ES2685393A1 - PROCEDURE FOR MANUFACTURING A THERMAL AND INSULATING PANEL SO OBTAINED PANEL (Machine-translation by Google Translate, not legally binding) - Google Patents
PROCEDURE FOR MANUFACTURING A THERMAL AND INSULATING PANEL SO OBTAINED PANEL (Machine-translation by Google Translate, not legally binding) Download PDFInfo
- Publication number
- ES2685393A1 ES2685393A1 ES201830569A ES201830569A ES2685393A1 ES 2685393 A1 ES2685393 A1 ES 2685393A1 ES 201830569 A ES201830569 A ES 201830569A ES 201830569 A ES201830569 A ES 201830569A ES 2685393 A1 ES2685393 A1 ES 2685393A1
- Authority
- ES
- Spain
- Prior art keywords
- layer
- mortar
- concrete
- fiberglass
- panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/003—Machines or methods for applying the material to surfaces to form a permanent layer thereon to insulating material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B13/045—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
Description
La invención, tal como se indica en el enunciado de la presente memoria descriptiva, está referida a un procedimiento de fabricación de un panel para el aislamiento térmico en edificios que está compuesto de una lámina de mortero u hormigón reforzado con fibra de vidrio a la cual se le adhiere una plancha de poliestireno expandido para su The invention, as indicated in the statement of the present specification, refers to a method of manufacturing a panel for thermal insulation in buildings that is composed of a fiberglass reinforced concrete or mortar sheet to which an expanded polystyrene sheet is attached to it
10 utilización como revestimiento de sistemas de aislamiento térmicos exterior e interior en todo tipo de edificaciones. 10 use as a coating for exterior and interior thermal insulation systems in all types of buildings.
15 La presente invención se encuadra dentro del sector de la construcción, concretamente, en el ámbito de la producción de paneles de hormigón o mortero reforzados con fibra de vidrio a partir de elementos prefabricados. The present invention falls within the construction sector, specifically, in the field of the production of concrete or mortar panels reinforced with fiberglass from prefabricated elements.
20 En la actualidad, y con referencia al estado de la técnica, cabe señalar que existen materiales y sistemas de aislamiento térmico exterior denominados SATE o EIFS, los cuales son ampliamente conocidos y utilizados en el campo de la construcción. Estos sistemas se componen, en su mayoría, de un aislamiento de poliestireno expandido o At present, and with reference to the state of the art, it should be noted that there are external thermal insulation materials and systems called SATE or EIFS, which are widely known and used in the field of construction. These systems are mostly composed of expanded polystyrene insulation or
25 lana de roca, el cual se fija a un muro soporte mediante fijaciones mecánicas, químicas 25 rock wool, which is fixed to a support wall by mechanical, chemical fixings
o mixtas. Una vez se tiene fijado el aislamiento al muro soporte, se procede a colocar una capa de armadura sobre el aislamiento, que está compuesta de una malla de fibra de vidrio en conjunción con un mortero y finalmente se procede a aplicar la capa de acabado que consistente en un revoque del color elegido. Todos estos trabajos se or mixed. Once the insulation is fixed to the support wall, we proceed to place a layer of reinforcement on the insulation, which is composed of a fiberglass mesh in conjunction with a mortar and finally we proceed to apply the finish layer that consists in a plaster of the chosen color. All these works are
30 realizan in situ en la obra y de forma manual. 30 performed on site at the site and manually.
Es un objeto de la presente invención un procedimiento de fabricación de un panel 35 aislante térmico y el panel así obtenido que consiste en la fabricación de un panel An object of the present invention is a method of manufacturing a thermal insulating panel 35 and the panel thus obtained consisting of the manufacture of a panel
compuesto de una lámina de mortero u hormigón reforzada con fibra de vidrio de unos 5 mm de espesor en conjunción con una plancha de poliestireno expandido con el espesor requerido o demandado. Su producción comienza con la proyección o vertido de una lámina de mortero u hormigón reforzada con fibra de vidrio de unos 5 mm de 5 espesor a la que se adhiere una plancha de poliestireno expandido con el espesor requerido, obteniendo así en la planta de producción un panel que contiene los requisitos térmicos deseados y que puede tener cientos de texturas, tonalidades y colores, evitando todos los trabajos en la obra de los sistemas tradiciones de aislamiento térmico exterior o interior, pues únicamente se tiene que fijar el panel obtenido al muro composed of a sheet of mortar or concrete reinforced with fiberglass of about 5 mm thick in conjunction with an expanded polystyrene sheet with the thickness required or demanded. Its production begins with the projection or pouring of a sheet of mortar or concrete reinforced with fiberglass of about 5 mm of 5 thickness to which an expanded polystyrene sheet with the thickness adheres required, thus obtaining in the production plant a panel containing the desired thermal requirements and that can have hundreds of textures, shades and colors, avoiding all the work in the work of the traditional isolation systems external or internal thermal, since only the panel obtained must be fixed to the wall
10 soporte y sellar las juntas, realizándose estos trabajos en seco, y sin generar, prácticamente, residuos en la obra. 10 support and seal the joints, performing these works dry, and without generating, practically, waste in the work.
En un primer aspecto, el objeto de la invención se alcanza con las características descritas del procedimiento de la reivindicación 1. Las realizaciones particulares o In a first aspect, the object of the invention is achieved with the described features of the method of claim 1. Particular embodiments or
15 preferidas de la invención se describen en las reivindicaciones dependientes de la primera reivindicación. Más concretamente, el procedimiento de la invención comprende esencialmente las etapas de: elaborar un molde con las medidas, geometría y textura requerida por el panel aislante térmico; proyectar o verter una capa de mortero u hormigón reforzada con fibra de vidrio; adherir una capa de poliestireno expandido a la Preferred of the invention are described in the dependent claims of the first claim. More specifically, the process of the invention essentially comprises the steps of: making a mold with the measurements, geometry and texture required by the thermal insulating panel; project or pour a layer of mortar or concrete reinforced with fiberglass; adhere an expanded polystyrene layer to the
20 capa proyectada o vertida de mortero u hormigón; curar la capa de mortero u hormigón reforzada con fibra de vidrio hasta que se produzca la fusión de ésta con la capa de poliestireno expandido; desmoldear el panel aislante térmico que comprende la capa de mortero u hormigón reforzada con fibra de vidrio fusionada con la capa de poliestireno expandido. 20 projected or poured layer of mortar or concrete; cure the fiberglass reinforced concrete or mortar layer until it melts with the expanded polystyrene layer; Unmold the thermal insulating panel comprising the fiberglass reinforced concrete or mortar layer fused with the expanded polystyrene layer.
25 En un segundo aspecto de la invención, el objeto de la invención describe un panel aislante térmico que se obtiene mediante el procedimiento indicado y que consiste en una primera capa de mortero u hormigón reforzada con fibra de vidrio fusionada con una segunda capa de poliestireno expandido. Finalmente, se reivindica el uso del panel In a second aspect of the invention, the object of the invention describes a thermal insulating panel that is obtained by the indicated procedure and consisting of a first layer of mortar or concrete reinforced with fiberglass fused with a second layer of expanded polystyrene . Finally, the use of the panel is claimed
30 aislante térmico de la invención como aislante térmico externo o interno en edificios. 30 thermal insulation of the invention as external or internal thermal insulation in buildings.
A lo largo de la descripción y las reivindicaciones la palabra «comprende» y sus variantes no pretenden excluir otras características técnicas, aditivos, componentes o pasos. Para los expertos en la materia, otros objetos, ventajas y características de la Throughout the description and the claims the word "comprises" and its variants are not intended to exclude other technical characteristics, additives, components or steps. For experts in the field, other objects, advantages and characteristics of the
35 invención se desprenderán en parte de la descripción y en parte de la práctica de la The invention will be derived partly from the description and partly from the practice of
invención. Los siguientes ejemplos y dibujos se proporcionan a modo de ilustración, y no se pretende que restrinjan la presente invención. Además, la presente invención cubre todas las posibles combinaciones de realizaciones particulares y preferidas aquí indicadas. invention. The following examples and drawings are provided by way of illustration, and are not intended to restrict the present invention. In addition, the present invention covers all possible combinations of particular and preferred embodiments indicated herein.
A continuación, se pasa a describir de manera muy breve una serie de dibujos que ayudan a comprender mejor la invención y que se relacionan expresamente con una Next, a series of drawings that help to better understand the invention and which expressly relate to a
10 realización de dicha invención que se presenta como un ejemplo no limitativo de ésta. 10 embodiment of said invention presented as a non-limiting example thereof.
La FIG.1 muestra una vista en perspectiva del molde utilizado para la fabricación del panel. FIG. 1 shows a perspective view of the mold used to manufacture the panel.
15 La FIG.2 muestra una vista en perspectiva de la fabricación de la lámina de mortero u hormigón reforzada con fibra de vidrio sobre el molde (1). 15 FIG. 2 shows a perspective view of the manufacture of the fiberglass reinforced concrete or mortar sheet on the mold (1).
La FIG.3 muestra una vista de la adhesión de la plancha de poliestireno expandido sobre la lámina de mortero u hormigón reforzada con fibra de vidrio FIG. 3 shows a view of the adhesion of the expanded polystyrene sheet on the fiberglass reinforced concrete or mortar sheet
20 (2). 20 (2).
La FIG.4 muestra el panel obtenido tras la adhesión de la plancha de poliestireno expandido (3) a la lámina de mortero u hormigón reforzada con fibra de vidrio (2). FIG. 4 shows the panel obtained after adhesion of the expanded polystyrene sheet (3) to the fiberglass reinforced concrete or mortar sheet (2).
Tal y como se puede observar en las figuras adjuntas, la presente invención propone un procedimiento de fabricación de un panel para aislamiento exterior térmico compuesto 30 de una lámina del mortero u hormigón reforzada con fibra de vidrio (2) -que tiene un espesor aproximado de 5 mm-en conjunción con una plancha de poliestireno expandido As can be seen in the attached figures, the present invention proposes a method of manufacturing a panel for thermal external insulation composed of a sheet of mortar or concrete reinforced with fiberglass (2) -which has an approximate thickness of 5 mm-in conjunction with an expanded polystyrene sheet
(3) de espesor conforme a los requerimientos térmicos y la normativa vigente para aislamientos térmicos externos e internos en edificaciones. (3) thick according to the thermal requirements and current regulations for external and internal thermal insulation in buildings.
35 El proceso de fabricación de dicho panel consiste en preparar un molde (1) de acuerdo 35 The manufacturing process of said panel consists in preparing a mold (1) according to
con las medidas, geometría y textura requeridas por el panel en cada proyecto concreto. Todos los elementos que componen el panel (4) están, lógicamente, calculados para ser utilizados con el fin propuesto que es el de revestimiento para aislamiento térmico. with the measurements, geometry and texture required by the panel in each specific project. All the elements that make up the panel (4) are, logically, calculated to be used for the proposed purpose of coating for thermal insulation.
5 En el molde (1) se colocan unos costeros con la altura de la lámina de mortero u hormigón reforzada con fibra de vidrio (unos 5 mm) más la altura de la plancha de poliestireno expandido (3). Una vez se tiene conformado el molde (1), se procede a la aplicación de un producto desmoldeante sobre el molde (1) y posteriormente se realiza el proyectado o vertido del mortero u hormigón reforzado con fibra de vidrio sobre el 5 In the mold (1) are placed coastal with the height of the mortar sheet or concrete reinforced with fiberglass (about 5 mm) plus the height of the expanded polystyrene sheet (3). Once the mold (1) has been formed, a mold release product is applied to the mold (1) and subsequently the projected or poured of the mortar or concrete reinforced with fiberglass on the
10 molde (1). 10 mold (1).
El proyectado se realiza mediante máquinas que proyectan el mortero a una pistola que a su vez corta el haz de fibra de vidrio, proyectando ambos materiales sobre el molde para posteriormente compactar el mortero y la fibra con unos rodillos metálicos y unas The projection is made by machines that project the mortar to a gun that in turn cuts the fiberglass beam, projecting both materials on the mold to later compact the mortar and fiber with metal rollers and some
15 llanas para su compactación y el vertido se realiza mediante el fluido del motero junto con la fibra de vidrio. 15 levels for compaction and pouring is done by the biker fluid along with the fiberglass.
Una vez se ha proyectado y compactado la lámina mortero u hormigón reforzado con fibra de vidrio (2) o se ha vertido, se procede a la adhesión de la plancha de poliestireno 20 expandido (3) a la lámina de mortero u hormigón reforzado con fibra de vidrio (2) mediante alineación y presión de ésta sobre la lámina de mortero u hormigón reforzado con fibra de vidrio (2) para, posteriormente, dejar curar el mortero u hormigón reforzado con fibra de vidrio (2) y que se produzca la fusión entre ambas y así obtener el panel (4) objeto de la invención. Lógicamente, una vez ha sido curado el mortero se procederá a Once the fiberglass reinforced concrete mortar or concrete has been projected and compacted (2) or poured, the expanded polystyrene sheet 20 (3) is adhered to the fiber reinforced concrete mortar or concrete sheet of glass (2) by aligning and pressing it on the mortar sheet or concrete reinforced with fiberglass (2) to subsequently cure the mortar or concrete reinforced with fiberglass (2) and melting occurs between them and thus obtain the panel (4) object of the invention. Logically, once the mortar has been cured it will proceed to
25 su desmoldeo, control de calidad y empaquetado para su envío a los clientes. 25 its demoulding, quality control and packaging for shipment to customers.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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ES201830569A ES2685393A1 (en) | 2018-06-12 | 2018-06-12 | PROCEDURE FOR MANUFACTURING A THERMAL AND INSULATING PANEL SO OBTAINED PANEL (Machine-translation by Google Translate, not legally binding) |
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ES201830569A ES2685393A1 (en) | 2018-06-12 | 2018-06-12 | PROCEDURE FOR MANUFACTURING A THERMAL AND INSULATING PANEL SO OBTAINED PANEL (Machine-translation by Google Translate, not legally binding) |
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ES2685393A1 true ES2685393A1 (en) | 2018-10-08 |
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ES201830569A Pending ES2685393A1 (en) | 2018-06-12 | 2018-06-12 | PROCEDURE FOR MANUFACTURING A THERMAL AND INSULATING PANEL SO OBTAINED PANEL (Machine-translation by Google Translate, not legally binding) |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2729735A1 (en) * | 2019-07-29 | 2019-11-05 | Corpus Consulting & Services S L | Method of manufacturing a thermal or acoustic insulation panel, its fixing system and panel thus obtained (Machine-translation by Google Translate, not legally binding) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1199861A (en) * | 1968-01-03 | 1970-07-22 | Elkalite Ltd | Composite Building Panel |
CA937149A (en) * | 1971-06-22 | 1973-11-20 | P. Winters Lorne | Insulating structural panel |
US4075380A (en) * | 1973-10-12 | 1978-02-21 | N. V. Bekaert S. A. | Construction panels |
US4133859A (en) * | 1977-06-27 | 1979-01-09 | Maso-Therm Corporation | Process and apparatus for making a plurality of building modules |
US4252767A (en) * | 1975-06-17 | 1981-02-24 | Daniel Zimmer | Composite building module |
GB2136468A (en) * | 1983-03-05 | 1984-09-19 | Beasey Eric | Composite tile |
-
2018
- 2018-06-12 ES ES201830569A patent/ES2685393A1/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1199861A (en) * | 1968-01-03 | 1970-07-22 | Elkalite Ltd | Composite Building Panel |
CA937149A (en) * | 1971-06-22 | 1973-11-20 | P. Winters Lorne | Insulating structural panel |
US4075380A (en) * | 1973-10-12 | 1978-02-21 | N. V. Bekaert S. A. | Construction panels |
US4252767A (en) * | 1975-06-17 | 1981-02-24 | Daniel Zimmer | Composite building module |
US4133859A (en) * | 1977-06-27 | 1979-01-09 | Maso-Therm Corporation | Process and apparatus for making a plurality of building modules |
GB2136468A (en) * | 1983-03-05 | 1984-09-19 | Beasey Eric | Composite tile |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2729735A1 (en) * | 2019-07-29 | 2019-11-05 | Corpus Consulting & Services S L | Method of manufacturing a thermal or acoustic insulation panel, its fixing system and panel thus obtained (Machine-translation by Google Translate, not legally binding) |
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