (a) au sein d'une solution comprenant ltelement M, a une concentration proche de la concentration C (en general a une concentration avantageusement comprise entre 0,2 et 1,5 mol/L, et de preference entre 0,4 et 1,2 mol/L), puis en soumettant le milieu obtenu a une centrifugation. Sous reserve de ne pas conduire la centrifugation dans des conditions trop poussees (typiquement, la centrifugation est realisee, a raison de 2000 a 5000 tours par minutes, pendant une duree n'excedant generalement pas 30 minutes), le culot de centrifugation obtenu est un solide impregne qui comprend, au sein de ses zones poreuses, According to another possible variant, step (b) can also be carried out by immersing the mesostructure material obtained at the end of step (a) in a solution comprising element M, at a concentration close to the concentration. C (in general at a concentration advantageously between 0.2 and 1.5 mol / l, and preferably between 0.4 and 1.2 mol / l), then subjecting the medium obtained to centrifugation. Provided that centrifugation is not carried out under conditions that are too severe (typically centrifugation is carried out at 2000 to 5000 rpm, for a duration not generally exceeding 30 minutes), the centrifugation pellet obtained is solid impregnated which includes, within its porous zones,
une solution comprenant ltelement M, a la concentration recherchee. a solution comprising the element M at the desired concentration.
Selon encore une autre variante envisageable, I'etape (b) peut egalement etre conduite en additionnant au materiau mesostructure obtenu a l'issu de l'etape (a) un volume V d'une solution comprenant ['element M', ledit volume V etant de l'ordre du volume poreux developpe par le materiau, ce par quoi on obtient une pate. Le melange s'effectue generalement par malaxage. On soumet ensuite la pate obtenue a une evaporation du solvent, de preference de facon lente. Dans ce cas, la quasi-totalite de ['element M' introduit au depart se retrouve au sein de la mesostructure. Dans ce cadre, on prefere en general conduire l'etape (b) en additionnant au matGrieu mesostructure obtenu a l'issu de l'etape (a) un volume de solution representant entre 0,2 et 3 fois le volume du materiau (et representant de preference au plus 2 fois le volume du materiau), ladite solution comprenant ['element M' a une concentration generalement comprise entre 0,1 et 2 mol/L, puis en evaporant le solvent dans According to yet another conceivable variant, step (b) can also be carried out by adding to the mesostructure material obtained at the end of step (a) a volume V of a solution comprising ['element M', said volume V being of the order of the pore volume developed by the material, whereby we obtain a paste. The mixing is usually done by mixing. The resulting paste is then evaporated from the solvent, preferably slowly. In this case, the quasi-totality of the element M initially introduced is found within the mesostructure. In this context, it is generally preferred to conduct step (b) by adding to the mattric mesostructure obtained at the end of step (a) a volume of solution representing between 0.2 and 3 times the volume of the material (and preferably representing at most 2 times the volume of the material), said solution comprising ['element M' has a concentration generally between 0.1 and 2 mol / L, then evaporating the solvent in
le melange obtenu.the mixture obtained.
Quel que soit le mode exact de mise en couvre de l'etape (b), le solide impregne obtenu a l'issu de cette etape est ensuite soumis a une etape (c) de traitement thermique. Cette etape (c) est essentiellement destinee a realiser une integration au moins partielle de cations de ['element M' en solution solide au sein des particules a base d'oxyde incluses dans les parois de la mesostructure. A cet effet, elle comprend un traitement du materiau a une temperature au moins egale a 300 C, cette temperature etant de preference au moins egale a 350 C, des temperatures superieures n'etant generalement pas requises pour ce qui est de ['integration des cations de ['element M, au sein des particules a base d'oxyde. A ce propos, il faut bien souligner que le procede decrit ici permet, de fa, con surprenante, dtintegrer des cations metalliques dopants en solution solide d'insertion et ou de substitution au sein de l'oxyde de cerium des particules de dimensions nanometriques a des temperatures faibles, ce qui permet notamment d'obtenir des materiaux mesostructures fonctionnalises presentant des surfaces specifiques tres importantes. Toutefois, dans certains cas de figure, il peut etre avantageux de realiser le traitement thermique de l'etape (c) a une temperature au moins egale a 400 C, voire au moins egale a 500 C, notamment de facon a ameliorer certaines caracteristiques physiques eVou chimiques du materiau (concentrations en sites catalytiques actifs, activites catalytiques specifiques...), ce qui ntaffecte generalement pas de fa,con excessive la surface specifique du materiau. Neanmoins, de fac,on a ne pas remettre en cause le stabilite de la mesostructure, la temperature du traitement thermique ne doit en general pas depasser 1 000 C, et, de preference, elle reste inferieure a 950 C, avantageusement inferieure ou egale a 900 C, et encore Whatever the exact method of covering step (b), the impregnated solid obtained at the end of this step is then subjected to a step (c) heat treatment. This step (c) is essentially intended to achieve at least partial integration of solid solution (M ') cations within the oxide-based particles included in the walls of the mesostructure. For this purpose, it comprises a treatment of the material at a temperature at least equal to 300 ° C., this temperature being preferably at least equal to 350 ° C., higher temperatures being generally not required with respect to the integration of the materials. cations of the M element, within the oxide-based particles. In this connection, it should be emphasized that the method described here makes it possible, surprisingly, to disintegrate doping metal cations in solid solution for insertion and / or substitution within the cerium oxide of particles of nanometric dimensions. low temperatures, which allows in particular to obtain functionalized mesostructure materials having very large specific surfaces. However, in certain cases, it may be advantageous to carry out the heat treatment of step (c) at a temperature at least equal to 400 C, or even at least equal to 500 C, especially in order to improve certain physical characteristics. eVou chemical material (concentrations of active catalytic sites, specific catalytic activities ...), which generally does not excessive effect the specific surface of the material. However, in order not to jeopardize the stability of the mesostructure, the temperature of the heat treatment should generally not exceed 1000 C, and preferably it remains below 950 C, advantageously less than or equal to 900 C, and again
plus preferentiellement inferieure ou egale a 850 C. more preferentially less than or equal to 850 C.
De facon optionnelle, notamment dans le cas ou le metal M est introduit dans ltetape (b) sous forme d'une solution, I'etape (c) peut comprendre une etape de sechage, prealablement au traitement thermique. Dans ce cas, ce sechage prealable est generalement conduit de la fa,con la plus lente possible, notamment de fac,on a favoriser les echanges ioniques. A cet effet, le sechage est le plus souvent conduit a une temperature comprise entre 15 et 80 C, de preference a une temperature inferieure a 50 C, voire a 40 C, et avantageusement a temperature ambiante. Ce sechage peut etre effectue sous atmosphere inerte (azote, argon) ou sous atmosphere oxydante (air, oxygene) en fonction des composes presents dans le materiau. Dans le cas ou le metal M' est introduit au sein du materiau sous forme d'un alcoxyde, le Optionally, especially in the case where the metal M is introduced in step (b) in the form of a solution, the step (c) may comprise a drying step, prior to the heat treatment. In this case, this preliminary drying is generally carried out as slowly as possible, especially so as to promote ion exchange. For this purpose, the drying is most often conducted at a temperature of between 15 and 80 ° C., preferably at a temperature below 50 ° C., or even at 40 ° C., and advantageously at room temperature. This drying can be carried out under an inert atmosphere (nitrogen, argon) or under an oxidizing atmosphere (air, oxygen) depending on the compounds present in the material. In the case where the metal M 'is introduced into the material in the form of an alkoxide, the
sechage est avantageusement conduit sous atmosphere exempte d'eau. Drying is advantageously carried out under a water-free atmosphere.
De fa,con particulierement avantageuse, I'etape (c) peut etre conduite en soumettant le solide a un gradient de temperature, d'une temperature initiale comprise entre 15 et 95 C, a une temperature finale comprise entre 350 C et 1000 C, avantageusement avec une montee en temperature comprise entre 0,5 C par minute et 2 C par minute, et avec un ou plusieurs paliers successifs de maintien a des temperatures intermediaires, de preference comprise entre 350 et 600 C, pendant des durees variables, generalement In a particularly advantageous manner, step (c) can be carried out by subjecting the solid to a temperature gradient, with an initial temperature of between 15 and 95 ° C., at a final temperature of between 350 ° C. and 1000 ° C. advantageously with an increase in temperature between 0.5 C per minute and 2 C per minute, and with one or more successive stages of maintenance at intermediate temperatures, preferably between 350 and 600 C, for varying periods, generally
comprises entre 1 heure et 24 heures. Selon un mode de realisation particulierement avantageux, le procede de between 1 hour and 24 hours. According to a particularly advantageous embodiment, the method of
['invention peut comprendre, suite au processus d'impregnation/traitement thermique des etapes (b) et (c), un ou plusieurs cycles ulterieurs d/impregnation/ traitement thermique mettant en oeuvre des etapes de type (b) et (c), conduites sur le solide obtenu a l'issu du cycle precedent. Par mise en couvre de ce type de procede a plusieurs cycles dtimpregnation/traitement thermique successifs, on parvient a realiser une tres bonne incorporation de I'element Mi en solution solide au sein des particules d'oxyde integrees aux parois lors de l'etape (a). On peut egalement envisager la mise en oeuvre de plusieurs cycles d'impregnation/traitement thermique mettant en oeuvre des elements dopant de type Mi distincts, ce par quoi on peut obtenir des materiaux integrant des particules d'oxyde de cerium dopes par plusieurs The invention may comprise, following the impregnation / heat treatment process of steps (b) and (c), one or more subsequent cycles of impregnation / heat treatment using steps of type (b) and (c). , conducted on the solid obtained at the end of the previous cycle. By covering this type of process with several cycles successive impregnation / heat treatment, it is possible to achieve a very good incorporation of the element Mi in solid solution within the oxide particles integrated with the walls during the step ( at). It is also possible to envisage the implementation of several impregnation / heat treatment cycles using discrete type-III doping elements, whereby materials which integrate particles of cerium oxide that are doped with several elements can be obtained.
elements metalliques en solution solide. metallic elements in solid solution.
II est par ailleurs a noter que le ou les processus d'impregnationitraitement thermique mis en cauvre peuvent mener, parallelement a une integration de ['element M' en solution solide au sein des particules d'oxydes, a une integration de cet element sous forme cationique ou sous forme de cluster au sein eVou a la surface de la phase minerale liante de la mesostructure, en particulier lorsque cette phase ou matrice liante est au moins partiellement constituee de silice. De plus, a ['issue d'une etape de traitement thermique de type (c), on observe souvent la formation de cristallites a base d'un compose du metal Mi, notamment de type oxyde, hydroxyde, oxy-hydroxyde, carbonate ou hydroxy-carbonate, a la surface de la phase liante, eVou au moins partiellement integrees dans celle-ci. On peut egalement observer la formation des clusters ou cristallites precites a la It should also be noted that the impregnation process or processes that are poorly heat-treated can lead, parallel to an integration of the solid solution element M in the oxide particles, to an integration of this element in the form of cationic or clustered within eVou at the surface of the binder mineral phase of the mesostructure, particularly when this binder phase or matrix is at least partially made of silica. Moreover, after a heat treatment step of type (c), the formation of crystallites based on a metal compound Mi, in particular of oxide, hydroxide, oxyhydroxide, carbonate or hydroxycarbonate, at the surface of the binder phase, eVou at least partially integrated therein. We can also observe the formation of the clusters or crystallites mentioned above.
surface eVou au sein des particules d'oxyde de cerium. eVou surface within the particles of cerium oxide.
Selon une seconde variante de ['invention, il est possible d'utiliser comme materiau mesostructure un materiau du type qui a ete decrit cidessus dans la According to a second variant of the invention, it is possible to use as material mesostructure a material of the type which has been described above in the
partie precedent la description de la premiere variante avec les part preceding the description of the first variant with the
caracteristiq ues mention nees et dont la matrice est a base de si lice, ou constituee majoritairement de sil ice au sens donne precedemment, et co ntient des cations d'un metal M2 choisi parmi l'aluminium ou le titane. Ces cations d'un metal M2 peuvent etre plus particulierement en position tetracdrique au sein de la silice. Bien entendu, dans cette variante, le materieu peut characteristics mentioned and whose matrix is based on silica, or mainly consists of sil ice in the sense given above, and contains cations of a metal M2 selected from aluminum or titanium. These cations of a metal M2 may be more particularly in the tetracdric position within the silica. Of course, in this variant, the material can
comprendre a la fois en combinaison des cations d'aluminium et de titane. understand both in combination with aluminum and titanium cations.
Par "cations d'un metal M2 en position tetraedrique au sein d'une silice", on emend, au sens de la presente invention, des cations du metal M2 en coordinence 4 au sein d'une phase silice, a savoir integres dans des tetraedres de type M2O4, avec des atomes d'oxygene comme plus proches voisins, les tetraedres M2O4 pouvant schematiquement etre consideres comme des analogues des tetraedres SiO4 presents par ailleurs dans la silice, et ou le silicium est substitue par le metal M2. Ces cations metalliques integres en position tetraedrique au sein de la silice de la matrice minerale representent avantageusement au moins 15 %, et de preference au moins 20 % de la quantite totale d'element metallique M2 present dans le materiau. De preference, cette quantite totale d'element metallique M2 present dans un materiau selon cette variantede ['invention est telle que ie ratio molaire global M2/Si au sein du materiau est superieur ou egal a 10%, ce ratio etant By "cations of a metal M2 in the tetrahedral position within a silica", it is emend, within the meaning of the present invention, cations of metal M2 in coordination 4 within a silica phase, namely integrated in M2O4 type tetrahedra, with oxygen atoms as nearest neighbors, the M2O4 tetrahedra being able to be considered as analogs of the SiO4 tetrahedra present elsewhere in the silica, and where the silicon is substituted by the M2 metal. These metal cations integrated in the tetrahedral position within the silica of the mineral matrix advantageously represent at least 15%, and preferably at least 20% of the total amount of M2 metal element present in the material. Preferably, this total amount of metal element M2 present in a material according to this variant of the invention is such that the overall molar ratio M2 / Si within the material is greater than or equal to 10%, this ratio being
avantageusement au moins egal a 15%. advantageously at least 15%.
La presence specifique des cations aluminium en position tetraedrique au sein de la matrice minerale peut etre mise en evidence notamment en soumettant lesdits materiaux a une analyse de resonance magnetique nucleaire (RMN) de l'aluminium (27AI). La presence de cations aluminium en position tetraedrique se traduit alors sur le spectre obtenu par ['apparition d'un pic a un deplacement chimique aux alentours de 50 ppm. Une analyse par RMN de 27AI sur un materiau selon ['invention permet en outre de mettre en evidence la presence eventuelle d'autres types de cations aluminium. Ainsi, sur le spectre RMN 27AI d'un materiau selon cette variante de ['invention presentant des cations aluminium en position tetraedrique au sein de la silice de sa matrice minerale, on observe generalement d'autres pies que le pic a 50 ppm, a savoir, le plus souvent, un pic aux alentours de 25 ppm, correspondent a des cations aluminium dits "a environnement pentaedrique", et un pic aux alentours de O ppm, correspondent a des cations aluminium dits "a The specific presence of aluminum cations in the tetrahedral position within the mineral matrix can be demonstrated in particular by subjecting said materials to a nuclear magnetic resonance (NMR) analysis of aluminum (27AI). The presence of aluminum cations in the tetrahedral position is then reflected on the spectrum obtained by the appearance of a peak at a chemical displacement around 50 ppm. A 27AI NMR analysis on a material according to the invention also makes it possible to demonstrate the possible presence of other types of aluminum cations. Thus, on the 27 A NMR spectrum of a material according to this variant of the invention having aluminum cations in the tetrahedral position within the silica of its mineral matrix, there are generally other magpies than the peak at 50 ppm. to know, most often, a peak around 25 ppm, correspond to aluminum cations called "a pentaedric environment", and a peak around 0 ppm, correspond to aluminum cations called "a
environnement octeedrique".octeedric environment ".
En general, I'element aluminium est present sous forme de cations repartis dans les trots populations de cations a environnements tetraedrique, penteedrique ou octaedrique precites. Dans un materieu selon cette varainte de ['invention integrant des cations aluminium en position tetraedrique, le ratio molaire de la quantite de cations aluminium en position tetraedrique rapporte a la quantite totale de cations aluminium presents au sein du materiau est le plus souvent au moins egal a 20% en mole. De preference ce ratio est au moins de 25% en mole, et il est avantageusement superieur ou egal a 30% en mole, ce ratio pouvant atteindre dans certains cas des valeurs superieures ou In general, the aluminum element is present in the form of cations distributed in the three populations of cations with tetrahedric, inclined or octahedral environments mentioned above. In a material according to this variation of the invention incorporating aluminum cations in the tetrahedral position, the molar ratio of the quantity of aluminum cations to the tetraedric position relative to the total quantity of aluminum cations present in the material is most often at least equal. at 20 mol%. Preferably, this ratio is at least 25 mol%, and it is advantageously greater than or equal to 30 mol%, this ratio possibly reaching, in certain cases, higher values or
egales a 35%. Ce ratio reste le plus souvent inferieur ou egal a 80 %. equal to 35%. This ratio is usually less than or equal to 80%.
Au sein d'un materiau selon cette seconde variante de ['invention comprenant des cations aluminium, notamment en position tetraedrique, au sein de sa matrice minerale, le ratio molaire Al/Si de la quantite totale d'aluminium present rapportee a la quantite totale de silicium present est generalement comprise entre 5% et 50%. De preference, ce ratio est superieur Within a material according to this second variant of the invention comprising aluminum cations, in particular in the tetrahedral position, in its mineral matrix, the Al / Si molar ratio of the total amount of aluminum present, is related to the total quantity. present silicon is generally between 5% and 50%. Preferably, this ratio is higher
a 10 %, et plus avantageusement superieur a 15 %. at 10%, and more preferably at 15%.
Par ailleurs, la presence, au sein d'un materiau selon cette variante de ['invention, de cations titane en position tetrasdrique peut notamment etre mise en evidence par une analyse du materiau par spectroabsorption de rayons X Furthermore, the presence, within a material according to this variant of the invention, of titanium cations in the tetrasdrique position can in particular be demonstrated by an analysis of the material by X-ray spectroabsorption.
(spectrometrie cite EXAFS).(spectrometry quoted EXAFS).
Dans ces materiaux qui comprennent ['element titane, le titane est en general present sous forme de cations dont seule une partie se retrouve integree sous forme tetraedrique au sein de la silice de la matrice. Le plus souvent, le ratio molaire de la quantite de cations titane en position tetraedrique rapporte a la quantite totale de cations titane presents au sein du materieu est superieur ou egal a 10% en mole, ce ratio etant de preference au moins de 15% en mole. Dans un materieu selon cette variante de ['invention, ce ratio reste en regle generale inferieur ou egal a 80 %. Au sein d'un materiau selon cette variante de ['invention comprenant des cations titane en position tetraedrique au sein de sa matrice minerale, le ratio molaire Ti/Si de la quantite totale de titane present rapportee a la quantite totale de silicium present est generalement compris entre 5% et 80 %. De In these materials which comprise the titanium element, titanium is generally present in the form of cations of which only a part is found integrated in tetrahedral form within the silica of the matrix. Most often, the molar ratio of the amount of titanium cations to the tetraedric position relative to the total amount of titanium cations present in the material is greater than or equal to 10 mol%, this ratio being preferably at least 15% by weight. mole. In a material according to this variant of the invention, this ratio remains as a rule less than or equal to 80%. In a material according to this variant of the invention comprising titanium cations in the tetrahedral position within its mineral matrix, the Ti / Si molar ratio of the total amount of titanium present relative to the total amount of silicon present is generally between 5% and 80%. Of
preference, ce ratio est superieur a 10 %. preferably, this ratio is greater than 10%.
II est en general avantageux qu'un materisu selon cette variante de ['invention comprenne, en position tetraedrique au sein de la silice de la matrice, a la fois des cations aluminium et des cations titane. En effet, il a ete constate que, dans la plupart des cas7 la presence combinee des deux types de cations au sein de la matrice se traduit par une amelioration de la stabilite It is generally advantageous that a material according to this variant of the invention comprises, in the tetrahedral position within the silica of the matrix, both aluminum cations and titanium cations. Indeed, it has been found that in most cases7 the combined presence of both types of cations within the matrix results in improved stability.
thermique de la mesostructure.thermal of the mesostructure.
Le materiau selon la variante qui vient d'etre decrite peut etre obtenu par impregnation d'un materiau mesostructure a matrice a base de silice comme decrit precedemment a partir par exemple d'une solution d'un compose de The material according to the variant which has just been described can be obtained by impregnation of a silica-based matrix mesostructure material as described previously from, for example, a solution of a compound of
I'aluminium ou de titane.Aluminum or titanium.
Par ailleurs, le materiau mesostructure utilise pour les compositions de ['invention et comprenant des cations aluminium eVou titane selon la seconde variante qui vient d'etre etudiee peut aussi se presenter selon un mode de Furthermore, the mesostructure material used for the compositions of the invention and comprising aluminum titanium cations according to the second variant which has just been studied can also be presented according to a method of
realisation particulier qui va etre decrit maintenant. particular achievement that will be described now.
Le materiau mesostructure comprenant de l'aluminium et/ou du titane selon un premier mode de realisation particulier de la seconde variante Ce qui a ete dit ci-dessus au sujet du materieu comprenant des cations d'un metal M2 s'applique a ce mode de realisation particulier, sauf indication The mesostructure material comprising aluminum and / or titanium according to a first particular embodiment of the second variant As has been said above with regard to the material comprising cations of a metal M2, this applies to this mode. of particular embodiment, unless indicated
contraire dans la description qui va suivre. Plus precisement, ce materiou peut contrary in the following description. More specifically, this material can
presenter une surface specifique BET superieure ou egale a 400 m2/cm3 et il comprend des particules (p) de dimensions nanometriques d'oxyde de cerium, lesdites particules (p) etant liees entre elles par une matrice minerale (m), ladite matrice etant a base d'une silice contenant des cations d'un metal M2, au moins une partie de ces cations etant integres en position tetraedrique au sein de ladite silice. Le materiou est caracterise en ce qu'en outre: - (i) la quantite de metal M2 present a l'etat de cations en position tetraedrique au sein de la silice represente au moins 10% en mole de la quantite totale de metal M2 present dans le materiau, avec une quantite totale de metal M2 present dans le materiau telle que le ratio molaire global M2/Si du materiau est superieur ou egal a 5%; - (ii) les cations de metal M2 presents au sein de la silice vent repartis dans la matrice minerale avec un gradient de concentration decroissant de la surface vers le cceur; - (iii) les particules presentes au sein du materieu possedent une surface have a BET specific surface greater than or equal to 400 m 2 / cm 3 and it comprises particles (p) of nanometric dimensions of cerium oxide, said particles (p) being linked together by a mineral matrix (m), said matrix being based on a silica containing cations of a metal M2, at least a portion of these cations being integrated in the tetrahedral position within said silica. The material is characterized in that furthermore: - (i) the amount of metal M2 present in the cation state in the tetrahedral position within the silica is at least 10 mol% of the total amount of M2 metal present in the material, with a total amount of M2 metal present in the material such that the overall M2 / Si molar ratio of the material is greater than or equal to 5%; (ii) the M2 metal cations present within the silica vent distributed in the mineral matrix with a gradient of decreasing concentration of the surface towards the heart; - (iii) the particles present within the material have a surface
partiellement accessible.partially accessible.
Le materieu mesostructure selon ce mode de realisation particulier de ['invention presente de fa,con caracteristique une surface specifique BET relativement elevee, a savoir generalement comprise entre 400 et 2300 m2 par cm3 de materiau, cette surface specifique BET etant de preference au moins egale a 600 m2 par cm3 de materiau, avantageusement au moins egale a 1000 m2 par cm3 de materieu et encore plus preferentiellement au moins egale a 1500 m2 par cm3 de materieu. Exprimee en unite de surface par unite de masse, cette surface specifique BET est. en regle generale, comprise entre et 600 m2/g, de preference au moins egale a 150 m2/g et plus The mesostructure material according to this particular embodiment of the invention typically has a relatively high BET specific surface area, namely generally between 400 and 2300 m 2 per cm 3 of material, this BET specific surface being preferably at least equal to to 600 m2 per cm3 of material, advantageously at least equal to 1000 m2 per cm3 of material and even more preferentially at least equal to 1500 m2 per cm3 of material. Expressed as a unit area by mass unit, this BET specific surface is. as a rule, between 600 and 600 m 2 / g, preferably at least 150 m 2 / g and more
avantageusement au moins egale a 200 m2/g. advantageously at least equal to 200 m 2 / g.
De fa,con caracteristique, dans le materiau mesostructure selon ce mode de realisation particulier, les cations de metal M2 qui vent presents au sein de la matrice (m) vent repartis au sein de ladite matrice avec un gradient de concentration decroissant de la surface vers le cceur, et ces cations vent ainsi majoritairement localises a la surface de la matrice, c'est-a-dire a proximite des zones poreuses de la mesostructure. Dans ce cadre, on prefere qutau moins 50 %, de preference au moins 60 %, de cations de metal M2 qui vent integres au sein de la matrice (m) soient localises dans les zones situees a moins de 2 nm sous le niveau de la surface. Les cations specifiquement presents en position tetraedrique presentent generalement le meme type de repartition au sein de la matrice (m), avec un gradient de concentration decroissant de la surface vers le cosur. A ce sujet, il est preferable que ces especes tetrasdriques solent presentes en quantite importante a la surface du materieu. De fa,con plus generale, il est avantageux qu'au moins 10 % des especes cations M2 en position tetracdrique au sein de la matrice (m) (de preference au moins 20 % de ces especes, avantageusement au moins 30 % de ces especes, et encore plus avantageusement au moins 40 % de ces especes, voire au moins 50 % de ces especes) soit accessible, ce qui confere au materiau de ['invention un caractere acide effectif et/ou des proprietes redox. Ce mode de realisation particulier permet de fournir des materieux a Characteristically, in the mesostructure material according to this particular embodiment, the M2 metal cations which are present within the matrix (m) are distributed within said matrix with a gradient of decreasing concentration from the surface to the the heart, and these cations are thus mostly located on the surface of the matrix, that is to say near the porous areas of the mesostructure. In this context, it is preferred that at least 50%, preferably at least 60%, of M2 metal cations that are integrated within the matrix (m) are located in the zones located less than 2 nm below the level of the area. Cations specifically present in the tetrahedral position generally have the same type of distribution within the matrix (m), with a gradient of decreasing concentration from the surface to the cosur. In this respect, it is preferable that these tetrasdric species be present in substantial quantities on the surface of the material. More generally, it is advantageous that at least 10% of the tetracrylated M2 cation species within the matrix (m) (preferably at least 20% of these species, advantageously at least 30% of these species). and even more preferably at least 40% or at least 50% of these species) is accessible, which gives the material of the invention an effective acidic character and / or redox properties. This particular embodiment makes it possible to supply materials with a
stabilite en temperature amelioree.improved temperature stability.
Ce materiau selon ce mode de realisation particulier peut lui aussi presenter, au moins a un niveau local, la ou les mesostructures decrites plus haut. II est a souligner que la matrice minerale (m) presente dans les materiaux selon ce mode de realisation joue un role caracteristique de liant entre les particules de dimensions nanometriques (p). Ainsi, les particules (p) vent specifiquement localisees au sein de cette phase liante (m), c'est a dire au sein des parois de la structure mesoporeuse. II est done a souligner que les materieux selon ['invention vent en particulier a distinguer de materieux This material according to this particular embodiment can also present, at least at a local level, the mesostructure or structures described above. It should be emphasized that the mineral matrix (m) present in the materials according to this embodiment plays a characteristic role of binding between particles of nanometric dimensions (p). Thus, the particles (p) are specifically localized within this binding phase (m), ie within the walls of the mesoporous structure. It should therefore be emphasized that the materials according to the invention are particularly distinguished from materials
mesoporeux incluant des particules dans l'espace interne de leurs pores. mesoporous including particles in the internal space of their pores.
Par ailleurs, de fa,con caracteristique, dans les materiaux selon ce mode de realisation, une partie au moins des particules (p) integrees dans la phase minerale liante est en contact avec les parties poreuses constituent l'espace interne accessible du materiou. De ce fait, le materiau selon ['invention est notamment un materieu ou la phase minerale joue un role effectif de liant inter particulaire, mais ou ladite matrice (m) ne recouvre pas totalement les Furthermore, in the materials according to this embodiment, at least a portion of the particles (p) incorporated in the binder mineral phase are in contact with the porous parts constituting the accessible internal space of the material. As a result, the material according to the invention is in particular a material where the mineral phase plays an effective role of interparticle binder, but where said matrix (m) does not completely cover the
particules de dimensions nanometriques qutelle contient. particles of nanometric dimensions that it contains.
De fac,on caracteristique, dans un materiau selon ce mode de realisation, les particules (p) a base d'oxyde de cerium qui vent liees entre elles par la matrice (m) vent des particules dont au moins une partie de la surface est accessible. On entend par la qutau sein d'un materiau scion ce mode de realisation, certaines des particules (p) (de preference au moins 20%, et avantageusement au moins 40%, voire au moins 50% de ces particules) ont une partie de leur surface en contact direct avec l'espace poreux de la mesostructure, de fa,con a ce que leur oxyde constitutif (oxyde de cerium) puisse reagir avec des especes chimiques reactives (molecules (notamment sous forme de gaz ou en solution), ions, radicaux...) de taille suffisamment Characteristically, in a material according to this embodiment, the particles (p) based on cerium oxide which are connected together by the matrix (m) wind particles of which at least a portion of the surface is accessible. It is understood that in the material in this embodiment, some of the particles (p) (preferably at least 20%, and preferably at least 40%, or even at least 50% of these particles) have a portion of their surface in direct contact with the porous space of the mesostructure, so that their constituent oxide (cerium oxide) can react with reactive chemical species (molecules (in particular in the form of gas or in solution), ions , radicals ...) of sufficient size
faible pour penetrer a l'interieur de la mesostructure du materiau. weak to penetrate inside the mesostructure of the material.
Ainsi, il est notamment a souligner que, dans un materiau selon ce mode de realisation, les particules (p) ne peuvent pas toutes etre continument recouvertes par une couche d'un ou plusieurs materieux autres que l'oxyde de cerium. De ce fait, il est en particulier exclu que les particules (p) soient toutes completement encapsulees par la matrice (m), et il est preferable, de fa,con generale, que les surfaces libres des particules (p) , c'est-a-dire les surfaces qui ne vent pas en contact avec la matrice (m) , ne soient pas recouvertes par une couche d'un ou plusieurs materiaux autres que l'oxyde de cerium ou alors uniquement de fa,con partielle, et de preference de fa,con discontinue le cas echeant. En tout etat de cause, une couverture continue des surfaces libres de particules (p) par une couche d'un ou plusieurs materiaux autres que ltoxyde Thus, it is particularly emphasized that, in a material according to this embodiment, the particles (p) can not all be continuously covered by a layer of one or more materials other than cerium oxide. Therefore, it is in particular excluded that the particles (p) are all completely encapsulated by the matrix (m), and it is preferable, in general, that the free surfaces of the particles (p) are that is, surfaces which do not come into contact with the matrix (m), are not covered by a layer of one or more materials other than cerium oxide or only partially so, and preference of fa, con discontinuous if necessary. In any case, continuous coverage of the free surfaces of particles (p) by a layer of one or more materials other than oxide
de cerium est proscrite.of cerium is prohibited.
Le caractere accessible desdites particules (p) peut notamment etre mis en evidence par le fait que les materiaux presentent un caractere reductible, c'est a dire qu'ils presentent une capacite a se reduire en atmosphere reductrice (notamment en presence dthydrogene) et a se reoxyder en atmosphere oxydante. De fa,con plus precise, cette "reductibilite" d'un materieu selon ce mode particulier de realisation peut etre mise en evidence en traitant le materiau par de l'hydrogene et en analysant le taux de conversion du cerium a l'etat d'oxydation IV initialement present, en cerium a ltetat d'oxydation lil dans le materiau obtenu apres le traitement, selon la reaction globale ci dessous: 2CeO2+ H2 Ce2O3+H2O Le caractere reductible d'un materiau selon ce mode de realisation integrant des particules (p) a base d'oxyde de cerium peut ainsi notamment etre quantifie par le taux de conversion mesure a l'issu diun selon le protocole dit "TPR", expose ci-dessous: - Dans un appareil de type AMI-1 Altamira muni d'un reacteur en silice, on place a temperature ambiante (generalement entre 15 C et 25 C) un echantillon de 100 mg du solide a tester, sous un flux gazeux d'un melange hydrogene/argon a 10% d'hydrogene en volume, a un debit de 30 mL par minute. - On effectue une montee en temperature jusqu'a 900 C a raison d'un gradient constant de montee en temperature de 10 C par minute. A ['aide d'un detecteur de conductivite thermique a 70mA, on determine la quantite d'hydrogene captee par le materiau a partir de la surface manquante du signal d'hydrogene de la ligne de base a la temperature ambiante a la ligne de base The accessible character of said particles (p) can in particular be demonstrated by the fact that the materials have a reducible character, that is to say that they have an ability to reduce in reductive atmosphere (especially in the presence of hydrogen) and reoxidize in an oxidizing atmosphere. More precisely, this "reducibility" of a material according to this particular embodiment can be demonstrated by treating the material with hydrogen and analyzing the degree of conversion of the cerium to the state of IV oxidation initially present, in cerium to the oxidation state lil in the material obtained after the treatment, according to the overall reaction below: 2CeO2 + H2 Ce2O3 + H2O The reducible character of a material according to this embodiment incorporating particles (p ) based on cerium oxide can thus notably be quantified by the conversion rate measured at the end of the diode according to the so-called "TPR" protocol, set out below: - In an AMI-1 Altamira type apparatus equipped with a silica reactor is placed at room temperature (generally between 15 C and 25 C) a 100 mg sample of the solid to be tested, under a gaseous flow of a hydrogen / argon mixture with 10% hydrogen by volume, a a flow rate of 30 mL per minute. - A rise in temperature up to 900 C is carried out at the rate of a constant temperature rise gradient of 10 C per minute. Using a thermal conductivity detector at 70 mA, the amount of hydrogen captured by the material is determined from the missing surface of the baseline hydrogen signal at room temperature at baseline.
a 900 C.at 900 C.
A ['issue d'un tel test, on mesure generalement un taux de conversion des especes cerium IV initialement presentes qui est au moins de 20%, ce taux de conversion etant avantageusement d'au moins 30%, plus preferentiellement au moins egal a 40%, et encore plus avantageusement de At the end of such a test, a conversion rate of the initially present cerium IV species which is at least 20% is generally measured, this conversion rate being advantageously at least 30%, more preferably at least equal to 40%, and even more
50% ou plus. En general, ce taux de conversion reste inferieur a 90%. 50% or more. In general, this conversion rate remains below 90%.
Selon un second modede realisation particulier de la seconde variante qui vient d'etre decrite, le materieu integre, outre les cations du metal M2, des composes d'un element M3 choisi parmi les terres rares et le zirconium. Ce compose se presente de preference au moins sous forme de cations, de According to a second particular embodiment of the second variant which has just been described, the integrated material, in addition to the cations of the metal M2, compounds of an element M3 selected from rare earths and zirconium. This compound is preferably at least in the form of cations,
clusters ou de cristallites a base de ['element M3, ces formes pouvant co- clusters or crystallites based on the M3 element, these forms being able to
exister. Ce compose M3 peut etre present au sein de la matrice (m), a la surface de cette matrice (m) ou encore au sein des particules d'oxyde de cerium avec formation de solutions solides, etant entendu que ['element M3 peut etre p resent si mu ltanement dans deux ou trots de ces end roits. Pa r "cluster" a base du metal M3, on entend une entite polyatomique de dimension inferieure a 2 nm, de preference inferieure a 1 nm, comprenant au moins des atomes du metal M3, a l'etat d'oxydation 0 ou a un etat d'oxydation superieur (typiquement, il s'agit de clusters a base d'especes oxydes eVou hydroxydes du metal M3, par exemple des entites polyatomiques au sein desquels plusieurs atomes du metal M3 vent relies entre eux par des poets -O- ou -OH-, chacun des atomes du metal M2 pouvant etre relic a un ou plusieurs to exist. This compound M3 may be present within the matrix (m), on the surface of this matrix (m) or within the particles of cerium oxide with the formation of solid solutions, it being understood that the element M3 may be they are held together in two or three of these places. "Cluster" based on the metal M3 is understood to mean a polyatomic entity of dimension less than 2 nm, preferably less than 1 nm, comprising at least atoms of the metal M3, in the oxidation state 0 or has a higher oxidation state (typically, it is clusters based on oxides species eVou hydroxides metal M3, for example polyatomic entities in which several atoms of metal M3 wind connected to each other by poets -O- or -OH-, each of the atoms of the metal M2 may be relic to one or more
groupements -O- ou -OH).-O- or -OH groups).
L'element M3 peut etre plus particulierement le lanthane ou le zirconium. The element M3 may be more particularly lanthanum or zirconium.
Les materisux de cette variante et tout particulierement ceux integrant un The materisux of this variant and especially those integrating a
element M3 possedent souvent une stabilite thermique accrue. M3 element often have increased thermal stability.
En general, lorsqu'on soumet ce materiau a un traitement thermique de 6 heures a des temperatures comprises par exemple entre 400 C et 900 C, on observe, en plus de ia conservation du caractere mesostructure, une relativement bon maintien de la surface specifique, c'est-a-dire que, suite a ce type de traitement thermique, la surface specifique BET audit materiau ne varie en general pas d'un facteur excedant 60 %, ce facteur restart de preference inferieur ou egal a 50 %, avantageusement inferieur ou egal a 40 %, et encore plus preferentiellement inferieur a 30 %. Le facteur de variation de la surface BET auquel il est fait reference est calcule par le ratio (Si-Sf)/(Si), ou "Si" designe la surface specifique BET mesuree avant traitement thermique et ou "Sf" designe la surface specifique BET mesuree apres le traitement thermique. Un materiau selon ce mode de realisation est generalement tel que, si on le traite a 400 C pendant 6 heures, puis qu'on le traite a nouveau pendant 6 heures a une temperature T de 500 C, la surface specifique S400 mesuree apres le traitement thermique a 400 C et la surface specifique ST mesuree apres le traitement thermique a 500 C vent telles que le ratio (S400 ST)/S400 est inferieur ou egal a 60 %, de preference inferieur ou egale a 50 %, et avantageusement inferieur ou egal a 40 %. De preference, ce ratio reste inferieur aux valeurs precitees si on conduit le second traitement thermique a une temperature T de 600 C, de preference meme lorsque T = 700 C, avantageusement meme lorsque T = 800 C, voire lorsque T = In general, when this material is subjected to a heat treatment of 6 hours at temperatures of, for example, between 400 ° C. and 900 ° C., in addition to preserving the mesostructure character, a relatively good maintenance of the specific surface is observed, that is to say, following this type of heat treatment, the specific surface BET said material does not generally vary by a factor exceeding 60%, this restart factor preferably less than or equal to 50%, advantageously lower or equal to 40%, and even more preferentially less than 30%. The variation factor of the BET surface to which reference is made is calculated by the ratio (Si-Sf) / (Si), or "Si" designates the specific surface BET measured before heat treatment and or "Sf" designates the specific surface BET measured after heat treatment. A material according to this embodiment is generally such that, if treated at 400 ° C. for 6 hours, and then treated again for 6 hours at a temperature of 500 ° C., the specific surface S400 measured after the treatment temperature at 400 C and the specific surface ST measured after heat treatment at 500 C wind such that the ratio (S400 ST) / S400 is less than or equal to 60%, preferably less than or equal to 50%, and advantageously less than or equal to at 40%. Preferably, this ratio remains below the above values if the second heat treatment is carried out at a temperature T of 600 ° C., preferably even when T = 700 ° C., advantageously even when T = 800 ° C., or even when T =
900 C.900 C.
Le plus souvent, un materiau selon ce second mode de realisation est tel que, suite a un traitement thermique de 6 heures a 400 C, sa surface specifique BET reste au moins egale a 900 m2 par cm3 de materiau, cette surface specifique BET etant typiquement comprise entre 1000 et 2300 m2 par cm3 de materieu (et le plus souvent, entre 200 et 400 m2/g), cette surface specifique etant avantageusement au moins egale a 1200 m2 par cm3 de materiau. Par ailleurs, si on soumet un materieu selon ce mode de realisation a un traitement thermique de 6 heures a 800 C, sa surface specifique BET reste en general au moins egale a 400 m2 par cm3 de materiau, cette surface Most often, a material according to this second embodiment is such that, following a heat treatment of 6 hours at 400 C, its BET specific surface remains at least equal to 900 m2 per cm3 of material, this BET specific surface being typically between 1000 and 2300 m2 per cm3 of material (and most often between 200 and 400 m2 / g), this specific surface being advantageously at least equal to 1200 m2 per cm3 of material. Moreover, if a material according to this embodiment is subjected to a heat treatment of 6 hours at 800.degree. C., its BET specific surface area generally remains at least equal to 400 m.sup.2 per cm.sup.3 of material.
specifique BET restart de preference au moins egale a 750 m2 par cm3. specific BET restart preferably at least equal to 750 m2 per cm3.
Un procede specifique va etre detaille ci-dessous pour la preparation due materiau selon le mode de realisation particulier qui vient d'etre decrit, a A specific process will be detailed below for the material preparation according to the particular embodiment described above, a
matrice contenant des cations d'un metal M2 sous forme tetraedrique. matrix containing cations of a metal M2 in tetrahedral form.
Ce procede est caracterise en ce qu'il comprend les etapes successives consistent a: (a') realiser une mesostructure minerale integrant, au sein de ses parois, des particules de dimensions nanometriques a base d'un oxyde de cerium, liees entre elles par une matrice minerale a base de silice, ladite matrice ne recouvrant pas totalement lesdites particules; (b') introduire au sein de la structure mesoporeuse ainsi obtenue un compose d'un metal M2 (de preference ledit metal M2 etant sous forme cationique, eventuellement complexee, ou bien encore un alcoxyde du metal M2), la teneur totale en metal M2 introduit au sein de la structure, rapportee a la surface totale developpee par la mesostructure, etant inferieure a 5 micromoles de cation par m2 de surface; et (c') soumettre la mesostructure ainsi realisee a une temperature au moins egale a 300 C, et non superieure a 1000 C, ce par quoi on integre au moins une partie du metal M2 sous la forme de cations en position tetraedrique This method is characterized in that it comprises the successive steps consisting in: (a ') producing a mineral mesostructure integrating, within its walls, particles of nanometric dimensions based on an oxide of cerium, connected together by a silica-based mineral matrix, said matrix not completely covering said particles; (b ') introducing within the mesoporous structure thus obtained a compound of a metal M2 (preferably said metal M2 being in cationic form, possibly complexed, or even an alkoxide metal M2), the total content of metal M2 introduced into the structure, relative to the total surface developed by the mesostructure, being less than 5 micromoles of cation per m 2 of surface; and (c ') subjecting the mesostructure thus produced to a temperature at least equal to 300 C, and not higher than 1000 C, whereby at least a portion of the metal M2 is integrated in the form of cations in the tetrahedral position
au sein de la phase minerale a base de silice. in the mineral phase based on silica.
L'etape (a') du procede de ['invention peut etre conduite selon tout moyen connu de l'homme du metier. Toutefois, cette etape (a') est de preference realisee en mettant en aeuvre le procede qui fait ['objet de la demande de brevet WO 01/32558, c'est a dire en mettant en aeuvre les etapes consistent a: (a'1) former un milieu initial, de preference aqueux ou hydro-alcoolique, avantageusement de pH inferieur a 4, comprenant un agent texturant, a savoir un compose amphiphile de type tensioactif, notamment un copolymere, de preference non charge dans les conditions de mise en ceuvre du procdde, et susceptible de former des micelles dans le milieu reactionnel (notamment un tensioactif non ionique de type copolymere sequence), et plus preferentiellement un copolymere tribloc poly(oxyde d'ethylene)-poly(oxyde de propylene)-poly(oxyde d 'ethylene; (a'2) ajouter au milieu de l'etape (a'1) une dispersion collodale de particules de dimensions nanometriques, a base diun oxyde de cerium, avantageusement a l'etat cristallin, avec de preference un diametre hydrodynamique d'au moins 50% de la population des particules collodales compris entre 1 et 15 nm, et une repartition granulometrique preferentiellement monodisperse de ces particules collodales; (a'3) former, par ajout dans le milieu d'un precurseur mineral de type silicate alcalin (silicate de sodium par exemple) ou bien alcoxyde de silicium, une phase minerale mesostructuree, au moins partiellement (de preference essentiellement) constituee de silice, ladite phase minerale integrant alors, au sein de ses parois mesostructurees, au moins une partie des particules de dimensions nanometriques introduites lors de ltetape (a'2); et (a'4) eliminer ['agent texturant, notamment par traitement thermique ou bien entranement par un solvent, ces etapes etant eventuellement suivies d'une ou plusieurs etapes de ravage, sechage, eVou calcination, suivies eventuellement d'une attaque chimique partielle controlee de la phase minerale (par exemple par NH4OH, NaOH ou HF) en particulier dans le cas ou, dans la structure obtenue a ['issue de l'etape (a'4), la matrice liante recouvre Step (a ') of the method of the invention may be conducted by any means known to those skilled in the art. However, this step (a ') is preferably carried out by implementing the method which is the subject of the patent application WO 01/32558, ie by implementing the steps consisting in: (a' 1) forming an initial medium, preferably an aqueous or aqueous-alcoholic medium, advantageously having a pH of less than 4, comprising a texturizing agent, namely an amphiphilic compound of surfactant type, in particular a copolymer, preferably a non-filler under the conditions of implementation. process, and capable of forming micelles in the reaction medium (especially a non-ionic surfactant of block copolymer type), and more preferably a triblock copolymer poly (ethylene oxide) -poly (propylene oxide) -poly (oxide of ethylene; (a'2) add in the middle of step (a'1) a colloidal dispersion of particles of nanometric dimensions, based on a cerium oxide, advantageously in the crystalline state, preferably with a hydrodynamic diameter at least 50% of the population colloidal particles of between 1 and 15 nm, and a preferentially monodisperse granulometric distribution of these colloidal particles; (a'3) forming, by adding to the medium of a mineral precursor alkali silicate type (sodium silicate for example) or silicon alkoxide, a mesostructure mineral phase, at least partially (preferably substantially) silica said mineral phase then integrating, within its mesostructured walls, at least a part of the particles of nanometric dimensions introduced during step (a'2); and (a'4) removing the texturizing agent, in particular by heat treatment or by a solvent, these steps possibly being followed by one or more stages of ravage, drying, eVou calcination, possibly followed by partial chemical etching control of the mineral phase (for example by NH 4 OH, NaOH or HF), in particular in the case where, in the structure obtained at the end of step (a'4), the binding matrix covers
totalement les particules d'oxydes.totally the oxide particles.
En tout etat de cause, on prefere generalement que la structure mesoporeuse obtenue a ['issue de l'etape (a') possede une surface specifique BET la plus elevee possible, cette surface etant le plus souvent au moins egale a 1500 m2 par cm3 de materiau, de preference au moins egale a 1600 m2 par cm3 de materiau, et encore plus avantageusement de l'ordre de 2100 m2 par cm3 de materiau, c'est-a-dire, en general, entre 1800 et 2500 m2 par cm3 de materisu. On prefere par ailleurs que cette mesostructure realisee lors de l'etape (a') possede un volume poreux au moins egal a 0,2 cm3/g pour ses In any case, it is generally preferred that the mesoporous structure obtained from stage (a ') has the highest BET specific surface area possible, this area being most often at least equal to 1500 m2 per cm3. of material, preferably at least equal to 1600 m2 per cm3 of material, and still more preferably of the order of 2100 m2 per cm3 of material, that is to say, in general, between 1800 and 2500 m2 per cm3 of materisu. It is also preferred that this mesostructure produced in step (a ') has a pore volume at least equal to 0.2 cm 3 / g for its
pores de dimensions inferieures ou egales a 20 nm. pores with dimensions less than or equal to 20 nm.
De fa,con caracteristique, dans le materiau obtenu a ['issue de l'etape (a'), il est necessaire que les particules a base d'oxyde de cerium ne soient pas totalement recouvertes par la matrice liante a base de silice. En d'autres termes ces particules dolvent etre au moins partiellement en contact avec l'espace interne des pores de la mesostructure. On peut verifier cette propriete en realisant pour ie materiau mesostructure une courbe d'evolution du potentiel electrophoretique en fonction du pH (notamment par zetametrie). Un autre moyen de verifier le caractere accessible des particules d'oxyde au sein du materiau realise dans l'etape (a') consiste a etablir le caractere reductible du materiau par un traitement par de l'hydrogene et mesure du taux de conversion du cerium IV en cerium lil, notamment selon le mode operatoire "TPR" precise. On prefere que le taux de conversion du cerium IV en cerium lil mesure selon le mode operatoire TPR soit au moins de 25%, de preference au moins de 35%, ce taux de conversion etant avantageusement au moins egal a %. Dans tous les cas, si on souhaite ameliorer l'accessibilite des particules d'oxyde, on peut realiser une attaque chimique partielle de la phase minerale a base de silice, par exemple par NH4OH, NaOH ou HF. Dans ce cadre, il est naturellement necessaire de proceder a cette attaque chimique partielle dans Characteristically, in the material obtained from step (a ') it is necessary that the ceria-based particles are not completely covered by the silica-based binder matrix. In other words, these particles must be at least partially in contact with the internal space of the pores of the mesostructure. This property can be verified by realizing for the material mesostructure a curve of evolution of the electrophoretic potential as a function of the pH (in particular by zetametrie). Another means of verifying the accessible character of the oxide particles within the material of step (a ') is to establish the reducible character of the material by a hydrogen treatment and to measure the conversion rate of the cerium IV cerium lil, especially according to the operating mode "TPR" accurate. It is preferred that the degree of conversion of cerium IV cerium lil measures according to the TPR operating mode is at least 25%, preferably at least 35%, this conversion rate being advantageously at least equal to%. In all cases, if it is desired to improve the accessibility of the oxide particles, it is possible to carry out a partial etching of the silica-based mineral phase, for example by NH 4 OH, NaOH or HF. In this context, it is of course necessary to carry out this partial chemical attack in
des conditions controlees, pour ne pas nuire a la stabilite du materiau. controlled conditions, so as not to affect the stability of the material.
Quel que soit le mode exact de mise en ceuvre de l'etape (a'), les particules de dimension nanometriques qui vent immobilises au sein de la mesostructure minerale vent de preference des particules d'oxyde de cerium du type de celles decrites notamment dans les demandes de brevets Whatever the exact mode of implementation of step (a '), the particles of nanometric size which are immobilized within the mineral mesostructure preferably wind particles of cerium oxide of the type described in particular in patent applications
FR 2 416 867, EP 0 206 906 ou EP 208 580. FR 2 416 867, EP 0 206 906 or EP 208 580.
De fa,con plus generale, les particules peuvent egalement etre toutes particules a base d'oxyde de cerium obtenues notamment par traitement acide, ravage ou bien par dispersion de poudres ultrafines obtenues par exemple par des procedes de synthese a haute temperature du type des combustions de chlorures metalliques dans une flamme connues de l'homme More generally, the particles may also be any particles based on cerium oxide obtained in particular by acid treatment, ravage or by dispersion of ultrafine powders obtained for example by high temperature synthesis methods of the combustion type. metal chlorides in a flame known to man
du metier.of career.
L'etape (b') du procede consiste a realiser une impregnation d'au moins une partie des zones poreuses de la mesostructure realisee dans l'etape (a') avec un compose de ['element M2. Generalement, cette impregnation est realisee en introduisant ledit compose de ['element M2 au sein de la mesostructure, en le dispersant au sein d'une phase vecteur, liquide ou gazeuse, cette phase vecteur etant de preference un milieu liquide, en general un milieu aqueux ou hydro-alcoolique, ou bien encore un milieu solvent organque. Ainsi, I'etape (b') consiste le plus souvent a realiser une impregnation d'au moins une partie des zones poreuses de la mesostructure realisee dans l'etape (a') avec une solution, generalement aqueuse, d'un sel d'un cation de metal M2, ou bien avec une solution aqueuse ou hydro-alcoolique comprenant des cations de metal M2 a l'etat complexe, ou bien encore avec une solution, generalement en milieu solvent organique anhydre, comprenant un alcoxyde de metal M2. Toutefois, selon des modes de mise en couvre particuliers, on peut egalement envisager dans l'etape (b') I'utilisation de dispersions de clusters a base de metal M2 (notamment des clusters a base d'oxyde eVou d'hydroxydes de metal M2), ou bien encore une phase gazeuse comprenant un compose du metal (cette phase gaz etant alors en general constituee par ledit Step (b ') of the process consists in impregnating at least a part of the porous zones of the mesostructure realized in step (a') with a compound of the element M2. Generally, this impregnation is carried out by introducing said compound of the element M2 into the mesostructure, by dispersing it in a liquid or gaseous vector phase, this vector phase being preferably a liquid medium, generally a medium. aqueous or hydro-alcoholic, or else an organic solvent medium. Thus, step (b ') most often involves impregnating at least a portion of the porous zones of the mesostructure made in step (a') with a solution, generally aqueous, of a sodium salt. a metal cation M2, or with an aqueous or hydro-alcoholic solution comprising metal cations M2 in the complex state, or else with a solution, generally in an anhydrous organic solvent medium, comprising a metal alkoxide M2. However, according to the particular covering modes, it is also possible to envisage in step (b ') the use of dispersions of clusters based on metal M2 (in particular oxide-based clusters of metal hydroxide eVou). M2), or else a gaseous phase comprising a metal compound (this gas phase being then generally constituted by said
compose a l'etat gazeux).compound in the gaseous state).
De preference dans le cas ou ['element M2 est l'aluminium, le compose d'aluminium de lietape (b') est introduit soit: - sous la forme d'une solution aqueuse (ou eventuellement hydro alcoolique) comprenant au moins un sel d'aluminium, de preference un sel d'aluminium presentant une tendance a sthydrater la plus falble possible. Dans ce cadre, I'aluminium peut etre introduit sous la forme d'une solution comprenant un nitrated'aluminium, un acetate d'aluminium, un sulfate d'aluminium, ou un melange de ces sels, et avantageusement sous la forme d'une solution comprenant un nitrate ou un acetate d'aluminium, ou un melange acetate d'aluminium/nitrate d'aluminium; - sous la forme d'une solution, generalement aqueuse ou hydro alcoolique, comprenant des cations aluminium sous forme complexee, par exemple sous forme de complexes polynucleeires d'aluminium, de type Al (OH)X(NO3)3 X (ou x va de 1 a 2,5); - sous la forme d'une dispersion aqueuse comprenant des clusters a base d'un compose d'aluminium, de preference des clusters d'oxydes eVou Preferably in the case where the element M2 is aluminum, the aluminum compound of stage (b ') is introduced either: in the form of an aqueous solution (or optionally hydroalcoholic) comprising at least one salt aluminum, preferably an aluminum salt having a tendency to sthydrate the more falble possible. In this context, the aluminum can be introduced in the form of a solution comprising an aluminum nitrate, an aluminum acetate, an aluminum sulphate, or a mixture of these salts, and advantageously in the form of a solution comprising an aluminum nitrate or acetate, or an aluminum acetate / aluminum nitrate mixture; in the form of a solution, generally aqueous or hydroalcoholic, comprising aluminum cations in complexed form, for example in the form of polynuclear aluminum complexes, of the Al (OH) X (NO 3) 3 X (or x va from 1 to 2.5); in the form of an aqueous dispersion comprising clusters based on an aluminum compound, preferably eVou oxide clusters
hydroxyde d'aluminium, notamment des clusters de type Al'3. aluminum hydroxide, in particular Al'3 type clusters.
Dans ce cadre, on prefere generalement que l'aluminium soit introduit sous la forme d'especes presentant une charge globale positive. Ainsi, selon un mode de realisation particulierement prefere, I'introduction d'aluminium lors de l'etape (b') s'effectue en impregnant la structure de l'etape (a') avec une solution aqueuse comprenant un sel d'aluminium (de preference un nitrate eVou un acetate) a un pH compris entre 1 et 6, et de prbference inferieur ou In this context, it is generally preferred that aluminum be introduced in the form of species having a positive overall charge. Thus, according to a particularly preferred embodiment, the introduction of aluminum in step (b ') is carried out by impregnating the structure of step (a') with an aqueous solution comprising an aluminum salt (preferably a nitrate and an acetate) has a pH of between 1 and 6, and preferably less than or
egal a 5,5.equal to 5.5.
L'introduction d'aluminium n'est naturellement pas limitee a ['introduction des solutions et dispersions envisagees ci-dessus, dont la mise en couvre ne constitue qu'un mode preferential de realisation. Ainsi, cette introduction d'aluminium peut alternativement etre realisee a ['aide d'une solution, generalement en milieu solvent organique, d'un alcoxyde d'aluminium, tel que, par exemple le butylate d'aluminium Al(OBu) 3. Selon une autre variante, I'introduction d'aluminium au sein de la mesostructure obtenue a ['issue de l'etape (a') peut egalement etre effectuee en soumettant ladite mesostructure a The introduction of aluminum is of course not limited to the introduction of the solutions and dispersions envisaged above, the covering of which constitutes only a preferential mode of realization. Thus, this introduction of aluminum can alternatively be carried out with the aid of a solution, generally in an organic solvent medium, of an aluminum alkoxide, such as, for example, aluminum butylate Al (OBu) 3. According to another variant, the introduction of aluminum into the mesostructure obtained at the end of step (a ') can also be carried out by subjecting said mesostructure to
un flux d'AICI3 en milieu gazeux.a flow of AlCl 3 in a gaseous medium.
Dans le cas specifique ou le metal M2 designe le titane, le compose a base du metal M2 de 1'etape (b') est generalement introduit soit: - sous la forme d'une solution aqueuse (ou eventuellement hydro alcoolique) comprenant au moins un sel de titane, de preference choisi parmi ['acetate de titane, ou TiOC12; - sous la forme d'une solution d'un alcoxyde de titane, ledit alcoxyde de titane ayant de preference la formule generale Ti(OR)4, ou R designe un groupement hydrocarbone, lineaire ou ramifie, sature ou insature, et de In the specific case where the metal M2 designates titanium, the compound based on the metal M2 of step (b ') is generally introduced either: in the form of an aqueous (or possibly hydroalcoholic) solution comprising at least a titanium salt, preferably selected from titanium acetate, or TiOC12; in the form of a solution of a titanium alkoxide, said titanium alkoxide preferably having the general formula Ti (OR) 4, or R denotes a hydrocarbon group, linear or branched, saturates or unsaturated, and
preference un groupement alkyle possedant de 1 a 6 atomes de carbone. preferably an alkyl group having 1 to 6 carbon atoms.
Dans ce cadre, on prefere la aussi, en regle generate, que le titane soit In this context, it is also preferred, as a rule, that titanium be
introduit sous la forme d'especes presentant une charge globale positive. introduced as species with a positive overall burden.
Ainsi, selon un mode de realisation particulierement prefere, I'introduction de titane lors de 1'etape (b') s'effectue en impregnant la structure de 1'etape (a') avec une solution hydroalcoolique, de preference concentree, comprenant un alcoxyde de titane en association avec un acide avec un ratio H+/Ti dans le Thus, according to a particularly preferred embodiment, the introduction of titanium in step (b ') is carried out by impregnating the structure of step (a') with a hydroalcoholic solution, preferably concentrated, comprising a titanium alkoxide in combination with an acid with a H + / Ti ratio in the
milieu hydroalcoolique allant generalement de 0,1 a 4. hydroalcoholic medium generally ranging from 0.1 to 4.
De fac,on generale, dans l'etape (b'), que le metal M2 designe 1'aluminium ou ie titane, il est necessaire que la concentration globale en metal M2 introduit au sein des zones poreuses soit relativement faible, notamment de fa,con a ne pas observer une diminution trop importante de la surface specifique du materieu, voire un colmatage des pores, suite au traitement thermique de ltetape (c'). Cette concentration globale est telle que la teneur totale en cations du metal M2, rapportee a la surface totale developpee par la mesostructure, reste, en regle generale, inferieure a 5 micromoles de cation par m2 de surface. De preference, cette teneur reste au moins egale a 1 micromole de cation par m2 de surface. La "surface totale du materieu mesostructure" a laquelle il est fait reference ici est calculee en multipliant la surface specifique BET, mesuree en m2/g pour le materiau mesostructure obtenu a 1'issue de Generally, in step (b '), the metal M2 designates aluminum or titanium, it is necessary that the overall concentration of M2 metal introduced into the porous zones is relatively low, especially in not to observe an excessive reduction of the specific surface of the material, or even clogging of the pores, following the heat treatment of step (c '). This overall concentration is such that the total cation content of metal M2, relative to the total surface area developed by the mesostructure, remains, as a rule, less than 5 micromoles of cation per m 2 of surface area. Preferably, this content remains at least equal to 1 micromole of cation per m 2 of surface. The "total surface of the mesostructure material" referred to herein is calculated by multiplying the BET specific surface area measured in m2 / g for the mesostructure material obtained at the end of
l'etape (a'), par la masse audit materieu. step (a '), by the mass to said material.
Dans la plupart des cas, on prefere que, lors de ltetape (b'), les composes du metal M2 soient introduits au sein de la mesostructure sous la forme d'une solution, en milieu aqueux ou hydro-alcoolique, ou bien encore au sein d'un solvent organique. Dans ce cadre, de fa,con a se placer dans les conditions de concentration precitees, la concentration globale C en cations du metal M2 au sein du milieu qui se retrouve incorpore dans la mesostructure a I'issue de l'etape (b') est en general inferieure a 2 mol/L et elle est de preference comprise entre 0,1 mol/L et 1,5 mol/L, cette concentration etant avantageusement inferieure ou egale a 1 mol/L. II est a noter que, dans le cadre du present procede, il est possible de realiser une impregnation avec des solutions relativement concentrees, la concentration C pouvant etre superieure a 0,5 mol/L, voire a 0,7 mol/L dans la plupart des cast Pour parvenir a ['incorporation d'une solution presentant une telle concentration C au sein du materiau mesostructure issu de l'etape (a'), I'etape (b') peut etre In most cases, it is preferred that, in step (b '), the compounds of the metal M2 are introduced into the mesostructure in the form of a solution, in an aqueous or aqueous-alcoholic medium, or else at within an organic solvent. In this context, so as to be placed under the above-mentioned concentration conditions, the global cation C concentration of the metal M2 within the medium which is incorporated in the mesostructure at the end of step (b ') is in general less than 2 mol / L and it is preferably between 0.1 mol / L and 1.5 mol / L, this concentration being advantageously less than or equal to 1 mol / L. It should be noted that, in the context of the present process, it is possible to impregnate with relatively concentrated solutions, the concentration C may be greater than 0.5 mol / L, or even 0.7 mol / L in the Most of the cast to achieve incorporation of a solution having such a concentration C within the material mesostructure from step (a '), step (b') can be
conduite differentes voies possibles. conduct different routes possible.
Ainsi, selon une premiere variante envisageable, I'etape (b') peut etre conduite en immergeant le materieu mesostructure obtenu a l'issu de l'etape (a') au sein d'une solution comprenant ['element M2 a une concentration de l'ordre de la concentration C (generalement comprise entre 0,1 et 1,5 mol/L, et avantageusement entre 0,2 et 1 mol/L), puis en filtrant le milieu obtenu. Le solide impregne recueilli suite a la filtration comprend alors effectivement au sein de ses zones poreuses une solution comprenant un compose du metal Thus, according to a first conceivable variant, step (b ') can be carried out by immersing the mesostructure material obtained at the end of step (a') in a solution comprising [the element M2 at a concentration of the order of the concentration C (generally between 0.1 and 1.5 mol / L, and advantageously between 0.2 and 1 mol / L), then filtering the medium obtained. The impregnated solid collected after the filtration then effectively comprises within its porous zones a solution comprising a metal compound
M2, avec la teneur recherchee en metal M2. M2, with the desired content in metal M2.
Selon une autre variante possible, I'etape (b') peut egalement etre conduite en immergeant le materiau mesostructure obtenu a l'issu de l'etape (a') au sein d'une solution comprenant ['element M2 a une concentration proche de la concentration C (en general a une concentration avantageusement comprise entre 0,2 et 1,5 mol/L, et de preference entre 0,4 et 1,2 mol/L), puis en soumettant le milieu obtenu a une centrifugation. Sous reserve de ne pas conduire la centrifugation dans des conditions trop poussees (typiquement, la centrifugation est realisee, a raison de 2000 a 5000 tours par minutes, pendant une duree n'excedant generalement pas 30 minutes), le culot de centrifugation obtenu est un solide impregne qui comprend, au sein de ses zones poreuses, une solution comprenant ltelement According to another possible variant, step (b ') can also be carried out by immersing the mesostructure material obtained at the end of step (a') in a solution comprising [element M2 at a concentration close to concentration C (generally at a concentration advantageously of between 0.2 and 1.5 mol / l, and preferably between 0.4 and 1.2 mol / l), and then subjecting the medium obtained to centrifugation. Provided that centrifugation is not carried out under conditions that are too severe (typically centrifugation is carried out at 2000 to 5000 rpm, for a duration not generally exceeding 30 minutes), the centrifugation pellet obtained is impregnated solid which comprises, within its porous zones, a solution comprising the element
M2 a la concentration recherchee.M2 has the sought concentration.
Selon une autre variante envisageable, I'etape (b') peut egaiement etre conduite en additionnant au materiau mesostructure obtenu a l'issu de l'etape (a') un volume V d'une solution comprenant ltelement M2, ledit volume V etant de l'ordre du volume poreux developpe par le materiau, ce par quoi on obtient une pate. Le melange s'effectue generalement par malaxage. On soumet ensuite la pate obtenue a une evaporation du solvent, de preference de fa,con lente. Dans ce cas, la quasi-totalite de ['element M2 introduit au depart se retrouve au sein de la mesostructure. Dans ce cadre, on prefere en general conduire l'etape (b') en additionnant au materiau mesostructure obtenu a l'issu de ltetape (a') un volume de solution representant entre 0,2 et 3 fois le volume du materieu (et representant de preference au plus 2 fois le volume du materiau), ladite solution comprenant ['element M2 a une concentration generalement comprise entre 0,1 et 2 mol/L, puis en evaporant le solvent dans According to another conceivable variant, step (b ') can also be carried out by adding to the mesostructure material obtained at the end of step (a') a volume V of a solution comprising the element M2, said volume V being of the order of the pore volume developed by the material, whereby a paste is obtained. The mixing is usually done by mixing. The resulting paste is then evaporated from the solvent, preferably slowly. In this case, the quasi-totality of the element M2 introduced initially is found within the mesostructure. In this context, it is generally preferred to conduct step (b ') by adding to the mesostructure material obtained at the end of step (a') a volume of solution representing between 0.2 and 3 times the volume of the material (and preferably representing at most 2 times the volume of the material), said solution comprising [the element M2 has a concentration generally of between 0.1 and 2 mol / L and then evaporating the solvent in
le melange obtenu.the mixture obtained.
Quel que soit le mode exact de mise en ceuvre de ltetape (b'), le solide impregne obtenu a l'issu de cette etape est ensuite soumis a une etape (c') de traitement thermique. Cette etape (c') comprend en general un traitement du materiau a une temperature au moins egale a 300 C, cette temperature etant de preference au moins egale a 350 C, des temperatures superieures n'etant generalement pas requises pour ce qui est de ['integration des cations de ['element M2 sous forme tetraedrique au sein de la silice de la matrice minerale Whatever the exact mode of implementation of step (b '), the impregnated solid obtained at the end of this step is then subjected to a step (c') of heat treatment. This step (c ') generally comprises a treatment of the material at a temperature at least equal to 300 ° C., this temperature being preferably at least equal to 350 ° C., higher temperatures being generally not required with respect to integration of the elements of the element M2 in tetrahedral form within the silica of the mineral matrix
de la mesostructure realisee dans l'etape (a'). of the mesostructure realized in step (a ').
Toutefois, dans certains cas de figure, il peut etre avantageux de realiser le traitement thermique de l'etape (c') a une temperature au moins egale a 400 C, voire au moins egale a 500 C, notamment de fa,con a ameliorer certaines caracteristiques physiques eVou chimiques du materiau (concentrations en sites catalytiques actifs, activites catalytiques specifiques...), ce qui n'affecte generalement pas de fa,con excessive la surface specifique du materieu. Neanmoins, de fa,con a ne pas remettre en cause la stabilite de la mesostructure, la temperature du traitement thermique ne doit en general pas depasser 1 000 C, et, de preference, elle reste inferieure a 950 C, avantageusement inferieure ou egale a 900 C, et encore However, in certain cases, it may be advantageous to carry out the heat treatment of step (c ') at a temperature at least equal to 400 C, or even at least equal to 500 C, in particular so as to improve certain physical and chemical properties of the material (concentrations of active catalytic sites, specific catalytic activities, etc.), which generally does not affect the surface area of the material excessively. Nevertheless, so as not to call into question the stability of the mesostructure, the temperature of the heat treatment should generally not exceed 1000 ° C., and preferably it remains below 950 ° C., advantageously less than or equal to 900 C, and again
plus preferentiellement inferieure ou egale a 850 C. more preferentially less than or equal to 850 C.
De fa,con optionnelle, notamment dans le cas ou ['element M2 est introduit dans ltetape (b') sous forme d'une solution, I'etape (c') peut Of course, especially in the case where element M2 is introduced in step (b ') in the form of a solution, step (c') can
comprendre une etape de sechage, prealablement au traitement thermique. include a drying step, prior to heat treatment.
Dans ce cas, ce sechage prealable est generalement conduit de la fa,con la plus lente possible, notamment de facon a favoriser les echanges ioniques. A cet effet, le sechage est le plus souvent conduit a une temperature comprise entre 15 et 80 C, de preference a une temperature inferieure a 50 C, voire a C, et avantageusement a temperature ambiante. Ce sechage peut etre effectue sous atmosphere inerte (azote, argon) ou sous atmosphere oxydante (air, oxygene) en fonction des composes presents dans le materiau. Dans le cas ou ['element M2 est introduit au sein du materiau sous forme d'un alcoxyde, le sechage est avantageusement conduit sous atmosphere exempte d'eau. De fa,con particulierement avantageuse, I'etape (c') peut etre conduite en soumettant le solide a un gradient de temperature, d'une temperature initiale comprise entre 15 et 95 C, a une temperature finale comprise entre 350 C et 1000 C, avantageusement avec une montee en temperature comprise entre 0,5 C par minute et 2 C par minute, et avec un ou plusieurs paliers successifs de maintien a des temperatures intermediaires, de preference comprise entre 350 et 600 C, pendant des durees variables, generalement In this case, this preliminary drying is generally carried out as slowly as possible, in particular so as to promote ion exchange. For this purpose, the drying is most often conducted at a temperature of between 15 and 80 ° C., preferably at a temperature below 50 ° C., or even at a temperature of C, and advantageously at room temperature. This drying can be carried out under an inert atmosphere (nitrogen, argon) or under an oxidizing atmosphere (air, oxygen) depending on the compounds present in the material. In the case where the element M2 is introduced into the material in the form of an alkoxide, the drying is advantageously carried out under a water-free atmosphere. In a particularly advantageous manner, step (c ') can be carried out by subjecting the solid to a temperature gradient, from an initial temperature of between 15 and 95 ° C., at a final temperature of between 350 ° C. and 1000 ° C. , advantageously with an increase in temperature between 0.5 C per minute and 2 C per minute, and with one or more successive stages of maintenance at intermediate temperatures, preferably between 350 and 600 C, for variable periods, generally
comprises entre 1 heure et 24 heures. between 1 hour and 24 hours.
Selon un mode de realisation particulierement avantageux, le procede de ['invention peut comprendre, suite au processus d'impregnation/traitement thermique des etapes (b') et (c'), un ou plusieurs cycles ulterieurs d'impregnation/ traitement thermique mettant en ceuvre des etapes de type (b') et (c'), conduites sur le solide obtenu a l'issu du cycle precedent. Par mise en cauvre de ce type de procede a plusieurs cycles d'impregnation/traitement thermique successifs, on parvient a realiser une tres bonne incorporation de ltelement M2 au sein de la silice de la matrice liante de la mesostructure According to a particularly advantageous embodiment, the method of the invention may comprise, following the process of impregnation / heat treatment steps (b ') and (c'), one or more subsequent cycles of impregnation / heat treatment putting in steps of type (b ') and (c'), conducted on the solid obtained at the end of the previous cycle. By placing this type of process in the process of several cycles of successive impregnation / heat treatment, it is possible to achieve a very good incorporation of the element M2 into the silica of the matrix binding of the mesostructure.
realisee dans l'etape (a').performed in step (a ').
II est a noter que le ou les processus d'impregnation/traitement thermique mis en ceuvre peuvent mener, parallelement a une integration de ['element M2 en position tetraedrique au sein de la matrice, a la formation de cristallites a base d'un compose du metal M2, notamment de type oxyde, hydroxyde, oxy hydroxyde, carbonate ou hydroxy-carbonate, a la surface de la phase liante, eVou au moins partiellement integrees dans celle-ci. On peut egalement observer dans certains cas la formation des clusters ou cristallites a la surface It should be noted that the process or processes of impregnation / heat treatment implemented can lead, parallel to an integration of the element M2 in the tetrahedral position within the matrix, to the formation of crystallites based on a compound metal M2, in particular of the oxide, hydroxide, oxyhydroxide, carbonate or hydroxycarbonate type, at the surface of the binder phase, eVou at least partially integrated therein. We can also observe in some cases the formation of clusters or crystallites on the surface
eVou au sein des particules d'oxydes de cerium. eVou within the particles of cerium oxides.
Selon un mode de realisation encore plus specifique, le materieu obtenu a l'issu du ou des cycle(s) d'impregnation/ traitement thermique mettant en oeuvre des etapes de type (b') et (c'), peut encore etre modifie. Dans ce cadre, le procede de preparation peut ainsi comprendre, de fa,con additionnelle, un ou plusieurs cycles ulterieurs d/impregnation/ traitement thermique analogues aux etapes de type (b') et (c') precedemment decrites, mais mettant en ceuvre une impregnation par un compose d'un autre metal que le metal M2. Le procede comporte alors en general, des etapes (b") et (c"), posterieures aux etapes (b') et (c'), et consistent a: (b") introduire, au sein d'au moins une partie des zones poreuses du materieu, un compose d'un metal M3 tel que defini plus haut (generalement ledit metal M3 sous forme cationique, eventuellement complexee, ou un alcoxyde audit metal M3), la teneur en ledit element M3 introduit au sein de la structure, rapportee a la surface totale developpee par la mesostructure, etant inferieure a 5 micromole de cation par m2 de surface; et (c")soumettre le materieu ainsi impregne a une temperature au moins egale a According to an embodiment that is even more specific, the material obtained at the end of the impregnation / heat treatment cycle (s) implementing steps of type (b ') and (c') can be further modified. . In this context, the preparation process can thus include, in an additional manner, one or more subsequent cycles of impregnation / heat treatment similar to the steps of type (b ') and (c') previously described, but implementing an impregnation by a compound of another metal than the metal M2. The method then generally comprises steps (b ") and (c"), subsequent to steps (b ') and (c'), and consist of: (b ") introducing, within at least a part porous areas of the material, a compound of a metal M3 as defined above (generally said metal M3 in cationic form, possibly complexed, or an alkoxide metal M3 said), the content of said element M3 introduced into the structure relative to the total surface area developed by the mesostructure, being less than 5 micromoles of cation per m 2 of surface, and (c ") subjecting the impregnated material to a temperature at least equal to
300 C, et non superieure a 1000 C.300 C, and not more than 1000 C.
Dans le cas le plus general, les etapes (b") et (c") peuvent avantageusement etre conduites dans les conditions decrites precedemment pour les etapes (b') et (c'), sous reserve d'adaptations eventuelles qui s'imposeraient, notamment si le compose a base du metal M3 mis en oeuvre dans l'etape (b") presentait une nature physico-chimique specifique. Dans la plupart des cas, les differents modes d'impregnation envisages pour les composes du metal aluminium vent en general transposables a ['impregnation d'un compose d'un metal M3, notamment en ce qui concerne les concentrations a mettre en couvre. Les conditions du traitement thermique a mettre en ceuvre pour l'etape (c") sont, en regle generale, les memes que In the most general case, steps (b ") and (c") can advantageously be conducted under the conditions described above for steps (b ') and (c'), subject to any adjustments that may be necessary. , especially if the compound based on the metal M3 used in step (b ") had a specific physico-chemical nature.In most cases, the various impregnation modes envisaged for the aluminum metal compounds wind in general transposable to the impregnation of a compound of a metal M3, particularly with regard to the concentrations to be covered.The conditions of the heat treatment to implement for stage (c ") are, as a rule , the same as
celles utilisees dans l'etape (c') definie precedemment. those used in step (c) defined above.
* Selon un mode de realisation particulierement avantageux, le cycle d'impregnation/traitement thermique des etapes (b") et (c") peut etre mis en ceuvre lorsqu'on souhaite integrer des composes de ['element M3 au sein du materiau, notamment sous forme de cations eVou de clusters a base de i'element M3 au sein de sa matrice eVou a la surface de cette matrice, ce qui conduit en particulier a une augmentation de la stabilite thermique du materiau obtenu. En regle generale, le compose de ['element M3 mis en couvre dans I'etape (b") est de preference un sel de ['element M3, par exemple le nitrate ou ['acetate de ['element M3, et l'etape (b") peut typiquement consister a realiser une impregnation du materiau par une solution du sel l'eiement M3, le pH de ladite solution etant de preference inferieur a 8 et avantageusement inferieur a 7. On peut en outre observer en general, en plus diune integration de ['element M3 sous forme de cations eVou de clusters a base de cet element au sein de sa matrice eVou a la surface de celle-ci, la formation de cristallites a base de ['element M3, qui se localisent generalement a la surface du materiau. Le plus souvent, une partie de ['element M3 se retrouve egalement integree au seinAccording to a particularly advantageous embodiment, the impregnation / heat treatment cycle of stages (b ") and (c") can be implemented when it is desired to integrate compounds of element M3 within the material, in particular in the form of cations eVou clusters based on i'element M3 within its matrix eVou the surface of this matrix, which leads in particular to an increase in the thermal stability of the material obtained. As a rule, the compound of the element M3 covered in step (b) is preferably a salt of the element M3, for example the nitrate or acetate of the element M3, and the Step (b ") can typically consist in impregnating the material with a solution of the salt M3, the pH of said solution being preferably less than 8 and advantageously less than 7. In general, it is also possible to observe more than one integration of the element M3 in the form of cations eVou of clusters based on this element within its matrix eVou on the surface thereof, the formation of crystallites based on the element M3, which are generally located on the surface of the material. Most often, part of the M3 element is also integrated within
des particules d'oxydes de cerium.particles of cerium oxides.
11 est de plus a souligner que, de fa,con surprenante, en depit des etapes d'impregnation/traitement therrnique imposees au cours du procede decrit, les solides obtenus dans le cas le plus general presentent une surface specifique BET qui reste relativement elevee, et qui represente generalement au moins %, avantageusement au moins 60 %, et encore plus preferentiellement au moins 75 % de la surface specifique BET du materiau mesostructure obtenu a It should also be emphasized that, surprisingly, in spite of the impregnation / heat treatment steps imposed during the process described, the solids obtained in the most general case have a BET specific surface which remains relatively high. and which generally represents at least%, advantageously at least 60%, and even more preferably at least 75% of the BET specific surface area of the mesostructure material obtained by
['issue de l'etape (a').['outcome of step (a').
II est par ailleurs a noter que les differentes etapes d'impregnation/traitement thermique imposees au cours du procede decrit n'induisent pas une diminution consequente de l'accessibilite aux particules par rapport a l'accessibilite aux particules presentee dans la mesostructure realisee dans l'etape (a'). Ainsi, la reductibilite du materiau obtenu suite aux differentes etapes d'impregnation/traitement thermique est generalement similaire a celle de la mesostructure obtenue a ['issue de l'etape (a'). Ainsi, si on designe par ta le taux de conversion du cerium IV en cerium lil mesure selon le mode operatoire "TPR" precise pour la mesostructure realisee dans l'etape (a'), et par tf le taux de conversion du cerium IV en cerium lil mesure selon le mode operatoire "TPR" precise pour le materiau obtenu a l'issu des differentes etapes d'impregnation/traitement thermique imposees au cours du procede le rapport tf/ta reste generalement superieur ou egal a 40%, ce rapport eta nt le plus souvent au moins egal a 50%, avantageusement au moins egal a It should also be noted that the various impregnation / heat treatment steps imposed during the process described do not induce a consequent reduction in the accessibility of the particles with respect to the accessibility to the particles presented in the mesostructure realized in the process. step (a '). Thus, the reducibility of the material obtained following the different stages of impregnation / heat treatment is generally similar to that of the mesostructure obtained at the end of step (a '). Thus, if the conversion rate of the cerium IV to cerium is defined by the procedure of "TPR" specified for the mesostructure carried out in step (a '), and by tf the degree of conversion of the cerium IV to According to the precise "TPR" operating method for the material obtained at the end of the different impregnation / heat treatment stages imposed during the process, the ratio tf / ta remains generally greater than or equal to 40%, this ratio being most often at least 50%, advantageously at least equal to
%, et preferentiellement au moins egal a 80%. %, and preferably at least 80%.
Le materiau mesostructure ayant ete decrit, les compositions de The mesostructure material having been described, the compositions of
I'invention vont maintenant etre etudiees. The invention will now be studied.
Les compositions de ['invention L' invention concerne tout d 'abord u ne premiere compositio n a base d 'au moins un compose d'un element E choisi dans le groupe comprenant les elements des numeros atomiques 21 a 31 inclus de la classification periodique et le molybdene et le tungstene et d'un materiau mesostructure du type decrit ci-dessus. On comprendra que, bien entendu, I'invention couvre le cas ou la composition comprend plusieurs elements E en combinaison, les proportions respectives de ces differents elements E pouvant etre quelconques. Cette remarque s'applique bien sOr non seulement a la premiere composition de ['invention mais a toutes les autres compositions selon ['invention contenant ['element E. L'element E est done un metal choisi dans le groupe constitue par les elements qui vont du scandium au gallium dans la quatrieme periode du tableau de la classification periodique des elements, groupe auquei siajoutent The compositions of the invention The invention firstly relates to a first compositio based on at least one compound of an element E selected from the group consisting of the elements of atomic numbers 21 to 31 inclusive of the periodic classification and molybdenum and tungsten and a mesostructure material of the type described above. It will be understood that, of course, the invention covers the case where the composition comprises several elements E in combination, the respective proportions of these different elements E possibly being arbitrary. This remark applies, of course, not only to the first composition of the invention but to all other compositions according to the invention containing the element E. The element E is therefore a metal selected from the group consisting of the elements which go from scandium to gallium in the fourth period of the table of periodic classification of elements, group to which they add
le molybdene et le tungstene.molybdenum and tungsten.
L'element E peut etre plus particulierement le zinc ou le vanadium. The element E may be more particularly zinc or vanadium.
Les proportions en element E de cette composition peuvent varier dans une large gamme. Wiles peuvent ainsi etre comprises par exemple entre 0,5% et 50%, proportions exprimees en poids de metal E par rapport au materisu mesostructure. Toutefois, pour le zinc, ces proportions vent de preference comprises entre 2% et 50%, plus particulierement entre 5% et 25% et encore plus particulierement entre 10% et 15%, proportions exprimees comme The E element proportions of this composition may vary over a wide range. Wiles can thus be understood for example between 0.5% and 50%, proportions expressed by weight of metal E with respect to the material mesostructure. However, for zinc, these proportions are preferably between 2% and 50%, more particularly between 5% and 25% and even more particularly between 10% and 15%, proportions expressed as
p reced em me nt..p reced em me nt ..
La proportion en vanadium est de preference comprise entre 0,5% et 7%, plus particulierement entre 0,5% et 5% et encore plus particulierement entre The proportion of vanadium is preferably between 0.5% and 7%, more particularly between 0.5% and 5% and even more particularly between
0,5% et 2,5%,proportions exprimees comme precedemment. 0.5% and 2.5%, proportions expressed as before.
Les composes des elements E, notamment de Zn et V, peuvent etre de nature diverse. Ce peut etre des hydroxydes ou des oxydes (ZnO, V2O5 par exemple) . Dans le cas du vanadium, ce compose peut etre aussi un oxyde mixte ( CeVO3), dans ce cas le cerium pouvant etre present a la valence lilt The compounds of the elements E, in particular of Zn and V, may be of various nature. It can be hydroxides or oxides (ZnO, V2O5 for example). In the case of vanadium, this compound can also be a mixed oxide (CeVO3), in this case the cerium can be present at the valence lilt
Ces hydroxydes ou oxydes peuvent etre amorphes ou cristallises. These hydroxides or oxides can be amorphous or crystallized.
La composition de ['invention a base de ['element E et du materisu mesostructure peut etre obtenue a partir de cet eldment et du materiau par The composition of the invention based on the element E and the material mesostructure can be obtained from this element and the material by
tout moyen convenable de mise en contact de cet element et du materieu. any suitable means of bringing this element into contact with the material.
La mise en contact peut se faire en immergeant le materiau mesostructure de depart au sein d'une solution comprenant ['element E puis en soumettant le milieu obtenu a une centrifugation. La solution de ['element E utilisee dans le cas du procede selon ['invention est habituellement une solution aqueuse a base de sels de cet element. On peut choisir les sels d'acides inorganiques comme les nitrates, les sulfates ou les chlorures. On peut aussi utiliser les sels d'acides organiques et notamment les sels d'acides The contacting can be done by immersing the starting mesostructure material in a solution comprising E element and then subjecting the obtained medium to centrifugation. The solution of the element E used in the case of the process according to the invention is usually an aqueous solution of salts of this element. The salts of inorganic acids such as nitrates, sulphates or chlorides can be chosen. It is also possible to use the salts of organic acids and in particular the salts of acids
carboxyliques aliphatiques satures ou les sels d'acides hydroxycarboxyliques. saturated aliphatic carboxylic acids or salts of hydroxycarboxylic acids.
Comme sels de vanadium on peut utiliser de preference VO(S04), Na3(V04), As vanadium salts it is preferable to use VO (SO 4), Na 3 (VO 4),
N H4VO3.N H4VO3.
Selon un mode de realisation particulier, la mise en contact se fait par une impregnation a sec. L'impregnation a sec consiste a ajouter au produit a impregner un volume d'une solution aqueuse de ['element E qui est egal au According to a particular embodiment, the contacting is done by dry impregnation. Dry impregnation consists in adding to the product to impregnate a volume of an aqueous solution of element E which is equal to
volume poreux du materiau a impregner. porous volume of the material to impregnate.
Apres la mise en contact, le materiau obtenu est seche, puis calcine de maniere a obtenir une composition dans laquelle ['element E, par exemple le zinc eVou le vanadium, est present a l'etat d'oxyde. Cette calcination peut se After contacting, the obtained material is dried and then calcined so as to obtain a composition in which the element E, for example zinc or vanadium, is present in the oxide state. This calcination can be
faire par exemple a une temperature de 600 C. for example at a temperature of 600 C.
11 est aussi possible de preparer cette premiere composition par vole solide en melangeant un precurseur d'oxyde de ['element E de taille ultrafine (taille nanometrique) avec le materiau mesostructure puis en calcinant le melange a une temperature suffisante pour obtenir le compose de ['element E sous la forme souhaitee par exemple sous la forme oxyde. L'invention concerne aussi une seconde composition qui comprend un catalyseur de craquage catalytique en lit fluide et un materisu mesostructure It is also possible to prepare this first composition by solid flow by mixing an ultrafine size E-element precursor (nanometric size) with the mesostructure material and then calcining the mixture at a temperature sufficient to obtain the compound of E element in the form desired for example in the oxide form. The invention also relates to a second composition which comprises a fluid bed catalytic cracking catalyst and a mesostructure material.
du type qui vient d'etre decrit ci-dessus. of the type just described above.
Les catalyseurs de craquage catalytique en lit fluide vent bien connus. Fluid catalytic cracking catalysts are well known.
On salt qu'ils comprennent generalement une ou plusieurs zeolites et une ou plusieurs matrices. La zeolite peut etre par exemple du type Y de structure faujasite, X, beta, ZSM-5; ce peut etre aussi un produit obtenu a partir d'un traitement thermique de ces zeolites ou par echange total ou partiel avec des terres rares de celles-ci. Les zeolites utilisees possedent des surfaces specifiques generalement comprises entre 100 et 300m2/g, de preference entre 120 et 200m2/g. La matrice, dans laquelie est dispersee la ou les zeolites, peut etre par exemple a base de silice, d'alumine ou d'un gel de silice alumine et elle comprend habituellement en outre un compose inerte comme le kaolin. La teneur en zeolite peut varier notamment entre 10% et 80% en They are generally understood to include one or more zeolites and one or more matrices. The zeolite may be, for example, of type Y of faujasite structure, X, beta, ZSM-5; it can also be a product obtained from a heat treatment of these zeolites or by total or partial exchange with rare earths thereof. The zeolites used have specific surfaces generally between 100 and 300 m 2 / g, preferably between 120 and 200 m 2 / g. The matrix in which the zeolite (s) is dispersed may for example be based on silica, alumina or silica gel alumina and usually further comprises an inert compound such as kaolin. The zeolite content may vary in particular between 10% and 80% by
poids et celle de la matrice peut etre comprise entre 20% et 90% en poids. weight and that of the matrix can be between 20% and 90% by weight.
D'une maniere connue, le catalyseur de craquage catalytique peut comprendre en outre des additifs comme ceux destines par exemple a augmenter la production d'olefines, a pieger le vanadium ou a eliminer les NOx ou les SOx. Comme autre type d'additifs, on peut mentionner aussi ceux a base de ZnO, supporte sur de l'alumine Al2O3, ou sur des hydrotalcites, des additifs a base de nickel et de vanadium supportes sur de l'alumine Ai2O3 ou sur une zeolite, ou encore a base de zinc sur un support a base d'alumine et de titane ou sur un support d'hydrotalcite. Les additifs peuvent etre aussi a base de zinc et de cobalt sur un support en hydrotalcite, ou encore a base de In a known manner, the catalytic cracking catalyst may further comprise additives such as those intended for example to increase the production of olefins, to trap vanadium or to eliminate NOx or SOx. As another type of additive, mention may also be made of those based on ZnO, supported on Al 2 O 3 alumina, or on hydrotalcites, nickel-based and vanadium-based additives supported on Al 2 O 3 alumina or on a zeolite. or based on zinc on a support based on alumina and titanium or on a hydrotalcite support. The additives may also be based on zinc and cobalt on a hydrotalcite support, or based on
zinc, de manganese et de zirconium sur un support en alumine. zinc, manganese and zirconium on an alumina support.
Ces additifs peuvent etre presents dans une quantite comprise par exemple entre 1% et 30% en poids, plus particulierement entre 5% et 20% en These additives may be present in an amount of, for example, between 1% and 30% by weight, more particularly between 5% and 20% by weight.
poids par rapport au catalyseur de craquage. weight with respect to the cracking catalyst.
La troisieme composition de ['invention est proche de la seconde dans la mesure ou elle comprend aussi un catalyseur de craquage catalytique en lit fluide avec un materieu mesostructure mais avec en plus au moins un element E en combinaison avec ledit materiau mesostructure. Cette troisieme composition est en fait la combinaison d'un catalyseur de craquage catalytique The third composition of the invention is close to the second insofar as it also comprises a catalytic cracking catalyst in a fluid bed with a mesostructure material but with in addition at least one element E in combination with said mesostructure material. This third composition is in fact the combination of a catalytic cracking catalyst
en lit fluide avec la premiere composition de ['invention. in a fluid bed with the first composition of the invention.
Les quantites du materiau mesostructure dans la seconde composition de ['invention varient generalement entre 3% et 40% en poids, de preference entre 5% et 30% en poids par rapport au catalyseur de craquage. Ces proportions vent identiques pour la troisieme composition mais eiles s'appliquent cette fois a ['ensemble materieu mesostructure + element E. Selon un mode de realisation particulier de ['invention, la seconde ou la troisieme composition de ['invention peut comprendre un catalyseur de craquage catalytique du type qui vient d'etre decrit et qui comprend en outre comme additif specifique un acide de Lewis supporte sur une alumine. Un tel type de catalyseur est decrit dans la demande de brevet EP-A609971 a la The amounts of the mesostructure material in the second composition of the invention generally vary from 3% to 40% by weight, preferably from 5% to 30% by weight, based on the cracking catalyst. These proportions are identical for the third composition but eiles this time apply to the assembly materos mesostructure + element E. According to a particular embodiment of the invention, the second or third composition of the invention may comprise a catalyst catalytic cracking of the type which has just been described and which further comprises as a specific additive a Lewis acid supported on an alumina. Such a type of catalyst is described in the patent application EP-A609971 to the
description de laquelle on pourra se referer. L'acide de Lewis peut etre choisi description of which we can refer. Lewis acid can be chosen
dans le groupe comprenant les elements, ou des composes de ceux-ci, Ni, Cu. Zn, Ag, Cd, In, Sn, Hg, Tl, Pb, Bi, B. Al (autre qu'AI2O3) et Ga. On peut mentionner tout particulierement le zinc ou un compose du zinc. On utilise de preference une alumine presentant une grande surface specifique, la surface de cette alumine peut ainsi etre stabilisee par un additif comme un oxyde de lanthane ou de baryum par exemple. Le depot de l'acide de Lewis sur I'alumine peut se faire par tout moyen convenable par exemple par impregnation. La quantite d'acide de Lewis est generalement comprise entre 1 et 50% en poids, plus particulierement entre 10 et 40% en poids de ['ensemble acide de Lewis et alumine. La quantite d'acide de Lewis et d'alumine peut quant a elle etre comprise entre 1 et 50% en poids par rapport a ['ensemble du in the group comprising the elements, or compounds thereof, Ni, Cu. Zn, Ag, Cd, In, Sn, Hg, Tl, Pb, Bi, B. Al (other than Al2O3) and Ga. Particularly zinc or a zinc compound may be mentioned. An alumina having a large specific surface is preferably used, the surface of this alumina can thus be stabilized by an additive such as a lanthanum or barium oxide, for example. The deposition of the Lewis acid on the alumina can be done by any suitable means for example by impregnation. The amount of Lewis acid is generally from 1 to 50% by weight, more preferably from 10 to 40% by weight of the Lewis acid and alumina complex. The amount of Lewis acid and alumina can be between 1 and 50% by weight relative to the whole of the
catalyseur de craquage catalytique.catalytic cracking catalyst.
Les seconde et troisieme compositions peuvent etre formees par melange physique des constituents. Par << constituent >> on entend ['ensemble des elements eVou composes qui constituent les compositions, c'est a dire notamment le catalyseur du type FCC tel que decrit plus haut, le compose mesostructure avec eventuellement ltelement E. Wiles peuvent aussi etre preparees par atomisation d'une suspension aqueuse avec les divers r: The second and third compositions can be formed by physical mixing of the constituents. By "constituents" is meant all the components and compounds which constitute the compositions, ie, in particular the FCC type catalyst as described above, the mesostructure compound with optionally E. Wiles may also be prepared. by atomization of an aqueous suspension with the various r:
constituents de la composition.constituents of the composition.
Les compositions de ['invention peuvent eventuellement etre mises en forme pour se presenter sous forme de granules, billes, cylindres ou nids d'abeille de dimensions variables. Pour les seconde et troisieme compositions qui contiennent en outre un catalyseur de craquage, les constituents de ces compositions peuvent etre presents soit sous forme juxtaposee, par exemple sous forme de granules, de billes ou de cylindres melanges et disposes les uns a cote des autres et constitues chacun d'un constituent soit en melange plus intime, c'est a dire sous forme par exemple de granules, de billes ou cylindres, chacun de ces granules, billes ou cylindres etant constitue d'un The compositions of the invention may optionally be shaped to be in the form of granules, beads, cylinders or honeycombs of varying sizes. For the second and third compositions which additionally contain a cracking catalyst, the constituents of these compositions may be present either in juxtapose form, for example in the form of granules, balls or blended rolls and arranged next to one another and each consisting of one constituting either a more intimate mixture, ie in the form for example of granules, balls or cylinders, each of these granules, balls or cylinders being constituted of a
melange desdits constituents.mixture of said constituents.
Les compositions de ['invention, notamment celles comprenant un catalyseur FCC, et qui ont ete decrites plus haut vent particulierement utilisables comme catalyseurs dans des procedes de craquage catalytique fonctionnant sans ajout d'hydrogene et notamment dans un procede classique The compositions of the invention, in particular those comprising an FCC catalyst, and which have been described above, are particularly suitable for use as catalysts in catalytic cracking processes operating without the addition of hydrogen and especially in a conventional process.
de type FCC.FCC type.
En consequence ['invention concerne aussi un procede de craquage catalytique fonctionnant sans ajout d'hydrogene et notamment un procede Consequently, the invention also relates to a catalytic cracking process operating without the addition of hydrogen and in particular to a process
FCC utilisant comme systeme catalytique ces compositions. FCC using as catalyst system these compositions.
Ces compositions de ['invention peuvent etre ajoutees a ['ensemble des particules catalytiques circulant dans le procede de craquage, au demarrage du procede ou durant celui-ci. Ces compositions peuvent etre ajoutees directement dans la zone de craquage, dans la zone de regeneration du reacteur de craquage ou a tout endroit convenable pour obtenir la reduction These compositions of the invention may be added to all catalytic particles circulating in the cracking process, at the start of the process or during the process. These compositions can be added directly to the cracking zone, in the regeneration zone of the cracking reactor or at any suitable place to obtain the reduction.
souhaitee du niveau de soufre.desired level of sulfur.
Dans le cas d'un procede FCC, le procede de craquage catalytique est mis en ceuvre dans une installation de FCC conventionnelle dans laquelle on utilise des temperatures de reaction qui peuvent varier entre 400 C et 700 C et des temperatures de regeneration comprises entre 500 C et 850 C notamment. Le temps de sojour dans le riser est habituellement de 2s a 10s et le temps de sejour du catalyseur dans le regenerateur varie de 5mn a 15mn environ. Le procede peut etre utilise pour diverges charges lourdes de craquage catalytique en lit fluide. On peut citer, a titre d'exemple, des distillate sous vice bouillants entre 350 C et 550 C (ou 380 C-550 C). Ces distillate sous vice peuvent etre melanges a des distillate legers atmospheriques (380 C-410 C), des distillate de coking ou des residue sous vice de-asphaltes. Le procede de ['invention s'applique tout particulierement bien aux charges a teneur elevee en composes soufres, par exemple de 0,1 jusqu'a 4% en poids de soufre. II peut notamment etre mis en ceuvre pour recuperer des produits liquides, In the case of an FCC process, the catalytic cracking process is carried out in a conventional FCC installation in which reaction temperatures which can vary between 400 ° C. and 700 ° C. and regeneration temperatures of between 500 ° C. and 500 ° C. are used. and 850 C in particular. The baking time in the riser is usually from 2s to 10s and the residence time of the catalyst in the regenerator varies from 5 minutes to 15 minutes. The process can be used for various heavy loads of fluid bed catalytic cracking. By way of example, distillate boiling in the range between 350 ° C. and 550 ° C. (or 380 ° C.-550 ° C.) may be mentioned. These distillate under pressure can be mixed with light atmospheric distillate (380 C-410 C), coking distillate or residues under asphalts deputy. The process of the invention is particularly suitable for high sulfur content feeds, for example 0.1 to 4 wt% sulfur. It can in particular be used to recover liquid products,
notamment des fractions essence et gazole, a teneur en soufre reduite. especially gasoline and diesel fractions, reduced sulfur content.
Par ailleurs, la quantite de catalyseur par rapport a la quantite de charge peut varier habituellement entre 4 g/g et 14 g/g de preference entre 6 et 12 g/g. Le rendement MAT est compris entre 40 et 80 %, de preference entre 50 On the other hand, the amount of catalyst relative to the amount of charge can usually vary between 4 g / g and 14 g / g, preferably between 6 and 12 g / g. The yield MAT is between 40 and 80%, preferably between 50
et 75%.and 75%.
On entend par rendement MAT le taux de conversion en % en poids de ['ensemble essence + coke + gaz et par rendement total TOT le taux de The MAT conversion rate is the conversion rate in% by weight of the gasoline + coke + gas combination and the total yield TOT
conversion en % en poids de ['ensemble gaz+essence+gazole+coke. conversion into% by weight of gas + gasoline + gas oil + coke together.
Dans la mise en aeuvre du procdde de craquage catalytique, les compositions de ['invention presentent des avantages qui vont etre decrits plus In the implementation of the catalytic cracking process, the compositions of the invention have advantages which will be described more
precisement ci-dessous. Ainsi, la seconde composition de ['invention permet d'obtenir pour desprecisely below. Thus, the second composition of the invention makes it possible to obtain for
rendements MAT variant de 50 % a 80%, plus particulierement entre 60% et % et des rendements TOT variant de 60% a 98%, plus particulierement entre 80% et 95%, une meilleure desulfuration des essences et des gazoles legers. Un avantage de l'utilisation de la seconde composition de ['invention est la diminution au sein des essences et des gazoles legers des composes soufres lourds de type alkyl-thiofenes, notamment les alkylthiofenes en Cn pour lesquels n est egal ou superieur a 3, de type benzothiofenes et alkyl MAT yields ranging from 50% to 80%, more particularly between 60% and% and TOT yields ranging from 60% to 98%, more particularly between 80% and 95%, better desulfurization of gasoline and light diesel. An advantage of the use of the second composition of the invention is the reduction in the gasolines and light gas oils of heavy sulfur compounds of alkyl-thiofenes type, especially the alkylthiofenes in Cn for which n is equal to or greater than 3, of benzothiofenes and alkyl type
1 5 benzo-thiofenes.Benzo thiofenes.
Par compose al kyl th iofen e, on entend nota mment l es methyl-thiofene ethyl-thiofene, butyl-thiofene, pentyi-thiofene. Par compose alkyl-benzo thiofenes, on entend notamment les methyl-benzo-thiofene, ethyl-benzo By alkyl compound is meant methyl methyl thiofen ethyl thiofen, butyl thiofene, pentyl thiofene. By alkyl-benzo thiofenes compound, is meant in particular methyl-benzo-thiofene, ethyl-benzo
thiofene, propyl-benzo-thiofene et butyl-benzo-thiofene. thiofene, propyl-benzothiofene and butyl-benzothiofene.
La diminution dans les essences et gazoles legers de la teneur en benzothiofenes est superieure a 15%, plus particulierement superieure a 20% et avantageusement superieure a 25 % comparativement a la teneur observee pour un fonctionnement avec un catalyseur FCC de base sans addition de The reduction in gasolines and light gasolines of the benzothiofenes content is greater than 15%, more particularly greater than 20% and advantageously greater than 25% compared to the content observed for operation with a basic FCC catalyst without addition of
compose mesostructure.composes mesostructure.
La troisieme composition de ['invention procure les memes avantages que ceux qui viennent d'etre decrits pour la seconde. En outre, cette composition procure une diminution au sein des essences et des gazoles legers d'un gamme encore plus large de composes soufres et notamment des mercaptans. Pour des rendements MAT variant de 50 a 80%, elle procure une diminution dans les essences et gazoles legers d'une part de la teneur en mercaptans superieure a 40%, de preference superieure a 50% et avantageusement superieures a 60% et d'autre part, de la teneur en benzo thiofenes superieure a 15%, de preference superieure a 20%, avantageusement superieure a 25 % comparativement a la teneur observee pour un fonctionnement avec un catalyseur de base sans addition de compose mesostructure. La troisieme composition selon le mode de realisation particulier decrit plus haut, c'est a dire celle dont le catalyseur FCC comprend un additif du type de celui decrit dans EP-A- 609971 presente les memes avantages que ceux qui viennent d'etre decrits ci-dessus pour les deux compositions precedentes notamment en ce qui concerne la diminution des composes soufres. Wile offre en outre l'avantage supplementaire de minimiser les quantites de compose mesostructure, en combinaison avec des composes d'un element E, notamment du zinc ou du vanadium, a utiliser lorsque ce compose The third composition of the invention provides the same advantages as those just described for the second. In addition, this composition provides a reduction in gasolines and light gas oils of an even wider range of sulfur compounds including mercaptans. For yields MAT ranging from 50 to 80%, it provides a decrease in gasoline and light gas on the one hand mercaptan content greater than 40%, preferably greater than 50% and preferably greater than 60% and on the other hand, the benzo thiofen content greater than 15%, preferably greater than 20%, advantageously greater than 25%, compared to the content observed for operation with a base catalyst without the addition of a mesostructure compound. The third composition according to the particular embodiment described above, that is to say the one whose FCC catalyst comprises an additive of the type described in EP-A-609971 has the same advantages as those just described here. above for the two preceding compositions in particular with regard to the reduction of sulfur compounds. Wile also offers the additional advantage of minimizing the quantities of mesostructure compounds, in combination with compounds of an element E, especially zinc or vanadium, to be used when this compound
mesostructure est en association avec un autre additif de catalyseur de FCC. Mesostructure is in combination with another FCC catalyst additive.
Une autre caracteristique des diverges compositions de ['invention est ['amelioration du rendement global de conversion des charges de FCC. Ainsi, la deuxieme et la troisieme composition de ['invention, pour des teneurs en composes mesostructures, eventuellement a base de composes diun element E, notamment de zinc et de vanadium, allant de 5 a 40% se caracterisent par une amelioration d'au moins 2,5% de preference d'au moins 4% et avantageusement superieures a 5%, les rendements MAT variant de 60 a 80% et les rendements TOT variant de 80 a 95% pour des conditions operatoires MAT correspondent a des quantites de catalyseur allant de 2,5 a 4g par g de charge de FCC. Pour les compositions de ['invention avec l'additif a base d'un acide de Lewis du type decrit plus haut et pour des teneurs en composes mesostructures, eventuellement a base de compose d'un element E, notamment de Zn et de V, variant de 2% a 20%, on note une amelioration d'au moins 2,5 % de preference d'au moins 4 % et avantageusement superieure a 5 %, les rendements MAT variant de 60 a 75% et les rendements TOT variant de 80 a 95 % pour des conditions operatoires MAT correspondent Another feature of the various compositions of the invention is the improvement of the overall conversion efficiency of FCC charges. Thus, the second and third compositions of the invention, for the content of mesostructure compounds, optionally based on compounds of an element E, especially zinc and vanadium, ranging from 5 to 40%, are characterized by an improvement of from at least 2.5%, preferably at least 4% and advantageously above 5%, with MAT yields ranging from 60 to 80% and TOT yields ranging from 80 to 95% for MAT operating conditions corresponding to amounts of catalyst ranging from 2.5 to 4g per g of FCC charge. For compositions of the invention with the additive based on a Lewis acid of the type described above and for contents of mesostructure compounds, optionally based on a compound E, in particular Zn and V, ranging from 2% to 20%, there is an improvement of at least 2.5%, preferably at least 4% and advantageously greater than 5%, MAT yields ranging from 60 to 75% and TOT yields ranging from 80 to 95% for MAT operating conditions
a des quantites de catalyseur allant de 2,5 a 4g par g de charge de FCC. has catalyst levels ranging from 2.5 to 4 g per g of FCC charge.
Une autre caracteristique des compositions de ['invention est leur bon comportement au vieillissement. Ce bon comportement au vieillissement peut etre mis en evidence par les caracteristiques de desulfuration sensiblement identiques obtenues apres un test de vieillissement accelere. Le test de vieillissement accGlere mis en oeuvre est un traitement hydrothermal des compositions de ['invention effectue a 750 C pendant 5 heures sous une Another feature of the compositions of the invention is their good aging behavior. This good aging behavior can be demonstrated by the substantially identical desulfurization characteristics obtained after an accelerated aging test. The accelerated aging test carried out is a hydrothermal treatment of the compositions of the invention carried out at 750 ° C. for 5 hours under a
atmosphere 100% de vapeur d'eau.atmosphere 100% water vapor.
Une autre caracteristique des compositions de ['invention est une meilleure selectivite de la conversion en olefines. Ainsi, la deuxieme et la troisieme composition de ['invention, par exemple avec des % en composes mesostructures variant de 10 a 35% en poids, se caracterisent, dans des conditions operatoires correspondent a des rendements MAT variant de 50 a %, par des gains en % d'olefines C3 et C4 exprimes par des ratios molaires "compose olefinique/compose sature a nombre de carbone identique" dans les Another feature of the compositions of the invention is a better selectivity of the conversion to olefins. Thus, the second and third compositions of the invention, for example with% of mesostructure compounds varying from 10 to 35% by weight, are characterized, under operating conditions corresponding to MAT yields varying from 50% to gains in% of C3 and C4 olefins expressed by molar ratios "olefinic compound / compound saturates with identical carbon number" in the
gaz superieures a 3%, de preference superieure a 5%. gases greater than 3%, preferably greater than 5%.
Des exemples vont maintenant etre donnes. Examples will now be given.
EXEM PLESEXEM PLES
On va donner, ci-dessous, (1) les compositions utilisees, (2) le test mis en ceuvre pour mesurer l'activite catalytique de ces compositions et (3) les The following will be given below (1) the compositions used, (2) the test used to measure the catalytic activity of these compositions and (3) the
resultats obtenus.results obtained.
1 Compositions utilisees 1-1 Exemple 1 (composition 1) Cette composition correspond a un catalyseur FCC appele par la suite a catalyseur de base >. Le catalyseur employe est un catalyseur FCC commercial Millenium de la societe Engelhard qui contient 1 % de poids de terre rare (TR), avec une surface specifique BETde 170 m2/g et une zeolite dont la dimension de la maille est de 2,435 nm. Le catalyseur commercial avait subi un hydrotraitement a 816 C de 11h dans une atmosphere a 90% de vapeur d'eau. De plus il a ete soumis a un autre hydrotraitement a 750 C de 5 h dans une atmosphbre a 100% de vapeur d'eau dans un deuxieme temps. Ce second traitement n'a pas modifie la surface specifique ni la dimension de la maille. 1-2 Exemple 2 (composition 2) Cette composition correspond a un materiau mesostructure du type de celui de l'exemple 3 de la demande de brevet WO 01/32558. II s'agit done d'un compose mesostructure dont la matrice est en silice et presentant un rapport 1 Compositions Used 1-1 Example 1 (Composition 1) This composition corresponds to an FCC catalyst referred to hereafter as a base catalyst. The catalyst employed is a Millenium commercial FCC catalyst from Engelhard Company which contains 1% rare earth weight (TR), with a BET specific surface area of 170 m2 / g and a zeolite with a mesh size of 2.455 nm. The commercial catalyst was hydrotreated at 816 C for 11 hours in a 90% water vapor atmosphere. In addition, it was subjected to another hydrotreatment at 750 C for 5 hours in a 100% atmosphere of water vapor in a second time. This second treatment did not modify the specific surface or the size of the mesh. 1-2 Example 2 (Composition 2) This composition corresponds to a mesostructure material of the type of that of Example 3 of the patent application WO 01/32558. It is therefore a mesostructure compound whose matrix is silica and having a ratio
molaire silice/oxyde de cerium de 50/50. molar silica / cerium oxide 50/50.
1-3 Exemple 3 (composition 3 selon ['invention) Le materiau de l'exemple 2, apres calcination a 500 C a ete impregnee avec 10% de poids de Zn en utilisant une solution aqueuse de Zn(NO3)2. On a utilise la technique d'impregnation a sec. Le materiau impregne a ete seche a 100 C pendant 6 heures et calcine ensuite pendant 3 heures a 600 C. 1-4 Exemple 4 (composition 4 selon ['invention) Le materiau de l'exemple 2, aprbs calcination a 500 C a ete impregne a differentes teneurs de V en utilisant une solution aqueuse de VO(S04). On a utilise la technique d'impregnation a sec. Les quantites de V impregnees ont ete de 0,5, 0,75 et 1,5 % de poids de V. Le materiau a ete seche a 100 C Example 3 (composition 3 according to the invention) The material of Example 2, after calcination at 500 ° C., was impregnated with 10% by weight of Zn using an aqueous solution of Zn (NO 3) 2. The dry impregnation technique was used. The impregnated material was dried at 100 ° C. for 6 hours and then calcined for 3 hours at 600 ° C. Example 4 (composition 4 according to the invention) The material of Example 2, after calcination at 500 ° C. was impregnated at different levels of V using an aqueous solution of VO (SO4). The dry impregnation technique was used. The amounts of V impregnated were 0.5, 0.75 and 1.5% by weight of V. The material was dried at 100 ° C.
pendant 6 heures et calcine ensuite pendant 3 heures a 600 C. for 6 hours and then calcine for 3 hours at 600 C.
1-5 Exemple 5 (composition 5) Une composition a base de zinc supporte sur une alumine (Zn/AI2O3) a ete preparee selon l'enseignement de EP-A0609971. Le produit a ete granule, broye et tamise a une taille de particules de 0,25-0,42mm.11 a subi un traitement hydrothermal a 750 C pendant 5 heures dans une atmosphere a 100% de vapeur d'eau. La teneur en zinc est de 8% en poids de la Example 5 (Composition 5) A zinc-based composition supported on alumina (Zn / Al2O3) was prepared according to the teaching of EP-A0609971. The product was granulated, crushed and screened to a particle size of 0.25-0.42 mm. It was hydrothermally treated at 750 ° C. for 5 hours in a 100% water vapor atmosphere. The zinc content is 8% by weight of the
composition. Celle-ci presente une surface BET de 110m2/g. composition. It has a BET surface area of 110m2 / g.
1-6 Exemple 6 (composition 6 selon ['invention) Le materiau de l'exemple 2 a ete granule, broye et tamise a une taille de particule de 0,25-0,42mm. 30 % en poids de ce materiau a ete melange avec Example 6 (Composition 6 according to the invention) The material of Example 2 was granulated, crushed and screened to a particle size of 0.25-0.42 mm. 30% by weight of this material was mixed with
le catalyseur de base decrit dans ltexemple 1. the basic catalyst described in Example 1.
1-7 Exemple 7 (composition 7 selon ['invention) Le materieu de l'exemple 3 a ete granule, broye et tamise a une taille de particule de 0,25-0,42mm. 30 % en poids de ce materiau a ete melange avec Example 7 (composition 7 according to the invention) The material of Example 3 was granulated, crushed and screened to a particle size of 0.25-0.42 mm. 30% by weight of this material was mixed with
le catalyseur de base decrit dans l'exemple 1. the basic catalyst described in Example 1.
1-8 Exemple 8 (composition 8 selon ['invention) Le materiau de l'exemple 4 a 0,75% en poids de vanadium a ete granule, broye et tamise a une taille de particule de 0,25-0,42mm.11 a subi ensuite un traitement hydrothermal a 750 C pendant 5 heures dans une atmosphere a % de vapeur d'eau. 30 % en poids de ce materiau a ete melange avec le Example 8 (Composition 8 according to the invention) The material of Example 4 to 0.75% by weight of vanadium was granulated, crushed and screened to a particle size of 0.25-0.42 mm. It was then hydrothermally treated at 750 ° C for 5 hours in a steam atmosphere. 30% by weight of this material was mixed with the
catalyseur de base decrit dans l'exemple 1. base catalyst described in Example 1.
1-9 Exemple 9 (composition 9 selon ['invention) Le materiau de l'exemple 5 et celui du materiau de l'exemple 4 ont ete melanges avec le catalyseur de base de l'exemple 1 dans une proportion en poids de 10% chacun par rapport a la quantite de catalyseur de base. Avant le melange les materiaux ont bte hydrotraites a 750 C pendant 5 heures dans Example 9 (Composition 9 according to the invention) The material of Example 5 and that of the material of Example 4 were mixed with the base catalyst of Example 1 in a proportion by weight of 10%. each relative to the amount of base catalyst. Before mixing, the materials were hydrotreated at 750 ° C. for 5 hours in
une atmosphere a 100% de vapeur d'eau. an atmosphere with 100% water vapor.
2 Test 2-1 Charge La charge employee pour le test catalytique est un gasoil Arabe leger de distillat sous vice, dont on donne des caracteristiques dans le tableau 1 suivant: 2 Test 2-1 Charge The charge used for the catalytic test is an Arabian light distillate diesel oil, whose characteristics are given in Table 1 below:
Tableau 1Table 1
Densite 288 K (g/cm3) 0,9072 Point d'aniline (%en poids) 91,2 Soufre (% en poids) 1,4 N2 (ppm) 890 Poids moleculaire moyen 438 Viscosite (c.s. a 373 K) 6,29 Index de refraction a 340 K 1,488 CCR (% en poids) 0,32 Density 288 K (g / cm3) 0.9072 Aniline point (wt.%) 91.2 Sulfur (wt.%) 1.4 N2 (ppm) 890 Average Molecular Weight 438 Viscosity (cs at 373 K) 6, 29 Refractive index at 340 K 1.488 CCR (% by weight) 0.32
K (UOP) 12,03K (UOP) 12.03
i Courbe de distillati Dn D-1160 en % en poids (K) IBP (point d'ebullition 5 10 30 50 70 90 Distillation curve Dn D-1160 in% by weight (K) IBP (boiling point 5 10 30 50 70 90
552 604 633 690 721 751 812552 604 633 690 721 751 812
2-2 Conditions Pour les tests on a utilise une unite de test de micro activite (MAT) automatisee de conception en accord avec la norme ASTM D3907. Cette unite peut etre programmee pour executer des experiences cycliques (reaction, strippage et regendration) en faisant varier les conditions experimentales. Les conditions de reaction employees ont ete: Reaction: T=510 C, Temps de sejour: 30s, rapport catalyseur/charge: 2-5 g/g; Strippage: 15 minute dans un courant d'azote; 2-2 Requirements For testing an automated micro-activity test (MAT) test unit was used in accordance with ASTM D3907. This unit can be programmed to perform cyclic experiments (reaction, stripping and regendration) by varying the experimental conditions. The reaction conditions used were: Reaction: T = 510 ° C, residence time: 30s, catalyst / feed ratio: 2-5 g / g; Stripping: 15 minutes in a stream of nitrogen;
Regeneration: T=540 C, 3 h dans colonne d'air. Regeneration: T = 540 C, 3 h in column of air.
2-3 Analyses Les composes du soufre dans ['essence et la coupe diesel legere usqu'a un point d'ebullition de 286,8 C) vent analyses par chromatographie gazeuse en utilisant un detecteur de soufre specifique (PFPD, Detecteur 2-3 Analyzes Sulfur compounds in gasoline and light diesel fraction up to a boiling point of 286.8 C were analyzed by gas chromatography using a specific sulfur detector (PFPD, Detector
Photometrique a Flamme Pulsee).Photometric Pulse Flame).
3 Resultats3 Results
Les resultats des tests vent donnes dans les tableaux qui suivent. The results of the wind tests given in the tables that follow.
La quantite de soufre dans ltessence, donnee en ppm en poids de soufre dans ['essence, inclut le benzothiofene (Tb=221 C). Les benzothiofenes alkyles (C1-, C2- et C3-benzothiofenes) vent les composes du soufre presents The amount of sulfur in gasoline, given in ppm by weight of sulfur in gasoline, includes benzothiofen (Tb = 221 C). The alkyl benzothiofenes (C1-, C2- and C3-benzothiofenes) produce the sulfur compounds present
dans la coupe diesel legere.in the light diesel cut.
Pour presenter les resultats de ces benzothiofenes alkyles, on donne aussi la concentration de soufre provenant des differents composes dans la coupe liquide C5-286,8 C Dans les tableaux: CB designe le catalyseur de base, CaVcharge designe le rapport de la quantite de catalyseur a ia quantite de charge, ces quantites etant exprimees en gramme, GPL signifie gaz liquefie, O designe les olefines, P designe les parafines To present the results of these alkyl benzothiofenes, the concentration of sulfur from the different compounds in the C5-286,8 C liquid cut is also given in the tables: CB stands for the base catalyst, CaVcharge is the ratio of the amount of catalyst the quantity of feedstock, these quantities being expressed in grams, LPG means liquefied gas, O is olefins, P is parafines.
Tableau 2Table 2
Test realise avec un taux de conversion MAT de 60% en poids Les valeurs donnees dans le tableau vent les teneurs en soufre en ppm Catalyseur CB Composition 6 Composition 7 CaVcharge (g/g) 3,2 2,2 2,9 Rendement gaz 16,2 15,6 14,7 Essence 39,5 38,5 39,6 Coke 4,3 5,9 5,7 O/P dans GPL 1,3 1,5 1,4 Repartition du soufre dans ['essence (ppm) Mercaptans 68 45 16 Thiofene 64 63 46 Test carried out with a MAT conversion rate of 60% by weight The values given in the table wind sulfur contents in ppm CB catalyst Composition 6 Composition 7 CaVcharge (g / g) 3,2 2,2 2,9 Gas yield 16 , 15.6 14.7 Petrol 39.5 38.5 39.6 Coke 4.3 5.9 5.7 O / P in GPL 1.3 1.5 1.4 Distribution of sulfur in gasoline ( ppm) Mercaptans 68 45 16 Thiofene 64 63 46
THT 70 48 33THT 70 48 33
C1 -thiofene 211 187 153 C2-thiofene 145 133 109 C3-thiofene 66 48 47 C4thiofene 165 56 98 Benzothiofene 774 663 585 C1-thiofene 211 187 153 C2-thiofene 145 133 109 C3-thiofene 66 48 47 C4thiofene 165 56 98 Benzothiofene 774 663 585
TOTAL 1564 1243 1087TOTAL 1564 1243 1087
Repartition du soufre dans la coupe liquide C5-286,8 C Tb<221 C 523 386 334 Benzothiofene 513 441 390 C1 -benzothiofene 2548 2159 2252 C2benzothiofene 4538 3580 3215 C3- benzothiofene 5017 4014 3812 Separation of sulfur in the liquid fraction C5-286.8 C Tb <221 C 523 386 334 Benzothiofen 513 441 390 C1-benzothiofen 2548 2159 2252 C2benzothiofen 4538 3580 3215 C3-benzothiofen 5017 4014 3812
TOTAL 13139 10580 10003TOTAL 13139 10580 10003
Tableau 3Table 3
Test realise avec un taux de conversion MAT de 70% en poids Les valeurs donnees dans le tableau vent les teneurs en soufre en ppm Catalyseur CB Composition 6 Composition 7 Caticharge (g/g) 4,2 3,3 4,5 Rendement gaz 20, 2 19,7 19,4 Essence 43,8 41,7 42,1 Coke 6,0 8,6 8,5 O/P dans GPL 1,2 1, 2 1,2 Repartition du soufr e dans ['essence (pp rn) Mercaptans 83 37 Thiofene 74 70 57 Test carried out with a MAT conversion rate of 70% by weight The values given in the table wind the sulfur contents in ppm CB catalyst Composition 6 Composition 7 Caticharge (g / g) 4.2 3.3 4.5 Gas yield 20 , 19.7 19.4 Petrol 43.8 41.7 42.1 Coke 6.0 8.6 8.5 O / P in GPL 1.2 1, 2 1.2 Sulfur distribution in gasoline (pp rn) Mercaptans 83 37 Thiofene 74 70 57
THT 55 33 26THT 55 33 26
C1 -thiofene 236 221 205 C2-thiofene 114 99 100 C3-thiofene 63 33 42 C4thiofene 168 51 76 Benzothiofene 820 749 676 C1-Thiofene 236 221 205 C2-thiofene 114 99 100 C3-Thiofene 63 33 42 C4thiofene 168 51 76 Benzothiofen 820 749 676
TOTAL 1613 1350 1219TOTAL 1613 1350 1219
Repartition du soufr e dans la coupe iiqui de C5-286,8 C Tb<221 C 543 410 370 Benzothiofene 562 510 460 C1- benzothiofene 2727 2406 2569 C2benzothiofene 4516 3623 3529 C3- benzothiofene 4862 3992 3965 Sulfur distribution in the C 5-286.8 C cut Tb <221 C 543 410 370 Benzothiofen 562 510 460 C1-benzothiofen 2727 2406 2569 C2benzothiofen 4516 3623 3529 C3-benzothiofen 4862 3992 3965
TOTAL 13210 10941 10893TOTAL 13210 10941 10893
Tabieau 4 Test realise avec un taux de conversion MAT de 60% en poids Les valeurs donnees dans le tableau vent les teneurs en soufre en ppm Repartition du soufre dans ['essence (ppm) Catalyseur CB Composition 8 Composition 9 Mercaptans 68 60 39 Thiofene 64 39 36 TABLE 4 Test carried out with a MAT conversion rate of 60% by weight The values given in the table show the sulfur contents in ppm Distribution of sulfur in gasoline (ppm) Catalyst CB Composition 8 Composition 9 Mercaptans 68 60 39 Thiofene 64 39 36
THT 70 36 3THT 70 36 3
C1-thiofene 211 140 87 C2-thiofene 145 105 36 C3-thiofene66 43 28 C4thiofene165 40 26 Benzothiofene774 588 734 C1-thiofene 211 140 87 C2-thiofene 145 105 36 C3-thiofene66 43 28 C4thiofene165 40 26 Benzothiofene774 588 734
TOTAL1564 1051 988TOTAL1564 1051 988
Repartition du soufre dens la coupe liquids C5-286,8 C Tb<221 C523 305 254 Benzothiofene513 387 505 C1- benzothiofene2548 1947 2478 C2benzothiofene4538 3263 4127 C3- benzothiofene5017 3716 4593 Distribution of Sulfur in the Liquid Cut C5-286.8 C Tb <221 C523 305 254 Benzothiofene513 387 505 C1-benzothiofen2548 1947 2478 C2benzothiofene4538 3263 4127 C3-benzothiofene5017 3716 4593
TOTAL13139 9618 11957TOTAL13139 9618 11957
Tableau 5Table 5
Test realise avec un taux de conversion MAT de 70% en poids Les valeurs donnees dans le tableau vent les teneurs en soufre en ppm Repartition du soufr a dans ['essence (pp m) Catalyseur CB Composition 8 Composition 9 Mercaptans 83 116 83 Thiofene 74 48 41 Test carried out with a MAT conversion rate of 70% by weight The values given in the table wind the sulfur contents in ppm Distribution of sulfur in gasoline (pp m) Catalyst CB Composition 8 Composition 9 Mercaptans 83 116 83 Thiofene 74 48 41
THT 55 23 1THT 55 23 1
C1 -thiofene 236 163 91 __ C2-thiofene 114 77 33 C3-thiofene 63 26 16 C4thiofene 168 27 22 Benzothiofene 820 663 814 C1-thiofene 236 163 91 C2-thiofene 114 77 33 C3-thiofene 63 26 16 C4thiofene 168 27 22 Benzothiofen 820 663 814
TOTAL 1613 1144 1102TOTAL 1613 1144 1102
Repartition du soufre dans la coupe liquids C5-286,8 C Tb<221 C 543 327 287 Benzothiofene 562 452 573 C1- benzothiofene 2727 2183 2802 C2benzothiofene 4516 3593 4437 C3- benzothiofene 4862 3875 4854 Separation of sulfur in the liquid section C5-286.8 C Tb <221 C 543 327 287 Benzothiofen 562 452 573 C1-benzothiofen 2727 2183 2802 C2benzothiofen 4516 3593 4437 C3-benzothiophene 4862 3875 4854
TOTAL 13210 10431 12954TOTAL 13210 10431 12954
Claims (20)
Priority Applications (3)
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FR0206102A FR2839661B1 (en) | 2002-05-17 | 2002-05-17 | COMPOSITION COMPRISING A MESOSTRUCTURE MATERIAL BASED ON SILICA OR ALUMINA AND A CATALYST CRACKING CATALYST IN A FLUID BED AND ITS USE AS A CATALYST |
PCT/FR2003/001500 WO2003097235A2 (en) | 2002-05-17 | 2003-05-16 | Composition comprising a silica- or alumina-based mesostructured material |
AU2003260554A AU2003260554A1 (en) | 2002-05-17 | 2003-05-16 | Composition comprising a silica- or alumina-based mesostructured material |
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FR0206102A FR2839661B1 (en) | 2002-05-17 | 2002-05-17 | COMPOSITION COMPRISING A MESOSTRUCTURE MATERIAL BASED ON SILICA OR ALUMINA AND A CATALYST CRACKING CATALYST IN A FLUID BED AND ITS USE AS A CATALYST |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0837118A2 (en) * | 1996-10-15 | 1998-04-22 | Exxon Research And Engineering Company | Catalytic cracking catalyst and process |
EP0895812A1 (en) * | 1997-08-07 | 1999-02-10 | Mazda Motor Corporation | Exhaust gas purifying catalyst and process of producing the same |
WO2001032558A1 (en) * | 1999-11-02 | 2001-05-10 | Rhodia Chimie | Mesostructured material incorporating particles of nanometric dimensions |
WO2001046342A1 (en) * | 1999-12-21 | 2001-06-28 | Mobil Oil Corporation | A catalytic cracking process using a modified mesoporous aluminophosphate material |
FR2803223A1 (en) * | 1999-12-30 | 2001-07-06 | Rhodia Chimie Sa | PROCESS FOR PREPARING MESOSTRUCTURE MATERIAL FROM PARTICLES OF NANOMETER DIMENSIONS |
-
2002
- 2002-05-17 FR FR0206102A patent/FR2839661B1/en not_active Expired - Fee Related
-
2003
- 2003-05-16 AU AU2003260554A patent/AU2003260554A1/en not_active Abandoned
- 2003-05-16 WO PCT/FR2003/001500 patent/WO2003097235A2/en active Search and Examination
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0837118A2 (en) * | 1996-10-15 | 1998-04-22 | Exxon Research And Engineering Company | Catalytic cracking catalyst and process |
EP0895812A1 (en) * | 1997-08-07 | 1999-02-10 | Mazda Motor Corporation | Exhaust gas purifying catalyst and process of producing the same |
WO2001032558A1 (en) * | 1999-11-02 | 2001-05-10 | Rhodia Chimie | Mesostructured material incorporating particles of nanometric dimensions |
WO2001046342A1 (en) * | 1999-12-21 | 2001-06-28 | Mobil Oil Corporation | A catalytic cracking process using a modified mesoporous aluminophosphate material |
FR2803223A1 (en) * | 1999-12-30 | 2001-07-06 | Rhodia Chimie Sa | PROCESS FOR PREPARING MESOSTRUCTURE MATERIAL FROM PARTICLES OF NANOMETER DIMENSIONS |
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AU2003260554A8 (en) | 2003-12-02 |
FR2839661B1 (en) | 2004-08-27 |
WO2003097235A2 (en) | 2003-11-27 |
AU2003260554A1 (en) | 2003-12-02 |
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