ES2334597A1 - Grinding process for ceramic tiles - Google Patents
Grinding process for ceramic tiles Download PDFInfo
- Publication number
- ES2334597A1 ES2334597A1 ES200700372A ES200700372A ES2334597A1 ES 2334597 A1 ES2334597 A1 ES 2334597A1 ES 200700372 A ES200700372 A ES 200700372A ES 200700372 A ES200700372 A ES 200700372A ES 2334597 A1 ES2334597 A1 ES 2334597A1
- Authority
- ES
- Spain
- Prior art keywords
- grinding
- grinding machine
- discs
- ceramic tiles
- tiles according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims description 7
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000010411 cooking Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 4
- 210000003298 dental enamel Anatomy 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/002—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor for travelling workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/18—Apparatus or processes for treating or working the shaped or preshaped articles for removing burr
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Inorganic Chemistry (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Glass Compositions (AREA)
Abstract
Description
Máquina de rectificado para azulejos cerámicos.Grinding machine for tiles ceramic
La presente invención tiene por objeto una máquina de rectificado de las utilizadas en la industria de fabricación de piezas cerámicas y más concretamente de azulejos para garantizar que los lados enfrentados de las piezas queden paralelos entre sí y que los lados adyacentes sean perpendiculares.The present invention aims at a grinding machine used in the industry manufacture of ceramic pieces and more specifically tiles to ensure that the facing sides of the pieces remain parallel to each other and that the adjacent sides are perpendicular.
Debido a su especial configuración, la máquina de rectificado no necesita de un aporte adicional de agua ya que las temperaturas que se alcanzan en la misma no son elevadas.Due to its special configuration, the machine grinding does not need an additional water supply since the temperatures reached therein are not high.
Así mismo, la máquina de rectificado presenta unas serie de discos de rectificado colocados en sendas secciones de rectificado a diferentes alturas que garantizan un corte único del material sobrante.Likewise, the grinding machine presents a series of grinding discs placed in each section of grinding at different heights that guarantee a unique cut of the excess material.
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Son sobradamente conocidas en el estado de la técnica las máquinas de rectificado de piezas cerámicas, y más concretamente azulejos, que emplean unas muelas de desbaste o unos discos de diamante para dar el acabado final al azulejo.They are well known in the state of Technical grinding machines for ceramic parts, and more specifically tiles, which use rough wheels or some diamond discs to give the final finish to the tile.
En las máquinas anteriores, como la pieza ya está cocida antes del proceso de rectificado, es necesario un gran aporte de energía en los elementos rectificadores para realizar las incisiones en la pieza cocida.In the previous machines, as the piece already It is cooked before the grinding process, a large contribution of energy in the rectifying elements to perform the incisions in the cooked piece.
Así mismo, este proceso requiere agua para refrigerar los discos de diamante o las muelas de desbaste y evitar su quemado, pero de esta manera, al unirse el agua con el polvo proveniente del desgaste de los laterales del azulejo, se crea un barro que hay que eliminar en un proceso de limpieza adicional.Also, this process requires water to Cool diamond discs or grinding wheels and avoid its burned, but in this way, by joining the water with the dust coming from the wear of the sides of the tile, a mud to be removed in an additional cleaning process.
Además, al estar el material cocido, éste se vuelve más duro y el rectificado se realiza mediante eliminación progresiva del material sobrante presentando el riesgo de que las piezas se partan por su propia dureza.In addition, since the material is cooked, it is becomes harder and grinding is done by elimination of the remaining material presenting the risk that the Pieces are broken by their own hardness.
Todos estos inconvenientes quedan superados mediante la máquina de rectificado que ahora se procede a describir que presenta unas serie de discos de rectificado colocados en sendas secciones de rectificado a diferentes alturas que garantizan un corte único del material sobrante de la pieza antes de la cocción.All these inconveniences are overcome using the grinding machine that is now described which presents a series of grinding discs placed in individual grinding sections at different heights that guarantee a single cut of the remaining material of the piece before the cooking.
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La presente invención se refiere a una máquina de rectificado de las utilizadas en la industria de fabricación de piezas cerámicas y más concretamente de azulejos para garantizar que los lados enfrentados de las piezas queden paralelos entre sí y que los lados adyacentes sean perpendiculares.The present invention relates to a machine of grinding of those used in the manufacturing industry of ceramic pieces and more specifically tiles to guarantee that the opposite sides of the pieces are parallel to each other and that adjacent sides are perpendicular.
Las piezas provenientes de la fase de esmalte y decorado son centradas en la máquina de rectificado mediante unas guías que se ajustan a las dimensiones de la pieza que es detectada por un sensor.The pieces coming from the enamel phase and decorated are centered on the grinding machine by means of guides that fit the dimensions of the piece that is detected by a sensor
Posteriormente la pieza es desplazada hasta que entra en contacto con unos discos de rectificado colocados en unas secciones de rectificado a diferentes alturas que garantizan un corte único del material sobrante, donde la velocidad de rotación y la altura de los discos es regulable.Subsequently the piece is displaced until comes into contact with grinding discs placed in grinding sections at different heights that guarantee a single cut of excess material, where the rotation speed and The height of the discs is adjustable.
Las secciones de rectificado pueden presentar sus discos de rectificado en la parte inferior o en la parte superior para actuar sobre la pieza por su parte inferior o superior respectivamente.Grinding sections may present their grinding discs at the bottom or in the part upper to act on the piece by its lower part or higher respectively.
La máquina de rectificado presenta también una sección de biselado de los cantos inferiores de la pieza mediante unas muelas de desbaste.The grinding machine also features a beveling section of the bottom edges of the piece by rough teeth.
A la salida de la máquina de rectificado las piezas se limpian para la eliminación del polvo residual del proceso antes de introducirse en el horno para su cocción.At the exit of the grinding machine the parts are cleaned for the removal of residual dust from process before entering the oven for cooking.
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Se complementa la presente memoria descriptiva, con un juego de planos, ilustrativos del ejemplo preferente y nunca limitativo de la invención.This descriptive report is complemented, with a set of drawings, illustrative of the preferred example and never limiting the invention.
La Figura 1 muestra una vista en planta de la máquina de rectificado de la presente invención.Figure 1 shows a plan view of the grinding machine of the present invention.
La Figura 2 muestra una vista en alzado de la zona de corte de la máquina de rectificado de la presente invención.Figure 2 shows an elevation view of the cutting area of the grinding machine of the present invention.
La Figura 3 muestra una vista lateral de la zona de corte de la máquina de rectificado de la presente invención donde se observan los discos de rectificado actuando en la parte superior de la pieza, donde se han suprimido las poleas para una mejor comprensión.Figure 3 shows a side view of the area cutting of the grinding machine of the present invention where the grinding discs are observed acting on the part top of the piece, where the pulleys have been removed for a better understanding
La Figura 4 muestra una vista lateral de la zona de corte de la máquina de rectificado de la presente invención donde se observan los discos de rectificado actuando en la parte inferior de la pieza, donde se han suprimido las poleas para una mejor comprensión.Figure 4 shows a side view of the area cutting of the grinding machine of the present invention where the grinding discs are observed acting on the part bottom of the piece, where the pulleys have been removed for a better understanding
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A la vista de lo anteriormente enunciado, la presente invención se refiere a una máquina de rectificado para azulejos cerámicos que presenta unos discos (7) de rectificado colocados a diferentes alturas en sendas secciones de rectificado que garantizan un corte único del material sobrante del azulejo (1) antes de la cocción.In view of the foregoing, the The present invention relates to a grinding machine for ceramic tiles that have grinding discs (7) placed at different heights in individual grinding sections that guarantee a unique cut of the remaining material of the tile (1) before cooking.
Los azulejos (1) provenientes de la fase de esmalte y decorado son centradas en la máquina de rectificado mediante unas guías (2, 3) laterales de posicionamiento que se ajustan a las dimensiones de la pieza que es detectada por un sensor (no mostrado en las Figuras).The tiles (1) coming from the phase of enamel and decoration are centered on the grinding machine by means of lateral positioning guides (2, 3) that are adjust to the dimensions of the piece that is detected by a sensor (not shown in Figures).
Las guías (2, 3) laterales de posicionamiento comprenden una guía (2) lateral de posicionamiento con tensor para sujetar la pieza y una guía (3) lateral de posicionamiento fija.The lateral positioning guides (2, 3) comprise a lateral positioning guide (2) with tensioner for hold the part and a lateral positioning guide (3) fixed.
A continuación, el azulejo (1) es desplazado mediante unas correas (4) guiadas por unas poleas (5) y accionadas por un motor (6) hacia los discos (7) de rectificado, que en este ejemplo de realización preferente son seis, colocados en tres secciones de rectificado de manera que hay dos discos en cada sección, uno a cada lado del azulejo que garantizan un corte único del material sobrante del azulejo (1), donde la altura de los discos (7) de rectificado se determina mediante el accionamiento de unos motores (8) de posición.Then the tile (1) is displaced by means of belts (4) guided by pulleys (5) and driven by a motor (6) to the grinding discs (7), which in this Preferred embodiment is six, placed in three grinding sections so that there are two discs in each section, one on each side of the tile that guarantee a unique cut of the remaining material of the tile (1), where the height of the grinding discs (7) is determined by driving position motors (8).
En este ejemplo de realización preferente los discos (7) de rectificado actúan por la parte superior del azulejo (1) y están accionados cada uno de ellos por un motor (9) de corte.In this preferred embodiment, the grinding discs (7) act on the top of the tile (1) and are each driven by a motor (9) of cut.
La máquina de rectificado presenta también una sección de biselado de los cantos inferiores del azulejo (1) mediante unas muelas de desbaste (no mostrados en las Figuras).The grinding machine also features a beveling section of the lower edges of the tile (1) by grinding wheels (not shown in the Figures).
A la salida de la máquina de rectificado los azulejos (1) se limpian mediante soplado para la eliminación del polvo residual del proceso antes de introducirse en el horno para su cocción.At the exit of the grinding machine the tiles (1) are cleaned by blowing to remove residual process powder before entering the oven to Your cooking
En otros ejemplos, la máquina de rectificado presenta ocho y diez discos (7) de rectificado colocados en cuatro y cinco secciones de rectificado respectivamente.In other examples, the grinding machine presents eight and ten grinding discs (7) placed in four and five grinding sections respectively.
No alteran la esencialidad de esta invención variaciones en materiales, forma, tamaño y disposición de los elementos componentes, descritos de manera no limitativa, bastando ésta para proceder a su reproducción por un experto.They do not alter the essentiality of this invention variations in materials, shape, size and arrangement of component elements, described in a non-limiting manner, sufficient this one to proceed to its reproduction by an expert.
Claims (12)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200700372A ES2334597B1 (en) | 2007-02-12 | 2007-02-12 | RECTIFIED MACHINE FOR CERAMIC TILES. |
ES08381002T ES2344972T3 (en) | 2007-02-12 | 2008-01-18 | SPRAYING PROCESS FOR CERAMIC TILES. |
DE602008001258T DE602008001258D1 (en) | 2007-02-12 | 2008-01-18 | Grinding process for ceramic tiles |
AT08381002T ATE468201T1 (en) | 2007-02-12 | 2008-01-18 | GRINDING PROCESS FOR CERAMIC TILES |
EP08381002A EP1955810B1 (en) | 2007-02-12 | 2008-01-18 | Grinding process for ceramic tiles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200700372A ES2334597B1 (en) | 2007-02-12 | 2007-02-12 | RECTIFIED MACHINE FOR CERAMIC TILES. |
Publications (2)
Publication Number | Publication Date |
---|---|
ES2334597A1 true ES2334597A1 (en) | 2010-03-12 |
ES2334597B1 ES2334597B1 (en) | 2011-01-07 |
Family
ID=39362725
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
ES200700372A Expired - Fee Related ES2334597B1 (en) | 2007-02-12 | 2007-02-12 | RECTIFIED MACHINE FOR CERAMIC TILES. |
ES08381002T Active ES2344972T3 (en) | 2007-02-12 | 2008-01-18 | SPRAYING PROCESS FOR CERAMIC TILES. |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
ES08381002T Active ES2344972T3 (en) | 2007-02-12 | 2008-01-18 | SPRAYING PROCESS FOR CERAMIC TILES. |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1955810B1 (en) |
AT (1) | ATE468201T1 (en) |
DE (1) | DE602008001258D1 (en) |
ES (2) | ES2334597B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114603422A (en) * | 2022-03-18 | 2022-06-10 | 佛山市顺德区都信建材有限公司 | Antifouling and antiskid treatment method for ceramic tiles |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2145729A1 (en) | 2008-07-17 | 2010-01-20 | Maincer, S.L. | Machine for unifying tile profiles |
CN104440450A (en) * | 2014-12-18 | 2015-03-25 | 天津市景泰科技发展有限公司 | Automatic polishing device |
CN108608563B (en) * | 2018-05-10 | 2020-02-14 | 安徽省亚欧陶瓷有限责任公司 | Special engraving device for full-automatic ceramic surface processing |
CN113021114B (en) * | 2021-03-17 | 2022-06-14 | 江西亿美瓷艺有限公司 | Wall ceramic tile cutting back edge polishing equipment |
CN113319030B (en) * | 2021-06-24 | 2022-05-31 | 阳西博德精工建材有限公司 | Cleaning device and cleaning method capable of edging tiles at multiple angles |
CN115042043B (en) * | 2022-06-27 | 2023-09-01 | 广东卡金新材料科技有限公司 | Glazed tile production corner grinding device |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2687340A1 (en) * | 1992-02-17 | 1993-08-20 | Thibaut Technologies | Machine for polishing edges |
JPH07109795A (en) * | 1993-10-12 | 1995-04-25 | Sanshu:Kk | Roof tiles and manufacture thereof |
EP1088636A2 (en) * | 1999-09-28 | 2001-04-04 | Vasco Benassati | Apparatus for deburring ceramic products, particularly glazed tiles |
ES2186934T3 (en) * | 1997-03-11 | 2003-05-16 | Pragma S R L | PROCEDURE FOR THE DIMENSIONING OF ELEMENTS OF NATURAL OR SYNTHETIC STONE, PARTICULARLY CERAMIC TILES, AND MACHINE FOR THE PERFORMANCE OF THIS PROCEDURE. |
US20040037912A1 (en) * | 2000-12-08 | 2004-02-26 | Robert Waltering | Machine for edge-milling concrete blocks not yet hardened |
ES2207440T3 (en) * | 1999-06-21 | 2004-06-01 | Z. Bavelloni S.P.A. | AUTOMATIC BILATERAL MACHINE TO WEAR THE EDGES OF GLASS PLATES, STONE OR SIMILAR MATERIALS. |
-
2007
- 2007-02-12 ES ES200700372A patent/ES2334597B1/en not_active Expired - Fee Related
-
2008
- 2008-01-18 AT AT08381002T patent/ATE468201T1/en not_active IP Right Cessation
- 2008-01-18 EP EP08381002A patent/EP1955810B1/en not_active Not-in-force
- 2008-01-18 ES ES08381002T patent/ES2344972T3/en active Active
- 2008-01-18 DE DE602008001258T patent/DE602008001258D1/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2687340A1 (en) * | 1992-02-17 | 1993-08-20 | Thibaut Technologies | Machine for polishing edges |
JPH07109795A (en) * | 1993-10-12 | 1995-04-25 | Sanshu:Kk | Roof tiles and manufacture thereof |
ES2186934T3 (en) * | 1997-03-11 | 2003-05-16 | Pragma S R L | PROCEDURE FOR THE DIMENSIONING OF ELEMENTS OF NATURAL OR SYNTHETIC STONE, PARTICULARLY CERAMIC TILES, AND MACHINE FOR THE PERFORMANCE OF THIS PROCEDURE. |
ES2207440T3 (en) * | 1999-06-21 | 2004-06-01 | Z. Bavelloni S.P.A. | AUTOMATIC BILATERAL MACHINE TO WEAR THE EDGES OF GLASS PLATES, STONE OR SIMILAR MATERIALS. |
EP1088636A2 (en) * | 1999-09-28 | 2001-04-04 | Vasco Benassati | Apparatus for deburring ceramic products, particularly glazed tiles |
US20040037912A1 (en) * | 2000-12-08 | 2004-02-26 | Robert Waltering | Machine for edge-milling concrete blocks not yet hardened |
Non-Patent Citations (1)
Title |
---|
Resumen de la base de datos EPODOC. Recuperado de EPOQUE; AN JP-27902893-A. & JP 07109795 A (SANSHU KK) 26.02.2004, figuras * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114603422A (en) * | 2022-03-18 | 2022-06-10 | 佛山市顺德区都信建材有限公司 | Antifouling and antiskid treatment method for ceramic tiles |
Also Published As
Publication number | Publication date |
---|---|
EP1955810A3 (en) | 2008-10-22 |
EP1955810B1 (en) | 2010-05-19 |
DE602008001258D1 (en) | 2010-07-01 |
ATE468201T1 (en) | 2010-06-15 |
ES2344972T3 (en) | 2010-09-10 |
EP1955810A2 (en) | 2008-08-13 |
ES2334597B1 (en) | 2011-01-07 |
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