ES2282056A1 - Sludge utilization for heavy metal elimination in watery dissolution, involves sludge recycling, where sludge is generated during manufacture of pressed paper with dry content in organic form of thirty five point two percent cellulose fiber - Google Patents

Sludge utilization for heavy metal elimination in watery dissolution, involves sludge recycling, where sludge is generated during manufacture of pressed paper with dry content in organic form of thirty five point two percent cellulose fiber Download PDF

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ES2282056A1
ES2282056A1 ES200701507A ES200701507A ES2282056A1 ES 2282056 A1 ES2282056 A1 ES 2282056A1 ES 200701507 A ES200701507 A ES 200701507A ES 200701507 A ES200701507 A ES 200701507A ES 2282056 A1 ES2282056 A1 ES 2282056A1
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sludge
thirty
heavy metal
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ES2282056B2 (en
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Ana Maria Mendez Lazaro
Gabriel Gasco Guerrero
Sandra Paulina Barriga Curillo
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Universidad Politecnica de Madrid
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/18Treatment of sludge; Devices therefor by thermal conditioning

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Water Treatment By Sorption (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The utilization involves recycling sludge, coming from recycled paper. The sludge is generated during the manufacture of paper presses and has a dry content in an organic form of thirty five point two percent cellulose fiber. The remaining material is calcium carbonate. The pyrolysis of the sludge is effective for the heavy metal elimination e.g. copper, nickel, cadmium, zinc, lead and chromium of contaminated water in different concentrations.

Description

Utilización de lodos de destintado procedentes de la industria papelera para eliminación de metales pesados en disolución acuosa.Use of waste sludge from of the paper industry for heavy metal removal in aqueous solution

Sector de la técnica al que se refiere la invenciónSector of the technique to which the invention relates

El sector de la técnica en el que se enmarca la presente invención es la ingeniería medioambiental. Más concretamente consiste en el desarrollo de técnicas de valorización del lodo de destintado producido en el proceso de fabricación de papel prensa procedente de papel reciclado, mediante su transformación en un adsorbente de carbono y la posterior utilización de este adsorbente en el tratamiento de aguas contaminadas por metales, concretamente Cu, Ni, Cd, Zn, Pb y Cr.The technical sector in which the Present invention is environmental engineering. Plus specifically it consists in the development of valorization techniques of the dewatering sludge produced in the manufacturing process of newsprint from recycled paper, through its transformation into a carbon adsorbent and subsequent use of this adsorbent in water treatment contaminated by metals, specifically Cu, Ni, Cd, Zn, Pb and Cr.

Exposición del estado de la técnica anteriorStatement of prior art

El consumo de papel en España en el año 2005 ascendió a 7,2 millones de toneladas/año siendo el consumo per cápita de 170 kg. Además, en España existen más de 130 fábricas productoras de celulosa y papel con una facturación anual de 4.000 millones de euros. De hecho, se prevé que la industria papelera aumente su producción en más de 1 millón de toneladas en los próximos años lo que supondría un aumento del 19% sobre la producción actual. Esta situación puede provocar que la producción de residuos de la industria papelera aumente considerablemente. Por ello, es necesario buscar las mejores técnicas disponibles para minimizar la producción de residuos en este sector.Paper consumption in Spain in 2005 amounted to 7.2 million tons / year being the consumption per 170 kg capita. In addition, in Spain there are more than 130 factories pulp and paper producers with an annual turnover of 4,000 millions of euros. In fact, the paper industry is expected increase its production by more than 1 million tons in the next years which would mean an increase of 19% over the current production. This situation can cause the production of waste from the paper industry increases considerably. By it is necessary to look for the best available techniques to minimize waste production in this sector.

El primer objetivo de toda gestión de residuos es la minimización de los mismos. En segundo lugar se debe fomentar el reciclaje y reutilización de los residuos. Sin embargo, en aquellos casos en los que esto último no es posible se deben diseñar nuevos procesos de valorización de los residuos. En este sentido, los métodos termoquímicos (combustión, gasificación o pirólisis) son aplicables cuando se trata de valorizar o tratar residuos con un alto contenido en materia orgánica, como es el caso del lodo de destintado procedente del reciclado de papel.The first objective of all waste management It is the minimization of them. Secondly it should be encouraged Recycling and reuse of waste. However, in those cases in which the latter is not possible should be designed New processes for the recovery of waste. In this sense, thermochemical methods (combustion, gasification or pyrolysis) they are applicable when it comes to valorising or treating waste with a high organic matter content, as is the case with the sludge of destined from paper recycling.

La pirólisis de residuos consiste en el tratamiento térmico de los mismos en atmósfera inerte, a temperaturas comprendidas entre los 300-700ºC. Durante este tratamiento se generan tres fracciones: sólida, líquida y gaseosa. Las fracciones líquida y gaseosa podrían usarse como combustibles debido a su alto poder calorífico. En cuanto a la fracción sólida, en los últimos años se está estudiando su utilización como carbón activo de bajo precio.Waste pyrolysis consists of heat treatment thereof in an inert atmosphere, to temperatures between 300-700 ° C. During this treatment three fractions are generated: solid, Liquid and gaseous. The liquid and gas fractions could be used as fuels due to its high calorific value. Refering to solid fraction, in recent years its use as low price active carbon.

Los carbones activos son materiales carbonosos con una elevada porosidad y alta superficie específica que es la responsable de su gran capacidad de adsorción. Esta capacidad de adsorción también está influenciada por la presencia de grupos funcionales (carbonilos, cetonas, lactonas, fenoles, éteres, etc.) en la superficie del carbón. Prácticamente, cualquier sustancia con un alto contenido en carbono puede ser una fuente potencial de carbón activo. Aproximadamente el 35% del carbón activo se obtiene a partir del carbón mineral y otro 35% de las maderas en general.Active carbons are carbonaceous materials with a high porosity and high specific surface area that is the responsible for its high adsorption capacity. This ability to adsorption is also influenced by the presence of groups functional (carbonyls, ketones, lactones, phenols, ethers, etc.) on the surface of the coal. Virtually any substance with a high carbon content can be a potential source of active carbon Approximately 35% of active carbon is obtained at from mineral coal and another 35% of wood in general.

Tradicionalmente, los carbones activos comerciales se han utilizado para la eliminación de compuestos orgánicos en medios acuosos y gaseosos. Sin embargo, su alto precio limita sus interesantes aplicaciones. La preparación de carbones activos a partir de residuos, si bien genera materiales con menor capacidad adsorbente, se presenta como una interesante alternativa ya que supone la valorización de un residuo y su posible utilización en las propias instalaciones generadoras del residuo.Traditionally, active coals commercials have been used for the removal of compounds organic in aqueous and gaseous media. However, its high price Limit your interesting applications. The preparation of coals assets from waste, although it generates materials with less adsorbent capacity, is presented as an interesting alternative since it involves the recovery of a waste and its possible use in the waste generating facilities themselves.

La preparación del carbón activo depende del material de partida pero en general se distinguen las siguientes fases:The preparation of active carbon depends on the starting material but in general the following are distinguished phases:

\bullet?
Molienda del material de partida para la selección del tamaño de grano adecuado.Grinding of the starting material for the selection of the appropriate grain size.

\bullet?
Pirólisis.Pyrolysis

\bullet?
Activación física o química con el fin de aumentar la superficie específica del material carbonoso. El término "activación física" se emplea cuando la activación se lleva a cabo con compuestos gaseosos (CO_{2}, vapor de agua, aire). Por otro lado, la "activación química" consiste en el tratamiento previo del precursor con compuestos químicos como H_{3}PO_{4}, H_{2}SO_{4} o ZnCl_{2}.Physical or chemical activation with in order to increase the specific surface of the carbonaceous material. The term "physical activation" is used when activation it is carried out with gaseous compounds (CO2, water vapor, air). On the other hand, "chemical activation" consists of precursor pretreatment with chemical compounds such as H 3 PO 4, H 2 SO 4 or ZnCl 2.

Uno de los principales problemas medioambientales de la actualidad es la presencia de metales en el medio. A diferencia de los compuestos orgánicos, los metales no pueden destruirse por lo que se convierten en residuos persistentes en el ambiente. Por otro lado, su fácil lixiviación en medios acuosos ácidos dificulta su depósito y permite su movilización. Actividades industriales como la metalurgia, la minería, la fabricación de colorantes, pigmentos, pasta de papel o fertilizantes, la combustión de carbón o las refinerías de petróleo producen diariamente importantes cantidades de metales y compuestos metálicos que son vertidos directa o indirectamente al agua. Estas aguas contaminadas suponen una peligrosa amenaza para el hombre. Según el Registro Estatal de Emisiones y Fuentes Contaminantes, en el año 2004 se vertieron directamente al agua 2,15 t de Cu, 4,07 t de Ni directas y 3,44 t indirectas o 22 t directas de Zn.One of the main problems Today's environmental is the presence of metals in the means, medium. Unlike organic compounds, metals do not they can be destroyed so they become persistent waste in the environment. On the other hand, its easy leaching in media Aqueous acids makes it difficult to deposit and allows their mobilization. Industrial activities such as metallurgy, mining, manufacture of dyes, pigments, paper pulp or fertilizers, coal combustion or oil refineries produce significant amounts of metals and compounds daily metallic that are dumped directly or indirectly into water. These Polluted waters pose a dangerous threat to man. According to the State Register of Emissions and Pollutant Sources, in In 2004, 2.15 t of Cu, 4.07 t were poured directly into the water of Ni direct and 3.44 t indirect or 22 t direct of Zn.

Las tecnologías para el tratamiento de estas aguas contaminadas con metales se basan fundamentalmente en tratamientos físicoquímicos de neutralización, precipitación, decantación, flotación, intercambio fónico, filtración, etc. Dichos tratamientos suelen ser costosos y poco eficientes, ya que, frecuentemente, dan lugar a peligrosos subproductos o residuos también contaminantes que deben ser llevados al vertedero. En los últimos años, diversos estudios se centran en la eliminación de metales por procesos de adsorción en carbones activos comerciales, que presentan la desventaja de ser muy caros o bien adsorbentes de carbono obtenidos a partir de residuos tras un proceso de pirólisis y activación física o química.The technologies for the treatment of these waters contaminated with metals are based primarily on physicochemical treatments of neutralization, precipitation, decantation, flotation, phonic exchange, filtration, etc. Sayings treatments are usually expensive and inefficient, since, frequently, they give rise to dangerous by-products or waste also pollutants that must be taken to the landfill. In the In recent years, various studies focus on the elimination of metals by adsorption processes in commercial active carbons, that have the disadvantage of being very expensive or adsorbents of carbon obtained from waste after a pyrolysis process and physical or chemical activation.

La presente invención supone un importante avance ya que permite la eliminación de metales de aguas contaminadas mediante adsorbentes de carbono preparados a partir de lodos de destintado tras un simple proceso de pirólisis a 650ºC durante 2 horas. Al no realizarse un proceso de activación posterior a la pirólisis se reduce el coste del proceso de preparación si bien, la superficie específica del material preparado no es muy alta. Sin embargo, los resultados obtenidos muestran porcentajes de eliminación de metales elevados, superiores al 65% en peso en muchos casos, por lo que estos adsorbentes de carbono se podrían utilizar en la propia industria papelera o bien en otras industrias que aguas residuales con un alto contenido metálico.The present invention is an important advance because it allows the removal of water metals contaminated by carbon adsorbents prepared from sludge after a simple pyrolysis process at 650ºC for 2 hours When an activation process is not performed post-pyrolysis reduces the cost of the process of preparation although the specific surface of the prepared material She's not really tall. However, the results obtained show high metal removal rates, greater than 65% by weight in many cases, so these carbon adsorbents are they could use in the paper industry itself or in others industries that wastewater with a high metal content.

Explicación de la invenciónExplanation of the invention.

La caracterización físico-química del lodo de destintado producido en el proceso de fabricación de papel prensa procedente de papel reciclado muestra que se trata de un residuo con un contenido en materia orgánica superior al 35.2%, en su mayor parte fibras de celulosa (material vegetal altamente poroso) con un tamaño de fibra homogénea. El lodo de destintado considerado en la presente invención posee también compuestos orgánicos utilizados en los procesos de producción del papel reciclado (H_{3}PO_{4}, H_{2}O_{2}, policloruro de aluminio, poliacrilamida aniónica, urea, etc.). En el lodo también se concentran metales pesados (como Ni, Zn, Pb, Cr, Cd, As, etc.), aunque su concentración es tan baja que está autorizada su utilización como enmienda orgánica de suelos.Characterization physicochemical of the dewatering sludge produced in the process of manufacturing press paper from paper recycled shows that it is a residue with a content of organic matter greater than 35.2%, mostly fibers of cellulose (highly porous plant material) with a fiber size homogeneous The dewatering sludge considered herein The invention also has organic compounds used in production processes of recycled paper (H 3 PO 4), H 2 O 2, aluminum polychloride, anionic polyacrylamide, urea, etc.) Heavy metals are also concentrated in the mud (such as Ni, Zn, Pb, Cr, Cd, As, etc.), although its concentration is so low that its use is authorized as an organic amendment of floors.

El objetivo principal es la eliminación de metales (Cu, Ni, Cd, Zn, Pb y Cr) en disolución acuosa mediante un adsorbente de carbono caracterizado porque el adsorbente está preparado a partir de un lodo de destintado procedente de la industria papelera.The main objective is the elimination of metals (Cu, Ni, Cd, Zn, Pb and Cr) in aqueous solution by means of a carbon adsorbent characterized in that the adsorbent is prepared from a dewatering sludge from the paper industry.

Para ello se sigue el siguiente procedimiento:For this the following is followed process:

\bullet?
Tratamiento térmico del lodo de destintado, a una temperatura comprendida entre 500 y 650ºC y durante un período comprendido entre 1,5 y 2,5 horas, para obtener el adsorbente de carbono, un material con un contenido en carbono no inferior a 25,5% en peso, pH básico (entre 10 y 11), superficie BET (parámetro indicativo de la superficie específica del material) superior a 125 m^{2}/g y una capacidad de intercambio catiónico superior a 11 cmol (+)/kg.Heat treatment of mud destined, at a temperature between 500 and 650ºC and for a period between 1.5 and 2.5 hours, to obtain the carbon adsorbent, a material with a carbon content not less than 25.5% by weight, basic pH (between 10 and 11), surface BET (parameter indicative of the specific surface of the material) greater than 125 m2 / g and a cation exchange capacity greater than 11 cmol (+) / kg.

\bullet?
Mezcla del adsorbente de carbono con la disolución acuosa de pH comprendido entre 3 y 5 con una concentración de metales (Cu, Ni, Cd, Zn, Pb o Cr) comprendida entre 10 y 200 mgL^{-1}.Carbon Adsorbent Blend with the aqueous pH solution between 3 and 5 with a metal concentration (Cu, Ni, Cd, Zn, Pb or Cr) between  10 and 200 mgL -1.

\bullet?
Filtración de la mezcla para separar el adsorbente de carbono de la disolución.Filtration of the mixture for separate the carbon adsorbent from the solution.

El rendimiento del proceso de pirólisis es del 57.9% en peso.The performance of the pyrolysis process is 57.9% by weight.

Para comprobar la posible utilización del material así preparado en la depuración de aguas se estudia la eliminación de Cu, Ni, Cd, Zn, Pb y Cr en disolución acuosa. Los experimentos se realizan a pH ácidos (pH=3 y pH=5) para evitar la precipitación del metal.To check the possible use of the material thus prepared in water purification studies the removal of Cu, Ni, Cd, Zn, Pb and Cr in aqueous solution. The experiments are performed at acidic pH (pH = 3 and pH = 5) to avoid metal precipitation

La tabla siguiente muestra los porcentajes de eliminación obtenidos para los distintos metales. Los resultados muestran cómo el adsorbente preparado es eficaz para eliminar metales pesados como Cu, Ni, Cd, Zn, Pb y Cr de aguas contaminadas en distintas concentraciones, obteniéndose los mejores resultados para pH 5. De hecho, para el Cr se obtienen porcentajes de eliminación del 100% para casi todas las concentraciones ensayadas.The following table shows the percentages of elimination obtained for the different metals. The results show how the prepared adsorbent is effective in eliminating heavy metals such as Cu, Ni, Cd, Zn, Pb and Cr of contaminated water in different concentrations, obtaining the best results for pH 5. In fact, for Cr, percentages of 100% removal for almost all concentrations rehearsed

1one

Exposición detallada de un modo de realización de la invenciónDetailed exposition of an embodiment of the invention

El lodo se deseca a temperatura ambiente hasta eliminar la mayor parte del agua que contiene debido a su proceso de obtención. Se obtiene así un material con un contenido en humedad del 2,8% en peso.The sludge is dried at room temperature until eliminate most of the water it contains due to its process of obtaining. A material with a content in humidity of 2.8% by weight.

Una vez seco, el lodo se muele y tamiza hasta conseguir un tamaño de partícula inferior a 2 mm de diámetro. Para el tratamiento térmico se seleccionan 100 g de muestra que se introducen en un reactor cilíndrico de 2 L de volumen. Dicho reactor se cierra y se hace pasar un flujo de N_{2} de 10 mLmin^{-1} con el fin de conseguir una atmósfera inerte en su interior. Posteriormente, se somete a un tratamiento térmico con una velocidad de calentamiento de 3ºCmin^{-1} hasta alcanzar los 650ºC. Dicha temperatura se mantiene durante 2 horas.Once dry, the mud is milled and sieved until achieve a particle size of less than 2 mm in diameter. For the heat treatment is selected 100 g of sample that introduced into a cylindrical reactor of 2 L volume. Said reactor it is closed and a flow of N 2 of 10 mLmin -1 is passed in order to achieve an inert atmosphere inside. Subsequently, it undergoes a heat treatment with a speed heating of 3ºCmin -1 to reach 650ºC. Bliss temperature is maintained for 2 hours.

Los experimentos de eliminación de metales (Cu, Ni, Cd, Zn, Pb y Cr en disolución acuosa) se realizan del siguiente modo. En primer lugar se preparan distintas disoluciones de cada metal con concentraciones metálicas de 10, 25, 50, 100, 150 y 200 mg L^{-1}. Los experimentos se realizan a dos pH ácidos distintos (3 y 5). En cada experimento se mezclan 20 mL de disolución con 50 mg de adsorbente en un matraz erlenmeyer. Posteriormente, la mezcla se agita a 500 rpm, a temperatura ambiente, durante un tiempo de 2 horas y a continuación se filtra. El contenido metálico de la disolución se mide por espectrometría de absorción atómica.The metal removal experiments (Cu, Ni, Cd, Zn, Pb and Cr in aqueous solution) are performed as follows mode. First, different solutions are prepared for each metal with metal concentrations of 10, 25, 50, 100, 150 and 200 mg L -1. The experiments are carried out at two different acidic pHs (3 and 5). In each experiment 20 mL of solution is mixed with 50 mg of adsorbent in an erlenmeyer flask. Subsequently, the mixture is stir at 500 rpm, at room temperature, for a time of 2 hours and then filtered. The metallic content of the Dissolution is measured by atomic absorption spectrometry.

Claims (2)

1. Utilización de lodos de destintado procedentes de la industria papelera para eliminación de metales pesados en disolución acuosa, preparando el lodo previamente mediante las siguientes etapas:1. Use of dewatering sludge from the paper industry for metal disposal heavy in aqueous solution, preparing the sludge previously through the following stages:
\bullet?
Tratamiento térmico del lodo de destintado, a una temperatura comprendida entre 500 y 650ºC y durante un período comprendido entre 1,5 y 2,5 horas, para obtener el adsorbente de carbono, un material con un contenido en carbono no inferior a 25,5% en peso, pH básico (entre 10 y 11), superficie BET (parámetro indicativo de la superficie específica del material) superior a 125 m^{2}/g y una capacidad de intercambio catiónico superior a 11 cmol (+)/kg.Heat treatment of mud destined, at a temperature between 500 and 650ºC and for a period between 1.5 and 2.5 hours, to obtain the carbon adsorbent, a material with a carbon content not less than 25.5% by weight, basic pH (between 10 and 11), surface BET (parameter indicative of the specific surface of the material) greater than 125 m2 / g and a cation exchange capacity greater than 11 cmol (+) / kg.
\bullet?
Mezcla del adsorbente de carbono con la disolución acuosa de pH comprendido entre 3 y 5 con una concentración de metales (Cu, Ni, Cd, Zn, Pb o Cr) comprendida entre 10 y 200 mgL^{-1}.Carbon Adsorbent Blend with the aqueous pH solution between 3 and 5 with a metal concentration (Cu, Ni, Cd, Zn, Pb or Cr) between  10 and 200 mgL -1.
\bullet?
Filtración de la mezcla para separar el adsorbente de carbono de la disolución.Filtration of the mixture for separate the carbon adsorbent from the solution.
2. Utilización de lodos de destintado procedentes de la industria papelera para eliminación de metales pesados en disolución acuosa según reivindicación 1 donde las concentraciones de los metales pesados en las disoluciones acuosas están comprendidas entre 10 y 200 mgL^{-1}.2. Use of dewatering sludge from the paper industry for metal disposal heavy in aqueous solution according to claim 1 wherein the heavy metal concentrations in aqueous solutions they are comprised between 10 and 200 mgL -1.
ES200701507A 2007-06-01 2007-06-01 USE OF DESTINATION MUDS FROM THE PAPER INDUSTRY FOR THE ELIMINATION OF HEAVY METALS IN WATERPROOF DISSOLUTION. Active ES2282056B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2338981A1 (en) * 2010-01-27 2010-05-13 Universidad Politecnica De Madrid Absorbent-adsorbent bifunctional material obtained from paper destination sludge, process of obtaining and use. (Machine-translation by Google Translate, not legally binding)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2420082B1 (en) * 2012-02-16 2014-03-27 Desarrollo Y Operaciones De Valorización, S.L. Solid fuel in the form of pellets, pellets or briquettes, made from dewatering sludge from paper recycling, with the addition of hydrocarbons

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5846378A (en) * 1996-03-29 1998-12-08 Ecc International Ltd. Treatment of solid containing material derived from effluent of wastepaper treating plant
US6830615B2 (en) * 2001-11-09 2004-12-14 Imerys Pigments, Inc. High surface area incineration product
ES2238169A1 (en) * 2003-12-16 2005-08-16 Universidad Politecnica De Madrid Soil conditioning material obtained from papermaking bleaching sludge consists of fertilizing and cementing agents incorporated in a product protected against anaerobic fermentation

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5846378A (en) * 1996-03-29 1998-12-08 Ecc International Ltd. Treatment of solid containing material derived from effluent of wastepaper treating plant
US6830615B2 (en) * 2001-11-09 2004-12-14 Imerys Pigments, Inc. High surface area incineration product
ES2238169A1 (en) * 2003-12-16 2005-08-16 Universidad Politecnica De Madrid Soil conditioning material obtained from papermaking bleaching sludge consists of fertilizing and cementing agents incorporated in a product protected against anaerobic fermentation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2338981A1 (en) * 2010-01-27 2010-05-13 Universidad Politecnica De Madrid Absorbent-adsorbent bifunctional material obtained from paper destination sludge, process of obtaining and use. (Machine-translation by Google Translate, not legally binding)

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