ES2503940A2 - Method of forming an article - Google Patents

Method of forming an article Download PDF

Info

Publication number
ES2503940A2
ES2503940A2 ES201430429A ES201430429A ES2503940A2 ES 2503940 A2 ES2503940 A2 ES 2503940A2 ES 201430429 A ES201430429 A ES 201430429A ES 201430429 A ES201430429 A ES 201430429A ES 2503940 A2 ES2503940 A2 ES 2503940A2
Authority
ES
Spain
Prior art keywords
tape
sheet
width
degree
article
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
ES201430429A
Other languages
Spanish (es)
Other versions
ES2503940B1 (en
ES2503940R1 (en
Inventor
Khan BIJOYSRI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rolls Royce PLC
Original Assignee
Rolls Royce PLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rolls Royce PLC filed Critical Rolls Royce PLC
Publication of ES2503940A2 publication Critical patent/ES2503940A2/en
Publication of ES2503940R1 publication Critical patent/ES2503940R1/en
Application granted granted Critical
Publication of ES2503940B1 publication Critical patent/ES2503940B1/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/386Automated tape laying [ATL]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/56Tensioning reinforcements before or during shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/20Making multilayered or multicoloured articles
    • B29C43/203Making multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/541Positioning reinforcements in a mould, e.g. using clamping means for the reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/545Perforating, cutting or machining during or after moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/04Punching, slitting or perforating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24628Nonplanar uniform thickness material

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Robotics (AREA)
  • Moulding By Coating Moulds (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Laminated Bodies (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Abstract

A method is described in which a composite tape or sheet is processed such that it has an improved drapability when applied to a former having a complex geometrical form. The tape or sheet is selectively perforated across its width as it is dispensed, with a suction force being subsequently applied over the tape's surface to thereby cause stretching of the tape. The degree of stretching varies across the width of the tape in proportion to the degree and local density of the selective perforations.

Description

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Claims (1)

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ES201430429A 2013-03-28 2014-03-26 A method to form an article Expired - Fee Related ES2503940B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB1305695 2013-03-28
GB1305695.7A GB2506218B (en) 2013-03-28 2013-03-28 Method of forming a composite article including partially severing tows

Publications (3)

Publication Number Publication Date
ES2503940A2 true ES2503940A2 (en) 2014-10-07
ES2503940R1 ES2503940R1 (en) 2015-05-12
ES2503940B1 ES2503940B1 (en) 2015-12-15

Family

ID=48444929

Family Applications (1)

Application Number Title Priority Date Filing Date
ES201430429A Expired - Fee Related ES2503940B1 (en) 2013-03-28 2014-03-26 A method to form an article

Country Status (3)

Country Link
US (1) US9266290B2 (en)
ES (1) ES2503940B1 (en)
GB (1) GB2506218B (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015158532A2 (en) * 2014-04-14 2015-10-22 Abb Technology Ag A method for manufacturing a high-voltage insulating spacer for a high-voltage component and a high-voltage component comprising a spacer manufactured according to the method
AT520355A2 (en) * 2017-09-01 2019-03-15 Dieffenbacher Gmbh Maschinen Tape laying device with selective incising device and tape cutting method with selective cutting
DE102021110877A1 (en) * 2021-04-28 2022-06-30 Lisa Dräxlmaier GmbH METHOD FOR MANUFACTURING A COMPONENT AND VEHICLE DOOR FOR A MOTOR CAR

Family Cites Families (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3810805A (en) * 1972-04-14 1974-05-14 Goldsworthy Eng Inc Geodesic path length compensator for composite-tape placement head
US3826165A (en) * 1973-03-22 1974-07-30 Cellu Prod Co Apparatus for processing foam sheet material
US4167130A (en) 1977-12-22 1979-09-11 Owens-Corning Fiberglas Corporation Method for cutting sheet moulding compound reinforcing strands
CA1114241A (en) * 1978-10-31 1981-12-15 Cominco Ltd. Forming expanded mesh sheet from deformable strip
US4292108A (en) * 1979-12-10 1981-09-29 General Dynamics Corporation Composite tape laying apparatus including means for plural longitudinal and transverse cuts
US4990207A (en) * 1987-04-02 1991-02-05 Mitsui Toatsu Chemicals, Inc. Process for preparing fiber-reinforced thermoplastic molded articles
JPH0776068B2 (en) * 1988-05-18 1995-08-16 新日本工機株式会社 Automatic tape sticking device
FR2633213B1 (en) * 1988-06-27 1990-12-28 Europ Propulsion PROCESS FOR PRODUCING A FIBROUS PREFORM FOR THE MANUFACTURE OF COMPONENT MATERIAL HAVING A COMPLEX FORM
US5562788A (en) * 1994-09-20 1996-10-08 The Boeing Company Composite material laser flaw detection
JPH09254227A (en) * 1996-03-26 1997-09-30 Nitto Boseki Co Ltd Thermoplastic resin-covered reinforcing fiber bundle and its preparation
US8394226B1 (en) 2000-01-27 2013-03-12 Benjamin V. Booher Composite friction elements and pultrusion method of making same
US20030168444A1 (en) * 2002-03-05 2003-09-11 Liakopoulos Thomas W. Heat sealing device
US20040238106A1 (en) * 2003-05-27 2004-12-02 Velleman Stephan G. Prepreg forming apparatus
US20060073311A1 (en) * 2004-10-05 2006-04-06 The Boeing Company Apparatus and method for composite tape profile cutting
US8084117B2 (en) * 2005-11-29 2011-12-27 Haresh Lalvani Multi-directional and variably expanded sheet material surfaces
WO2007135418A1 (en) * 2006-05-22 2007-11-29 Advanced Composites Group Limited Moulding materials
US20110140299A1 (en) * 2009-12-10 2011-06-16 Mau-Yi Huang Semi-continuity fiber prepreg material, manufacturing method thereof, and composite material made of semi-continuity fiber prepreg material

Also Published As

Publication number Publication date
US9266290B2 (en) 2016-02-23
GB2506218B (en) 2016-09-07
GB201305695D0 (en) 2013-05-15
US20140295146A1 (en) 2014-10-02
GB2506218A (en) 2014-03-26
ES2503940B1 (en) 2015-12-15
ES2503940R1 (en) 2015-05-12

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