ES2558184B1 - Prefabricated shower tray and its manufacturing procedure - Google Patents
Prefabricated shower tray and its manufacturing procedure Download PDFInfo
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- ES2558184B1 ES2558184B1 ES201431157A ES201431157A ES2558184B1 ES 2558184 B1 ES2558184 B1 ES 2558184B1 ES 201431157 A ES201431157 A ES 201431157A ES 201431157 A ES201431157 A ES 201431157A ES 2558184 B1 ES2558184 B1 ES 2558184B1
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K3/00—Baths; Douches; Appurtenances therefor
- A47K3/28—Showers or bathing douches
- A47K3/40—Pans or trays
Abstract
Plato de ducha prefabricado y procedimiento de fabricación del mismo, consistiendo en una pieza (1) premontada que comprende: capa de revestimiento (2) de fragmentos de materiales, a modo de mosaico; estructura de varillas (3) metálicas; capa cubrejuntas (4) de arena; capa de mortero consolidador (5), que une los fragmentos del revestimiento (2) y las varillas (3), formando la parte central (1a) del plato; marco (6) perimetral; capa de cemento rejuntador (7); capa hermetizante protectora (8), transparente; y capa de laca de acabado (9) brillante y antideslizante. El procedimiento comprende: Colocar los fragmentos de la capa revestimiento (2) en un molde (10) con cerco (10a) perimetral. Aplicar el cubrejuntas (4). Pegar las varillas (3). Extender el mortero (5) hasta el cerco (10a). Retirar el molde. Pegar el marco (6). Aplicar el rejuntador (7). Aplicar la capa hermetizante protectora (8) y la capa de laca de acabado (9).Prefabricated shower tray and manufacturing process thereof, consisting of a pre-assembled piece (1) comprising: coating layer (2) of fragments of materials, as a mosaic; structure of metal rods (3); sandblasting layer (4) of sand; consolidating mortar layer (5), which joins the fragments of the coating (2) and the rods (3), forming the central part (1a) of the plate; perimeter frame (6); cement grout layer (7); protective sealing layer (8), transparent; and glossy and non-slip finish lacquer layer (9). The method comprises: Placing the fragments of the coating layer (2) in a mold (10) with perimeter fence (10a). Apply the joint cover (4). Glue the rods (3). Extend the mortar (5) to the fence (10a). Remove the mold. Paste the frame (6). Apply the grout (7). Apply the protective hermetic layer (8) and the finish lacquer layer (9).
Description
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PLATO DE DUCHA PREFABRICADO Y PROCEDIMIEIMTO DE FABRICACION DEL MISMQPREFABRICATED SHOWER TRAY AND MISMQ MANUFACTURING PROCEDURE
DESCRIPCIONDESCRIPTION
OBJETO DE LA INVENCIONOBJECT OF THE INVENTION
La invencion, tal como expresa el enunciado de la presente memoria descriptiva, se refiere a un plato de ducha prefabricado y a su proceso de fabricacion, aportando, a la funcion a que se destina, varias ventajas y caracteristicas de novedad, que se describiran en detalle mas adelante y que suponen una destacable mejora del estado actual de la tecnica en su campo de aplicacion.The invention, as expressed in the statement of the present specification, refers to a prefabricated shower tray and its manufacturing process, contributing, to the function to which it is intended, several advantages and novelty characteristics, which will be described in detail. later and that represent a remarkable improvement of the current state of the art in its field of application.
Mas en particular, el objeto de la invencion se centra en un plato de ducha que, consistiendo particularmente en un plato del tipo compuesto por multiples fragmentos de materiales diversos colocados a modo de mosaico como revestimiento, y que suele realizarse directamente en obra, presenta la ventaja de estar prefabricado como una pieza premontada en taller a traves de un proceso de fabricacion especifico que, entre otras ventajas, permite evitar los inconvenientes de dicha realizacion en obra, ya que su instalacion solo se requiere la colocacion de la pieza y su conexion al desagtie.More particularly, the object of the invention is centered on a shower tray which, particularly consisting of a plate of the type composed of multiple fragments of diverse materials placed as a mosaic as a coating, and which is usually carried out directly on site, presents the Advantage of being prefabricated as a pre-assembled part in the workshop through a specific manufacturing process that, among other advantages, allows avoiding the inconveniences of said realization on site, since its installation only requires the placement of the piece and its connection to the break down
CAMPO DE APLICACION DE LA INVENCIONFIELD OF APPLICATION OF THE INVENTION
El campo de aplicacion de la presente invencion se enmarca dentro del sector de la industria dedicada a la fabricacion e instalacion de elementos sanitarios, abarcando en particular el ambito de los platos de ducha.The field of application of the present invention is part of the industry sector dedicated to the manufacture and installation of sanitary elements, including in particular the scope of shower trays.
ANTECEDENTES DE LA INVENCIONBACKGROUND OF THE INVENTION
Como es sabido, un plato de ducha es el elemento sanitario que recoge las aguas cuando nos duchamos. Tiene que ir provisto de una valvula o sifon para la evacuacion de dichas aguas que iran reconducidas al alcantarillado. Generalmente, estan instalados en los cuartos de baho de las viviendas, pero tambien en piscinas o vestuarios de empresas o centros deportivos donde se requiere una higiene del cuerpo tras la practica de una actividad o deporte. Existe una gran variedad de modelos, formas, colores y materiales, pero generalmente, todos cumplen la misma mision.As is known, a shower tray is the sanitary element that collects the water when we shower. It has to be provided with a valve or siphon for the evacuation of said waters that will be redirected to the sewer. Generally, they are installed in the bathrooms of the homes, but also in swimming pools or locker rooms of companies or sports centers where body hygiene is required after the practice of an activity or sport. There is a wide variety of models, shapes, colors and materials, but generally, they all fulfill the same mission.
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Unas cualidades basicas que deberfa cumplir cualquier plato de ducha es que tenga un firme antideslizante, para evitar riesgos de caidas, sabiendo que el hecho de estar descalzo y en contacto con el agua y jabon aumentan el riesgo de resbalarse. For ello, uno de los objetivos del plato que la presente invencion propone es evitar dicho riesgo mediante la inclusion en el mismo de una laca de terminacion antideslizante que, ademas, es tambien antibacterias, garantizando el antideslizamiento y, a la vez, la proliferacion de bacterias que pueden provocar hongos.Basic qualities that any shower tray should fulfill is that it has a firm non-slip, to avoid risks of falling, knowing that being barefoot and in contact with water and soap increases the risk of slipping. For this, one of the objectives of the dish that the present invention proposes is to avoid said risk by including in it a non-slip finish lacquer which, in addition, is also antibacterial, guaranteeing anti-slip and, at the same time, the proliferation of bacteria that can cause fungus.
Sin embargo, el objetivo esencial de la presente invencion es proporcionar un metodo practico para la fabricacion de platos de ducha hechos con piezas de revestimiento a modo de mosaico.However, the essential objective of the present invention is to provide a practical method for the manufacture of shower trays made with mosaic-like lining pieces.
En concreto, el problema tecnico a resolver es el siguiente: Los platos de ducha de obra, requieren de un tipo de revestimiento especifico, con un calibre parejo, especialmente en cuanto a su grosor, para evitar una superficie irregular y el encharcamiento del agua.Specifically, the technical problem to be solved is the following: Work shower trays, require a specific type of coating, with an even caliber, especially in terms of thickness, to avoid an irregular surface and water pooling.
Ademas, para hacer un plato de ducha de obra (in situ) es necesario emplear diversos tipos de materiales de construccion, como cemento y arena, tela impermeable, pinturas de caucho, colas de pegado, material de revestimiento, productos de sellado, etc. Todos estos materiales generan incomodos residues, con un elevado coste economico de mano de obra y un prolongado tiempo de realizacion, ya que intervienen varios procesos y oficios especializados.In addition, to make a work shower tray (in situ) it is necessary to use various types of construction materials, such as cement and sand, waterproof fabric, rubber paints, glue glues, coating material, sealing products, etc. All these materials generate uncomfortable waste, with a high economic cost of labor and a long time of realization, since several specialized processes and trades are involved.
Otro de los inconvenientes de los platos de ducha hechos en obra es que, una vez terminado el trabajo, es que estos platos formaran parte de la obra, quedando asi expuestos a consiguientes riesgos de agrietamientos producidos por los movimientos propios de la obra o dilataciones por cambios de temperatura y posibles contracciones producidas por los propios materiales empleados en su construccion, pudiendose crear fisuras y, lo que es peor, fugas muy dificiles de reparar.Another drawback of the shower trays made on site is that, once the work is finished, these plates will be part of the work, thus being exposed to consequent risks of cracking caused by the movements of the work or dilations due to temperature changes and possible contractions produced by the materials used in its construction, being able to create cracks and, what is worse, leaks very difficult to repair.
Estos platos, ademas, estan expuestos a la proliferacion de hongos y bacterias, al ennegrecimiento de las juntas cementosas, puesto que no suelen estar acabados con resinas sellantes de alta calidad, ni productos que determinen un acabado final.In addition, these dishes are exposed to the proliferation of fungi and bacteria, to the blackening of the cementitious joints, since they are not usually finished with high quality sealant resins, nor products that determine a final finish.
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Finalmente, otro inconveniente de los platos de ducha realizados directamente en obra es que no permiten disponer de un catalogo de presentacion de modelos, formas, colores y acabados, ya que, como mucho se puede contar con alguna muestra parcial del material o la visita a una obra previa, pero forzosamente habra que esperar al resultado final para considerar si esteticamente el plato de ducha que se deseaba, mientras que con un plato de ducha prefabricado el cliente puede apreciar el resultado final de una amplia gama de modelos y medidas para elegir de acuerdo a su gusto.Finally, another drawback of shower trays made directly on site is that they do not allow to have a catalog of presentation of models, shapes, colors and finishes, since, at most, you can have some partial sample of the material or visit to a previous work, but it will be necessary to wait for the final result to consider whether the desired shower tray aesthetically, while with a prefabricated shower tray the client can appreciate the final result of a wide range of models and measures to choose from according to your taste
Por otra parte, y como referenda al estado actual de la tecnica, cabe senalar que, si bien se conoce la existencia de diferentes documentos relacionados con el objeto de la presente invencion, al menos por parte de! solicitante se desconoce la existencia de ningun otro plato de ducha y procedimiento o invencion similar que presente unas caracteristicas tecnicas, estructurales y constitutivas semejantes a las que presenta el que aqui se preconiza.On the other hand, and as it refers to the current state of the art, it should be noted that, although the existence of different documents related to the object of the present invention is known, at least on the part of! Applicant is unknown the existence of any other shower tray and similar procedure or invention that presents technical, structural and constitutive characteristics similar to those presented here.
En dicho sentido, se conoce por ejemplo la patente n° ES 2 472 365 A1, relativa a un “Piato de ducha y procedimiento de instalacion”, donde se describe y reivindica que e! plato de ducha comprende un tablero base, que tiene pendientes para que se realice la evacuacion de agua y una valvula de evacuacion del agua; un material de terminacion distribuido sobre el tablero base; y un marco perimetral, tales que el tablero base, el material de terminacion y el marco perimetral se unen formando una pieza unitaria, que se coloca sobre un suelo nivelado ya existente sin necesidad de realizar obra, unicamente se realiza una conexion de la valvula de evacuacion del agua.In that sense, it is known for example the patent No. ES 2 472 365 A1, relating to a "shower and installation procedure", where it is described and claimed that e! shower tray comprises a base board, which has slopes for water evacuation and a water evacuation valve; a termination material distributed on the base board; and a perimeter frame, such that the base board, the termination material and the perimeter frame are joined together forming a unitary piece, which is placed on an existing level ground without the need for work, only a connection of the valve is made water evacuation
Este plato y este procedimiento, sin embargo, ademas de que no cumplen el requisito de actividad inventiva, puesto por el estado de la tecnica anterior ya conocen platos y procedimientos semejantes, es tambien muy distinto al que aqui se propone, esencialmente porque el procedimiento de fabricacion es muy diferente ya que no consiste en un plato del tipo realizado a partir de multiples piezas de mosaico como revestimiento externo.This dish and this procedure, however, in addition to not meeting the requirement of inventive activity, set by the prior art already know similar dishes and procedures, is also very different from what is proposed here, essentially because the procedure of Manufacturing is very different since it does not consist of a plate of the type made from multiple pieces of mosaic as an external coating.
EXPLICACION DE LA INVENCIONEXPLANATION OF THE INVENTION
El plato de ducha prefabricado y a su proceso de fabricacion que la presente invencion propone se configuran, pues, como una destacable novedad dentro de su campo de aplicacion, ya que a tenor de su implementacion y de manera taxativa, se alcanzan satisfactoriamente los objetivos anteriormente senalados, estando los detallesThe prefabricated shower tray and its manufacturing process that the present invention proposes are therefore configured as a remarkable novelty within its field of application, since according to its implementation and in a restrictive manner, the previously stated objectives are satisfactorily achieved. , being the details
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caracterizadores que los distinguen de lo ya conocido convenientemente recogidos en las reivindicaciones finales que acompanan a la presente memoria descriptiva.characterizers that distinguish them from what is already known conveniently set forth in the final claims that accompany this specification.
De manera concreta, lo que la invencion propone, es un plato de ducha prefabricado, es decir, que se ha fabricado en unas instalaciones dotadas de los medios necesarios para su elaboracion, bajo supervision tecnica y empleando personal cualificado para tal fin. Con ello, el plato, que puede ser de distintos modelos, con las medidas, formas y colores escogidos por el cliente, evita todos los pasos que tendrian que realizarse en la propia obra, quedando listo para su colocacion y conexion al desagiie, pues se entrega ya terminado, evitando tener que hacer costosos preparatives, tratamientos antifugas, perdidas de tiempo y, especialmente, con un importante ahorro economico.Specifically, what the invention proposes is a prefabricated shower tray, that is, it has been manufactured in facilities equipped with the necessary means for its preparation, under technical supervision and using qualified personnel for this purpose. With this, the dish, which can be of different models, with the measures, shapes and colors chosen by the client, avoids all the steps that would have to be carried out in the work itself, being ready for its placement and connection to the drain, as it delivery already finished, avoiding having to make expensive preparatives, anti-leak treatments, wasted time and, especially, with significant economic savings.
Para ello, el plato de la invencion, consistente concretamente en un plato del tipo cuyo revestimiento esta compuesto por numerosos fragmentos de material dispuestos a mode de mosaico, que pueden ser de distintos materiales, tales como marmol envejecido, cantos rodados, ceramica, vidrio, etc., los cuales se colocan en un molde destinado a albergar la composicion deseada de forma ordenada, bien sea formando entrelazos, dibujos lineales, creando cenefas o formas esteticamente decorativas, comprende los siguientes elementos esenciales:For this, the plate of the invention, consisting specifically of a plate of the type whose coating is composed of numerous fragments of material arranged in a mosaic mode, which can be of different materials, such as aged marble, boulders, ceramics, glass, etc., which are placed in a mold intended to house the desired composition in an orderly manner, either forming interlocks, line drawings, creating borders or aesthetically decorative forms, comprising the following essential elements:
- Un revestimiento que forma la cara visible del plato y que, como se ha mencionado, esta formado por multiples fragmentos de diversos materiales, dispuestos de forma decorativa y con el fin de obtener una superficie apta para ser pisada descalzo, y que tendra el protagonismo esencial del plato, puesto que forma en gran medida parte de la decoracion y calidad del modelo fabricado.- A coating that forms the visible face of the plate and that, as mentioned, is formed by multiple fragments of various materials, arranged in a decorative manner and in order to obtain a surface suitable for barefoot tread, and that will have the prominence essential of the dish, since it is largely part of the decoration and quality of the manufactured model.
- Una estructura de varillas de ligamiento. Consisten en una pluralidad de varillas que estan pegadas con resina epoxidica, y repartidas transversal y longitudinalmente bajo los fragmentos del revestimiento, quedando embebidas en el mortero consolidador, una vez que este se aplica, Estas varillas contribuyen a dar al plato una mayor rigidez, evitando asi la flexion del mismo y posibles roturas. Tienen un papel fundamental a la hora de conseguir la robustez que el plato necesita, pues al unirse con el mortero crean un cuerpo solido de alta resistencia que contribuye en beneficio del plato convirtiendolo en una pieza muy resistente a la manipulacion, cambios de temperatura, vibraciones, transportes y colocacion.- A structure of tie rods. They consist of a plurality of rods that are glued with epoxy resin, and distributed transversely and longitudinally under the fragments of the coating, being embedded in the consolidating mortar, once this is applied, these rods contribute to give the plate greater rigidity, avoiding so the flexion of the same and possible breaks. They have a fundamental role when it comes to achieving the robustness that the dish needs, because when joining with the mortar they create a solid body of high resistance that contributes to the benefit of the dish making it a very resistant piece to manipulation, temperature changes, vibrations , transport and placement.
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- Una capa cubre juntas de arena. Consiste en una capa de arena de silice, de granulometria fina, que se aplica, basicamente, para cubrir las juntas o hueco que pueden quedar entre los fragmentos del mosaico de revestimiento, teniendo la funcion de evitar que dichos fragmentos presenten movimientos entre si y, al mismo tiempo, servir de barrera para evitar que el mortero consolidador traspase a la cara vista del mosaico.- A layer covers sand joints. It consists of a layer of silica sand, of fine granulometry, which is applied, basically, to cover the joints or gap that can be left between the fragments of the cladding mosaic, having the function of preventing said fragments from presenting movements between themselves and, at the same time, serve as a barrier to prevent the consolidating mortar from penetrating the visible face of the mosaic.
- Una capa de mortero consolidador. Consistente en una masa de mortero de cemento tixotropico y fibrorreforzado o una masa de resinas con cargas minerales, en cualquier caso una masa con propiedades aptas para el pegado a los fragmentos que componen el revestimiento y que, aplicado por la parte posterior de los mismos, es el encargado de uniry consolidar, a modo de encofrado, todo el mosaico instalado dentro un molde previamente preparado, tal como se describe mas adelante. Este mortero, una vez fraguado, crea, junto con la estructura de variilas, un cuerpo solido y compacto.- A layer of consolidating mortar. Consisting of a mortar mass of thixotropic and fibrereforced cement or a mass of resins with mineral fillers, in any case a dough with properties suitable for bonding to the fragments that make up the coating and which, applied by the back of them, It is in charge of uniry to consolidate, as a formwork, the entire mosaic installed inside a previously prepared mold, as described below. This mortar, once set, creates, together with the structure of variilas, a solid and compact body.
- Un marco, prefe rente me nte de marmol pulido, con una terminacion de aristas romas que tiene la mision de perimetrar el plato propiamente dicho y, en su caso, servir de apoyo a una mampara, evitando fugas y salpicaduras de agua al usar la ducha. Este marco esta pegado y sellado con silicona de polimero a la pieza que forman el revestimiento y el mortero consolidador con la estructura de variilas.- A frame, preferably made of polished marble, with a termination of blunt edges that has the mission of perimetrating the plate itself and, where appropriate, supporting a screen, avoiding leaks and splashes of water when using the shower. This frame is glued and sealed with polymer silicone to the piece that form the coating and the mortar consolidating with the structure of variilas.
- Una capa de cemento coloreado, para rejuntado del mosaico, con la finalidad de rellenar todas las juntas que presenta la capa de revestimiento del plato, cumpliendo una funcion estetica y de reforzamiento del mismo, abarcando tanto la ya mencionada pieza central que forman el revestimiento y el mortero consolidador con la estructura de variilas, como el marco.- A layer of colored cement, for grouting the mosaic, in order to fill all the joints that the coating layer of the plate presents, fulfilling an aesthetic and reinforcing function of the plate, covering both the aforementioned centerpiece that forms the coating and the mortar consolidator with the structure of variilas, like the frame.
- Una capa hermetizante protectora, consistente en una resina de relleno de poliester, transparente, la cual tiene la mision de tratar la cara vista del plato de ducha a modo de capa protectora que preserva el mosaico empleado en la capa de revestimiento del contacto con el agua, jabones y productos de limpieza.- A protective hermetic layer, consisting of a transparent polyester filling resin, which has the mission of treating the exposed face of the shower tray as a protective layer that preserves the mosaic used in the coating layer of the contact with the water, soaps and cleaning products.
- Una capa de laca de acabado, consistente en una resina de polietileno texturizada, cuya mision es darle al plato un aspecto terminado, brillante y antideslizante. La resina utilizada en esta capa, ademas, tiene propiedades antibacterianas, elasticas, no cuartea, no amarillea y, gracias a su texturizado, no resbala.- A finishing lacquer layer, consisting of a textured polyethylene resin, whose mission is to give the plate a finished, shiny and non-slip appearance. In addition, the resin used in this layer has antibacterial, elastic, non-cracking, non-yellowing properties and, thanks to its texture, does not slip.
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Con todo ello, el procedimiento de fabricacion del plato de ducha comprende los siguientes pasos:With all this, the manufacturing process of the shower tray includes the following steps:
a) Se provee un molde prefabricado y reutilizable con la forma y medidas deseadas para realizar el plato. Este molde va previsto de un cerco perimetral, a modo de enrasador de nivel, que determinara el espesor final de la pieza que forma plato propiamente dicho o pieza central, es decir, a excepcion del marco de marmol, y cuya funcion, de dicho cerco, es hacer de barrera de contencion del mortero consolidador cuando se aplica sobre el mosaico.a) A prefabricated and reusable mold is provided with the desired shape and measures to make the dish. This mold is provided with a perimeter fence, as a level screed, which will determine the final thickness of the piece that forms the plate itself or center piece, that is, except for the marble frame, and whose function, of said fence , is to act as a barrier to contain the consolidating mortar when applied to the mosaic.
b) Se colocan sobre e! molde, de forma ordenada, los fragmentos del revestimiento para componer el mosaico, fragmentos que van colocados segun el diseno escogido, con las combinaciones de colores deseados, bien sea formando entramados, cenefas, formas lineales, etc., y que seran la cara visible del plato de ducha a realizar.b) They are placed on e! mold, in an orderly manner, the fragments of the cladding to compose the mosaic, fragments that are placed according to the chosen design, with the desired color combinations, either forming frames, borders, linear shapes, etc., and that will be the visible face of the shower tray to perform.
c) Se aplica la capa de arena cubre juntas que es de arena sflice de granulometria fina, retirando el sobrante de la misma que no admitan las juntas entre los fragmentos de la capa de revestimiento.c) The layer of sand covering joints that is made of silica sand of fine granulometry is applied, removing the excess of the same that the joints between the fragments of the coating layer do not admit.
d) Se pegan, con resina epoxfdica, las varillas repartidas transversal y longitudinalmente sobre los fragmentos de la capa de revestimiento, formando una estructura de nervios que varfa segun las dimensiones y forma de cada modelo, pero sin sobrepasar los limites del cerco perimetral del molde ni sobresalir por encima del mismo.d) Sticks, with epoxy resin, the rods distributed transversely and longitudinally on the fragments of the coating layer, forming a nerve structure that varies according to the dimensions and shape of each model, but without exceeding the limits of the perimeter fence of the mold nor stand out above it.
e) Se extiende la capa de mortero consolidador, aplicandolo de manera homogenea sobre la capa de revestimiento y la estructura de varillas cubriendo estas hasta quedar enrasado con el cerco perimetral del molde. Esta rasante determinara el espesor final de la parte central del plato de ducha.e) The consolidating mortar layer is spread, applying it homogeneously on the coating layer and the rod structure covering these until it is flush with the perimeter fence of the mold. This grade will determine the final thickness of the central part of the shower tray.
f) Una vez transcurrido el tiempo de fraguado del mortero consolidador, se retira el molde y se le da la vuelta a la pieza obtenida, que en adelante distinguiremos como la parte central del plato.f) Once the setting time of the consolidating mortar has elapsed, the mold is removed and the piece obtained is turned over, which we will now distinguish as the central part of the plate.
g) Se practica en dicha parte central un orificio, del diametro adecuado, para acoplar al sifon o valvula de evacuacion del agua, en el punto mas hondo de la pieza, segun el modelo, cong) A hole, of the appropriate diameter, is made in said central part, to fit the siphon or water evacuation valve, at the deepest point of the piece, according to the model, with
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su correspondiente rebaje para el alojamiento de una rejilla.its corresponding recess for the accommodation of a grid.
h) Se pega y sella con silicona de polimero, un marco al perimetro de la parte central obtenida, a modo de terminacion lateral. Este marco, preferentemente, es de marmol pulido y del mismo color que los fragmentos que forman el mosaico de revestimiento. Aparte de darle un aspecto de acabado, este marco tambien tiene la mision de servir como base de apoyo para la posterior colocacion de una mampara, pudiendo tener el mismo o un grosor ligeramente mayor que el de la pieza central del plato.h) It is glued and sealed with polymer silicone, a frame to the perimeter of the central part obtained, as a side termination. This frame, preferably, is polished marble and the same color as the fragments that form the cladding mosaic. Apart from giving it a finishing look, this frame also has the mission of serving as a support base for the subsequent placement of a bulkhead, being able to have the same or a thickness slightly greater than that of the centerpiece of the plate.
i) Tras proceder a la limpieza de la cara vista del plato con el marco, para eliminar algun posible resto de mortero consolidador, se aplica una capa de cemento especifico para rejuntado, el cual sera del color deseado, segun el color del material de los fragmentos del revestimiento. Y antes del fraguado de este cemento de color, se retira el excedente del mismo, siendo lavado con esponja y abundante agua, hasta su completa retirada, de manera que solamente quede el cemento que se ha incrustado entre las juntas de las piezas del mosaico y la arena que las une entre si, consiguiendo la completa estanqueidad de la pieza y el efecto estetico de un plato como si fuera hecho in situ.i) After cleaning the exposed face of the plate with the frame, to eliminate any possible consolidating mortar, a layer of specific grout cement is applied, which will be of the desired color, according to the color of the material of the Coating fragments And before the setting of this colored cement, the excess of it is removed, being washed with sponge and abundant water, until its complete removal, so that only the cement that has been embedded between the joints of the mosaic pieces and the sand that joins them together, getting the complete tightness of the piece and the aesthetic effect of a dish as if it were made in situ.
j) Una vez seca la capa del cemento para rejuntar, se aplica, tambien por la cara vista del plato, la capa hermetizante protectora, consistente en una fina capa de resina de poliester, con el fin de cerrar todos los posibles poros existentes, consolidar aun mas el plato de ducha y conseguir su total hermetizacion. Al mismo tiempo, esta capa de resina aviva los colores del material empleado en la capa de revestimiento.j) Once the cement layer has been dried to grout, the protective hermetic layer, consisting of a thin layer of polyester resin, is applied on the exposed side of the plate, in order to close all possible existing pores, consolidate even more the shower tray and get its total sealing. At the same time, this resin layer enlivens the colors of the material used in the coating layer.
k) Una vez seca la capa protectora, se aplica por la cara vista del plato la capa de laca de acabado, consistente en una resina de polietileno de dos componentes que esta texturizada para otorgar al plato un aspecto terminado brillante y antideslizante.k) Once the protective layer dries, the finishing lacquer layer is applied on the exposed side of the plate, consisting of a two-component polyethylene resin that is textured to give the plate a shiny and non-slip finished appearance.
l) Finalmente, por el reverso del plato se coloca una pieza de goma alrededor del orificio practicado para la conexion al desague, y que constituye la junta de estanqueidad, con el fin de que el sifon correspondiente tenga asiento en ella para obtener una total hermetizacion, evitando fugas de agua.l) Finally, on the back of the plate a piece of rubber is placed around the hole made for connection to the drain, and that constitutes the sealing gasket, so that the corresponding siphon has a seat in it to obtain a total sealing , avoiding water leaks.
El plato de ducha queda terminado, totalmente estanco y listo para su embalaje.The shower tray is finished, completely waterproof and ready for packaging.
El descrito plato de ducha prefabricado y el proceso de fabricacion el mismo representan,The described prefabricated shower tray and its manufacturing process represent,
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pues, una innovacion de caracterfsticas estructurales y constitutivas desconocidas hasta ahora, razones que unidas a su utilidad practica, la dotan de fundamento suficiente para obtener el privilegio de exclusividad que se solicita.therefore, an innovation of structural and constitutive characteristics unknown until now, reasons that together with its practical utility, provide it with sufficient grounds to obtain the privilege of exclusivity that is requested.
DESCRIPCION DE LOS DIBUJOSDESCRIPTION OF THE DRAWINGS
Para complementar la descripcion que se esta realizando y con objeto de ayudar a una mejor comprension de las caracterfsticas de la invencion, se acompana a la presente memoria descriptiva, como parte integrante de la misma, de un juego de pianos, en los que con caracter ilustrativo y no limitativo se ha representado lo siguiente:To complement the description that is being made and in order to help a better understanding of the features of the invention, this descriptive report is accompanied, as an integral part thereof, of a set of pianos, in which with character Illustrative and not limiting, the following has been represented:
La figura numero 1Muestra una vista esquematica en planta superior de un ejemplo de realizacion del plato de ducha prefabricado, objeto de la invencion, apreciandose su configuracion general externa.Figure number 1 shows a schematic view on the upper floor of an example of embodiment of the prefabricated shower tray, object of the invention, showing its general external configuration.
La figura numero 2.- Muestra una vista esquematica en alzado del ejemplo de! plato de ducha, segun la invencion, mostrado en la figura 1, mostrando su acople al sifon de desague.Figure number 2.- Shows a schematic elevation view of the example of! shower tray, according to the invention, shown in figure 1, showing its coupling to the drain trap.
La figura numero 3.- Muestra una vista en alzado y seccion parcial del plato de ducha de la invencion, apreciandose las principales partes y elementos que comprende.Figure number 3.- Shows an elevation view and partial section of the shower tray of the invention, showing the main parts and elements it comprises.
La figura numero 4- Muestra una vista ampliada del detalle A sehalado en la figura 3, mostrando mas claramente las diferentes capas que forman el plato de ducha, algunas de las cuales se han exagerado en su proporcion para permitir su observacion.Figure number 4- Shows an enlarged view of the detail A shown in Figure 3, showing more clearly the different layers that form the shower tray, some of which have been exaggerated in proportion to allow their observation.
La figura numero 5.- Muestra una vista en planta inferior del plato de la invencion.Figure number 5.- Shows a bottom plan view of the plate of the invention.
Y las figuras numero 6 y 7.- Muestran sendas vistas, en alzado y en planta, del proceso de fabricacion del plato de ducha, en sus fases de realizacion de la parte central con el molde.And the figures number 6 and 7.- They show paths, in elevation and in plan, of the manufacturing process of the shower tray, in its phases of realization of the central part with the mold.
REALIZACION PREFERENTE DE LA INVENCIONPREFERRED EMBODIMENT OF THE INVENTION
A la vista de las mencionadas figuras, y de acuerdo con la numeracion adoptada, se puede observar en ellas un ejemplo preferido, pero no limitativo, del plato de ducha preconizado, elIn view of the aforementioned figures, and according to the numbering adopted, a preferred but not limiting example of the recommended shower tray, the
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cual comprende las partes y elementos que se indican y describen en detalle a continuacion.which comprises the parts and elements indicated and described in detail below.
Asi, tal como se observa en dichas figuras, el plato prefabricado en cuestion es una pieza (1) premontada en taller que comprende:Thus, as seen in these figures, the prefabricated plate in question is a piece (1) preassembled in a workshop that includes
- Una capa de revestimiento (2), formado por multiples fragmentos de diversos materiales, dispuestos de forma decorativa a modo de mosaico.- A coating layer (2), formed by multiple fragments of various materials, arranged decoratively as a mosaic.
- Una estructura de varillas (3) metalicas, pegadas entre si con resina y repartidas transversal y longitudinalmente bajo los fragmentos del revestimiento (2), embebidas en una capa de mortero consolidador (5).- A structure of metal rods (3), glued together with resin and distributed transversely and longitudinally under the fragments of the coating (2), embedded in a layer of consolidating mortar (5).
- Una capa cubre juntas (4) de arena de silice, de granulometria fina, que cubre las juntas o huecos existentes entre los fragmentos del mosaico de revestimiento (2).- A layer covers joints (4) of silica sand, fine granulometry, covering the joints or gaps between the fragments of the cladding mosaic (2).
- Una capa de mortero consolidador (5), consistente en una masa de mortero de cemento tixotropico y fibrorreforzado o de resinas con cargas minerales, que se une por su parte posterior a los fragmentos del revestimiento (2) y en la que esta embebida la estructura de varillas (3), formando la parte central (1a) del plato.- A layer of consolidating mortar (5), consisting of a mass of thixotropic and fibrereforced cement mortar or of resins with mineral fillers, which is attached at the back to the fragments of the lining (2) and in which the embedded rod structure (3), forming the central part (1a) of the plate.
- Un marco (6), p refe rente me nte de marmol pulido con aristas romas, pegado y sellado con silicona de polimero al borde perimetral de la parte central (1a), y que tiene el mismo o mas grosor que esta.- A frame (6), mainly made of polished marble with blunt edges, glued and sealed with polymer silicone to the perimeter edge of the central part (1a), and which is the same or thicker than this.
- Una capa de cemento rejuntador (7) del mismo color que los fragmentos del mosaico de revestimiento (2), y que rellena todas las juntas existentes entre dichos fragmentos y con el marco (6), por la cara vista del plato.- A layer of grouting cement (7) of the same color as the fragments of the cladding mosaic (2), and which fills all the existing joints between said fragments and with the frame (6), from the exposed side of the plate.
- Una capa hermetizante protectora (8), de resina de poliester transparente, que cubre la parte central (1a) y el marco (6) por su cara vista.- A protective hermetic layer (8), of transparent polyester resin, which covers the central part (1a) and the frame (6) by its visible face.
- Una capa de laca de acabado (9) de resina de polietileno de dos componentes texturizada, que cubre la capa protectora (8) por cara vista del plato y le proporciona un acabado brillante y antideslizante.- A finishing lacquer layer (9) of textured two-component polyethylene resin, which covers the protective layer (8) per side view of the plate and provides a shiny and non-slip finish.
Atendiendo a las figuras 6 y 7, se observa el molde (10) que se utiliza en el procedimiento de fabricacion, apreciandose el cerco (10a) perimetral del mismo que sirve de enrasador de nivel. Ademas, en la figura 6 se puede apreciar como en dicho molde (10) se incorporan primero los fragmentos de la capa de revestimiento (2) y sobre ellos la capa de mortero 5 consolidador (5), de modo que la cara vista (2a) de dichas piezas queda situada inferiormente.According to figures 6 and 7, the mold (10) that is used in the manufacturing process is observed, the perimeter fence (10a) thereof being used as a level screed. In addition, in figure 6 it can be seen how in said mold (10) the fragments of the coating layer (2) are incorporated first and on them the layer of mortar 5 consolidator (5), so that the exposed face (2a ) of these parts is located inferiorly.
Con todo ello, el plato de ducha propuesto se configura como la mencionada pieza (1) premontada en taller, quedando lista para su colocacion y conexion al sifon (11) del 10 desague, apreciable en la figura 2 asi como la junta de estanqueidad (12) que se incorpora entre el plato y dicho sifon (11), incluyendo una rejilla (13) por la parte superior (figura 1), evitando todos los inconvenientes de la realizacion en obra que hasta ahora requieren los platos de ducha hechos con revestimiento de piezas de mosaico.With all this, the proposed shower tray is configured as the aforementioned piece (1) pre-assembled in the workshop, being ready for placement and connection to the siphon (11) of the 10 drain, appreciable in Figure 2 as well as the sealing gasket ( 12) which is incorporated between the plate and said siphon (11), including a grid (13) at the top (figure 1), avoiding all the inconveniences of the work carried out that until now require shower trays made with coating of mosaic pieces.
15 Descrita suficientemente la naturaleza de la presente invencion, asi como la manera de ponerla en practica, no se considera necesario hacer mas extensa su explicacion para que cualquier experto en la materia comprenda su alcance y las ventajas que de ella se derivan, haciendose constar que, dentro de su esencialidad, podra ser Nevada a la practica en otras formas de realizacion que difieran en detalle de la indicada a tftulo de ejemplo, y a las cuales 20 alcanzara igualmente la proteccion que se recaba siempre que no se altere, cambie o modifique su principio fundamental.15 Describing sufficiently the nature of the present invention, as well as the way of putting it into practice, it is not considered necessary to extend its explanation so that any expert in the field understands its scope and the advantages that derive from it, stating that , within its essentiality, it may be Nevada in practice in other forms of realization that differ in detail from that indicated by way of example, and at which 20 it will also achieve the protection that is required provided that it is not altered, changed or modified its fundamental principle.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| ES201431157A ES2558184B1 (en) | 2014-07-31 | 2014-07-31 | Prefabricated shower tray and its manufacturing procedure |
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| Application Number | Priority Date | Filing Date | Title |
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| ES201431157A ES2558184B1 (en) | 2014-07-31 | 2014-07-31 | Prefabricated shower tray and its manufacturing procedure |
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| ES2558184A1 ES2558184A1 (en) | 2016-02-02 |
| ES2558184B1 true ES2558184B1 (en) | 2016-11-14 |
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Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2836830A (en) * | 1957-04-16 | 1958-06-03 | Glenn E Norman | Tile receptor for showers |
| FR2985450A1 (en) * | 2012-01-10 | 2013-07-12 | Morais Ricardo Pereira | Device for manufacturing receiver of flat shower material from mosaic tile, has mold that is utilized for installation of set of materials, and binder that is casted to obtain mosaic tile that has all characteristics of receiver of shower |
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