ES2541002T3 - Preliminary crushing device and related method - Google Patents

Preliminary crushing device and related method Download PDF

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Publication number
ES2541002T3
ES2541002T3 ES11711628.5T ES11711628T ES2541002T3 ES 2541002 T3 ES2541002 T3 ES 2541002T3 ES 11711628 T ES11711628 T ES 11711628T ES 2541002 T3 ES2541002 T3 ES 2541002T3
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ES
Spain
Prior art keywords
scrap
crushing
transport
respect
pressure element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
ES11711628.5T
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Spanish (es)
Inventor
Claudio Colombo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Colombo Giovanni Srl
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Colombo Giovanni Srl
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Filing date
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Application filed by Colombo Giovanni Srl filed Critical Colombo Giovanni Srl
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Publication of ES2541002T3 publication Critical patent/ES2541002T3/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2225Feed means
    • B02C18/2291Feed chute arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/142Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2225Feed means
    • B02C18/2233Feed means of ram or pusher type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/0056Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
    • B02C19/0062Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for specially adapted for shredding scrap metal, e.g. automobile bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/286Feeding or discharge
    • B02C2013/28618Feeding means
    • B02C2013/28672Feed chute arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C2018/162Shape or inner surface of shredder-housings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C2018/164Prevention of jamming and/or overload

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Materials For Medical Uses (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
  • Crushing And Grinding (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

Dispositivo para el aplastamiento preliminar de chatarra, que comprende medios de transporte (22) y medios de aplastamiento (50) dispuestos a una distancia operativa predeterminada de los medios de transporte (22), comprendiendo dichos medios de transporte 5 (22) una porción de introducción tal como un plano inclinado (27), y un elemento de presión (30) dispuesto inmediatamente después de la porción de introducción (27), y provisto de elementos de gancho (40), siendo móvil el elemento de presión (30) selectivamente entre al menos una primera posición en la que se dispone sustancialmente alineado con la porción de introducción (27), definiendo con la misma una superficie de alimentación sustancialmente continua en la que la chatarra (13) se dispone de acuerdo con una primera inclinación, y una segunda posición en la que sobresale hacia delante con respecto a la porción de introducción (27) para acercar sus porciones de gancho (40) a los medios de aplastamiento (50), caracterizado por que el elemento de presión (30) tiene al menos una tercera posición en la que al menos su extremo superior está dispuesto en una manera rebajada con respecto al extremo inferior de la porción de introducción (27), de manera que determine entre ellos un escalón (28) para aumentar, al menos temporalmente, la distancia operativa entre los medios de aplastamiento (50) y las porciones de gancho (40), y para modificar la inclinación de la chatarra (13) en la superficie de alimentación al menos con respecto a los medios de aplastamiento (50).Device for preliminary crushing of scrap, comprising means of transport (22) and means of crushing (50) arranged at a predetermined operating distance of the means of transport (22), said means of transport 5 (22) comprising a portion of introduction such as an inclined plane (27), and a pressure element (30) arranged immediately after the introduction portion (27), and provided with hook elements (40), the pressure element (30) being movable selectively between at least a first position in which it is disposed substantially aligned with the introduction portion (27), defining therewith a substantially continuous feed surface in which the scrap (13) is arranged in accordance with a first inclination, and a second position in which it projects forward with respect to the insertion portion (27) to bring its hook portions (40) to the crushing means (50), face cterized by the fact that the pressure element (30) has at least a third position in which at least its upper end is disposed in a recessed manner with respect to the lower end of the introduction portion (27), so as to determine between them a step (28) to increase, at least temporarily, the operating distance between the crushing means (50) and the hook portions (40), and to modify the inclination of the scrap (13) on the feeding surface at least with respect to the crushing means (50).

Description

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E11711628 E11711628

29-06-2015 06-29-2015

por debajo de un valor mínimo, es probable que se dé una situación de "flotación" de los paquetes de chatarra introducidos. La pared 30 se mueve entonces automáticamente entre la tercera posición y la segunda o cuarta posición (Figuras 5 y 7) y posteriormente vuelve a la posición inicial, es decir, a la tercera posición. Cuando la presión detectada por los transductores alcanza un valor máximo, correspondiente a una presión de sobrecarga producida por un exceso de chatarra entre los rodillos 52, 54, el último se mantiene en rotación en dicho estado de presión durante un tiempo previamente ajustado, por ejemplo 3 s, al final de los cuales las bombas impulsoras se reajustan a cero de acuerdo con una rampa de descarga previamente ajustada. Entonces se invierte la contrarrotación de los rodillos 52, 54 (direcciones F3, F4), pasando de una velocidad de rotación cero a una velocidad de rotación máxima de acuerdo con una rampa de aceleración predeterminada, por ejemplo gradual. Below a minimum value, it is likely that there will be a situation of "flotation" of the introduced scrap packages. The wall 30 then automatically moves between the third position and the second or fourth position (Figures 5 and 7) and subsequently returns to the initial position, that is, to the third position. When the pressure detected by the transducers reaches a maximum value, corresponding to an overload pressure produced by an excess of scrap between the rollers 52, 54, the latter is kept in rotation in said pressure state for a previously set time, for example 3 s, at the end of which the impeller pumps are reset to zero according to a previously adjusted discharge ramp. The counter rotation of the rollers 52, 54 (directions F3, F4) is then reversed, moving from a zero rotation speed to a maximum rotation speed according to a predetermined acceleration ramp, for example gradual.

Al mismo tiempo la pared 30 se mueve de la tercera posición a la segunda o cuarta posición determinando el rasgado, por medio de protuberancias de tipo gancho 40, de esa parte de la chatarra que ha provocado el estado de sobrecarga. At the same time the wall 30 moves from the third position to the second or fourth position determining the tearing, by means of hook-type protuberances 40, of that part of the scrap that has caused the state of overload.

Al final de un intervalo de tiempo predeterminado, la pared 30 vuelve a la tercera posición y los rodillos 52, 54 comienzan a rotar de nuevo en la dirección de fragmentación (F1, F2), pasando de la velocidad cero a la velocidad máxima de acuerdo con una rampa de aceleración previamente ajustada, que provoca que la chatarra así tratada se aplaste y se mueva hacia la salida de descarga 24. At the end of a predetermined time interval, the wall 30 returns to the third position and the rollers 52, 54 begin to rotate again in the direction of fragmentation (F1, F2), moving from zero speed to maximum speed according with a previously adjusted acceleration ramp, which causes the scrap so treated to crush and move towards the discharge outlet 24.

Programa para el aplastamiento preliminar de chatarra suelta Program for preliminary crushing of loose scrap

Los rodillos 52, 54 rotan en la dirección de rotación de fragmentación normal (F1, F2), la pared 30 se coloca en la posición inactiva (Figura 4), que es óptima para el tratamiento de chatarra suelta. The rollers 52, 54 rotate in the direction of normal fragmentation rotation (F1, F2), the wall 30 is placed in the inactive position (Figure 4), which is optimal for the treatment of loose scrap.

Si, durante al menos 15 s consecutivos, u otro intervalo de tiempo predeterminado, los valores de presión detectados por los transductores relativos en los circuitos hidráulicos que impulsan los rodillos 52, 54 permanecen por debajo de un valor mínimo predeterminado, es probable que se dé una situación de "flotación" de la chatarra suelta introducida. La pared 30 se mueve entonces automáticamente entre la posición inactiva y la tercera posición, quedándose en la tercera posición durante al menos 5 s, por ejemplo, y vuelve luego a la posición inicial, es decir, la posición inactiva. If, for at least 15 consecutive s, or another predetermined time interval, the pressure values detected by the relative transducers in the hydraulic circuits that drive the rollers 52, 54 remain below a predetermined minimum value, it is likely to be given a "flotation" situation of the loose scrap introduced. The wall 30 then automatically moves between the inactive position and the third position, remaining in the third position for at least 5 s, for example, and then returns to the initial position, that is, the inactive position.

Cuando la presión detectada por los transductores de presión alcanza un valor máximo, correspondiente a una presión de sobrecarga producida por un exceso de chatarra entre los rodillos 52, 54, el último se mantiene en rotación en dicho estado de presión durante un tiempo previamente ajustado, por ejemplo 3 s, al final de los cuales las bombas impulsoras relativas se reajustan a cero de acuerdo con una rampa de descarga previamente ajustada. Entonces se invierte la contrarrotación de los rodillos 52, 54 (direcciones F3, F4), pasando de una velocidad de rotación cero a una velocidad de rotación máxima de acuerdo con una rampa de aceleración predeterminada, por ejemplo gradual. When the pressure detected by the pressure transducers reaches a maximum value, corresponding to an overload pressure produced by an excess of scrap between the rollers 52, 54, the latter is kept in rotation in said pressure state for a previously set time, for example 3 s, at the end of which the relative drive pumps are reset to zero according to a previously adjusted discharge ramp. The counter rotation of the rollers 52, 54 (directions F3, F4) is then reversed, moving from a zero rotation speed to a maximum rotation speed according to a predetermined acceleration ramp, for example gradual.

Al mismo tiempo la pared 30 se mueve de la posición inactiva a la segunda o cuarta posición determinando el rasgado, por medio de protuberancias de tipo gancho 40, de esa parte de la chatarra que ha provocado el estado de sobrecarga. At the same time the wall 30 moves from the inactive position to the second or fourth position determining the tearing, by means of hook-type protuberances 40, of that part of the scrap that has caused the overload state.

Al final de un intervalo de tiempo predeterminado, la pared 30 vuelve a la primera posición inactiva y los rodillos 52, 54 comienzan a rotar de nuevo en la dirección de fragmentación (F1, F2), pasando de la velocidad cero a la velocidad máxima de acuerdo con una rampa de aceleración previamente ajustada, provocando que la chatarra así tratada se aplaste y se mueva hacia la salida de descarga 24. At the end of a predetermined time interval, the wall 30 returns to the first inactive position and the rollers 52, 54 begin to rotate again in the direction of fragmentation (F1, F2), moving from the zero speed to the maximum speed of according to a previously adjusted acceleration ramp, causing the scrap so treated to crush and move towards the discharge outlet 24.

Programa semiautomático de chatarra en forma mixta Semi-automatic scrap program in mixed form

El programa semiautomático lo controla e inspecciona visualmente un operario. La pared 30 se coloca en la posición inactiva (Figura 4), independientemente del tipo de chatarra que se vaya a tratar. The semi-automatic program is controlled and visually inspected by an operator. The wall 30 is placed in the inactive position (Figure 4), regardless of the type of scrap metal to be treated.

Los rodillos 52, 54 rotan en la dirección de rotación de fragmentación normal (F1, F2), la pared 30 se coloca en la posición inactiva. Por medio del panel de mando, por ejemplo un control por radio, el operario puede intervenir durante el funcionamiento automático de los rodillos 52, 54 a su discreción, impulsando la palanca de mando, para mover la pared 30 manualmente de la posición inactiva a la segunda, tercera o cuarta posición, por ejemplo de manera continua y basándose en el estado real de introducción de la chatarra, para evitar posibles estados de "flotación". Cuando el operario libera la palanca de mando esto determina la vuelta automática de la pared 30 a la posición inactiva. The rollers 52, 54 rotate in the direction of normal fragmentation rotation (F1, F2), the wall 30 is placed in the inactive position. By means of the control panel, for example a radio control, the operator can intervene during the automatic operation of the rollers 52, 54 at his discretion, by pushing the control lever, to move the wall 30 manually from the inactive position to the second, third or fourth position, for example continuously and based on the actual state of introduction of scrap metal, to avoid possible "flotation" states. When the operator releases the joystick this determines the automatic return of the wall 30 to the inactive position.

Cuando la presión detectada por los transductores de presión alcanza un valor máximo, correspondiente a una presión de sobrecarga producida por un exceso de chatarra entre los rodillos 52, 54, el último se mantiene en rotación en dicho estado durante un tiempo previamente ajustado, por ejemplo 3 s, al final de los cuales las bombas impulsoras relativas se reajustan a cero de acuerdo con una rampa de descarga previamente ajustada. Entonces se When the pressure detected by the pressure transducers reaches a maximum value, corresponding to an overload pressure caused by an excess of scrap between the rollers 52, 54, the latter remains in rotation in said state for a previously set time, for example 3 s, at the end of which the relative drive pumps are reset to zero according to a previously adjusted discharge ramp. Then

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Claims (1)

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ES11711628.5T 2010-01-29 2011-01-28 Preliminary crushing device and related method Active ES2541002T3 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ITUD2010A000016A IT1398438B1 (en) 2010-01-29 2010-01-29 PREMACINATION AND RELATIVE PROCEDURE
ITUD20100016 2010-01-29
PCT/IB2011/000142 WO2011092588A1 (en) 2010-01-29 2011-01-28 Preliminary crushing device and relative method

Publications (1)

Publication Number Publication Date
ES2541002T3 true ES2541002T3 (en) 2015-07-15

Family

ID=42689218

Family Applications (1)

Application Number Title Priority Date Filing Date
ES11711628.5T Active ES2541002T3 (en) 2010-01-29 2011-01-28 Preliminary crushing device and related method

Country Status (5)

Country Link
EP (1) EP2528688B1 (en)
ES (1) ES2541002T3 (en)
IT (1) IT1398438B1 (en)
PL (1) PL2528688T3 (en)
WO (1) WO2011092588A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019175450A1 (en) * 2018-03-12 2019-09-19 Talleres Zb, S.A. Movable shredder for metallic materials, with improved safety
ES2951032A1 (en) * 2022-03-10 2023-10-17 Talleres Zb S A PREFRAGMENTER (Machine-translation by Google Translate, not legally binding)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015003991A1 (en) * 2015-03-30 2016-10-06 Weima Maschinenbau Gmbh Apparatus for shredding material, in particular medical waste material
ITUB20159539A1 (en) 2015-12-23 2017-06-23 Cams Srl A shredder of macerations
IT201600073523A1 (en) * 2016-07-14 2018-01-14 Camec S R L MACHINE FOR THE LACERATION OF WASTE AND PROCESS OF LACERATION OF WASTE ACTUATED WITH THIS MACHINE
EP3437741A1 (en) * 2017-08-03 2019-02-06 Manuel Lindner Crushing device with adjustable feed chute
CN109174369A (en) * 2018-09-27 2019-01-11 湖北力帝机床股份有限公司 A kind of floating cutter head structure and control method for prebreaker
CN114011537A (en) * 2021-11-09 2022-02-08 福建南方路面机械股份有限公司 Continuous kneading and crushing device

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2187418B1 (en) * 1972-06-10 1977-08-19 Lindemann Maschfab Gmbh
CH587082A5 (en) * 1974-07-05 1977-04-29 Baikoff Eugene M A
US5125585A (en) * 1991-05-30 1992-06-30 Williams Robert M Reversible hammer mill with compound breaker plate adjustments
US5452860A (en) * 1993-01-19 1995-09-26 Williams; Robert M. Material reducing and shredding apparatus
FR2752535B1 (en) * 1996-08-21 1998-11-27 Ferrailles Cie Fse PRE-GRINDING INSTALLATION

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019175450A1 (en) * 2018-03-12 2019-09-19 Talleres Zb, S.A. Movable shredder for metallic materials, with improved safety
CN112041083A (en) * 2018-03-12 2020-12-04 塔莱雷斯Zb股份公司 Movable shredder for metallic materials with improved safety
ES2951032A1 (en) * 2022-03-10 2023-10-17 Talleres Zb S A PREFRAGMENTER (Machine-translation by Google Translate, not legally binding)

Also Published As

Publication number Publication date
EP2528688B1 (en) 2015-03-11
WO2011092588A1 (en) 2011-08-04
ITUD20100016A1 (en) 2011-07-30
EP2528688A1 (en) 2012-12-05
PL2528688T3 (en) 2015-08-31
IT1398438B1 (en) 2013-02-22

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