FI101014B - Method and apparatus for smelting light metals, especially magnesium - Google Patents

Method and apparatus for smelting light metals, especially magnesium Download PDF

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Publication number
FI101014B
FI101014B FI963994A FI963994A FI101014B FI 101014 B FI101014 B FI 101014B FI 963994 A FI963994 A FI 963994A FI 963994 A FI963994 A FI 963994A FI 101014 B FI101014 B FI 101014B
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Finland
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chamber
furnace
metal
dosing
pump
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FI963994A
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Finnish (fi)
Swedish (sv)
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FI963994A0 (en
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Daniel Jaafs
Lars Henrik Mikael Jaafs
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Jaafs Exp Oy Holimesy Ab
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Description

1 101014 Förfarande och anordning för smältning av lättmetaller- speciellt magnesium.1 101014 Method and apparatus for melting light metals, especially magnesium.

Vid smältning av lättmetaller, speciellt magnesium, är en noggrann dosering av metallsmältan behövlig. Pumpning av av smälta frän smältugn tili gjutställe är tidigare känt, exempelvis med S hjälp av komplicerade tryck- och vakuumsystem. Ett annat känt sätt är att pumpa smältan via en separat doserbehällare, där nivän hills konstant sllunda att överflödig smälta rinner tillbaka tili smältugnen via en separat returledning. Eftersom avständet mellan smältugn och doserbehällare kan vara längt, d.v.s. flera meter, blir även detta en dyr lösning.When melting light metals, especially magnesium, a precise dosage of the metal melt is necessary. Pumping of molten from a furnace to a casting site is known in the past, for example with the help of S with the help of complicated pressure and vacuum systems. Another known way is to pump the melt via a separate dosing container, where the level hills are constantly so that excess melt flows back into the furnace via a separate return line. Since the distance between the furnace and the dispenser can be long, i.e. several meters, this also becomes an expensive solution.

10 Vär uppfinning, som i det följande beskrivs, ger däremot en säker och ekonomisk lösning pa problemet. De väsentliga kännetecknen pä vär uppfinning framglr av patentkraven 1-3.In contrast, our invention, which is described below, provides a safe and economical solution to the problem. The essential features of our invention are set forth in claims 1-3.

Ugnen enligt vär uppfinning, Fig. 1, uppvisar en inmatningskammare 1, en huvudsmältkammare 2 och en utloppskammare 3.1 mellanväggama 4 och S mellan 15 kammrama firms öppningar 6 och 7 närä bottnen, genom vilka den helt eller delvis smälta metallen kan strömma. När metallsmältan strömmar frän kammare tili kammare sker en successiv rening av denna i synnerhet ifall ett filter 8 inplaceras i en mellanvägg. Föroreningama slaggas vid behov bort. Ugnens uppvärmning är icke här visad.The furnace according to our invention, Fig. 1, has an inlet chamber 1, a main melting chamber 2 and an outlet chamber 3.1 between the walls 4 and S between the openings 6 and 7 of the chambers close to the bottom, through which the fully or partially molten metal can flow. As the metal melt flows from chamber to chamber, a successive purification thereof occurs, especially if a filter 8 is placed in a partition wall. The pollutants are removed if necessary. The oven heating is not shown here.

20 Smält magnesium kan mätäs tili gjutmaskinema manuellt eller med en automatisk skopa, varvid utloppskammarlocket är avlyft.Melted magnesium can be measured in the molding machines manually or with an automatic bucket, the outlet chamber lid being lifted off.

Ett fbredraget sätt är dock att överföra smälta med hjälp av ett pneumatiskt pumpsystem säsom schematiskt visats i Fig. 2.1 utloppskammaren är i detta fall en pumpkammare 9 75 inplacerad, vilken är försedd med en liten inloppsöppning 10 och ett större utloppsrör 11. Pumpkammaren är hermetiskt tillsluten med locket 12.A preferred method, however, is to transmit melt by means of a pneumatic pump system as schematically shown in Fig. 2.1. with the lid 12.

När övertryck via ett rör 13 i pumplocket, i enlighet med ett av oss tidigare patenterat förfarande, appliceras pä metallytan i pumpkammaren med hjälp av en lämplig^as, t.ex.When overpressure via a pipe 13 in the pump cover, according to one of us previously patented processes, is applied to the metal surface of the pump chamber by means of a suitable surface, e.g.

30 kvävgas, trycks smält metall ut genom utloppsröret.30, the molten metal is pushed out through the outlet pipe.

Utloppsröret utmynnar i övre delen av en behällare, vilken kan utgöras av en separat 2 101014 kammare i smältugnen eller av en helt separat liten doserugn 14. Detta rörs nedre inneryta 15 skall ligga nigot högre än den maximala nivin hos metallsmältan i smältugnen, men si mycket lägre än doserugnens resp. -kammarens Övre kant 16 att den mängd smälta, som ett pumpslag pumpar ut, ryms utan att doserugnen blir overfull. Mängden smälta per pumpslag 5 kan beräknas approximativt och konstateras experimentellt.The outlet pipe opens into the upper part of a container, which may be a separate chamber in the furnace or a completely separate small dose furnace 14. The lower inner surface 15 of this pipe must be slightly higher than the maximum level of the metal melt in the furnace. lower than the dose oven and the The upper edge 16 of the chamber means that the amount of melt that a pump stroke pumps out is accommodated without the dose oven becoming overcrowded. The amount of melt per pump type 5 can be calculated approximately and determined experimentally.

När övertrycket vid pumpslagets slut upphör, rinner överflödig smälta genom samma rör tillbaka till pumpkammaren, d.v.s. niviregleringen i doserugnen är automatisk ehuru pumpen arbetar kontinuerligt, med undantag av de koita, reglerbara pausema mellan vaije pumpslag.When the overpressure at the end of the pump stroke ceases, excess melt flows through the same pipe back to the pump chamber, i.e. the level control in the dose oven is automatic even though the pump is operating continuously, with the exception of the cool, controllable breaks between each pump stroke.

10 I doserugnens botten finns en ventil 17, som öppnas pi en signal frin gjutmaskinen. En klocka reglerar tiden denna ventil är öppen. Eftersom nivin i doserugnen hills nastan konstant erhilles en exakt dosering. Ifall ventilen är datorstyrd kan även doserhastigheten varieras.In the bottom of the dispenser there is a valve 17 which is opened in a signal from the casting machine. A clock regulates the time this valve is open. Since the level in the dose furnace is almost constant, an exact dosage is obtained. If the valve is computer controlled, the dose rate can also be varied.

• ·• ·

Claims (4)

1. Menetelmä kevytmetallien, erityisesti magnesiumin sulattamiseksi, käsittäen kahteen tai useampaan kammioon jaetun sulatusuunin, missä metallisula sekä uuniin syötetty kiinteä 5 metalli siirtyvät syöttökammiosta (1) pääsulatuskammion (2) ja uunin väliseinissä (4;S) olevien aukkojen (6;7) kautta poistokammioon (3), josta metallisulaa pumpataan tässä kammiossa olevan pneumaattisen pumppukammion (9) avulla tämän viistoon ylöspäin suunnatun poistoputken (11) kautta erilliseen annostelukammioon tai annostelu-uuniin (14) ja edelleen pohjaventtiilin (17) kautta kulutukseen, tunnettu siitä että pumppukammiossa (9) 10 vallitsevasta jaksottaisesta ylipaineesta johtuva metallivirtaus annosteluuuniin ei johda tämän ylitäyttymiseen, vaan että ylimääräinen metallimäärä saman putken (11) kautta virtaa takaisin pumppukammioon, kun ylipaine jokaisen pumppulyönnin jälkeen lakkaa, jolloin annostelu-uunissa olevan sulan metallin pinnankorkeus pysyy vakiona.A method for melting light metals, in particular magnesium, comprising a melting furnace divided into two or more chambers, wherein the metal melt and the solid metal fed to the furnace pass from the feed chamber (1) through openings (6; 7) in the main smelting chamber (2) and furnace partitions (4; S) to the discharge chamber (3), from which the metal melt is pumped by means of a pneumatic pump chamber (9) in this chamber through this obliquely upward discharge pipe (11) to a separate dosing chamber or dosing furnace (14) and further through a bottom valve (17) for consumption, characterized in ) The metal flow to the dosing furnace due to the prevailing intermittent overpressure does not lead to overfilling, but to the excess metal flowing back into the pump chamber through the same pipe (11) when the overpressure ceases after each pump stroke, leaving the molten metal in the dosing furnace constant. 2. Laite patenttivatimuksen 1 mukaisen menetelmän suorittamiseksi, käsittäen kahteen tai useampaan kammioon jaetun sulatusuunin, missä metallisula sekä uuniin syötetty kiinteä metalli siirtyvät syöttökammiosta (1) pääsulatuskammion (2) ja uunin väliseinissä (4;5) olevien aukkojen (6;7) kautta poistokammioon (3), josta metallisula pumpataan tässä kammiossa olevan pneumaattisen pumppukammion (9) avulla tämän viistoon ylöspäin 20 suunnatun poistoputken (11) kautta erilliseen annostelukammioon tai annostelu-uuniin (14) ja edelleen pohjaventtiilin (17) kautta kulutukseen, tunnettu siitä, että pumppukammion (9) viistoon ylöspäin suunnattu poistoputki (11) myöskin toimii ylimääräisen metallin paluukanavana siten, että kun ylipaine jokaisen pumppulyönnin jälkeen lakkaa ylimääräinen metalli virtaa takaisin pumppukammioon ilman että annostelukammio (14) ylitäyttyy, jolloin 25 annostelukammiossa olevan sulan metallin pinnankorkeus pysyy vakiona.Apparatus for carrying out the method according to claim 1, comprising a melting furnace divided into two or more chambers, wherein the metal melt and the solid metal fed to the furnace pass from the feed chamber (1) through the main smelting chamber (2) and openings (6; 7) in the furnace partitions (4; 5) (3), from which the metal melt is pumped by means of a pneumatic pump chamber (9) in this chamber through this obliquely upwards outlet pipe (11) to a separate dosing chamber or dosing furnace (14) and further through a bottom valve (17) for consumption, characterized in that the pump chamber (17) 9) the obliquely directed outlet pipe (11) also acts as a return channel for excess metal, so that when the overpressure ceases after each pump stroke, the excess metal flows back into the pump chamber without overfilling the dosing chamber (14), keeping the molten metal in the dosing chamber constant. 3. Laite patenttivatimuksen 1 mukaisen menetelmän suorittamiseksi, tunnettu siitä että poistokammiossa (3) olevan pneumaattisen pumppukammion (9) viistoon ylöspäin suunnatun poistoputken (11) alempi sisäpinta (15) on hieman poistokammiossa olevan sulan metallin 30 pintaa korkeammalla, mutta niin paljon annostelu-uunin yläreunaa (16) alempana että yhden pumppulyönnin aiheuttama metallimäärä ei johda annostelu-uunin (14) ylitäyttymiseen.Device for carrying out the method according to claim 1, characterized in that the lower inner surface (15) of the inclined upward discharge pipe (11) of the pneumatic pump chamber (9) in the discharge chamber (3) is slightly higher than the surface of the molten metal 30 in the discharge chamber. below the upper edge (16) that the amount of metal caused by one pump stroke does not lead to overfilling of the dosing furnace (14).
FI963994A 1996-10-04 1996-10-04 Method and apparatus for smelting light metals, especially magnesium FI101014B (en)

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FI963994 1996-10-04
FI963994A FI101014B (en) 1996-10-04 1996-10-04 Method and apparatus for smelting light metals, especially magnesium

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FI101014B true FI101014B (en) 1998-03-31

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