FI129658B - A polysaccharide product and a process for treating raw material comprising non-wood cellulose - Google Patents

Abstract

Herein is disclosed a polysaccharide product and a process for treating raw material comprising non-wood cellulose by alkali to carry out partial hydrolysis and homogenizing the partially hydrolysed product.

Description

A POLYSACCHARIDE PRODUCT AND A PROCESS FOR TREATING RAW MATERIAL COMPRISING NON-WOOD CELLULOSE

TECHNICAL FIELD The present disclosure generally relates to products obtained by processing non- wood cellulosic raw material. The disclosure relates particularly, though not exclusively, to processing of non-wood cellulose by partial hydrolysis and homogenization to provide a polysaccharide product.

BACKGROUND This section illustrates useful background information. Any discussion of documents, acts, materials, devices, articles or the like which has been included in the present specification is not to be taken as an admission that any or all of these matters form part of the prior art or were common general knowledge in the field relevant to the present disclosure as it existed before the priority date of each claim — of this application. Cellulose is a substance of great industrial importance having numerous applications. Primary source of cellulose in industrial applications is wood-based cellulose pulp. However, in using wood-based raw-material there are several problems such as environmental issues relating to unsustainable use of land and — soil and heavy energy consumption required to grow, harvest and process wood- N based material. These issues have created a need to find, on one hand, alternative N sources of cellulose for producing new cellulosic materials. Further, the industry is 3 constantly searching for more economical methods and raw materials to produce S high quality polysaccharide products. E 25 In nature, native cellulose is always in a microfibrillar form, being part of wall S structures of the plant cell. In primary cell walls, especially in parenchyma cells, S cellulose microfibrils are distributed randomly forming a flexible membrane layer N together with other polysaccharides, such as pectin and hemicelluloses. In certain plant species, an additional secondary wall structure is formed after the cell is fully-

grown, especially in various wood species. In the secondary cell walls, the microfibrils are highly aligned mostly in the same direction and tightly bound to each other through hydrogen-bonding and covalent lignin bridges, forming a very rigid structure.

Cellulose microfibrils located either in primary or secondary walls are structurally very similar. Both type of microfibrils consist of highly aligned cellulose macromolecule chains forming mechanically strong cellulose crystals with hydrogen bonded parallel polymer chains. The microfibrils are generally considered to contain only few faults along their axis, although the degree of crystallinity varies between plant species being generally higher for microfibrils obtained from secondary walls. It is commonly understood that, depending on the plant species, 18, 24, or 36 cellulose chains form the smallest aligned structure, which is known as cellulose elementary fibril having diameter of a few nanometers and lengths up to tens of micrometers. Although the secondary cell walls, for example in wood, are rich of cellulose microfibrils, isolation of the structures without damaging the fibrils itself is very difficult. Also, the needed fibrillation process is complicated, expensive, and often a chemical pre-treatment is needed prior to fibrillation. Plant tissues made of primary cell walls, however, form an alternative source for the separation of the microfibrils. These alternative raw material sources are also rich in other polysaccharides such as pectin and hemicelluloses. The other polysaccharides are not forming crystalline structures are can be separated as N soluble polymers using an appropriate technigue. The soluble polysaccharides are S being used separate to microfibrils, for example as viscosifying or stabilizing agents. S 25 It is an aim to solve or alleviate at least some of the problems related to prior S cellulosic materials and their production methods. In particular, an aim is to provide E: a polysaccharide product which has good rheological and/or binder properties and 2 which can be obtained economically and in an environmentally sustainable manner 2 from side streams. N 30 WO2019086673 relates to a powder composition comprising a cellulose component and a carboxycellulose component.

US5817381 discloses cellulose fiber based compositions and film and a process for their manufacture US 2015059617 discloses cellulose platelet compositions, methods of preparing cellulose platelet compositions and products comprising them.

SUMMARY The appended claims define the scope of protection. According to a first aspect there is provided a polysaccharide product obtained from non-wood cellulosic raw material and comprising water soluble components and water insoluble components, wherein: a. from the water soluble components that are larger than 1kD, at least 50% have a molecular weight of at least 40 kD; and b. the water insoluble components comprise cellulose microfibril aggregates having a number average size below 200 um; and wherein the amount of the dry matter of all water soluble components is at least wt-% of the total dry matter of the polysaccharide product, and wherein the water soluble components and the water insoluble components are obtained from the non- wood cellulosic raw material. In an embodiment the water soluble components comprise hydrolysis products obtainable by partial hydrolysis of the non-wood cellulosic raw material by an 20 aqueous alkali solution. N In an embodiment the water insoluble components comprise non-soluble cellulosic 5 residue obtained after partial hydrolysis of the non-wood cellulosic raw material by 2 an agueous alkali solution, and release of the water-soluble hydrolysis products.

O = According to a second aspect there is provided a process for treating raw material a JN 25 comprising non-wood cellulose, comprising:

O ng . . . . . . S a. impregnating the raw material with an agueous alkali solution;

O

N b. carrying out partial hydrolysis to provide a partially hydrolyzed product comprising non-soluble cellulosic material and water-soluble hydrolysis products; and c. homogenizing the partially hydrolyzed product to provide a polysaccharide product.

In an embodiment the polysaccharide product is manufactured by using the process of the second aspect.

According to a third aspect is provided a use of the polysaccharide product as an additive or a component for modifying one or more of. viscosity, mechanical properties, strength, stiffness, toughness, binding properties, suspension stability, gel insensitivity to temperature, material insensitivity to temperature, shear reversible gelation, yield stress, and liquid retention of the composition of matter.

According to a fourth aspect is provided a use of the polysaccharide product in drilling fluids; aqueous formulations used in oil fields including drilling, completion, — fluid loss, work-over, and enhanced oil recovery (EOR) fluids; water-borne paints; coatings; adhesives; cosmetic formulations; water treatment; precipitation aid; soil improvement; wind or water erosion control; dust reduction and dust binding; wet or dry concrete formulation; wet or dry mortars; ready-mix concrete, pre-cast concrete, plasters; aerated concrete; injection grouts; shotcrete; cutting fluids, wet feed formulations, thermoset resins including phenol formaldehyde, melamine formaldehyde, urea formaldehyde resins, melamine-urea-formaldehyde resins; homecare detergents; industrial cleaning agents including liquids with pH higher N than 12 or lower than 4. The polysaccharide product is advantageous because it is N compatible and suitable for controlling stability and/or rheology in the above S 25 applications. 3 I According to fifth aspect is provided a use of the polysaccharide product in paper & * board products; natural or synthetic non-wovens, molded fiber products; natural > fiber composites; as such or together with synthetic resin in wood panel products N including plywood, particle board, MDF, hardboard, laminated wood panels; pellets N 30 including food, feed, fuel, fertilizer pellets; food products; feed products.

The polysaccharide product is advantageous because it is compatible and suitable for use as a binder and/or barrier agent in the above applications. According to sixth aspect is provided a use of the polysaccharide product in thermoset composites; thermoplastic composites; elastomers including natural or 5 — synthetic rubber constructions and tire formulations; insulation materials, including polyurethane and polystyrene foams. The polysaccharide product is advantageous because it is compatible and suitable for use as a strengthening agent and/or filler in the above applications. The present polysaccharide product, the process and the uses are also advantageous in being able to effectively utilize side-streams of agriculture and/or food/feed industry. The polysaccharide product can be manufactured preferably without producing any further side streams, i.e. all dry matter of the raw material is preferably incorporated in the polysaccharide product.

BRIEF DESCRIPTION OF THE FIGURES Fig. 1 schematically shows the process for manufacturing the polysaccharide product, and the steps for separating the sample fractions that are used to characterize the product. Fig. 2 shows transmission electron micrographs from (A-B) the polysaccharide product, (C-D) the non-soluble cellulosic fraction of the polysaccharide product, and —(E-F) the non-soluble cellulosic fraction of the polysaccharide product that has been post-treated with alkali. Scale bars: 5 um (A, C, E), 0.5 um (B, D, F).

N DETAILED DESCRIPTION s In an embodiment the polysaccharide product has a Brookfield viscosity of at least 2 300 cP determined as agueous 2wt-% dry matter content, 50 rpm, vane spindle V- > 25 72.

T N In an embodiment from the water soluble components that are larger than 1kD, at S least 50% have a molecular weight of at least 40 kD determined by size exclusion ä chromatography, preferably by using Superdex 200 prep grade column (5cm x

93.5cm, GE Healthcare), flow rate 5 ml/min, carbohydrate standards. Preferably the amount expressed as % refers to a dry weight.

In an embodiment the water soluble components are obtained by hydrolysis of >110kD components into smaller fragments having a molecular weight in the range 40-110kD.

In an embodiment the water soluble components and the water insoluble components are obtained by partially hydrolyzing the non-wood cellulosic raw material, followed by homogenization. Preferably the water soluble components and water insoluble components are both directly obtained from the non-wood cellulosic raw material. More preferably no side-stream is removed from the polysaccharide product during the present process.

In an embodiment the water soluble components comprise oligo- and polysaccharides with monosaccharide repeating units of D-galactose, L-arabinose, D-galacturonic acid and L-rhamnose. These structures are soluble in water and constitute a part of the water soluble components. As the skilled person understands, the exact amount of a certain monosaccharide units depends on the type of raw material used in the process. However, solubilized oligo- and polysaccharides are released as hydrolysis products during the partial hydrolysis of the present manufacturing process.

In an embodiment the water-soluble components do not contain a significant amount of D-glucose and/or D-xylose, which indicates that the partial hydrolysis in the present process is primarily targeted to hydrolyzing cell wall components other than cellulose and xylan.

In an embodiment, in the polysaccharide product the non-soluble components N comprise cellulose microfibrils and/or microfibril bundles which are smaller than N 200um.

S © 25 In an embodiment the non-wood cellulosic raw material, or the polysaccharide I product, is bleached. A bleached polysaccharide product can thus be obtained by * bleaching the non-wood cellulosic raw material before impregnation, during > impregnation, before partial hydrolysis, during hydrolysis, before homogenization, N during homogenization, after homogenization, or any combination thereof. N 30 Preferably bleaching is done after the partial hydrolysis.

In another embodiment the polysaccharide product is non-bleached.

In an embodiment the polysaccharide product comprises at least 12.5 mol alkali for one kg of dry non-wood cellulosic raw material, and has a maximum Brookfield viscosity of 11000 cP determined for aqueous 8wt-% cellulosic dry matter content, 50 rpm, spindle RV-6.

In an embodiment the polysaccharide product has a cellulose content of less than 50 wt-%. In an embodiment the partial hydrolysis is carried out by using alkali, preferably NaOH or KOH, more preferably NaOH. In an embodiment the size of the cellulose microfibril aggregates (microfibrils and — microfibril bundles) is below 200um. The size can be determined by using vacuum filtering through various woven filter mesh sizes. An embodiment of the method is described in Example 14. At 1wt-% agueous mixture preferably at least 95% of the dry matter of the polysaccharide product passes a screen having a mesh size of 167x167um, i.e. also the non-soluble components have a size below 167um.

In an embodiment the non-soluble components are capable of passing through the screen of a sieve or a filter having a 175x175um mesh size. Thus, the product obtained with the present process does not contain large (>200um) components. In an embodiment the impregnation is carried out to a dry matter content of 10-35 wt-%, more preferably to 15-25 wt-%. These amounts are preferable to avoid bleeding while providing sufficient amount of alkali solution for the partial hydrolysis. In an embodiment the dry matter content of the partially hydrolyzed product is 10- N 35 wt-%, preferably to 15-25 wt-%. Preferably the amount of dry matter does not N significantly change between the impregnation step and during the partial S hydrolysis. Thus, no side stream is necessarily removed from the present process. 8 25 This enables to run the present process without producing further side streams that E reguire processing. As the raw material itself used in the present process is typically 2 a low-cost side stream e.g. from agriculture, the present process is advantageous 5 in being able to process the raw material into an added value product. Preferably O the raw material can be fully processed with the present process into a form of the polysaccharide product.

In an embodiment the dry matter content of the homogenized product is 1-35 wt-%, preferably to 4-15 wt-%. The dry matter content of the homogenized product does not significantly change in the homogenization step. However, it is possible to add water before homogenization to carry out the homogenization step in a lower consistency. Dilution prior to homogenization is especially useful as it simultaneously mixes the dilution water into the final product and a separate post- dilution step can be avoided.

In an embodiment the impregnation is carried out to a dry matter content of 10-35 wt-%, more preferably 15-25 wt-%; the dry matter content of the partially hydrolyzed — product is 10-35 wt-%, preferably 15-25 wt-%; and the dry matter content of the homogenized product is 1-35 wt-%, preferably 4-15 wt-%.

In an embodiment the partial hydrolysis is carried out with an alkali, preferably NaOH, at a temperature selected from the range 60-100*C, preferably from the range 75-90°C.

In an embodiment the ratio of alkali to raw material expressed as an amount of moles of alkali per 1kg of dry non-wood cellulosic raw material is at least 0.5 mol/kg, preferably the amount is selected from the range 1.25-4.5 mol/kg, more preferably from the range 1.5-4.5 mol/kg, and even more preferably from the range 1.5-1.75 mol/kg.

In an embodiment partial hydrolysis is carried out for at least 20min. The exact time for carrying our partial hydrolysis depends on the factors such as moisture content and the type of raw material, concentration of the alkali, and temperature. The skilled N person is capable of determining an appropriate hydrolysis time e.g. by following the N release of hydrolysis product by chemical analysis or the consumption of alkali by 3 25 determining pH.

2 In an embodiment during impregnation the amount and concentration of the added * agueous alkali solution is selected such that it is essentially impregnated in the raw S material.

o In an embodiment the homogenization is started when the proportion of the water soluble components to the water insoluble components is at least 20% of the total dry matter.

In an embodiment the homogenization is carried out by using a rotor-rotor homogenizer and/or a high-shear mixer.

In an embodiment between the impregnation step and the homogenization step the partially hydrolyzed product is transferred to an intermediate silo. The intermediate silo can be used to complete the partial hydrolysis before starting the homogenization step.

In an embodiment the partially hydrolyzed product is bleached with hydrogen peroxide, chlorine, chlorine dioxide, ozone, or any combination of these.

In an embodiment the partially hydrolyzed product is bleached with hydrogen peroxide utilizing a complexation chelating agent such as diethylenetriaminepentaacetate DTPA or similar. The chelating agent is preferably added prior to adding hydrogen peroxide.

In an embodiment the partially hydrolyzed product is further treated with an additional amount of alkali during or after homogenization, or any combination of these. Additional alkali hydolysis may be advantageous to provide a product in which the amount of water-soluble hydrolysis products is further increased to change rheological properties of the product. The product with additional alkali treatment is also advantageous when using the obtained product with phenolic resins that are alkalic.

In an embodiment the amount of the additional amount of alkali is selected such that the water soluble components comprise at least 50 wt-% of the total dry matter of the polysaccharide product after the additional alkali treatment is complete. The 3 process conditions, such as temperature, of the additional alkali treatment can be x the same as used in the partial hydrolysis. The product obtained with additional © 25 alkali treatment has lower viscosity compared to non-treated product, which enables I easier handling with e.g. pumps in a higher consistency, e.g. at 8-10 wt-%.

a 2 Non-wood cellulosic raw material in the present disclosure means cellulosic, i.e. 5 cellulose containing, material obtainable from non-wood material. Examples of non- O wood cellulosic raw material include e.g. parenchymal cellulose, cellulose from fruits, vegetables, legumes, cereals, seeds, grains, roots, tubers, sugar beet pulp, potato pulp, cassava pulp, citrus peel, bagasse pith, sweet potato, corn, rice, wheat,

soy, and mixtures thereof.

Especially well suitable non-wood cellulosic raw materials are sugar beet pulp, bagasse pith fraction, potato pulp, cassava pulp and mixtures thereof.

In an embodiment the non-wood cellulosic raw material is selected from sugar beet pulp, dry sugar beet pulp, wet sugar beet pulp, sugar beet pellet or any combination thereof.

In an embodiment the non-wood cellulosic material is selected from potato pulp, cassava, bagasse, soya and any combination thereof.

Non-wood cellulose microfibrils refer, in the context of this disclosure, to non-wood cellulose microfibrils or non-wood cellulose microfibril bundles or non-wood cellulose microfibril aggregates that are at least partially separated from cell walls from suitable non-wood cellulosic non-wood raw material(s). The aspect ratio of the homogenized microfibrils is typically very high; the length of the microfibrils may be more than one micrometer and the number-average diameter is typically less than 200 nm, such as between 2 and 100 nm.

The diameter of microfibril bundles may be greater, but it is usually less than 1 um.

The smallest microfibrils are similar to the so-called elementary fibrils, the diameter of which is typically 2 to 12 nm.

There are several widely used synonyms for these isolated microfibrils, for example: nanocellulose, microfibrillar cellulose, nanofibrillated cellulose, cellulose nanofiber, nanoscale fibrillated cellulose, microfibrillated cellulose (MFC), homogenized non- wood cellulose, cellulose microfibrils, or fibrillated non-wood cellulose.

Non-wood cellulose microfibrils that have been separated from the primary cell wall N may contain other polysaccharides, such as pectin, hemicellulose, and/or other N soluble polysaccharides.

The amount of the other polysaccharides depends on the S 25 —non-wood cellulosic raw material used and on the separation method.

The cellulose S microfibrils separated from the primary cell walls may be in a form of expanded E: fibrillar network, where individual microfibrils or microfibril bundles are still partially 2 bound or entangled to each other, even after they have been subjected to 2 homogenization.

Such partially bound or entangled individual microfibrils and/or — microfibril bundles may be referred to as non-wood cellulose microfibril aggregates.

The size or diameter of these aggregates is typically 10 to 500 micrometers when diluted into water. The size is, however, dependent on the concentration and the degree of homogenization and can be below 200 micrometers when measured by a filtration test. Unless otherwise indicated, all percentage values refer to wt-% of a dry product. Homogenizing in the present disclosure means mechanically treating the partially hydrolyzed material to be a continuous gel when in water, even at low concentration such as at 2 wt-% used in the viscosity measurements of the Examples. A continuous gel in this context means a mixture of the homogenized product and water, which does not settle out of the continuous phase at rest. After homogenization the present polysaccharide product has improved rheological properties and the resulting gel has increased viscosity. Homogenizing can be carried out by using a grinder, comminutor, rotor-rotor- homogenizer, rotor-stator mixer or a grinder such as Ultra-Turrax, Masuko from Masuko Sangyo, rotor-rotor mixer or a grinder such as Atrex-type devices, a homogenizer such as Ariete-type or Panda-type from GEA Niro-Soavi, fluidizer, micro- or macrofluidizer such as microfluidizer from Microfluidics and/or ultrasonic disintegrator. In an embodiment the non-wood cellulosic raw material is pre-treated by mechanical milling before the impregnation step. Mechanical milling can be carried out for example by a roller mill. Pre-treatment by milling is advantageous when using raw material with a larger size, such as pellets, but it is not mandatory. By the pre- treatment by milling hydration is enhanced, thereby enhancing the impregnation N step.

N 3 In an embodiment the amount of the dry matter of the water soluble components is S 25 not more than 50 wt-% of the total dry matter of the polysaccharide product. É In an embodiment a portion of the water soluble components is removed from the S polysaccharide product. The water soluble components can be removed e.g. by S slightly pressing the polysaccharide product to release water soluble components N absorbed inside the water soluble components.

In a further embodiment the dry matter content of the homogenized product is 1-35 wt -%, preferably 4-15 wt-%. Thus, before or during homogenization it may be useful to dilute the material by adding e.g. water such that the homogenization is carried out at a lower dry matter content.

In an embodiment, additional compounds are added into the polysaccharide product before after or during the homogenization, such as synthetic or natural biocides, mineral or organic acids, water soluble polymers, water insoluble polymers, glycerol, glycol, any type of salt, fragrances, coloring agents, solid carriers, natural fibers, synthetic fibers, feed ingredients, lignin, or any combination thereof.

The term partial hydrolysis and partially hydrolyzed product means that when the raw material is treated with alkali partial, but not complete, hydrolysis of the raw material is achieved. Some of the hydrolysis products remain non-soluble, and some can be washed by water and analyzed as water-soluble hydrolysis products.

In the present process no washing step is necessary before homogenization. Thus, — the resulting product contains the components released during partial hydrolysis, and the non-soluble cellulosic material. The present process is advantageous compared to previous processes that involve use of larger amount of alkali solution and removal of liquid phase(s) during alkali treatment. With the present process no side streams that are difficult and costly to process further, are produced.

As shown in the examples, the composition of the water-soluble hydrolysis products obtained with the present process differs from those obtained using prior processes, such as those where a water-soluble fraction has been washed or removed from N hydrolyzed cellulosic material or that have carried out partial hydrolysis at different 5 conditions or with a different amount of alkali.

3 25 In an embodiment during impregnation the amount and concentration of the I aqueous alkali solution is selected such that it is essentially impregnated in the raw * material. When essentially all liquid is impregnated in the raw material, bleeding can > be avoided. If too much alkali solution is used, the raw material cannot withhold all N liquid and excess liquid forms a liquid phase which separates from the raw material, N 30 which is called bleeding.

Homogenizing can be started when the amount of water-soluble hydrolysis products has reached the claimed level.

When this amount of hydrolysis products is reached, essentially all alkali is consumed and the end of partial hydrolysis is reached and there is no need to stop the hydrolysis in any way.

In an embodiment the impregnation is carried out in an optionally inclined tubular reactor equipped with a single screw conveyor or twin screw conveyor . In an embodiment between the impregnation step and the homogenization step the partially hydrolyzed product is transferred to an intermediate reservoir, or a silo.

When using the intermediate reservoir, e.g. residence time in a previous step involving addition and impregnation of alkali into the raw material can be shortened and the partial hydrolysis of the raw material with the alkali impregnated into it can be allowed to proceed to a desired stage before starting the homogenization step.

Dry matter content in the content of this disclosure refers to the fraction of mass remaining after the removal of volatile components at 105 °C. — Water soluble in the context of this disclosure refers to components present in the liquid fraction of a sample that is fractionated using a common solid-liquid separation technique, such as centrifugation at a relative centrifugal force of 5250 g for 20 minutes, or pressure filtration through a 40-um membrane.

Washed product in the context of this disclosure refers to product that has been washed with water so that water-soluble components have essentially been removed.

N Non-extractables in the context of this disclosure refers to the fraction of non-soluble N dry matter that remains non-soluble after post-treating washed product with an 3 excess amount of alkali as follows.

The washed product is dispersed to an amount S 25 of 0.8 M alkali solution corresponding to 25 mol/kg (mol of alkali per kg of washed E product dry matter). The mixture is reacted for 4 hours at 80*C.

The reacted mixture 2 is centrifuged (5250 g, 20 minutes), and the separated liquid is carefully discarded 5 without disturbing the sediment.

The sediment is then washed at least three times O by redispersing the sediment in distilled water to a volume egual to or larger than the original volume of the alkali dispersion, centrifuging the mixture (5250 g, 20 min), and carefully discarding the separated liguid without disturbing the sediment.

Finally,

the sediment is dried and weighed, and the fraction of non-extractables is calculated as the dry mass of sediment/ initial dry mass of washed product. The term comprising includes the broader meanings of including, containing, and comprehending, as well as the narrower expressions consisting of and consisting only of. In an embodiment the term soluble refers to water soluble. In another embodiment the term non-soluble refers to water-insoluble. In an embodiment the process steps are carried out in the sequence identified in any aspect, embodiment or claim. In another embodiment any process step specified to be carried out to a product or intermediate obtained in a preceding process step is carried out directly to said product, i.e. without additional, optional or auxiliary processing steps that may chemically or physically alter the product between said two steps.

EXAMPLES Example 1. Sugar beet pulp pellets were gently broken using a roller mill. NaOH water solution and the crushed pellets were fed into a continuous reactor heated to 80-85°C. The reactor design was an inclined twin screw conveyor with a water jacket. NaOH dosing was 1.5 mol/kg of beet pulp dry matter. Partially hydrolyzed product was collected at reactor output. The consistencies were chosen so that in continuous steady-state operation, no liquid was separating from the pulp (i.e. no bleeding). The N product samples were characterized by determining the amount of non-extractables.

O N Results are shown in Table 1. 3 00

O

I a a

O O N LO O QA O N

Table 1. Sample | Residence time Reactor Dry matter content at Non- code in reactor temperature reactor output extractables (min) (°C) (%) (%) A | 2s | 8 | 20 | 446 | 8 | o» | os | 20 | | ac | aw | 8 | 2» | 456 | a | aw | 8 | 3 | 483 | ak | 4 185 | 20 | 000 Example 2. Immediately at reactor output, products from Example 1 were stored in an intermediate silo for a given residence time. Finally, samples were characterized by determining the amount of non-extractables Results are shown in Table 2. Table 2. Sample Material source Residence time in Non-extractables (%) code silo (min) [28 | A | 60 | 454 2c | 1c | 80 | 47 [20 | ww | 0 1. | | 1 | 8 | 456 | lop | 0 | 0 1. Example 3. Products from Example 2 were homogenized using a rotor-rotor refiner. Optionally, N water was simultaneously fed to the refiner to obtain a product of a lower dry matter

O N content. Results are shown in Table 3. 3 00 © 15 Table 3

I & Sample | Material | Water Dry matter Viscosity at 2% dry | Viscosity at 2% dry e code source added | contentatrefiner matter content, matter content, 50 O output (%) 100 RPM, (cP) RPM, (cP)

S S 38 [| 28 | ves | 8 | 400 of = 62 |

N [| 2 | No | 33 | 29 | 344 |

Example 4. Dry sugar beet pulp shreds and NaOH water solution were fed into a continuous reactor heated to 80°C. The residence time in the reactor was 45 minutes, and NaOH dosing was 1.5, 3.0, or 4.5 mol NaOH/kg of beet pulp dry matter. The reactor design was an inclined twin screw conveyor with a steam jacket. Partially hydrolyzed product, having a dry matter content of 17%, was collected at reactor output. The product samples were characterized as follows. 275 ml of 0.1 M NHHCO3 was added on 25 g of product, and the mixture was stirred gently for 5 h. Thereafter, the — sample mixtures were centrifuged (3220 g, 30 min) to separate the soluble and non- soluble fractions. The dry matter fractions of the soluble and non-soluble fractions were quantified. The soluble fraction was then filtrated using a pressure-driven ultrafiltration device (Amicon stirred cell Model 8400, Merck-Millipore) using regenerated cellulose membrane with a molecular weight cut-off 1000 Da. The fraction of dissolved molecules larger than 1 kD was quantified. Results are shown in Table 4. The data shows that the fraction of dissolved > 1 kD molecules increases with increasing NaOH dosing. Table 4. TA ER En ER dosing content at fraction kD molecules (mol/kg) reactor output (% of total dry (% of total dry matter) (%) matter) A ac | 45 | 19 | Ba | 314. |

S x 20 Example 5. The dissolved > 1 kD fraction from Example 4 was further purified with © Solid Phase Extraction, Bond Elut C18 cartridges (Agilent technologies). The I purified samples were fractionated according to size by size exclusion N chromatography using column of Superdex 200 prep grade (5 cm x 93.5 cm; resin, S GE Healthcare). The flow rate was 5 ml/min. According to carbohydrate standards, N 25 five fractions separated by molecular weight were collected. The pooled fractions N were dried, and their dry weights were measured. The proportional yield is shown in Table 5. The results show that the >110 kDa fraction is hydrolyzed to smaller polysaccharides with a molecular weight between 40 and 110 kD as the amount of alkali is increased. However, the amount of molecules smaller than 40 kDa does not increase. Table 5. | Sample | >110kD | 70-110kD | 40-70kD | 10-40kD | <10kD | Example 6. The dissolved > 1kD fraction from Example 4 was further characterized by hydrolyzing the sample to monosaccharides in 2 M TFA at 120°C, which were labelled with two-step reaction, first cysteine methyl ester in pyridine followed by addition of o-tolyl isothiocyanate at 60°C. The derivatized monosaccharides were analyzed by reversed phase HPLC using Gemini-NX C18 (Phenomenex), absorbance at 250 nm was monitored. The relative proportions of monosaccharides are shown in Table 6. In the HPLC measurement above, galacturonic acid and xylose signals are overlapping. To resolve this pair of monosaccharides, the samples were subjected to NMR spectroscopy. In the NMR measurement, galacturonic acid was observed; but, xylose was not detected. Thus, the species quantified in the HPLC measurement was conclusively identified as D-galacturonic acid. It is noted that no glucose nor glucuronic acid was detected in the soluble fraction. This implies that cellulose was not hydrolyzed in the partially hydrolyzed — product.

N

QA S Table 6. 3 D-Galactose L-Arabinose D-Galacturonic L-Rhamnose 00 acid - AA | 15 | o | 45 | 3 | 8 E 48 | 17 | 0 | sa | 20 | 8 I 2 ac | 19 | o | sa | 18 | 9 |

N

LO N Example 7.

O

N Potato pulp (dry matter content 13%) and NaOH water solution were fed into a continuous reactor (residence time 50 minutes) heated to 70°C. NaOH dosing was

3.0 mol NaOH/kg pulp dry matter. The reactor design was a horizontal single-screw conveyor with a water jacket, and the partially hydrolyzed product was collected at the reactor output. The dry matter content at the output was 10%. Example 8. Batch alkali hydrolysis of sugar beet pulp Crushed sugar beet pellets (dry matter content 88%) were mixed with a heated water solution of NaOH or KOH to obtain an alkali to dry raw material feed of 1.5 mol/kg (dry) and a sugar beet dry matter content of 21%. The mixture was allowed to react at 80 °C for 40 minutes to obtain partially hydrolyzed product.

Example 9. Sequential batch alkali hydrolysis and bleaching of sugar beet pulp Crushed sugar beet pellets (dry matter content 88%) were mixed with a heated water solution of NaOH and chelating agent (Diethylenetriaminepentaacetate DTPA) to obtain a NaOH to dry raw material feed of 1.5 mol/kg (dry) and DTPA to dry raw material feed of 4 g/kg (dry) and a sugar beet dry matter content of 21%. The mixture was allowed to react at 80 *C for 40 minutes, after which a heated water solution of hydrogen peroxide was added, to obtain a H202 to dry raw material feed of 45 g/kg (dry) and a sugar beet dry matter content of 15%. The mixture was allowed to react at 80 °C for 30 minutes to obtain bleached partially hydrolyzed — product. N Example 10. Mechanical homogenization of partially hydrolyzed sugar beet pulp

O 5 Materials obtained from examples 8 and 9 were homogenized by passing them four 2 times through a high-pressure homogenizer at 400 Bar (GEA Niro Soavi, PandaPlus 7 25 1000) or by high-shear mixing at 12.5 krpm for 180 seconds. The materials were a diluted with water to 2.0 wt-% prior to the mechanical treatment. The viscosities of S the resulting homogenized products are presented in Table 7.

S QA O N

Table 7. Brookfield viscosities of the homogenized products, measured at 2.0 wt-% concentration using a vane spindle (model V-72). Sample Alkali Homogenization cP at cP at cP at cP at cP at cP at treatment method 100rpm 50rpm 20rpm 10rpm = 5rpm 1rpm 104 ~~ NaOH — Homogenization — 306 | 482 888 1532 2708 12320 108 KOH Homogenization — 302 = 473 = 866 1510 2708 11770 10C — NaOH+H;0, Homogenization — 342 — 531 = 955 1687 3019 12320 10D - NaOH — High shear mixing — 451 ~~ 679 1182 2009 3552 10660 = 10E > KOH — Highshearmixing — 377 — 559 966 1665 2908 (8991 — 10F — NaOH+H202 | High shear mixing | 371 | 606 | 1088 | 1787 3152 | 9324 Example 11. Never-dried sugar beet pulp (dry matter content 23%) was preheated to 50 or 80°C and mixed with heated NaOH water solution to obtain a NaOH to dry raw material mixing ratio of 0.75, 1.5, or 2.4 mol/kg and a total dry matter content of 12%. The mixture was allowed to react at 50 or 80°C for 1 or 3 hours to obtain partially hydrolyzed product. The product was characterized by measuring the fraction of soluble dry matter (including NaOH). Results are shown in Table 8. Table 8. Temperature NaOH (mol) / Soluble fraction (% of (*C) pulp dry matter total dry matter) (kg) up | 8 | or | 23% | E | 0s | 15 | 0 39% | N (uF | so | 24 | s1% |

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N 3 oo 15 Example 12. Alkali post-treatment of homogenized partially hydrolyzed product 7 To Sample 3E from Example 3, NaOH (50% solution) or water was added to obtain & the compositions presented in Table 9. Brookfield viscosities were measured from S the obtained mixtures and compared to reference mixtures where an eguivalent S volume of water was added instead of NaOH. The RV-6 spindle was used. A

O N 20 significant reduction in viscosity could be observed.

Table 9. Total dry NaOH matter fraction in content of Sample 3E treated product dry treated concentration product matter (g/g) product | RERA | 88% | 00% | - | 88% | | | | REF-B | 90% | 00% | - | 90% | | | | RERC | 91% | 00% | - | 91% | | | REF | 97% | 00% | - | 97% | | | | NaoHA | 84% | 70% | 088 | 154% | | | | NaoHB| 86% | 58% | 067 | 144% | | | | NaoHC| 89% | 45% | 051 | 134% | | | | NaoH-D| 93% | 24% | 026 | 17% | | | 1111 |.) | >| Pat 100rpm | cP at 50 rpm | cP at 20 rpm | cPat 10 rpm | cP at 5 rpm | cPat1rpm | [REA | | 18880 | 36850 | 58500 | 92200 | 291000 | REFB | | | 40650 | 62600 | 100200 | 319000 | Reel] oo | | 39400 | 62400 | 93600 | 296000 | Ref | | | 46800 | 75200 | 110000 | 348000 | (NaoWD| | | | 81100 [ 108200 | 283000 | Example 13. Partially hydrolyzed product 1F from Example 1, having a dry matter content of

20.0%, was collected at reactor output. The product was fractionated by pressure filtration through a 40 um filter, yielding a liquid fraction with a dry matter content of N 13.7%. Thus, 63.5% of total dry matter was water-soluble. The liquid was further O characterized by viscometry. The results are presented in Table 10. x 2 = a

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Table 10. Brookfield viscosity of the liquid fraction at different shear rates, measured using a vane spindle (model V-72). Viscosity (cP) Example 14 The filterability of partially hydrolyzed, homogenized sugar beet product was evaluated from samples diluted to 1.00 wt-%. A sample of 200 g was vacuum filtrated through various woven filter mesh sizes. A maximum filtration time of 2 minutes was used. The dry matter content was measured from the filtrate to determine the amount of passed material. The results are shown in Table 11.

Table 11. Results of vacuum filtration of 1.00 wt-% fibrillated sugar beet product through various mesh filters. Wensum | nan | er | annan | sas | seas?

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N S Example 15 3 _ 15 For transmission electron microscopy (TEM), Sample 3E was diluted with distilled E water so that the concentration of the non-dissolving fraction was 0.1%. To observe S the non-soluble cellulosic fraction without the presence of the soluble components, S samples REF and NaOH-B from Example 12 were diluted with distilled water so that N the concentration of the non-dissolving fraction was 0.1%, and washed by centrifugation (5250 g for 20 minutes, 3 times centrifugation/dilution to the initial volume). The suspensions were placed to an ultrathin carbon film TEM grid. The excess liquid was blotted away with filter paper. The samples were imaged with FEI Tecnai 12 TEM at 120 kV acceleration voltage. The TEM images are shown in Fig.2. (A-B) the polysaccharide product, (C-D) the non-soluble cellulosic fraction of the polysaccharide product, and (E-F) the non-soluble cellulosic fraction of the polysaccharide product that has been post-treated with alkali. The images show that the product comprises loose bundles or networks of cellulose microfibrils. The microfibrils typically have a diameter between 20 and 200 nm. It is noted that some of the fibril aggregates that are seen in the images may be formed by capillary forces during sample preparation. It can be seen by comparing panels 2D and 2F that the fibril structure of the product is not visibly affected by the additional alkali treatment that was used for reducing the viscosity of the sample in Example 12. The foregoing description has provided by way of non-limiting examples of particular implementations and embodiments a full and informative description of the best mode presently contemplated by the inventors for carrying out the invention. It is however clear to a person skilled in the art that the invention is not restricted to details of the embodiments presented in the foregoing, but that it can be implemented in other embodiments using equivalent means or in different combinations of embodiments without deviating from the characteristics of the invention. Furthermore, some of the features of the afore-disclosed example embodiments may be used to advantage without the corresponding use of other features. As such, the foregoing description shall be considered as merely illustrative of the principles N of the present invention, and not in limitation thereof. Hence, the scope of the

N + 25 invention is only restricted by the appended patent claims.

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Claims (19)

1. A polysaccharide product characterized in that the polysaccharide product is obtained from non-wood cellulosic raw material and comprising water soluble components and water insoluble components, wherein: from the water soluble components that are larger than 1kg/mol (kD), at least 50% have a molecular weight of at least 40 kg/mol (kD); and the water insoluble components comprise cellulose microfibril aggregates having a number average size below 200 um; and wherein the amount of the dry matter of all water soluble components is at least 20 wt-% of the total dry matter of the polysaccharide product, and wherein the water soluble components and the water insoluble components are obtained from the non-wood cellulosic raw material.

2. The polysaccharide product of claim 1, wherein the polysaccharide product has a Brookfield viscosity of at least 300 mPas (cP) determined as aqueous 2 wt-% dry matter content, 50 rpm, vane spindle V-72.

3. The polysaccharide product of clam 1 or 2, wherein the water soluble components and the water insoluble components are obtained by partially hydrolyzing the non-wood cellulosic raw material, followed by homogenization.

4. The polysaccharide product of any one of claims 1-3, wherein the water soluble components comprise oligo- and polysaccharides with monosaccharide repeating units of D-galactose, L-arabinose, D-galacturonic acid and L- rhamnose.

N N 5. The polysaccharide product of any one of claims 1-4, wherein the non-soluble S components comprise cellulose microfibrils and/or microfibril bundles which are S 25 smaller than 200um.

I E 6. The polysaccharide product of any one of claims 1-5 wherein the polysaccharide S product is bleached.

LO N 7. The polysaccharide product of any of the claims 1-6 comprising at least 12.5 mol alkali for one kg of dry non-wood cellulosic raw material, and having a maximum Brookfield viscosity of 11000 mPas (cP) determined for aqueous 8wt- % cellulosic dry matter content, 50 rpm, spindle RV-6.

8. A process for treating raw material comprising non-wood cellulose, characterized in that it comprises: a. impregnating the raw material with an aqueous alkali solution; b. carrying out partial hydrolysis to provide a partially hydrolyzed product comprising non-soluble cellulosic material and water-soluble hydrolysis products; and c. homogenizing the partially hydrolyzed product to provide a polysaccharide product, wherein from the water soluble components that are larger than 1kg/mol (kD)a at least 50% have a molecular weight of at least 40kg/mol (kD), and which polysaccharide product comprises cellulose microfibril aggregates having a number average size below 200um; and wherein the step c. is started when the proportion of the water soluble components to the water insoluble components is at least 20% of the total dry matter.

9. The process of claim 8, wherein impregnation is carried out to a dry matter content of 10-35 wt-%, more preferably 15-25 wt-%; the dry matter content of the partially hydrolyzed product is 10-35 wt-%, preferably 15-25 wt-%; and the dry matter content of the homogenized product is 1-35 wt-%, preferably 4-15 wt- %.

N 10. The process of claim 8 or 9, wherein the partial hydrolysis is carried out with an O alkali, preferably NaOH, at a temperature selected from the range 60-100°C, x preferably from the range 75-90°C.

8 25 11. The process of any one of claims 8-10 wherein the ratio of alkali to raw material E expressed as an amount of moles of alkali per 1kg of dry raw material is at least s 0.5 mol/kg, preferably the amount is selected from the range 1.25-4.5 mol/kg, 5 more preferably from the range 1.5-4.5 mol/kg, and even more preferably from O the range 1.5-1.75 mol/kg.

12. The process of any one of claims 8-11, wherein during impregnation the amount and concentration of the added aqueous alkali solution is selected such that it is essentially impregnated in the raw material.

13. The process of any one of claims 8-12, wherein between the impregnation step and the homogenization step the partially hydrolyzed product is transferred to an intermediate silo.

14. The process of any one of claims 8-13, wherein the partially hydrolyzed product is bleached with hydrogen peroxide, chlorine, chlorine dioxide, ozone, or any combination of these.

15. The process of claim 14, wherein the partially hydrolyzed product is bleached with hydrogen peroxide utilizing a complexation chelating agent such as diethylenetriaminepentaacetate DTPA or similar, and wherein the chelating agent is preferably added prior to adding hydrogen peroxide.

16. The process of any one of claims 8-15, wherein the partially hydrolyzed product is further treated with an amount of alkali during or after homogenization, or any combination of these.

17. The process of any one claims 8-16, wherein the raw material is selected from sugar beet pulp, dry sugar beet pulp, wet sugar beet pulp, sugar beet pellet or any combination thereof.

18. The process of any one claims 8-17, wherein the raw material is selected from potato pulp, cassava, bagasse, soya and any combination thereof.

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19. Ause of the polysaccharide product as:

QA & an additive or component for modifying one or more of: viscosity, mechanical < . . oo . .

O properties, strength, stiffness, toughness, binding properties, suspension 8 25 stability, gel insensitivity to temperature, material insensitivity to temperature, E shear reversible gelation, yield stress, and liguid retention of the composition of 0 matter; or

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LO S in drilling fluids; agueous formulations used in oil fields including drilling, NN completion, fluid loss, work-over, and enhanced oil recovery (EOR) fluids; water-borne paints; coatings; adhesives; cosmetic formulations; water treatment; precipitation aid; soil improvement; wind or water erosion control; dust reduction and dust binding; wet or dry concrete formulation; wet or dry mortars; ready-mix concrete, pre-cast concrete, plasters; aerated concrete; injection grouts; shotcrete; cutting fluids, wet feed formulations, thermoset resins including phenol formaldehyde, melamine formaldehyde, urea formaldehyde resins, melamine-urea-formaldehyde resins; homecare detergents; industrial cleaning agents including liquids with pH higher than 12 or lower than 4; or in paper & board products; natural or synthetic non-wovens, molded fiber products; natural fiber composites; as such or together with synthetic resin in wood panel products including plywood, particle board, MDF, hardboard, laminated wood panels; pellets including food, feed, fuel, fertilizer pellets; food products; feed products; or in thermoset composites; thermoplastic composites; elastomers including natural or synthetic rubber constructions and tire formulations; insulation materials, including polyurethane and polystyrene foams; characterized in that the polysaccharide is a polysaccharide product according to claims 1-7.

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