ES2549555T3 - Flexible container repeatedly closable, laminated and manufacturing methods thereof - Google Patents

Abstract

A package comprising: a flexible film (12) defining a cavity of internal content and having a first pair of opposite edge parts that form a first joint (26), a second pair of opposite edge parts that form a second gasket (28), and a third pair of opposite edge portions (20, 22) that form a longitudinal joint (24) extending from the first joint (26) to the second joint (28); an incision (2200) in the flexible film (12) defining an opening (36) towards the contents cavity after the initial opening; an elongated closure layer (14) extending within the third parts (20, 22) of the edge and over the incision (2200); a pressure sensitive adhesive (18) disposed between the flexible film (12) and the elongated closure layer (14); the elongated closure layer (14) having an adhesive-free grip portion (40) that allows at least a portion of the elongated closure layer (14) to be removed from the flexible film (12) to expose the opening (36 ) to the content cavity; characterized by the elongated closure layer (14) extending from at least the first seal (26) to at least the second seal (28); a perimeter incision (2300) formed in the flexible film (12) in the closure layer (14) and having a first part disposed within the first joint (26) and the second parts extending outward from the first joint (26) at the free ends (46) of the container and up to a leading edge; and at least one line of tongue weakness (2400) formed in the flexible film (12) in the closure layer (14) and having a pair of tongue line ends, where the line of weakness (2400) of tongue and the pair of tongue line ends are disposed within an area defined by the perimeter incision (2300) and the leading edge.

Description

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DESCRIPTION

Flexible container repeatedly closable, laminated and manufacturing methods thereof

5 Technical field

This description refers, in general, to a flexible package and, in particular, to a flexible package having a repeatable closure opening.

10 Background

Flexible packages that are used to contain food products are well known in the art. Flexible films can provide a lightweight container with a virtually airtight closure for transporting and storing a variety of food products, including, for example, crackers, chewing gum, chocolate, cookies,

15 cheese, sandwiches, biscuits, candies, meat products and dried fruits and vegetables. Some of these flexible film containers may also contain structural supports, such as a rack or tray.

An example of flexible film packages of this type are continuous wrap type containers, which can use a continuous film or strip to wrap a product during assembly or formation of the package. The 20 continuous wrap packages may include, for example, flap gaskets or horizontal or vertical flap gasket, terminal gasket wrap, horizontal bagging and packed with pillow bags. In one configuration, a continuous wrap packaging places a flexible film (such as polyethylene, polyethylene terephthalate [PET] or polypropylene), adjacent to a product, wraps the film around the product, forms a joint with the ends

or edges of the film and then form joints at both ends of the product. These boards can be

25 permanent and can also provide some structural integrity. Flexible film containers have other advantages. For example, they can be manufactured at a substantially lower cost than rigid containers, are lightweight (resulting in lower transport costs) and can reduce the space required for storage.

Despite the advantages of the flexible film, these packages are sometimes difficult for consumers to open.

30 In addition, these packages often contain various amounts of food product, and the consumer may not want to consume all the food product at once. Accordingly, a characteristic repeated closure element can be included to provide users with an easy and efficient way to preserve a portion of the food product for a later time. This characteristic element of repeated closure can provide a partial barrier to moisture and gas resulting in a partially hermetic seal, although it cannot provide a complete seal, and

35 can help retain the period of validity or freshness of a food product contained in the package.

Flexible packages that have a characteristic resealable or repeatedly closable element are sometimes difficult to manufacture in equipment that is widely available. For example, some flexible film containers may require specialized matrix units or heat sealing bars to produce the gaskets, the openings of the package and other characteristic elements of the package related to the repeated closing feature. Another drawback in the manufacture of some flexible packages is the common requirement to accurately calibrate manufacturing equipment. For example, packages and processes that use an adhesive applied with design may require specialized equipment that may need to be properly calibrated. In another example, some stratified structures may employ partial depth die cuts both from the inner surface and from the

45 outer surface of the stratified structure, which increases the complexity of the equipment. These processes may also require very precise coincidence of the elements of the package to ensure that the consumer can open the container easily and reliably and also to ensure proper closure or sealing of the flexible package.

Also, previous packaging designs also tend to require additional packaging material to suit the

50 equipment and to various manufacturing and consumer specifications. This film or other extra material (such as label reinforcement) has often resulted in expensive waste, which increases the cost of packaging. EP-A-1619137 describes a package that has a resealable closure tamper indicator.

Brief description of the drawings

55 FIG. 1 is a plan view of a section of a series of blank parts for flexible film packages;

FIG. 2 is a cross-section of the stratified structure of the flexible film container preforms of Fig. 1 along line 2-2;

60 FIG. 3 is another configuration of the stratified structure;

FIG. 4 is a flexible film container formed of one of the flexible film container preforms of Fig. 1;

65 FIG. 5 is the flexible film container of Fig. 4 in a partially open configuration;

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FIG. 6 is a cross-section of the flexible film container of Fig. 4 along line 6-6; FIG. 7 is a cross-section of the flexible film container of Fig. 4 along line 7-7;

5 FIG. 8 is a plan view of a section of another series of flexible film container preforms; FIG. 9 is a plan view of another flexible film container; FIG. 10A is a plan view of a section of another series of flexible film container preforms;

10 FIG. 10B is a plan view of a section of another series of flexible film container preforms; FIG. 11 is a plan view of a section of another series of flexible film container preforms; 15 FIG. 12 is a flexible film container formed of one of the flexible film container preforms of Fig. 11; FIG. 13 is the flexible film container of Fig. 12 in a partially open configuration; FIG. 14 is a side view of another flexible film container; 20 FIG. 15 is a cross section of the container of Fig. 14 in a closed configuration; FIG. 16 is a cross-section of the container of Fig. 14 in an open configuration; 25 FIG. 17 is a schematic illustration of a way of forming the container of Fig. 14; FIG. 18 is a plan view of a section of another series of flexible film container preforms; FIG. 19 is a flexible film container formed from one of the flexible film container preforms of Fig. 18; 30 FIG. 20 is a part of the flexible film container of Fig. 19 in a partially open configuration; FIG. 21 is a plan view of another flexible film container preform; 35 FIG. 22A is a plan view of another flexible film container preform; FIG. 22B is a side view of a flexible film container; FIG. 22C is a side view of the flexible film container of Fig. 22B in an open configuration; 40 FIG. 22D is a plan view of another flexible film container preform; FIG. 23 is a schematic view of a process for applying a closure layer to a flexible film; 45 FIG. 24 is a cross-section of the stratified structure of the flexible film of Fig. 23; FIG. 25 is a cross section of another stratified structure; FIG. 26 is a schematic view of another process for applying a closure layer to a flexible film;

50 FIG. 27 is a schematic side view of an off-line forming process of a series of flexible film container preforms;

FIG. 28 is a schematic side view of an in-line process of forming a series of flexible film packages; FIG. 29 is a side view of another configuration of a flexible film container; FIG. 30 is the flexible film container of Fig. 29 in a partially open configuration; 60 FIG. 31 is a perspective view of another flexible film container; FIG. 32 is a perspective view of another flexible film container; 65 FIG. 33 is a perspective view of another flexible film container;

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FIG. 34 is a perspective view of another flexible film container;

FIGS. 35 to 38 are perspective views of the flexible film packages of Figs. 31 to 34, respectively, in open configurations; FIGS. 39 and 40 are perspective views of the flexible film packages of Figs. 31 and 32 in a configuration

Continuous wrap illustrated without the label applied and before separation into individual packages;

FIGS. 41 and 42 are perspective views of the flexible film packages of Figs. 31 and 32 in a continuous wrap configuration after the formation of end joints and the application of the label; FIG. 43 is a plan view of a series of film containers with incisions after forming

terminal joints with a sealing claw;

FIG. 44 is a schematic side view of a process for forming flexible film containers with a continuous closure tag; FIG. 45 is a schematic cross section of a sealing claw taken along the cutting line A-

A of Fig. 44; FIG. 46 is a top view of another flexible film container; FIGS. 47 to 49 are perspective views of flexible film packages; FIG. 50 is a top view of another flexible film container; FIG. 51 is a perspective view of another flexible film container; FIGS. 52 to 56 are film incision designs for flexible film containers; FIG. 57 is a perspective view of a flexible film container in an unopened configuration; FIG. 58 is a perspective view of the flexible film container of Fig. 57 in an open configuration; FIG. 59 is a perspective view of another flexible film container in a newly sealed configuration or

closed again;

FIG. 60 is a schematic side view of a process for forming flexible film containers with a flexible film with incisions and a continuous label; FIG. 61 is a schematic cross section of a fin seal claw; FIG. 62 is a perspective view of another flexible film container in a partially open configuration; FIGS. 63 to 68 are perspective views of flexible film containers in closed configurations; FIG. 69 is a perspective view of a flexible film container in a partially open configuration; FIGS. 70 and 79 are additional and illustrative configurations of a tongue part (cut-off of the

container) for flexible film containers; FIGS. 80 to 98 are illustrative designs of perimeter incisions of the film for flexible film containers; FIGS. 99 to 144 are illustrative incision designs for film weakness lines (back end of

the tab) for flexible film containers;

FIGS. 145 to 151 are plan views of an illustrative flexible film container with combinations of perimeter incision designs and weakness lines; FIGS. 152 and 160 are plan views of a series of sections of the front panel for flexible film packages; FIGS. 161 to 189 are additional designs of film incisions for flexible film packages; FIGS. 190 is a perspective view of an illustrative flexible film container formed with a vertical bellows; FIG. 191 is a plan view of an illustrative container of flexible film formed vertically;

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FIG. 192 is a plan view of another illustrative flexible film container formed with a vertical bellows;

FIG. 193 is a plan view of another illustrative container of flexible film formed vertically;

FIG. 194 is a plan view of another illustrative flexible film container formed with a vertical bellows;

FIG. 195 is a plan view of another illustrative container of flexible film formed vertically; Y

FIG. 196 is a plan view of a section of vertically formed flexible film container preforms. The essential features of the invention, as defined in claim 1, are illustrated in Figures 154 and 156. The other figures show optional or alternative features.

Detailed description of the preferred embodiments

According to the various embodiments described herein, the present invention provides flexible film packages and methods for producing said packages. Flexible film containers can have at least a partial initial seal against the ambient atmosphere and can be opened and closed repeatedly easily. More especially, the initial seal, which is present before the initial opening of the flexible film container, can provide at least a partial barrier against the ambient atmosphere, including gas and moisture, for a prolonged period of time. For example, the initial seal of the flexible film container may provide a barrier against light and also a barrier against gas and moisture for at least 6 to 8 months before the initial opening. In some applications, a gas and moisture barrier may be desired for even longer periods of time before the initial opening. In addition, flexible film containers are generally resealable, so that the shelf life of the food products contained therein is not unnecessarily shortened due to exposure to the ambient atmosphere once the flexible film container has been initially opened. . Therefore, flexible film packages can have a characteristic resealing element that provides a resealable joint that is present after the initial opening of the package. Although the present disclosure describes applications for food products, it can also be applied in non-food, medical, pharmaceutical, industrial and similar packaging applications.

According to one approach, the flexible film container is generally configured to accept multiple portions of a food product. Consequently, the resealing characteristics of the flexible film container help retain the freshness or the shelf life of the food product that remains inside the package after the initial opening. The flexible film container gaskets, such as any longitudinal gasket, including, for example, a flap or flap gasket, and any end gasket, can be airtight (and can also have varying degrees of tightness, such as partial gaskets or substantially hermetic) to help maintain the period of validity of any food product contained therein. The joints can be formed by a variety of processes such as, for example, heat sealing, cold sealing, low adhesion joints such as those employing a low adhesion adhesive or fixative, sonic waves, and combinations thereof. Any resealable joint of the flexible package, such as that which is formed around the opening of the package, can be formed, in part, by a pressure sensitive adhesive located between the flexible film and an elongated closure layer. This characteristic resealable joint element can be shaped by a variety of manufacturing processes.

Flexible film packages can have a variety of configurations, including, for example, a bag, a sack or other shapes such as a cylindrical shape, a column shape or a rectilinear shape, among others. For example, the flexible film container may have square edges such as those found in a container with a mainly rectilinear shape, or it may have more curvilinear shaped edges, such as those found in more circular or oval shaped containers. In addition, the flexible film container can be formed around the food product, such as a container having a sleeve configuration that is wrapped around a separate stack or stacks of food products. In other applications, flexible film packages can be fully or partially formed and then filled with food products, which can be useful for various separate food products. The various configurations can be easily opened and resealed, maintaining the integrity of the package.

In one approach, the flexible film has two opposite edge portions that are joined to form a longitudinal joint that extends from a first terminal joint to a second terminal joint. The flexible film may have an incision defining an opening of the container after the initial break or initial opening. In an illustrative embodiment, an elongated closure layer extends over the incision and extends from the first end joint (or to the first end of the package) to the second end joint (or second end of the package) and within the parts of opposite edges that join to form the longitudinal joint. A pressure sensitive adhesive may be located between the flexible film and the elongated closure layer. The elongated closure layer has an adhesive-free grip portion used to detach at least a portion of the elongated closure from the flexible film to form the opening of the container.

According to one approach, the configuration and shape of the package may be influenced mainly by the products contained within the package, in part, due to the flexibility of the laminated film. In other

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configuration, the flexible film may be configured as a continuous wrap or full wrap around a support structure, such as an internal rigid support or product tray.

The method of producing the flexible film containers provided in the present invention may include forming an incision in a part of a continuous band of flexible film having a longitudinal axis and applying a continuous closure layer along the longitudinal axis with an adhesive. pressure sensitive. According to one approach, the continuous closure layer can be applied over a partial width of the continuous band of flexible film. The method may also include forming a continuous longitudinal joint from two opposite edges of the continuous web of flexible material and forming a first end seal and a second end seal, in one approach, an adhesive-free gripping portion can be formed. at a first end of the flexible container. As described below, the flexible packaging material can be converted to an off-line or in-line packaging preform with packaging processes and can also be formed in both horizontal and vertical forming-filling-sealing operations, among others.

A method of packaging products in a series of packages may include feeding a web of continuous film with longitudinal edges and a predetermined width between the longitudinal edges. The method may also include melting a continuous substrate with the continuous film web through less than the entire predetermined width. According to one approach, the continuous film band is provided with incisions to define an opening in the film band during the initial opening, once the substrate has been removed from the continuous film band, and an adhesive is provided, such as a pressure sensitive adhesive, which provides a degree of shedding and reuse, between the continuous substrate and the continuous film web. When performed online, the method can provide products in a series for packaging, and the continuous film web and the substrate can be wrapped around the products. In addition, a longitudinal joint, such as a flap or flap joint, can be provided along the longitudinal edges of the continuous film web, and front and rear end joints can be provided between adjacent packages of the package series .

In one configuration, the method of manufacturing resealable flexible film packages includes marking with incisions a continuous film to define an opening in an individual container that is subsequently formed; apply a continuous layer of label or closure with pressure sensitive adhesive to cover at least the incision; feed the film / label combination around the product to wrap the product; forming a longitudinal joint joining the opposite edges of the film together; form two practically transverse terminal joints, and mark removable tongues with incisions in an area of unsealed film distal to an end joint.

The flexible packaging series can be formed in line just before the film is wrapped around a product or it can be formed offline before packaging the products. For example, a stratified structure can be prepared before being taken to the packaging line to fill the packages with products. In another configuration, the laminate can be formed in line with the packaging operation so that the laminate is formed around or just before the product is packaged.

Here, the flexible film can be formed of a thin polymeric material. For example, the flexible film can be a sheet of material in a roll or as individual preforms. To form the flexible film, a variety of processes can be employed. The flexible film can be, for example, laminated, extruded, molded, blown or a combination thereof. According to one approach, the flexible film can include a laminate that has several thin layers of material. The laminated structure may include a layer of polyethylene terephthalate (PET) and / or a layer of oriented polypropylene (OPP). Other optional laminated layers include a polyethylene (PE) layer, a polypropylene (PP) layer, a poly (lactic acid) (PLA) layer, a sealant layer, an ink or printed layer, nylon and a metallized layer , such as a layer of metallized oriented polypropylene (MET OPP), to mention just a few options. These different layers can have a variety of thicknesses and densities. In addition, the flexible film can be a combination of several of the aforementioned film structures. According to another approach, the flexible film may include a single layer polymer (monoband). If a single layer polymer is used, the film may include, for example, polyethylene, polyethylene, nylon or oriented polypropylene terephthalate. According to another approach, the flexible film may also include a monoband with a sealant therein. In addition, the components of the flexible film laminate can be joined by adhesives or by extrusion processes.

If a PET layer is used in the flexible film laminate, the PET layer may impact the stiffness of the laminate. More especially, the PET layer may have different degrees of stiffness from flexible to semi-rigid, depending on the thickness of the PET layer. A PET layer can be incorporated into the laminate because it is relatively light and robust and can have high transparency, if desired. The PET layer can also be useful as an oxygen (gas) and moisture barrier. In addition, an OPP layer can also further strengthen the flexible film and also provide a useful barrier to permeability.

The flexible film container may include an incision defining a package opening after the initial break or opening. The term "incision" herein describes any type of mechanically shaped or cut incision line, a laser shaped incision or any other means of making incisions that could compromise the integrity of the film (ie, a line or zone of weakness). An incision can be arranged

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partially through the depth of the flexible film, or it can be cut through the entire depth of the matrix film. The incision can also be formed on either side of the flexible film so that the incision can be cut on the outer or inner surface of the flexible film. In one example, the incision is made in the flexible film from the inner surface of the flexible film and extends through the flexible film and practically through the pressure sensitive adhesive. In addition, the incision may also be a broken line such as a set of perforations, which may also be partially through the depth of the flexible film or completely through the entire depth of the flexible film.

According to one approach, the elongated closure layer is arranged or applied continuously in the flexible film on the incision, so that there are generally no interruptions in the elongated closure layer or parts where the flexible film lacks an elongated closure layer. along an axis of the film. The elongated closure layer may comprise a label such as a label with a reinforcement, a release liner or an uncoated label. In another configuration, the elongated closure layer may include a second flexible film with pressure sensitive adhesive disposed between the flexible film and the second flexible film. As described below, the pressure sensitive adhesive may be an interstitial layer in a laminated film structure, such that the pressure sensitive adhesive is laminated between the flexible film layer and the second flexible film layer.

In yet another configuration, the elongated closure layer may comprise a tape that is applied continuously to the flexible film along its longitudinal axis. Although an uncoated label may be similar to a tape, an uncoated label often requires additional printing, including, for example, for matching purposes. As illustrated below, the elongated closure layer can be applied in horizontally and vertically shaped containers. The continuous closure layer can be transparent, opaque or, optionally, printed. The continuous closure layer may include any of a variety of flexible polymers

or semi-rigid, such as, for example, an oriented polypropylene (OPP) layer, which includes a biaxial OPP, and a polyethylene terephthalate (PET) layer. In an illustrative embodiment, the continuous closure layer may have a thickness of about 0.0127 to 0.127 mm (50 to 500 gauge; 0.5 to 5.0 mils). According to one approach, the continuous closure layer may have a thickness of about 0.0254 to 0.0762 mm (100 to 300 gauge; 1.0 to 3.0 mils). In one configuration, the continuous closure layer may have a thickness of approximately 0.0635 mm (250 gauge; 2.5 mils). For some applications, PET may be preferred because of its thermal resistance to create non-removable joints. In addition, while the elongated closure layer may be a continuous strip of material applied continuously to the flexible film without interruption, it should be noted that in some configurations, the label may be more a separate type label, as described in continuation in other embodiments.

The continuous closure layer can be applied to cover at least the incision line. In addition, the continuous closure layer preferably extends beyond the incision line to provide sufficient marginal region around the incision to effectively reseal the opening of the container once the incision has been initially opened or broken.

As suggested, the opening of the container is preferably resealable so that at least a partial seal around the opening is obtained (in some configurations the resealable opening is practically airtight). The pressure sensitive adhesive between the flexible film and the elongated closure layer helps produce the resealing characteristics of the container opening. The pressure sensitive adhesive is preferably neutral or non-reactive with the product to be packaged. According to one approach, the pressure sensitive adhesive may include, for example, a cold formed adhesive, a hot melt adhesive, a cold seal adhesive, a natural or synthetic latex adhesive, a low adhesion adhesive, Vinylethylene acetate (EVA), an acrylic adhesive (such as a solvent-based or water-based acrylic adhesive), a styrene block copolymer adhesive, a butyl rubber adhesive, a silicone rubber adhesive, a rubber adhesive natural rubber, a nitrile adhesive, an acrylic emulsion adhesive and combinations thereof. In addition, the pressure sensitive adhesive can be extruded, coextruded, printed or combinations thereof. In one configuration, the pressure sensitive adhesive is a water based acrylic adhesive. The pressure sensitive adhesive can have a variety of thicknesses. According to one approach, the pressure sensitive adhesive can have a thickness of about 0.0127 to 0.0381 mm (50 to 150 gauge; 0.5 to 1.5 mils). The pressure sensitive adhesive may be suitable for resealing in a variety of conditions, such as environmental and refrigerated conditions, to name just a few.

In some configurations, the pressure sensitive adhesive can provide a virtually hermetic seal even in refrigerated conditions (i.e., the pressure sensitive adhesive can be operable in a temperature range of about -10 to 90 degrees Celsius; and preferably in the range of about 2 to 7 degrees Celsius). The pressure sensitive adhesive can be applied directly to the film, but it can also be applied to ink or other coating on the film. According to one approach, the pressure sensitive adhesive remains attached to the continuous closure layer, even after the closure layer is repeatedly opened and closed. In another configuration, the pressure sensitive adhesive is a low adhesion adhesive or fixative. In the patent application US13 / 035,399, filed on February 25, 2011, optional low adhesion adhesives or adhesives are described. The low adhesion adhesive may include a variety of suitable materials that exhibit relatively low adhesion to unwanted surfaces but, at the same time, exhibit good adhesion strength to desired surfaces (such that they do not delaminate from the flexible film) and a relatively good self-adhesive or cohesive bond strength to similar surfaces to keep a flexible container or bag closed, while allowing the package to be opened and peeled off by hand. If a low adhesion adhesive is used with

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the package, it is envisaged that the pressure sensitive adhesive can adhere to both the closure layer and the film, or both, when the closure layer is pulled up or separated from the film and the container is opened. In an illustrative embodiment, a part of the low adhesion adhesive (PSA) remains adhered to the film and another part of the low adhesion adhesive (PSA) remains adhered to the continuous closure layer during the opening of the package.

In addition, the initial gasket of the container (before opening) can also be substantially airtight (for example, providing a barrier against gas and moisture) for prolonged periods of time. The initial joint can be created by the end joints or by the longitudinal joint of the container, together with the continuous closure layer and the pressure sensitive adhesive laminated on the incision, which subsequently defines the opening of the container.

In one configuration, a resealable flexible film container includes a striated film with edges that are longitudinally sealed to form a sleeve. A first container or sleeve terminal seal is arranged practically transverse to the longitudinal joint at a first container end. A second container or sleeve terminal seal is arranged practically transverse to the longitudinal joint at a second container end. In some configurations, the first and second end joints may optionally be removable or non-removable. Here, a removable gasket is one in which the sealant layers can be separated from each other, and a non-removable gasket includes a sealant that joins in such a way that the sealant layers do not separate, i.e., a gasket. destructive The film between the first and second end joints defines a container interior. The flexible film has a label or other continuous closure layer disposed continuously on the incision of the film and along a longitudinal axis of the container with a pressure sensitive adhesive. The label can be used to re-close or reseal the container when contents are removed from the container. In addition, after removing part of the contents of the package, the film can be rolled or folded to compress the package and then the label can be applied on it to re-close or reseal the package. The size of the container can then be rolled or folded to reduce the size of the container according to the amount of content remaining in the container.

According to one approach, the pressure sensitive adhesive has a shear strength between the film and the label that is greater than the force required to separate the faces from the incision. The label may extend beyond the incision line to the extent sufficient to reseal the container with the pressure sensitive adhesive disposed between the label and the film. A wide variety of incision designs are anticipated and various configurations are provided herein. A generally longitudinal incision can be arranged from the first container end to the second container end. In addition, the incision can be straight, arched or a combination thereof. Also, the incision may include shapes such as a "T" shape, tear shape and a circle, to name a few. In one configuration, the incision may define an opening at or near the first container end. In some embodiments, the incision line forms a loop between the end joints. In other embodiments, the incision may begin at an outer edge of the first end joint and extend backward, joining to form a single incision line. In one configuration, the incision line does not extend beyond the second terminal joint. In yet another configuration, the incision may extend into and / or through the end joints. Since the joint area can be formed by heat sealing bars, the heat used to form a terminal or longitudinal joint in the package can also melt the polymers to the extent sufficient to prevent tearing of the incision beyond the thermal joint, even if the incision extends in the heat sealing zone before forming the joint.

The term of the incision line adjacent to the second container end can be configured to prevent or prevent further tearing of the film beyond the incision line. The end of the incision line adjacent to the second container end may include configurations that have a "J" type hook, a double "J" type hook, a smile, a shepherd hook, a tear and a double tear ( which provide a relatively large container opening at either end of the container), among others. In one example, the incision line includes an opening, such as a tear-shaped opening, adjacent to the first container end that extends to a single incision line that generally extends longitudinally toward the second container end, which provides an opening inside the container. In another configuration, the incision includes an opening, such as a teardrop-shaped opening, adjacent to the first container end and two generally straight portions that extend therefrom and extend longitudinally downward from the container. The generally straight parts can be parallel and can be separated by approximately 5 mm or less. The incision may also include a narrow arcuate section that joins the two generally straight parts adjacent to the second end. In one configuration, the label extends beyond the first end seal and at least to the leading edge of the container.

As described below, a second incision line or zone, such as a tongue incision, can be added to the package to define a tongue part such as a tongue in the film / label laminate. This second line or incision zone may be disposed distally and adjacent to the first sleeve end joint. In addition, multiple second incision lines or an incision zone can be added to aid in the proper functioning of the tongue part. Multiple incision lines can be added to address issues related to variations in the matching of the elements.

Referring initially to Fig. 1, a series of flexible container preforms 10 is shown. A continuous flexible film band 12 has a width and a longitudinal axis along the length of the packages formed therefrom. A layer 14 of continuous or elongated closure is applied continuously along the length

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length of the container preforms to a part of the width of the continuous flexible film band 12. For example, the continuous closure layer 14 can be applied practically along the entire longitudinal axis of the continuous flexible film band 12. A pressure sensitive adhesive 18 (Fig. 2) is disposed between the continuous flexible film band 12 and the continuous closure layer 14. The pressure sensitive adhesive 18, as well as the continuous closing layer 14, is applied continuously between the continuous flexible film band 12 of the matrix and the continuous closing layer 14 so that there are no zones between the two layers without the pressure sensitive adhesive. An incision 16 is formed in the continuous flexible film band 12 which will subsequently form a container opening when the continuous closure layer 14 is separated from the continuous flexible film band 12.

More specifically, the incision 16 is formed in the flexible film 12 and can define the container opening 36 once the flexible film container 5 (Fig. 5) is initially opened. The package opening allows the consumer to easily access the product inside the package 5. As mentioned above, the incision 16 can be formed in a variety of operations, including, for example, mechanical shaping, such as by die cutting, shaping with laser or any other forming operation that compromises the integrity of the film. See, for example, US Patent 5,158,499. The incision 16 can be formed on the inner or outer surface of the matrix of the flexible film. In addition, the incision 16 may be arranged so that it partially crosses the thickness of the flexible film (a partial depth incision line) or across the entire thickness of the flexible film (a full depth incision line). Also, the incision 16 may have a variety of widths, as well as depths. The incision 16 can be shaped before the continuous closing layer 14 is applied on or melted with the flexible film 12 or after the continuous and elongated closing layer 14 is applied to the flexible film 12. If the incision 16 is After forming the continuous closing layer 14, the incision 16 can be formed through the flexible film 12 (from the inner surface) and the pressure sensitive adhesive 18. In an approach, the incision 16 can be formed through the flexible film 12, the pressure sensitive adhesive 18 and partially in the continuous closing layer 14.

In addition to the incision 16 that subsequently forms the container opening 36 (Fig. 5), the continuous flexible film band 12 may also have a tongue incision 15 (Fig. 1) formed therein. The tongue incision 15 may be shaped similarly to the incision 16. The tongue incision 15 may be disposed on the continuous flexible film 12 in an area where the continuous closure layer 14 is applied thereon. As described in more detail below, the tongue incision 15 allows a part 38 of the flexible film to be separated from the rest of the continuous flexible film band 12 to form a tongue part 40 at one end of the film container with layer 14 of continuous closure. In the illustrative configuration of Fig. 1, the tongue incision 15 includes a series of arched die cuts that cause an arcuate portion of the flexible film 38 to separate from the rest of the continuous flexible band 12. Also, as described in more detail below, the tongue incision 15 includes a series of incision lines so that it is not necessary to accurately calibrate the longitudinal coincidence of the continuous flexible film web with the sealing bars and the cuts. of separation or of blade that form or separate the individual film containers 5 of the series of flexible packages 10. In fact, as described below, the tongue incision 15 is shaped to intersect with the knife cut 44 or separation subsequently made in the laminate when the individual packages are formed.

In an illustrative embodiment, the incision 16 and the tongue incision 15 are formed after applying the continuous closure layer 14 to the flexible film band 12. In such a configuration, the incision 16 may extend through the entire depth of the flexible film 12 and possibly through parts of the pressure sensitive adhesive 18. It is also envisioned that the incision 16 may extend slightly in the continuous closing layer 14; however, the incision 16 does not extend into the continuous closure layer 14 to the extent sufficient to compromise the integrity of the barrier properties of the continuous closure layer 14. A variety of different incision depths are also provided for the tongue incision 15.

A film with previous incisions (or one with incisions made before applying the closure layer) can also define tear lines to create an opening in the continuous wrap container as the label is pulled. The incision 16 can maintain the sealing of the flexible film container before opening, so that the flexible film 12 does not have incisions that completely cross its entire depth. Alternatively, the incision 16 may extend through the flexible film 12 so that the continuous closure layer 14 practically provides the seal before the initial opening of the flexible container.

A variety of incision configurations 16 are envisioned and some examples are described herein. The particular configuration of the incision used for a given flexible film container may depend on the products to be packaged, whether a structural support is incorporated in the flexible film container and the available manufacturing equipment, among other factors. According to one approach, the incision 16 defines a container opening that allows access to at least 70 percent of the products inside the flexible film container after the initial opening of the container. More especially, when the elongated closure layer 14 detaches until the end of the incision 16 to expose the entire incision 16, it is envisioned that a user can access (i.e., remove from the container) up to at least 70% of the product inside of the container This gives the consumer access to a substantial part of the products inside the flexible film container just after the initial opening. In yet another approach, the incision 16 defines an opening of the container that allows access to at least 90% of the

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product contained inside the package; In another configuration, the incision 16 defines an opening of the package that allows access to at least 50% of the product contained inside the package.

FIG. 1 illustrates the incision line 16 having a bulbous or arcuate section 30 extending into two normally elongated straight sections 32 ending at ends 34, which have hooks in the illustrated configuration. The "J" shaped hooks or ends help prevent incision 16 from spreading

or continue tearing the flexible film 12. Also, depending on the product contained in the flexible film 12, the arcuate section 30 of the incision 16 allows the opening of the container to be large enough to serve and easily access a substantial part of the contained product in the same.

Referring briefly to Fig. 8, another series of flexible container preforms 110 is shown. The flexible container preform series 110 is similar to the flexible package preform series 10 and has a continuous flexible film web 112 with an elongated or continuous closure layer 114. The main differences with the flexible container series 110 are the incision 116 and the tongue incision 115. The incision 116 includes a bulbous or arcuate portion 130 that is slightly narrower than the portion 30 and also includes two generally elongated straight sections 132 folded inward toward each other and toward ends 134 that include hooks extending outwardly from the center of the container The container opening created with the incision 116 may be slightly narrower than the container opening created with the incision 16. Also, the tongue incision 115 includes a series of straight incision lines that are configured to intersect with the cut 144 of blade made later when individual packages are formed. FIG. 8 also illustrates an opening or hole 154 that can be formed through the closure layer 114 and the flexible film 12 to allow individual packages to be hung, for example, for exposure purposes.

The flexible film 12, 112, as suggested above, can be a laminate with various layers of material, including, for example, a PET layer, an OPP layer, a PE layer, a MET OPP layer, a layer of PP and / or a layer of PLA, to mention a few options. These layers can be joined by adhesives or by an extrusion process. Alternatively, the flexible film band 12 may be a single or single-layer polymer. Since the flexible film container is at least partially sealed tightly, the flexible film strip preferably provides a barrier to gas and moisture. According to one approach, the flexible film can have a thickness of about 0.0254 to 0.127 mm (100 to 500 gauge; 1 mils to about 5 mils). According to another approach, such as the one used with extrusion lamination, the flexible film band 12 can have a thickness of about 0.012 mm to 0.025 mm (size 47 to 98; 0.47 mils to about 0.98 mils). In an illustrative embodiment used with extrusion lamination, the flexible film web 12 may have a thickness of about 0.017 mm to 0.018 mm (gauge 67 to 71; 0.67 mils to about 0.71 mils). For the examples of extrusion lamination above, the extruded material will also add approximately 0.01 to 0.03 mm (size 40 to 120; approximately 0.4 mils to 1.2 mils) in additional thickness to the flexible film. The thickness of the film can be a function of the desired gas, moisture and light barrier, together with the desired level of structural integrity, the desired depth of the incision line and the available manufacturing equipment.

The flexible film band 12, 112 may be a heat sealable copolymer. In some configurations, the heat-sealable polymer forms a seal, for example, between 50 and 300 degrees Celsius. The flexible film band 12 can also be a pressure sealed film. In one configuration, the film band 12, 112 may be a pressure sealed film. For example, the pressure-sealed film can form a joint, for example, between a pressure of about 0.007 N / cm to 0.07 kN / cm (0.7 to 7.0 kg / cm). According to one approach, the pressure-sealed film forms a joint at approximately 0.055 kN / cm (5.6 kg / cm).

In addition to the various laminated layers mentioned above, additional laminated layers, such as sealants, hardeners, ink, removable layers, can also be incorporated into the laminated structure. For example, a layer of sealant can be added to facilitate the formation of joints that enclose the product. According to one approach, the sealant layer may be oriented on the surface of the film directed towards the inside of the container (surface facing inwards). The sealant layer may be a variety of polymer sealants, such as a heat activated polymer sealant layer such as vinyl ethylene acetate (EVA), ionomer plastic (such as sold under the trade name SURLYN of DuPont), metallocene and organic clay, among others. In one example, joints, such as fin joints, can be formed using a heat activated sealant layer. In addition, cold sealant and pressure sealers can also be used with the configurations described herein. If the products inside the flexible film container are food products, then it should be noted that food grade sealants would be used.

In one configuration, hardeners are added to the flexible film 12, 112 to increase the stiffness of the film. These hardeners can be additional to the stiffness adjustments that can be made by changing the thicknesses or densities of the laminated layers mentioned above. These hardeners can be added as a component of the extruded film or as a separate layer. For example, a laminated layer such as a polyamide polymer (eg, nylon) may be included in the laminated film structure of the flexible film web 12. According to one approach, nylon can be added as a stratified layer that is retained in the rest of the film structure by means of an adhesive. In addition, in one configuration, the nylon layer can be placed between other layers in such a way that the other layers of

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Flexible film are fixed on each face of the nylon layer (that is, a layer of coextrusion adhesive). In one configuration, a film structure, such as a structure of 0.05 mm (2 mils), may include a layer of nylon approximately 6-10% of the film thickness or approximately 0.003 to 0.005 mm. In an approximation, the nylon layer comprises approximately 8% of the thickness of the film. According to another approach, the nylon layer can comprise approximately 0.004 mm.

As indicated, an ink layer in the laminate can be formed as an additional laminated layer. For example, a specific laminate may include ink and a primer disposed between other layers of film, such as a PET layer and an OPP layer. Alternatively, the ink may be a layer printed on the surface with a removable cover lacquer as used for a monoband. Other additional layers may include a metallized layer, as indicated above.

A removable layer can be incorporated in some configurations to provide more flexibility to the laminated structure and the number of options for pressure sensitive adhesives can also be increased. For example, if a removable layer is incorporated, the pressure sensitive adhesive used in the package may have a lower shedding force. The removable layer may be a homopolymer such as an OPP. According to one approach, a removable layer can also be a cover lacquer that is printed or extruded on the film, thereby providing a barrier between the pressure sensitive adhesive and the flexible film to provide consistent opening characteristics.

According to one approach, the elongated closure layer 14 is applied continuously along the flexible film 12, such that the continuous closure layer 14 extends from an end joint to another end joint, once it has been formed the container 5 of flexible film. In Fig. 4, the continuous closing layer 14 extends from a first terminal joint 26 to a second terminal seal 28. In addition, the closure layer 14 extends only partially over the width of the flexible film 12 that forms the film container 5. However, it is also contemplated that the continuous closure layer 14 may extend over the entire width of the package, but only partially over the length of the flexible film 12. More especially, the continuous closure layer 14 preferably does not extend over all the width and the entire length of the container. The continuous closure layer 14 is partially arranged in one of the two directions (ie, the length or width) and is arranged continuously in the other direction. In an approximation, the continuous closing layer 14 is applied continuously along an axis of the flexible film and only partially along the axis perpendicular to the axis applied continuously. Therefore, the flexible film containers 10 may have an elongated closure 14 that extends over the entire length of the container and over only a portion of the width or an elongated closure 14 that extends over the entire width of the container and over only a part of the length of the container.

FIG. 2, which shows a cross section of the flexible film along line 2-2, illustrates a pressure sensitive adhesive between the flexible film 12 and the elongated closure layer 14. Although the elongated closure layer 14 is arranged in a position generally centered in Figs. 1-2, it is also provided that the elongated closure layer 14 may be offset or offset in the width or length of the container. FIG. 3 illustrates the manner in which the elongated closure layer 14 can be arranged along an edge of the flexible film 12.

The elongated closure layer 14, which adheres to the flexible film 12 and covers the incision 16, allows easy manual opening of the flexible container 5. In one embodiment, the elongated closure layer 14 can be shaped such that the flexible container 5 have a tongue part 40. More especially, a tongue part 40 (Fig. 5) can be formed by the elongated closure layer 14 and a part of the flexible film in an unsealed area of the flexible film that extends distally towards such an end joint as the terminal gasket 26, allowing a user to grasp and detach the upper layer of the removable gasket, that is, the elongated closure layer 14.

In one configuration, flexible film 12 has a first edge part 20 and a second edge part 22. The edge portions 20, 22 can be joined together and form a longitudinal joint, such as a flap joint 24 extending from a first terminal seal 26 to a second terminal seal 28, as shown in Figs. 4-6. The longitudinal joint may also include a flap seal. The longitudinal joint can extend over the length of the package, as illustrated in Figs. 4 and 5. However, the package can be configured so that the longitudinal joint also extends along the width of the package.

FIG. 1 illustrates an approach to create the terminals 26, 28 terminals. FIG. 1 generally illustrates how the sealing bar zones 42 (illustrated with broken lines) create the first and second terminal joints 26, 28 of the containers (shown in Figs. 4 and 5). In an illustrative approach, the continuous flexible film band 12 is wrapped around a forming device such as a forming tube, forming collar or otherwise and the edge portions 20, 22 are joined together for sealing. At this point, if the continuous flexible film band 12 has also been wrapped around the product to be contained therein, the terminal joints 26, 28 can also be formed on the package. The terminal seals 26, 28 may include an upper and lower film part 48, 50, as shown in Fig. 7, or they may also include a front and a rear part, depending on the configuration of the flexible film container .

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In addition, Fig. 1 illustrates where the separation cut 44 can be formed between the terminal joints 26, 28, also illustrated with broken lines. The separation cut 44 separates the individual packages 5 from the series of flexible film packages 10 and cuts through the flexible film band 12, the continuous closure layer 14 and the pressure sensitive adhesive 18. In one example, this separation point occurs between the second terminal gasket 28 of a previous container and the first rear gasket 26.

In an illustrative approach, the terminal parts of the flexible film of two packages arranged adjacent to the first and second terminal joints 26, 28 are not sealed to each other. The free ends 46, since they are not sealed together, can be seized by a user. Therefore, to open the package, especially those that lack resealable closure, a user can grasp the free ends of the flexible film that are adjacent to the upper and lower portions of the end seal and separate the end seal. More especially, in some packages, the free terminal parts are separated by consumers to break the virtually hermetic film-to-film seal that forms the terminal gasket, sometimes called destructive sealing. In other configurations, including those lacking free end portions, a user may choose to pull the front and rear panels (or the top and bottom panels) by separating them from each other, next to the seal, to break the end joint. Both ways to open a container break the permanent or primary seal and often cannot be resealed.

The terminal joints 26, 28 and the longitudinal joint 24 are film-to-film joints and can be considered primary joints and are often permanent or destructive joints. The closure layer 14 also forms a joint with the flexible container 5 and can be considered as a secondary joint. The secondary joint is resealable and generally non-destructive. In an illustrative embodiment, the shear force required to separate the primary seals (primary shear force) is greater than the shear force required to separate the secondary seals (secondary shear force).

In one example, the flexible film container 5 has primary gaskets, including terminal joints 26, 28 and longitudinal joint 24, together with a secondary gasket formed by the closure layer 14 over the length of the flexible film container 5. The secondary seal is formed, in part, by the pressure sensitive adhesive 18 disposed between the continuous closing layer 14 and the flexible film 12.

FIG. 7, which is a cross section taken along line 7-7 of Fig. 4, shows flexible film 12 at the first terminal joint 26. The continuous closure layer 14 and the pressure sensitive adhesive 18 are also arranged adjacent to the first terminal gasket 26. Near or at this point, the user will grab the tongue portion 40 (Fig. 5) and pull up to separate the continuous closure layer 14 from the flexible film 12 and expose the opening 36 of the container. Since the continuous closing layer 14 detaches from the flexible film 12 without disturbing the primary joint between the upper and lower portions 48, 50 of the first terminal joint 26, the primary shedding force between them is greater than the shedding force secondary required to separate the continuous closing layer 14 from the flexible film 12. More especially, if the primary and secondary shedding forces are equal, the user may disturb or negatively impact the primary joints, which may not be resealable. According to one approach, the primary joint has a shear force that is 0.3-0.5 newtons / cm2 (200-300 grams / in2) greater than the shear force of the secondary joint. In another configuration, the difference between shedding forces can be 0.038-0.6 newtons / cm2 (25-400 grams / in2).

As previously suggested, many consumers previously open the containers by breaking the primary joints of the end or top of a container. As illustrated in Fig. 5, the flexible film container 5 is configured to allow the user to pull the continuous closing layer 14, which is adjacent to the end seal, upwardly from the end seal 26 without breaking the seal 26 terminal. In addition, the flexible film 12 has a tongue incision 15 formed therein, such that the user of the die can grasp the continuous closure layer 14 without contacting the pressure sensitive adhesive 18. For this purpose, the primary and secondary joints may have shedding forces configured to allow a user to easily open the container without disturbing the primary joints. In addition, the flexible container 5 can have a tongue part 40 which allows easy opening of the container.

As indicated above, the free ends 46 of the package are adjacent to the end joints, but, in general, they are not sealed to each other. More especially, the free ends 46 of the package can be found in an unsealed area of the film laminate and, in an approximation, are distant from the end seal of the package, thus allowing a user to grasp and detach a part 38 of the top layer or part 48 of the film and the continuous closing layer 14. As indicated above, the tongue part 40 may be formed by the combination of the tongue incision 15 and the separation cut 44. The front end of the flexible film container 5 may be defined by the separation cut 44, which may also be adjacent to the location of the tongue portion 40. In an illustrative approach, a user can grab that end to start opening the container. Specifically, a user can grasp the free end 46 of the upper part 48 of the flexible film 12 and also the part of the continuous closure layer 14 adjacent to the front end. To assist the user in the lifting or detachment of the continuous closing layer 14 of the flexible film 12, one of the free ends 46 adjacent to the upper part 48 of the terminal seal 26 may have a tongue incision 15 formed therein. . Therefore, a part 38 of the flexible film can be separated from the rest of the flexible film 12 in one of the tongue incisions 15. The part 38 may cover the pressure sensitive adhesive 18 disposed below the continuous closing layer 14 and

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provide the user with a grip or tongue portion 40 free of adhesive. More especially, part 38 is provided by causing the tongue incision 15 to separate the flexible film part 38 from the rest of the flexible film 12.

A recess 52, shown in Fig. 5, illustrates where the part 38 of the flexible film 12 is removed from the rest of the flexible film to cover the pressure sensitive adhesive 18 in the tongue part 40. As described in more detail below, the tongue incision 15 may be partially disposed in the front terminal gasket 26 of the container 10, the tongue incision 15 may extend just along the anterior terminal gasket of the container 10, or it may be arranged just outside the previous terminal board 26. In addition, if a series of tongue incisions 15 are used, tongue incisions 15 may have lines arranged in all three locations. If the tongue incision 15 extends only slightly within the front terminal gasket 26, a small part of the terminal gasket 26 may be included in the part 38 removed from the flexible film 12; however, if the tongue incision 15 extends significantly within the anterior terminal seal 26, it is likely that the forces inside the seal do not allow much of the anterior terminal seal 26 to separate from it to form the part 38 of flexible film 12. Therefore, the configuration of the part 38 that is removed from the flexible film 12 may depend on the configuration of the separation cut, the tongue incisions 15, the relative location of the tongue incisions 15 and it can also depend on the resistance of the previous terminal seal 26. In an illustrative embodiment shown in Fig. 1, the central arcuate incision line of the tongue incision 15 will typically define the edge of the posterior perimeter of the tongue part 44. This is the largest of the tongue incisions 15 that is not welded by the terminal joint 26 in the sealing zone 42. Therefore, a variety of configurations can be employed for the tongue part 44, for the tongue incision 15 and for the flexible film part 38, and some examples are provided herein.

The separation cut 44, which defines the leading edge of the tongue part 40 and the leading edge of the flexible film container 5, also defines the posterior edge of another flexible film container 5. Therefore, as a trailing edge 5 is provided to an anterior flexible film container 5 by a die or knife cutting unit, an anterior edge is provided to a posterior flexible film container 5.

The pressure sensitive adhesive 18, which is disposed or applied between the flexible film 12 and the elongated closure layer 14, can have a variety of strengths and compositions. As indicated above, the pressure sensitive adhesive may include, for example, a cold formed adhesive, a hot melt adhesive, a cold seal adhesive, a natural or synthetic latex adhesive, a low adhesive. adhesion, vinyl ethylene acetate (EVA), an acrylic adhesive (such as a solvent-based or water-based acrylic adhesive), a styrene block copolymer adhesive, a butyl rubber adhesive, a silicone rubber adhesive, a Natural rubber adhesive, a nitrile adhesive, an acrylic emulsion adhesive and combinations thereof. In addition, the pressure sensitive adhesive can be extruded, coextruded, printed or combinations thereof. In an approach, the pressure sensitive adhesive has an adhesive strength greater than the resistance required to tear or separate the incision 15. In such a configuration, a user can pull up the elongated closure layer 14, exposing the opening the container, remove the desired amount of product and then reseal the container using the pressure sensitive adhesive outside the incision. In an approximation, pressure sensitive adhesives can have a variety of thicknesses. For example, the pressure sensitive adhesive could have a thickness between about 0.005 mm and 0.03 mm (0.2 mils to 1 mils) and may even be thicker.

Referring to Fig. 9, a flexible film container 205 includes a flexible film 212 having a continuous closure layer 214 disposed therein. The flexible film container 205 includes an incision 216 and a tongue incision 215 disposed adjacent to a first terminal gasket 226. In an approach, the incision 216 includes a generally "U" shaped configuration having an arcuate portion 230 and two generally elongated straight portions 232 ending in end portions 234 adjacent to the terminal seal 228. The tongue portion 240 is adjacent to the terminal joint 226 and is defined, in part, by the incision 215, which includes a plurality of repeated straight incision lines through the flexible film 212. The front and rear edges of the container 205 Flexible film are straight and do not have arcuate sections as with the package of Fig. 4-5. As illustrated in Fig. 9, a die cut 260 is illustrated through at least the continuous closing layer 214. In one approach, the die cut 260 is configured through the continuous closing layer 214, the pressure sensitive adhesive 218 and the flexible film

212. Therefore, a tongue portion 240 is created adjacent to the first terminal joint 226 having an arcuate leading edge defined by the die cut 260 through the continuous closing layer 214 and the incision 216 through the 312 layer of flexible film. As shown in Fig. 9, a pair of shaded incision areas 256 may be provided adjacent to the outer portions of the tongue 240. In an approximation, the die cut 260 extends into the shaded incision areas 256. The shaded incision zones 256 allow easier separation of the continuous closure layer 214 from the flexible film 212 at the rear edge of the tongue portion 240.

A series 310a of flexible film containers, illustrated in Fig. 10A, is similar to the preform 205 of flexible film container, but the series 3.10a of flexible film containers lacks a tongue portion with an arcuate leading edge , although it includes a straight front edge. The 310a series of flexible film containers includes a flexible film 312a with a continuous closing layer 314a disposed therein. Flexible film 312a has an incision 316a that becomes the opening of the container and a tongue incision 315a that helps to form a tongue part 340a. The arc-shaped tongue incision 315a extends within the free ends of the anterior and posterior packages to allow variation of the coincidence of the container elements with the separation cut 344a. More especially, the tongue incision 315a does not require precise calibration

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of the longitudinal coincidence of the continuous flexible film strip with the separation cut 344a used between the end joints of the anterior and posterior packages. In addition to having the arcuate tongue incision 315a formed by an incision forming mechanism similar to that formed by the incision 316a, arcuate cuts can also be formed by the separation cut. As illustrated in Fig. 10B, a series 310b of flexible film containers, which will later appear identical to the series 310a of packages, can be formed by having a separation or blade cut 344b configured to create arcuate cuts 345b in the film in the distal unsealed areas of the anterior terminal joint. The configurations of Fig. 10A and 10B both provide a tongue portion 340a, 340b that is relatively wide. The tongue part 340a, 340b may have arcuate sides and straight front and rear edges.

Another illustrative series of flexible film container preforms 410 is shown in Fig. 11. The series of flexible film container preforms 410 includes a continuous flexible film 412, a continuous closing layer 414 and an incision 416 (illustrated in the Fig. 12 with dashed lines) which provides a container opening 436, once the continuous closing layer 414 is raised at least partially from the subsequently formed container 405 (Fig. 13). The continuous closing layer 414, as in the configurations described above, covers a part of the width of the flexible film 412. In addition, the series of preforms 410 of flexible film packages also includes an incision 456 of disposed closure layer in layer 414 closure. The closure layer incision 456 extends from a tongue part 440 (near the leading edge of the container), is directed into the container body and ends at the edges 458 of the continuous closing layer 414. The closure layer incision 456 may be disposed across the entire depth of the closure layer 414, and the incision 456 may also extend into the pressure sensitive adhesive 418 disposed between the continuous closure layer 414 and the film flexible 412. The closing layer incision 456 helps the user to detach the continuous closing layer 414 from the flexible film 412, which can be difficult for containers with a relatively wide continuous closing layer 414 covering more area of flexible film

412. The closing layer incision 456 forms recesses 459 in the continuous closing layer 414 once the tongue part 440 and a part of the continuous closing layer 414 are lifted from the film 412. The parts 461 of the layer 414 of continuous closure that are recessed from the rest of the continuous closure layer 414 remain adhered to the flexible film 412 disposed adjacent the leading edge of the container 460. In sum, the incision 456 of the closure layer reduces the shedding force required for lift the continuous closing layer 414 of the flexible film 412.

In addition to the incision 416, a tongue incision 415 is formed in the flexible film 412. The tongue incision 415 (illustrated in Fig. 12 with broken lines) can be extended from a front joint zone 442 (which forms a joint rear terminal) of a container to the zone 442 of the previous joint (which forms an anterior terminal joint) of another container. Therefore, the tongue incision 415 extends at least partially within the free ends of the container that are positioned between the two joint zones 442 before the separation of the packages. As illustrated in Fig. 12, the free ends 446 are adjacent both to a leading edge 460 and also to a trailing edge 462. The leading edge 460 is adjacent to the tongue part 440 and forms the leading edge of the part 440 of tongue. In addition, the leading edge 460 is formed by the separation cut 444, which is straight in this example. Therefore, the tongue part 440 also has a straight leading edge. The straight separating cut 444 also provides a straight rear edge 462 of the containers.

The tongue part 440 also has a removed part 438 of the flexible film 412 covering the pressure sensitive adhesive 418 disposed on the continuous closing layer 414. As illustrated in Fig. 11, the tongue incision 415 includes arcuate lines that intersect the joint zone 442 which becomes the anterior terminal joint 426. Therefore, when the tongue part 440 of the flexible film container 405 is separated, part 438 is removed from the rest of the flexible film 412 to cover the pressure sensitive adhesive that is adhered to the continuous closing layer 414.

In addition to a configuration with a longitudinal joint and two terminal joints, it is also provided that the flexible film container can have three lateral joints. In an approximation, such a container may have an inactive fold.

FIG. 14 shows another 500 flexible film container. In one approach, the flexible film container 500 includes a front and rear film panel 520, 522, first and second terminal joints 502 and 504, together with an upper joint 506 extending from the first terminal joint 502 to the second joint 504 terminal, which is a longitudinal joint, and an inactive fold 508. The flexible film 512 includes an elongated closure layer 514 disposed from the first terminal joint 502 to the second terminal joint 504.

As illustrated in Fig. 15, the flexible film container 500 includes a pressure sensitive adhesive 518 disposed between the flexible film 512 and the elongated closure layer 514. In addition, an incision can be arranged between one of any of the front or rear film panels 520, 522. In one approach, an incision 516 is disposed through the front panel 520, and the elongated closure layer 514 and the pressure sensitive adhesive 518 are disposed thereon. Therefore, once the opening 536 of the package is created by separating the front and rear film panels 520, 522 from each other, a recess portion 525 defined by the incision 516 is separated from the front panel 520 and adhered to the rear panel 522. More especially, the upper joint 506 is formed between the front and rear panels 520, 522 and portions of the die 516 of the die can be arranged above and below the upper joint 506. Therefore, once incision 516, a recess portion 525 of the anterior panel 520 is separated which

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It is sealed (through the upper joint 506) to the rear panel 522 remains adhered thereto. After opening (as shown in Fig. 16), a user can access the product inside the flexible film container 505 and then a user can reseal the container 505 by pressing the pressure sensitive adhesive 518 under the layer 514 closure in contact with the rear panel 522 and the recess part 525.

FIG. 17 schematically illustrates a manufacturing method of the flexible film container 505. The continuous closing layer 514 may be disposed continuously on the flexible film band 512. In such a configuration, a forming or folding mechanism 578 can be used to form the film into a container form to fill it with product and a forming matrix 582 can be used to create the joints and the separation cut between packages. .

Returning to Fig. 29, another illustrative container 1305 with three side seals is shown. A first and second side seal 1302, 1304 and a top seal 1306. A flexible film 1312 has a continuous closure layer 1314 from one of the side joints 1302 to the other side seal 1304. In fact, the continuous closing layer 1314 extends from a first edge 1360 to a second edge 1362 of the container 1305. An incision line 1316 is arranged in the flexible film 1312 below the continuous closing layer 1314, and the line 1316 The incision subsequently forms the opening 1336 of the container (Fig. 30).

The container 1305 further includes notches 1386 through the flexible matrix film 1312 adjacent to the tongue part 1340 that is adjacent to the first edge 1360. The notches 1386 help to remove a part 1338 of the flexible film 1312 from the rest of the movie As shown in Fig. 30, recess 1352 is located where part 1338 has been removed from flexible film 1312. Part 1338 covers pressure sensitive adhesive 1316 on continuous closing layer 1314 to provide a part 1340 tongue grip. In addition, a tongue incision 1315, similar to the tongue incisions described above, can be formed adjacent or together with the side joint 1304 to aid in the removal of the part 1338, which can remain adhered to the continuous closing layer 1314 of the matrix.

Another package configuration is illustrated in Fig. 22A to 22D. FIG. 22A shows a container preform 810 that can be shaped into container 805 (Fig. 22B). The container preform 810 includes a flexible film 812 with a continuous closing layer 814 and an arcuate incision line 816 arranged below, as shown in Fig. 22A. FIG. 22A also illustrates a tongue incision 815 arranged near tongue incision 840. The container preform 810 of Fig. 22A also illustrates where the fold lines 812, 823 will be arranged and where the sealing areas 844a will form a flap joint 824 and where the sealing areas 844b will form side seals 802, 804 to form a container 805. The shaped container 805 illustrated in Fig. 22B includes two side seals 802, 804 and a flap or flap gasket 824. FIG. 22B also shows incision 815 of flap and incision 816 of opening (with dashed lines).

The container 805 shown in Fig. 22B can be formed from two different container preforms. For example, Fig. 22A shows a container preform 810 that can be shaped into a container 805 having a flap seal 824. Alternatively, Fig. 22D shows a container preform 810 that can be formed into a container 805 similar to that shown in Fig. 22B with a flap seal 24, as opposed to a flap seal. If a flap gasket is desired for container 805, the free end 846 is disposed only adjacent to the first end 860 of flexible film 812, as shown in Fig. 22A. Alternatively, if a flap gasket is desired for container 805, a free end 846 is disposed adjacent to the first end 860 and the second end 862 of the flexible film 812, as shown in Fig. 22D.

In addition, the package 805 includes an upper fold 821 and a lower fold 823. The upper fold 821 can be formed into the flexible film 812 and the continuous closing layer 814. In addition, an incision 816 is formed in the flexible film 812 to create a container opening 836 (Fig. 22C) once the continuous closing layer 814 is lifted from the flexible film 812. As illustrated, the incision 816 forming The opening of the container can be arranged adjacent to the upper fold 821, such that the upper fold 821 and the continuous closure layer 814 help prevent additional tearing of the flexible film 812 beyond the incision line 816. In an approximation, the ends of the incision 816 are arranged next to or near the fold line 821. Once the container 805 is opened, as illustrated in Fig. 22C, a container opening 836 can be formed by lifting a portion 837 of the flexible film 812 with the continuous closing layer 814.

As shown in Figs. 22A and 22D, the continuous closing layer 814 is disposed near the free end 846 which can partially form the tongue part 840. A series of tongue incisions 815 may be arranged in flexible film 812 near the tongue part 840. In addition, one of the tongue incisions 815 may form a part 836 of the flexible film 812 that is removed from the rest of the film to cover a portion of the pressure sensitive adhesive 818 that is disposed on the tongue part 840. Thus, the tongue part 840 includes a free end 846 of the flexible film 812 and a part 838 of the flexible film 812 that is removed from the rest of the film 812 (and remains adhered to the pressure sensitive adhesive disposed on the side lower layer 814 continuous closure). To reseal the container 805, the pressure sensitive adhesive 818 (Fig. 22C) disposed between the continuous closing layer 814 and the flexible film 812 can reseal the continuous closing layer 814 to the flexible film 812 around the incision 816 which forms the opening 836 of container.

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Another illustrative series of flexible film container preforms 610 is shown in Fig. 18. The series of flexible film container preforms 610 are formed into individual flexible film containers 605 (Fig. 19). The series of container preforms 610 includes a continuous flexible film 612, a continuous closing layer 614, an incision 616 and a tongue incision 615. In an illustrative example, the incision 616 includes an arcuate portion that connects two generally elongated straight portions. Unlike other examples, incision 616 does not end in parts of inhibition of tearing, that is, in hooks or "J" shaped ends, which are configured to inhibit or prevent incision 616 from tearing beyond the incision. conformed According to an illustrated approach, during opening of the package, the ends 664 of the incision 616 will continue to tear the flexible film 612 beyond the incision 616 initially formed, such that the ends 664 of the incision 616 finally meet. In such a configuration, the tearing lines or the incision 616 will form a closed form part of the flexible film 612, and this closed form part can be lifted from the flexible film 612 during the opening of the container.

The series of flexible film container preforms 610, which has a continuous flexible film 612 and a continuous closing layer 614, is formed into individual packages 605, which have an elongated closure layer 614 on the flexible film 612. Layer 614 The elongated closure extends from the leading edge 660 to the trailing edge 662 of the container 605. The separation cut 644 is a straight cut in the illustrative example of Fig. 18. In addition, a tongue incision 615 having an arcuate configuration it is disposed adjacent the leading edge 660 of the container 605. Specifically, the tongue incision 615 includes a series of spaced arcuate incisions. The tongue incision 615 intersects the sealing zone 642 that forms the first terminal joint 626. Therefore, when a consumer grabs a tongue part 640 at the free ends 646 and pulls it away from the container 605, a part 638 of the flexible film 612 will be removed from the rest of the flexible film and will cover a part of the adhesive 618 pressure sensitive disposed on the closing layer 614 (Fig. 20).

A flexible film container preform 705 is shown in Fig. 21. Preform 705 includes a flexible film 712 having an incision 716 with an elongated continuous closure layer 714 disposed thereon. The incision ends 764 have a wavy arched incision 766 (similar to two adjacent "smile" incisions) located near the ends 764 that inhibit or prevent further tearing of the incision 716 beyond the wavy arc incision 766. Another arched incision 734 is positioned on the other side of the corrugated arc incision 766, and provides additional resistance to the additional tearing of the incision 716.

A tongue incision 715 is formed in the flexible film 712 near the leading edge 760 and includes a series of repeated straight lines. A tongue cut 768 is formed through the flexible film 715 and the continuous closing layer 714. The tongue cut 768 is positioned between the leading edge 760 of the container and the tongue incision 715. For a container formed of the flexible film preform 705, a consumer can grab a tongue portion 740, which has an anterior tongue edge that is formed by the tongue cut 768 and a rear tongue edge which is formed by one of the tongue incision lines 715 that intersects zone 742 of the first terminal joint. In the tongue part 740, a flexible film portion 712 is removed from the rest of the flexible film to cover the pressure sensitive adhesive that is disposed on the surface of the elongated closure layer 714 facing the film 712.

As indicated above, the packages described herein can be shaped in a variety of ways. For example, the packages can be formed in line just before forming a container around a product or they can be formed just before filling a container with product. As another example, the packages can be formed offline long before the products are packaged. If the containers are formed offline, the containers can be formed in a remote location, far from the location where the containers are filled with product.

Before the flexible film is formed in a container, a continuous closure layer 914 can be applied to a flexible film strip 912. In an example shown in Fig. 23, a continuous closure layer 914 having a pressure sensitive adhesive disposed on one side to a flexible film strip 912. The pressure sensitive adhesive is disposed on the side of the closure layer 914 that contacts the flexible film

912. In one configuration, the continuous closing layer 914 is wound in a roll (such as a roll of tape), which is then unwound and then applied to the flexible film strip 912. To facilitate the release of the sensitive adhesive at the pressure from the opposite side of the continuous closing layer 914, a removable layer can be deposited on the opposite surface of the closing layer 914. It is also envisioned that a support layer can be deposited between the pressure sensitive adhesive and the opposite side of the continuous closing layer 914.

In yet another configuration, illustrated in Fig. 26, the pressure sensitive adhesive 1018 is applied separately from the continuous closing layer 1014. More especially, instead of having the pressure sensitive adhesive previously applied to the closure layer (or previously applied to the film) before applying the closure layer to the film, the pressure sensitive adhesive 1018 can be applied approximately at the time the closure layer is applied to the film and in a separate application process. Therefore, once the pressure sensitive adhesive 1018 has been applied to the flexible film 1012, the continuous closing layer 1014 can be applied over it. In another configuration, the pressure sensitive adhesive 1018 can be applied to the continuous closing layer 1014 just prior to the application of the closing layer 1014 to the film 1012.

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FIGS. 24 and 25 illustrate illustrative cross sections of Fig. 23. As indicated above, the packages may have a removable ink 970 incorporated therein. The removable ink 970, as illustrated, may be disposed between the pressure sensitive adhesive 918 and the flexible film 912. Furthermore, as shown in Fig. 24, the removable ink 970 may be disposed just below the layer 914 of continuous closure. In another configuration, shown in Fig. 25, the removable ink 970 may be disposed beyond the width of the continuous closure layer 914 and, in some configurations, may be disposed over the entire width of the flexible film 912.

FIG. 27 illustrates an illustrative process 1100 for producing a series of flexible film container preforms in an offline manner. In such a configuration, a continuous closing layer 1114 (which can be narrower than the width of the flexible film band roll 1112) can be applied over a part of the flexible film band 1112. In addition, it can be formed an incision in at least the flexible film 1112 by means of an incision forming mechanism 1172. As indicated above, the incision can be formed on the inner surface of the container, that is, on one side of the flexible film opposite the closure layer. In addition, if an incision is formed in the continuous closure layer 1114 (either partially or totally through the closure layer), as shown in the configuration of Fig. 11, then another mechanism 1174 of incision shaping (illustrated with dashed lines in Fig. 27). In addition, although a single incision forming mechanism 1172 is illustrated and can form both the incision that provides a container opening as well as an incision that partially forms the tongue part, these incisions can also be formed by two incision forming mechanisms. separated.

The laminate that includes the striated flexible film strip 1112 and the continuous closure layer 1114 can then be rolled onto a laminate roll 1184. This roll 1184 of laminate can then be taken to a packaging line for use in forming individual containers filled with product. The packaging line may be within the same installation as the laminate forming equipment illustrated in Fig. 27 or, alternatively, the laminate forming equipment may be remote from the packaging facility.

An illustrative in-line process 1200 for the production of flexible film containers is shown in Fig. 28. In an approximation, a continuous closing layer 1214 is applied to a continuous flexible film 1212. An incision forming mechanism 1272 can form the incisions on the inner surface of the container. As indicated above, if an incision is formed through the continuous closing layer 1214, then an incision forming mechanism 1274 adjacent to the continuous closing layer 1214 can be positioned. A container forming or folding mechanism 1278, such as a forming collar, can then be used to wind the flexible film 1212 and the closing layer 1214 around a product or in a configuration that can retain subsequently filled product. A filling mechanism 1277 can be used to fill product 1280 in the partially formed film strip. Once the flexible film 1212 and the continuous closing layer 1214 are filled with product 1280, another container forming or folding mechanism 1279 can be positioned just upstream of the container matrix 1282 (these two functions can also be performed by a combination of forming mechanism and container matrix). The container matrix 1282 can include the blade that forms the separation cut between packages and can also include the sealing bars that make up the end joints of the container. In addition, the container matrix 1282 can also form the longitudinal joint, although the longitudinal joint can also be formed independently. Although Fig. 28 illustrates a horizontal shaping configuration, the processes described herein can also be performed in a vertical configuration.

In addition, although these two schematic views illustrate two illustrative ways of forming some of the package configurations described herein, additional elements may be added to form some of the packages. For example, to form packages from a container preform 705 (Fig. 21), the processes may also include a tongue cutting unit.

Turning now to Figs. 31-34, several configurations of a continuous wrap container generally indicated at 10 'are illustrated. In addition, Figs. 35-38 illustrate the containers 10 'of Figs. 31-34, respectively, in open configurations. Several of these packages are illustrated in various manufacturing stages in Fig. 39-43. In addition, additional configurations of the labels and the incision lines are illustrated in Figs. 46 to 50.

The various configurations of the package 10 ’can be formed by joining opposite sides of the flexible film 12’ together to form a joint 14 ’. In one approach, the flexible film 12 ′ preferably has a sealant layer on an inner surface thereof. End seals can also be provided, such as 18 ’, 20’ end and previous end seals. According to one approach, the previous terminal gasket 20 'can be a non-removable gasket, that is, a destructive gasket, in which the sealant layers are considered to be adhered and do not separate from each other when pulled, as shown in FIGS. 32, 34, 46-47. In yet another approach, the front terminal gasket 20 'is a removable gasket, that is, a gasket having sealant layers that can be pulled apart, such as those found in Figs. 31 and 33. In general, at least one of the terminal gaskets of the containers may be a non-removable gasket, such as a rear 18 'terminal gasket.

Conventional film container terminal seals may not allow a user to easily open the container in the actual terminal joint, especially if there are very small ends or no free ends or unsealed portions adjacent distal to the end joints. In such configurations, you can

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grab the body of the container film and pull apart the panels of the container to open the container. As described herein, a tongue portion may be provided to allow easier opening of the package. In one example, the front terminal 20 ’has a pair of tabs 22 ′ (one formed at the top and bottom of the flexible film) conformed distally to the terminal 20’. As illustrated, the tabs 22 ’are radially shaped tabs, although other shapes are possible. The tabs 22 ’provide a finger grip to start opening the container. A border 24 ’of rear container shows a concave radial shape corresponding to the shape of the tongue 22’ adjacent to the leading edge. The reciprocal shape of the anterior and posterior edges is formed when the continuous wrapping container 10 ’is formed or separated from a roll of film or when the containers are separated from each other.

In the configuration of Fig. 31, the front terminal 20 ’can be removable. Removal can be achieved using a layer of sealant on the inner surface of the film 12 ’. The removable terminal joint can be formed by heating the joint area to between approximately 85 and 205 degrees Celsius, although the removability of the joint depends on the range of heat used for the joint, the speed of the line and the thickness of the film . In general, the higher the temperature, the lower the release and the more resistant the joint. In addition, the removability and strength of the joint can be adjusted through the use of designs or knurls. For example, if the pressure sensitive adhesive is not fully arranged to cover the entire specific surface of the label 40. In such a configuration, the pressure sensitive adhesive can be provided in a design configuration, such as a design of framework. In another approach, the sealing claws that create the thermal joints can include a knurled design on them.

As indicated above, laser shaped incisions or mechanically shaped or rotary die cuts can be formed in flexible film 12 ’and can define a container opening and / or a tongue part. The incision can be added to the surface of the film that becomes inside the container. In addition, the die cutting or laser incision of the 12 ’film is not limited to a particular caliber of material or composition. Therefore, a variety of films can be used in the packages, which gives some flexibility to the container and the process of forming the container. In addition, this may result in a product that is cheaper than the one found in the state of the art. The tear strength of the incision 42 ’may be at least weaker than the adhesive strength of the pressure sensitive adhesive 30’ to allow a portion of the film 12 ’to come off with the label 40’.

In an approximation, the incision 42 ’only extends through a part of the package to avoid negatively affecting the barrier properties of the container 10’. If the incision 42 ’is a partial depth incision line, it may not be necessary for the label 40’ to provide the initial hermetic barrier, although it may optionally do so. Still in another approach, the 42 ’incision extends across the entire depth of the container film. The optional barrier properties of the tag 40 ’can result from an inherent characteristic of the tag material, or through a barrier layer added to the tag 40’ (not shown). In addition, in configurations where the incision 42 ’may affect the barrier properties of the film 12’, the label 40 ’may be configured to compensate for the compromised barrier properties.

A variety of incision lines configured in different ways can be incorporated into the 10 ’container. For example, depending on the packaging materials, the configuration and the specifications of the product, the desired opening and the tongue of the packaging may change. The sealing zone or terminal joint can stop or inhibit the spread of an incision or the incision design itself can be configured to provide such control.

FIGS. 31 to 34 and 46 illustrate several possible configurations.

As shown in Fig. 31, an incision line 42a 'begins at the leading edge of the container (near the terminal 20' joint) with two incision lines extending backward at an angle inward and joining to form a single tear line before ending in an arched part of "smile" described below. In this configuration, a consumer can grab an unsealed bottom layer of tongue 22 ’with one hand and the laminate of the label 40’ and the tongue 22 ’of the top film 12’ with the other hand. The upper part of tongue 22 ’can be detached back to expose the opening 44’. Once the opening 44 ’is exposed, the label 44’ can be used to close the container 10 ’again. As shown in Fig. 35, the label 40 ’can be removed from the package 10’ to expose the product 46 ’; however, the label 40 ’preferably does not fully tear from the container 10’ during use. To prevent the removal of the label 40 ’from the container 10’, the back terminal 18 ’can include a permanent non-removable joint that adheres the label 40’ to the film 12 ’.

FIGS. 32-34 illustrate additional 42b ’, 42c’, 42e ’configurations. These lines can be straight, arched or a combination of both. Although the 42a ’incision extends into the previous 20’ terminal board, the 42b ’, 42c’, 42e ’incisions are arranged between the 18’, 20 ’terminals of a 10’ container. The incision lines, such as 42c ’and 42e’, can be used to provide a part or recess of film 12 ’that is completely removed from the rest of film 12’ (see Figs. 37 and 38). In addition, the incision lines, such as 42a, 42b, 42d, may include a term designed to prevent or inhibit further propagation of the incision line beyond the incision provided in the film during manufacturing.

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To facilitate the grip and traction of the tongue 22 ’, the label 40’ can include a 50 ’zone free of adhesive. Although some previously described configurations describe a part 38 of the flexible film 12 that emerges upwards from the rest of the package, other configurations (such as Fig. 33) may include packages in which there is no tongue incision to form a part 38 for separating the flexible film, only if the closure layer or the label is pulled upwards from the film in the terminal seal, the grip tongue part is formed in another way. For example, the tongue 22 ’can be formed without any pressure sensitive adhesive disposed thereon. As illustrated in Fig. 37, an adhesion-free or adhesive-free zone 50 ’can be used to form the tongue 22’. In addition, a weakening agent can be added to weaken the adhesive applied thereon. For example, a coating process, such as using an ink or varnish, can be used to weaken the adhesive on the label 22 ’. In addition, the label or layer 40 'of continuous closure can be folded over itself to form an area free of adhesive that can form the tongue 22'. If only the label 40 'is lifted from the container to expose the opening of the container (i.e., a part of the rest of the film is not removed), then the anterior end joint adjacent to the tongue 22' can extend to the edge anterior of the container or the separation cut that forms the container.

As described above, in addition to a zone of weakened or adhesive-free adhesive, the adhesive-free tongue can be formed by causing a portion of the film to cover the adhesive. In sum, a part of film 12 ’can be separated from the rest of film 12’ to cover the adhesive. As shown, for example, in Fig. 32, an incision line 42d, such as an increasingly shaped incision, can be added in the film 12 'in the upper layer of the terminal joint 20' to allow a part of the film 12 'separates along it. In Fig. 32, the upper layer of the tongue 22 'is not sealed (it is removable) with the lower layer of the tongue 22' because the part with the removable incision of the film 12 'remains fixed to the label 40 ', as illustrated by the recess marked with an incision 42d'. In a configuration of Fig. 36, the front terminal 20 ’is preferably a permanent non-removable joint, which maintains its integrity even after pulling the label 40’ and opening and closing the container. In addition, the package 10 ’can be opened by releasing the resealable label 40 ′ upward from the non-removable joint between the film layers without disturbing the terminal 20’ joint. A similar package configuration is illustrated in Fig. 46.

The exposed incision lines tend to propagate a continuous tear in use. Specifically, as an incision line separates or breaks, the film will continue tearing beyond the point where the incision line is originally formed in the film once the incision line has begun to separate. Therefore, the incision lines can be configured to inhibit or resist this tendency. For example, Figs. 31 and 34 illustrate part 56 "of" smile "arched at one end or end of line 42a" of incision. FIG. 32 illustrates a “shepherd's hook” or “J” shaped hook at the end of line 42b ’of incision. FIG. 33 illustrates an incision line 42c ’that has a closed-shaped loop, which also helps prevent unwanted tearing of film 12’. FIG. 46 illustrates an incision line 42f that extends into the joint 18 ’permanent rear terminal.

In addition to the “smile” part 56 ’, the incision line 42a also includes an individual straight part that separates into two parts that bend outwardly before becoming parallel to each other closer to the anterior end joint. Line 42a ’of incision extends to the leading edge of container 10’. FIG. 34 includes an incision line 42e 'similar to that found in Fig. 31, with the exception that before reaching the front terminal 20', the incision line 42e 'curves inwardly angled and becomes a closed loop As illustrated in Fig. 38, package 10 ’of Fig. 34 includes a portion of film 12’ that is removed from the rest of film 12 ’.

As described above, a continuous closure layer or label 40 ’can be applied to the outer side of the film 12’ which is oriented out of the container 10 ’, preferably using a pressure sensitive adhesive. The 40 ’tag preferably covers at least 42’ incision lines. The shear strength between the surface of the container 10 ’and the label 40’ is greater than the force required to separate the sides of the incision line 42 ’. In addition, the 40 ’label is removable with respect to the 10’ container. For example, Figs. 36 and 37 illustrate a portion of film 12 ’that adheres to the label 40’ and the pressure sensitive adhesive disposed thereon to expose the container opening 44 ’. Consequently, the continuous traction on the tongue 22 ’initiates the breakage or separation of the incision line 42’. In an illustrative embodiment, the pressure sensitive adhesive can be configured, for example, to have an opening force (separation) of approximately 1.2 Newtons / centimeter (350 grams / inch) and a closing force (adhesion) of approximately 0.8 newtons / centimeter (200 grams / inch). In addition, other ranges of opening and closing force are considered to be within the scope of the present embodiments.

The label 40 'can be any film with an adhesive that covers as such, for example, a flexible film with pressure sensitive adhesive, an uncoated tape, label or label that is continuously applied longitudinally to the flow of the film, unlike separate tags known in the art. In one approach, an uncoated label can be a substrate suitable for adhesion that has a pressure sensitive adhesive coating on one side and that can be rolled up on a reel without a coating. For example, a release coating may be applied to the side of the label that is opposite the side with the pressure sensitive adhesive. Substrates suitable for adhesion may include, for example, standard paper, film, plastic, fabric, foil, direct thermal labels and the like. In addition, uncoated labels are marketed with adhesives that can be removed and repositioned.

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If an uncoated tape or label is used, the coating waste is removed. In addition, the precise matching of the label on each package is no longer required due to the continuous application of the label on the flow of packaging film. Although container 10 ’can be formed with a 40’ label arranged continuously, container 10 ’can also be formed with a separate label 40b’, 40c ’, 40d’, as shown in Figs. 47-49.

As indicated above, the additional incision conformation, such as the tongue incision 15 described above, can be used to assist in the conformation of a tongue. As illustrated in Figs. 32 and 34, incision 42d ’can be added to a container 10’ to assist in the breakage of film 12 ’forming a separable part that can adhere to tongue 22’. FIGS. 36 and 38 also show that a user can pinch and pull the laminate (including top 12 ’film and 40’ label) back to open container 10 ’. As it is pulled, the incision 42d 'is separated or broken in such a way that a part of the film 12' is separated from the rest of the film and the pressure sensitive adhesive 30 is exposed on the underside of the label 40 '. This allows a portion of the film 12 'to remain on the label 40' to provide a tongue that has no exposed adhesive, while also providing sufficient adhesive on the label 40 'to cover and surround the opening 44'. In addition, during the opening and closing of the container 10 ’again, the previous 30’ terminal board remains intact, despite the separation of a portion of the 12 ’film near the previous 30’ terminal board.

Another configuration, illustrated in Fig. 50, includes a 42g ’incision line that is disposed within the 18’, 20 ’terminals and the incision line 42i’ that is arranged in the 20 ’terminal board. Specifically, the 42g ’incision line is formed in film 12’ and includes a slightly arched part that connects two parallel parts. The slightly arched part of the incision line 42i ’is disposed near the terminal 20’, and the parallel parts extend to the terminal 18 ’. Line 42i ’of incision includes a series of straight parallel lines formed in film 12’. The plurality of lines helps ensure that at least one of the multiple lines is disposed distally and adjacent to the terminal 20 ’. In this way, one of the multiple incision lines 42i 'will allow a part of the film 12' to be removed from the rest of the film 12 'to cover the pressure sensitive adhesive on the label 40'. Furthermore, to allow the removal of a part of the film 12 'for a tongue, at least a part of the incision line 42i' is preferably positioned on the film 12 'on the outside of the inner space of the container 10', it is say, not between the joints 18 ', 20' terminals. In short, the plurality of incision lines adjacent to the terminal and distal joints thereof allows a tongue to be created even if, during production, the coincidence of the packaging elements is misaligned.

10 ’containers of flexible film can be shaped and assembled in a variety of ways. An illustrative 60 ’process for forming flexible film containers is schematically illustrated in Fig. 44-45. In one configuration, opposite sides of the film 12 ’can be joined to form a fin 14’ gasket and define a height and interior space of a container. More especially, the 14 ’flap gasket can be formed when two film edges are joined and sealed by hot wheels. To facilitate the conformation of the type of joint desired, a layer of sealant can be arranged or applied to the film 12 ’. Although the internal sealant or adhesive can be applied in such a way that it covers the entire inner surface of the film 12 ’, it can also be applied only where necessary to provide a seal, that is, near the end and fin joints.

The joints 18 ’, 20’ terminals can be formed once the product 46 ’has been placed inside the container 10’. The joints 18 ’, 20’ can also define the width or length of the container 10 ’. Seals 14 ’, 18’, 20 ’are preferably seals that form a barrier against gas and moisture. Similar to other joints described herein, the joints 14 ', 18', 20 'may be thermoformed (i.e. heat welded) or formed through other welding means. For configurations in which the 20 'terminal gasket is removable, a low adhesion adhesive or cold seal and processes for forming such joints can be used. In addition, the joints 18 ’, 20’ can use designs, crimped or knurled.

As indicated, the label 40 ’can be applied continuously along the longitudinal length of the flow or band of the film 12’. Once the products have been at least partially wrapped and sealed within the 12 'film strip, the film and label laminate can be cut into individual packages. FIGS. 41 and 42 illustrate a series of shaped containers that have not been separated from each other. In an illustrative configuration, the tabs 22 ’can be formed, in part, by an arcuate incision 42d’ formed, in part, on a roll of film, and arranged at least partially in the previous terminal 20 ’joint. When the individual packages are cut from the laminate roll, a leading edge or profile of the tongue 22 ’can be formed. For example, the anterior seal on a first container has a profile that matches the posterior seal on a second container. Therefore, the tongue 22 'can have a leading edge that is arched and defined, in part, by the leading edge of the container and can have a trailing edge that is arched and defined, in part, by the incision line 42d' arched

As described herein, the method of manufacturing and assembling the packages can employ heat sealing mechanisms, cold sealing mechanisms, extrusion and adhesive layering mechanisms and coextrusion mechanisms. The equipment used may depend on the desired packaging configuration. For example, if tab 22 ’includes a recess portion of film 12’ attached to tag 40 ’, tab 22’ can be created by adhering or applying tag 40 ’on film 12’ and grooving and / or

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cutting the tongue 22 ’. In addition, several incision configurations can be used, and the equipment to form the incision line may depend on the incision configuration thereof.

The illustrative method of manufacturing packaging 60 ', shown in Fig. 44, may include a packaging forming apparatus that positions the film above or adjacent to the product, and then partially wraps the film around the product to form a joint of fin on one side of the product. As shown, the 12 ’film and the 40’ label (which can be transparent) are joined or merged from their respective feed rolls. Before joining the label 40 ’, the film 12’ can be grooved at 52 ’on the surface of the film facing the inside of the package, although the top surface could also be grooved. In another configuration, tag 40 ’preferably joins film 12’ in front of station 52 ’of making the incision. As indicated above, the incision can be shaped in a variety of ways. The 14 ’fin seal can be shaped as the 12’ film and the 40 ’label laminate make up a container

or box 34 ’around product 46’ (see also Fig. 45). Although the fin seal 14 ’is oriented on the bottom of the container 10’ in Figs. 44 to 45, it can be oriented on either side of the container 10 ’.

In one approach, hot wheels can be pressed together to form the gasket seals. For example, if sealant layers are used, heat can activate the hot sealant layer on the inner surface of the container. In one configuration, an EVA sealant layer is disposed on the 12 ’film, and the hot wheels can be heated to between approximately 85 and 205 degrees Celsius. As indicated above, the speed of the line, the thickness of the film and other factors can affect the conformation of the joints, including the detachment and tightness of a joint.

FIG. 44 illustrates that, once the film 12 'has been wrapped at least partially around the product 46', terminal joints 18 ', 20' can be formed by means of adjacent upper and lower sealing jaws 62 ', as described in continuation. The sealing claws 62 ’can form container end joints (such as thermal joints) and can also form or define the tabs 22’, such as, for example, the tongue portion between the end joints 18 ’, 20’. In configurations with activated thermal seals, the sealing claws 62 ’can be heated with a heating element (not shown). In addition, separate heating elements are possible where different levels of detachment are desired between the rear terminal 18 'and the previous terminal 20'. In addition, a blade unit can be used to completely separate the individual packages or, alternatively, to partially cut or perforate a part between the packages to hold them together, while providing a convenient way of separating the packages, when wish.

The fin seal 14 'and the terminal joints 18', 20 'can optionally be formed from designs printed on hot wheels 38' or sealing claws 62 ', which can stamp the film 12' as it is stretched through the manufacturing process. For example, the sealing claws 62 'can rotate with the band 12' of film as it moves through the production line and the sealing claws 62 'can be found to form joints 18', 20 'terminals and the sealing claws 62 'can also form the tongue 22' and / or separate the containers from the film. Alternatively, the 12 ’film can be cut with a tongue punch. As the joint claw 62 ’forms a front terminal 20’ seal on a container, the joint claw 62 ’can form a rear terminal 18’ seal on another container. In a configuration in which the sealing claws 62 'make up both the rear terminal 18' and the previous terminal 20 'in the same operation, a space in the matrix will be provided where the film 12' is not sealed. This space corresponds to the space 42 ’between adjacent gasket joints. The unsealed free parts of the 10 ’containers between the joints 18’, 20 ’adjacent container terminals (illustrated in 42’ in Fig. 43) can have a 64 ’dimension of approximately 6 to 12 mm. The tongue 22 ’mainly forms in this part of the container 10’, although the trailing edge can be partially extended in the front terminal 20 ’joint. If the sealing claws 62 ’make up the two joints 18’, 20 ’of adjacent containers at the same time, dimension 64’ is defined by the distance between the zones of terminal joints in the die. Alternatively, the two terminal joints 18 ', 20' could be formed by two separate matrices (as opposed to an individual matrix with two separate sealing zones for the two terminal joints) or an individual sealing matrix that is applied repeatedly to the film to form the two terminal joints.

Optional or alternative features may also be incorporated in the packages described herein. For example, an optional frame 32 ’can be added, as shown in Fig. 37, to the package. Film 12 ’can be wrapped around frame 32’ to provide protection for product 44 ’. Additional configurations, such as a vertical bag type container, may also use the described sealing and resealing features, especially for use with particular products, such as coffee.

Other alternative features may include a separate label, as opposed to the continuous closing layer

or tag. A separate matching label can be applied to the package 10 and the other sealing and resealing characteristics can be incorporated therein. For example, Fig. 37 shows a container 10 ’that has a separate label 54’ that can be applied between the 20 ’and 18’ terminals. An unsealed zone may extend beyond the previous terminal joint 20. FIG. 38 illustrates another container 10 'having a separate label 54' applied to the film 12 'so that one end of the label 54' can be sealed to the gasket 18 'rear terminal of the container 10', such that the label separated cannot be easily removed from the 10 'container.

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Although the embodiments of Figs. 31 to 50 have been described with a flap seal, a flap seal can also be employed. A flap joint can be formed by first overlapping a first and second film surfaces (typically adjacent to the edges of the film) to form a sleeve (as opposed to the overlap on the same surface for a flap joint) .

FIG. 51 illustrates another 10 ’container of continuous wrap. The 10 ’container is formed by joining opposite sides of the film to form a joint (shown as a 14’ fin joint). The 12 ’film preferably has a sealant layer on an inner surface thereof. In addition, an 18 ’’ terminal terminal and a 20 ’’ terminal terminal are also provided. In one configuration, the previous 20 ’terminal board is not removable. The package 10 '' can be formed in a continuous application operation, such as those described above with respect to Fig. 1, or it can be formed in a process that uses internal and external die cuts (see, for example, the Fig. 69), or it can also be formed in a separate label application (see, for example, Fig. 68).

As described above, the incision lines tend to propagate a tear that is forming in the film and, therefore, the incision can be configured to inhibit or prevent unintentional tearing of the film. The incision 42 '' may have a design to reduce this tendency, including, for example, a double "J" hook (Fig. 53), a "smile" (Fig. 54) or a "tear" (Fig. 56 ). In addition, a shepherd hook and an individual "J" hook can be used.

FIGS. 52 to 56 illustrate several 42 ’film incision designs that can be incorporated into the film containers described herein. FIG. 52, for example, illustrates a 42 ’’-shaped “T” incision that has a straight 42 ’portion along with shaped 28’ opening parts. FIG. 53 illustrates a "J" shaped hook incision having an arcuate portion 42b "and a shepherd hook configuration 28b" at one end and two "smile" parts or "J" hooks at the other end . FIG. 54 illustrates an incision 42 ’that has a circular or loop shaped 28c’ opening, and a generally straight section 42a ’that ends in a“ smile ”part. FIG. 55 illustrates a 42 ’’ incision with a spoon-shaped 28d ’’ configuration that is reduced to two generally straight and practically parallel lines 42c ’’ ending in a “smile” configuration. When parallel incisions are formed in the 12 ’film, such as those illustrated in Fig. 55, the parallel incision lines are not separated from each other preferably more than 5 mm. FIG. 56 illustrates a 42 ’incision that has a shepherd hook configuration 28e’ at each end and an arched part 42b ’in the middle. Additional designs and incision configurations can be found in Figs. 161-189 described below.

Depending on the incision 42 'incorporated in the package, the opening created by the incision 42' may allow the opening of the package to be large enough to serve and easily access a substantial part of the product contained therein. In addition, in some configurations, the tendency of the flexible film to create a significant opening is due, in part, to the tendency of the flexible film to return to its flat sheet shape. This trend may be especially evident for separate stacks of generally round or oval shaped products, such as a round cookie sleeve, crackers or biscuits, to name a few. This occurs mainly when a frame is not used within the flexible film of the container.

Alternatively, the incision 42 '' may include a straight line that extends longitudinally completely or partially along the length of the container, as shown in Fig. 63. In one configuration, the incision 42 '' can be shaped continuously in a container film 12 '', and at the point where the joints 18 '', 20 '' terminals are formed, and the sealant in the films 12 '' can be melted in the thermal joint, which can be then turn the incision 42 '' non-functional in the end joints 18 '', 20 '' to prevent unintentional opening of the container in the joints.

As described above, the previous 20 ’terminal board, like the previous 20’ terminal board, can have a 22’ tab formed at a distance from it. In an approximation, the tongue 22 ’’ can be a “V” shaped tongue, although other configurations are possible, such as a square shaped or radially shaped tongue. The 22 ’tab provides a finger grip to start the opening of the 10’ container. A trailing edge of the container may include a concave shape that corresponds to the shape of the tongue 22 ’of the leading edge. The 20 ’terminal terminal board can be removable, that is, it can have sealant layers that are separable from each other.

As shown in Fig. 51, the 40 ’label can be grabbed and pulled up from the 10’ container to expose the incision line 42a ’and the 44’ opening of the container. A pressure sensitive 30 ’adhesive is positioned between the 40’ label and the 12 ’film. As described above, an incision can be provided through the film 12 '' on the tongue 22 '', such that a part of the flexible film 12 '' can be separated from the rest of the film to provide a Adhesive grip part free. In addition, the adhesive-free grip portion can be shaped by weakening the adhesive disposed on the tongue 22 '' or design by applying the adhesive on the label 40 '' or film 12 '' such that no adhesive is disposed on the part of the 40 '' tag that becomes the 22 '' tab.

FIG. 57 illustrates another 10 ’container that has an unsealed inner 50’ surface of the tongue, which a consumer can hold with one hand, while holding the container with the other hand. The 40 ’tag can be stretched then

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backward to expose the opening 44 '', as shown in Fig. 51. The label 40 "preferably does not fully tear out of the container 10" during use and, therefore, the rear terminal gasket 18 '' can form a non-removable or permanent joint between the label 40 '' and the film 12 ''. Alternatively, in some configurations, it is envisioned that the label 40 ’’ can be detached upwards from both ends of the package 10 ’and, therefore, both end seals can be removable. For example, the 42 ’incision illustrated in Fig. 6 can be used in conjunction with a 40’ label and two tabs on both ends of the 10 ’container. This allows a user to open the 10 ’container at either end with resealable gaskets provided for both openings.

As described above, the 10 ’container can be formed in a variety of processes. In an illustrative package illustrated in Fig. 69, a laminated 12 ’film has at least two 12a’ ’and 12b’ ’layers of polymer film fixed with a 30’ pressure sensitive adhesive. Layer 12a ’of film can have a 58’ incision formed in it to create a 40 ’label. Layer 12b ’of film may have a 42’ incision formed in it to define the 44 ’opening. The formation of the incision may occur before or after stratification of the layers 12a, 12b of film, but preferably after stratification. In this configuration, the thickness of the film can be in the range of about 0.045 to 0.08 mm (1.8 to 3.0 mils). In an approximation, the film may be approximately 0.05 mm (2.1 mils) for this type of configuration.

An illustrative way of forming 10 'film containers is illustrated in 60' in Fig. 60. Process 60 "is similar to that described above and illustrated in Fig. 44. FIG. 61 illustrates a schematic cross-section of the sealing claws that can be used with the 60 ’process.

The various configurations of the flexible film container described herein may be provided with a package integrity feature that would indicate to a consumer whether or not the package has been previously opened.

According to one approach, after the consumer has removed part of the products from the flexible film container, the flexible film can be rolled, folded or otherwise flattened to evacuate the air from inside the container. Then, the elongated closure layer 14 can be wrapped on the rolled film and the product inside the package causing the package size to be reduced, with less air space and, therefore, the period of validity of the product can be improved (see, for example, Fig. 59). Such configurations are generally used for containers without structural support, such as a rack or tray; however, it is also provided that such a configuration can be used with certain structural supports, depending on the configuration of the structural support and the flexible film.

In addition to the configurations of the embodiments described above, several additional embodiments of flexible packaging are possible when a separate or continuous closure layer 14 is applied, such as a label with a pressure sensitive adhesive as described above, on the marked film With an incision. These configurations may include variations and combinations of various aspects of the package. Generally, as will be described in more detail below, illustrative flexible packages may include variations and combinations of pull tabs, multiple lines of weakness formed in the end joints and beyond them in end portions that extend beyond the end joints between the rear end joints and the front end joints of the packages formed in a series, a perimeter incision formed only around the end joints or in combination with multiple lines of weakness, and various incision designs to add variety and utility additional to the openings of the containers.

In addition to flexible film, as described above, it is noted that some embodiments may be formed from other materials included, but not limited to, paper, cardboard (including polylaminated cardboard), rigid and semi-rigid polymers, metals, sheets, materials compounds, and the like. The materials can be selected according to the need for the integrity of the package, the maintenance of the shape, the maintenance of a barrier (such as a barrier against moisture or oxygen), a barrier against light, and the like.

According to one approach, in which the package is formed from a flexible film, the flexible film has two opposite edge portions that are joined together to form a longitudinal joint extending from a first terminal joint to a second terminal joint. However, it should be noted that other embodiments such as a hollow tubular package with two end joints can be formed to seal each end of the tube. In this case, the material of the package may be an extruded polypropylene resin to form a hollow tube. Vertical shape and fill containers can also be provided, as described above and as shown in Figs. 190-196, including embodiments with bellows, as shown in Fig. 190.

The flexible film may have an "incision", as described above, which defines an opening of the package after the initial break or initial opening. In addition to the incision designs described above, Figs. 161-189 show additional configurations of incision designs. It should be noted that in some embodiments the incision line is enclosed (or partially enclosed), as in Figs. 167, 170, 175, 180-183, 186 and 187. For example, the incision can create a recess portion (part of the film surrounded by an incision) that remains attached to the closure layer by the pressure sensitive adhesive when the closure layer is lifted from the container. The recess portion can create a larger opening in the container when the closure layer is lifted from the container. In addition, embodiments may also include tear propagation restrictions such as J-shaped hooks (Fig. 161), shepherd hooks (Fig. 169) or smile-shaped hooks (Fig. 188).

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The embodiments described herein can provide a closure layer (label) that can be incorporated into the film as a laminate, applied separately to a packaging surface (such as the surface that will become the inner or outer surface of a film flexible), or applied continuously to the packaging material before forming the package (which can be applied as the inner or outer surface of a flexible film). Continuous closure layer applications, as shown, for example, in Figs. 1 and 18, can be formed from a flexible film to which a label has been previously applied (see Fig. 23). Illustrative variations of the continuous or elongated closure layer (label 14) are shown in Figs. 152-160, 185, 189-196. However, it should be noted that in continuous label embodiments the label can be applied to the longitudinal axis of the container (i.e., from one end to the other) or even transverse to the longitudinal axis, as shown in Fig. 191 ( from side to side). An incision or upper cut 13 in the closure layer (see Fig. 154) of the label 14 provides a cut or separation of the label so that a narrower part of the label is lifted from the container to the point where the user is It is easier to open the container. Since the pressure sensitive adhesive is disposed between the label 14 and the film 12, the area of the label 14 between the edges of the label and the opening 2200 of the incision facilitates the resealing of the container after initial opening.

As described above, the elongated closure layer preferably extends over the incision and extends from the first end joint (or to the first end of the package) to the second end joint (or second end of the package) and within opposite edge parts that join to form the longitudinal joint. A pressure sensitive adhesive may be located between the flexible film and the elongated closure layer. It should also be noted that, in those embodiments in which the film is removed from an enclosed incision line, the pressure sensitive adhesive disposed on the label and directed inside the package may be weakened before placing the label on the package.

The embodiments described herein may provide various types of weakness lines 2400 (see, for example, the tongue incisions 15 described above) to facilitate separation between the film and the closure layer. Some illustrative examples can be found in Figs. 99-144. In some configurations, lines of weakness 2400 are within the area of the anterior end joint, but may also extend beyond the end joint in the opposite direction to the interior of the container and towards the free ends between the end joints of adjacent containers. . Preferably, the lines of weakness do not extend over the film into the container. Otherwise, lines of weakness could tear in the film. In addition, although the lines of weakness may be nested, as shown in Fig. 121, in some applications, the lines do not overlap at any point along the rise and fall of the line (see, for example, Fig. 117).

The multiplicity of the weakness lines allows the precision reduction of the alignment of the incision between the end joints, thus facilitating the alignment of the marking device with incision of the weakness lines. Weakness lines 2400a in Fig. 99 provide reduced lateral force when the removable tongue is pulled down to open the incision line that defines the inside of the container. The multiple sinusoidal edges allow opening at several points along the length of the terminal joint. It should be noted that, preferably, multiple angular and pointed weakness lines are provided with at least a small radius in the range of about 0.1 mm to 25 mm (preferably in the range of about 0.25 mm to 2.5 mm) to reduce the spread of tearing.

Various embodiments of 2300 perimeter incision are also provided in some embodiments. FIGS. 80-98 illustrate some approaches. The perimeter incision 2300 is designed to reach the propagation of the tear through the weakness lines 2400 while the package is opened so that at least one of the weakness lines is torn and ends in the perimeter incision after opening. In these embodiments, the perimeter incision 2300 does not touch the weakness lines 2400. In other embodiments, a perimeter incision can be added to the container configuration without a weakness line. In general, the perimeter incision is oriented towards the end of the container and extends distally from the inside of the container to the outside and, if present, upwards around multiple lines of weakness. That is, the perimeter incision extends distally towards the body of the container and towards the free edges / ends of the container. The perimeter incision can extend to the edge of the flexible film, even if the flexible film extends beyond the end joint.

The combinations of lines of weakness 2400 with a perimeter incision 2300 provide excellent control of tear propagation. Several combinations are shown in Figs. 146-160. For example, Fig. 152 shows a part of a series of packages that are cut, at the end, along the line 2100a (see, also, the separation line 2102, Figs. 152-153). As shown in Fig. 152, when a package is cut, a tongue 2100a is formed in the gripping part of the free end portions of the film between the packages that are not joined by end joints. At the free end portion of the flexible film, the front and rear panels of the packages are not connected, thus allowing a user to separate the tabs 2100a. The top panel of the package is a film / label laminate. When a user lifts the film / label laminate from the package, it encounters resistance upon reaching the terminal gasket 28. The shear force of the pressure sensitive adhesive between the label and the film is less than the shear force of the end seal. Consequently, when a force is applied, the label begins to be delaminated from the flexible film when the detachment reaches a first line of weakness 2400 within the terminal joint. As shown in Fig. 152, the first line (of weakness 2400a) is the point at which the film label is delaminated. Weakness line 2400a is sinusoidal in shape and can provide several delamination points evenly across the length of the weakness line.

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While the shedding force continues during the opening of the container, the delimitation of the matrix of the container continues through the line of weakness until it ends on each side. At this point, the film is slightly torn. This tearing is stopped by the perimeter incision 2300, which captures the tearing of the film so that further delamination between the label and the film continues until the incision line defining the opening 2200 of the container is reached.

Other approaches are possible. For example, in Fig. 153, a perimeter incision 2300f causes a label to be removed from the film without a line of weakness 2400.

In another approach shown in Figs. 190-196, a 2500 bag formed and filled vertically in two configurations is shown. FIGS. 190, 192 and 194 show a 2500a container with a 2508 bellows, while Figs. 191, 193,195-196 illustrate containers without bellows. Instead, the 2500B containers have a longitudinal joint (not shown). In the package illustrated in Fig. 194, the label 14 is a separate label applied in the region of the terminal joint 28 and covering a perimeter incision 2502. In the package illustrated in Fig. 193, the label 14 is continuously applied transversely to the longitudinal axis of the container. In the package illustrated in Fig. 195, the label 14 is continuously applied along the longitudinal axis of the container.

In any case, a perimeter incision 2502 is made in the film 12 below the tag 14 and the terminal seal 28. In this embodiment, there is no incision in the film to provide an opening of the container. Accordingly, the package is opened similarly to the opening of a container with conventional fin seal. That is, to detach the end, a user grabs the front and rear film layers and pulls the terminal gasket 28 from the die to expose the inside of the container through the end of the container. In this embodiment, a part of the terminal joint remains intact as defined by the perimeter incision. This part is shown in 2504 in Fig. 190. The detachment force of the terminal seal is stronger than the shear force of the PSA tag. Since a part of the PSA is exposed, a user can close the opening by adhering it to the terminal joint by pinching the film and label layers adjacent to the intact terminal joint.

Fig. 196 shows a preform of a container shown in Fig. 195 with a first terminal joint area 42a (anterior joint area), a second terminal joint area 42b (rear joint area), a joint area 42c longitudinal and folding lines 2506.

It is also pointed out that multiple configurations of an incision marking design are possible to carry out this embodiment. For example, a series of holes such as those shown in Fig. 123 could be used, as well as any other lines of weakness that are closed (for example, 120, 124, 125-128, 130, 133-135).

The present embodiments may also vary the tongue configurations 2100 as shown in Figs. 70-79. The variations can be geometric, for example round (Fig. 70), pyramidal (Fig. 76), trapezoidal (Fig. 72), horizontal (Fig. 74), square (Fig. 77), etc. Variations can also be positional, such as a displacement (Fig. 73) a lateral traction (Fig. 70). As shown in Figs. 75 and 78-79, the tongue 2100 can be formed by notches in the film to initiate tearing propagation. The terminal tabs are formed while the packages are cut to form front and rear edges of packages, as shown in line 2102 of cut in Fig. 152.

As shown in most of the present embodiments, the terminals 28 and 29 terminals are shown as horizontal lines. In one approach, as shown in Fig. 144, lines of weakness 2400 are horizontal lines. In this approach, the terminal joints can be formed as sine wave designs. In some embodiments, the evidence elements of a manipulation can also be added as it appears in Figs. 157-160.

Claims (12)

1. A package comprising: 5 a flexible film (12) defining a cavity of inner content and having a first pair of opposite edge parts that form a first joint (26), a second pair of opposite edge parts that form a second joint (28) , and a third pair of opposite edge portions (20, 22) that form a longitudinal joint (24) extending from the first joint (26) to the second joint (28); an incision (2200) in the flexible film (12) defining an opening (36) towards the contents cavity after the initial opening; an elongated closure layer (14) extending within the third parts (20, 22) of the edge and over the incision (2200); 15 a pressure sensitive adhesive (18) disposed between the flexible film (12) and the elongated closure layer (14); the elongated closure layer (14) having an adhesive-free grip portion (40) that allows at least a portion of the elongated closure layer (14) to be removed from the flexible film (12) to expose the opening (36 ) to the content cavity; characterized by the elongated closure layer (14) extending from at least the first seal (26) to at least the second seal (28); 25 a perimeter incision (2300) formed in the flexible film (12) in the closure layer (14) and having a first part disposed within the first joint (26) and the second parts extending outward from the first gasket (26) at the free ends (46) of the container and up to a leading edge; Y at least one line of tongue weakness (2400) formed in the flexible film (12) in the closure layer (14) and having a pair of tongue line ends, where the tongue weakness line (2400) and the pair of tongue line ends are disposed within an area defined by the perimeter incision (2300) and the leading edge. 2. The package of claim 1, wherein the adhesive-free grip portion extends beyond the first terminal seal (26) and the tongue weakness line (2400) allows a recess portion of the flexible film (12) to separate it from the rest of the flexible film (12) to form, at least partially, a portion of the adhesive-free gripping portion (40).

3.

The package of claims 1 or 2, wherein the adhesive-free grip portion (40) has a first shape and the second seal (28) has a removed portion that has a second shape.

Four.

The package of any of the preceding claims, wherein the gripping part (40) is free of

adhesive comprises a part of the elongated closure layer (14) folded and adhered on itself. Four. Five

5.

The package of any of the preceding claims, wherein the tongue weakness line (2400) comprises multiple repeated tongue weakness lines (2400) and the perimeter incision (2300) and the leading edge are arranged around at least one of multiple lines of repeated tongue weakness (2400) and its pair of tongue line ends.

6.

The package of claim 5, wherein the multiple lines of repeated tongue weakness (2400) and the perimeter incision (2300) are arranged such that, after opening the container, one of the multiple lines of weakness (2400) of Repeated tongue that is disposed, at least partially, within the first joint (26) is broken, thereby forming a rear edge of the grip portion (40) free of

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7.

The package of claim 6, further comprising a portion of film area disposed between the pair of ends of the tongue weakness lines (2400) and the perimeter incision (2300).

8.

The package of claim 6, wherein one of the multiple repeated tongue weakness lines (2400) that is broken continues to separate the film through the part of the film disposed between the pair of ends of weakness lines (2400 ) of tongue and the perimeter incision (2300) until the line of weakness (2400) rotates extends towards the perimeter incision (2300).

The package of any one of the preceding claims, wherein the adhesive-free grip portion (40) comprises an arcuate leading edge. 26 10. The package of claim 5, wherein the tongue weakness line (2400) comprises at least one of: a straight line or an arcuate, sinusoidal line, or a combination thereof. The package of claim 10, wherein the multiple lines of repeated tongue weakness (2400) are sinusoidal in shape and are oriented transversely to the longitudinal joint (24). 12. The package of claim 11, wherein the multiple lines of repeated tongue weakness (2400) They don't overlap at any point. 10

13.

The package of claim 1, wherein the first seal (26) has a sine wave configuration.

14.

A method for manufacturing a series of packages according to claim 1, comprising:

15 feeding a continuous band of flexible film (12) having a longitudinal axis; apply a continuous closure layer (14) to the continuous flexible film strip (12) along the longitudinal axis with a pressure sensitive adhesive (18), applying the continuous closure layer (14) over a partial width of the continuous band of flexible film (12); 20 forming a first incision, a second incision and a third incision formed in a part of the continuous band of flexible film (12) in the continuous closing layer (14), forming the first incision, subsequently, an opening (36) of container when the continuous closing layer (14) is separated from the flexible film (12); 25 forming a continuous longitudinal joint (24) from a first pair of opposite edges (20, 22) of the continuous band of flexible film (12); forming a first joint (26) and a second joint (28); Y 30 forming an adhesive-free gripping part (40) adjacent to one of the first and second joints (26, 28), wherein the second incision comprises at least one line of tongue weakness (2400) with a pair of ends, the tongue weakness line (2400) subsequently forming a trailing edge of the adhesive part (40) free of adhesive, and the third incision being a perimeter incision (2300) disposed in the film 35 flexible (12), the line of weakness of the tongue (2400) and the pair of ends being arranged inside an area defined by the perimeter incision (2300) and an anterior edge of the container, but without overlapping with it. 15. A laminate to produce flexible packaging, comprising: 40 a continuous band of flexible film (12) having a width and a longitudinal axis; a continuous closing layer (14) attached to a part of or equal to the width of the continuous band of flexible film (12) and along the longitudinal axis with pressure sensitive adhesive (18); Y 45 the band having a series of first, second and third incisions formed in its interior, each of the first, second and third incisions being formed in the layer (14) of continuous closure; the continuous band and the continuous closing layer (14) being configured to form into containers 50 according to claim 1, the flexible film (12) of each identical container having one of the first incisions formed therein, which subsequently forms a container opening (36) when the continuous closing layer (14) is separated from the flexible film (12); Y an adhesive-free gripping part (40) defined later, in part, by one of the second 55 incisions having a pair of free ends, one of the second incisions and the pair of associated ends being arranged within an area defined by the third incision and a rear edge of the container, but without overlapping with it. 27