ES2245615B1 - Flocked band comprises a polyolefin film substrate onto which fibres are attached using a resin layer - Google Patents
Flocked band comprises a polyolefin film substrate onto which fibres are attached using a resin layer Download PDFInfo
- Publication number
- ES2245615B1 ES2245615B1 ES200501953A ES200501953A ES2245615B1 ES 2245615 B1 ES2245615 B1 ES 2245615B1 ES 200501953 A ES200501953 A ES 200501953A ES 200501953 A ES200501953 A ES 200501953A ES 2245615 B1 ES2245615 B1 ES 2245615B1
- Authority
- ES
- Spain
- Prior art keywords
- flocked
- resin layer
- sheet
- fibres
- polyolefins
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/16—Chemical modification with polymerisable compounds
- C08J7/18—Chemical modification with polymerisable compounds using wave energy or particle radiation
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/02—2 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/28—Multiple coating on one surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/003—Interior finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
Abstract
Description
Cinta flocada para perfiles de vehículos.Flocked tape for vehicle profiles.
La presente invención se refiere a una cinta flocada, especialmente concebida para el revestimiento de piezas en el ámbito de la fabricación de vehículos, y más concretamente para el revestimiento de perfiles realizados con caucho EPDM, es decir con caucho teropolímero de etileno propileno-dieno.The present invention relates to a tape flocked, specially designed for coating parts in the field of vehicle manufacturing, and more specifically for the coating of profiles made with EPDM rubber, that is with ethylene terpolymer rubber propylene diene.
El objeto de la invención es conseguir una aplicación rápida y sencilla de la cinta flocada al perfil de caucho, sin que dicha cinta se vea perjudicada, concretamente en lo que se refiere a la resina de fijación del flocado, por los gases desprendidos del caucho cuando éste se encuentra a alta temperatura, permitiendo a su vez que la aplicación de la cinta flocada al perfil del vehículo se realice sobre dicho perfil reciente termoconformado.The object of the invention is to achieve a Quick and easy application of flocked tape to the profile of rubber, without such a tape being damaged, specifically as regards which refers to the flocking fixing resin, by gases detached from the rubber when it is high temperature, allowing the application of the tape flocked to the vehicle profile is performed on said profile Recent thermoforming.
En el ámbito del automóvil es frecuente el revestimiento flocado de determinadas piezas y perfiles compuestos por caucho teropolímero de etileno propileno-dieno (EPDM) para mejorar su textura y aspecto estético, utilizándose a tal efecto fibras de materiales diversos tales como acrílico, poliéster, poliamida, fibrana, rayón, etc. De forma mas concreta, para la fijación de dichas fibras a la pieza o perfil a flocar, se utilizan resinas basadas en disolvente que actúan como adhesivos, y en la práctica la aplicación del flocado sobre la pieza a revestir resulta especialmente compleja, ya que requiere de las siguientes fases operativas:In the field of automobiles, the flocking coating of certain parts and composite profiles by ethylene propylene-diene terpolymer rubber (EPDM) to improve its texture and aesthetic appearance, using such effect fibers of various materials such as acrylic, polyester, polyamide, fiber, rayon, etc. More specifically, for fixing said fibers to the piece or profile to be flocked, use solvent-based resins that act as adhesives, and in practice the application of flocking on the piece to be coated It is especially complex, since it requires the following operational phases:
- --
- Lijado, lavado y secado superficial de la pieza a revestir.Sanding, washing and surface drying of the piece to be coated.
- --
- Aplicación sobre la superficie de la pieza de una resina basada en disolventes que actúa como elemento de unión del flocado.Application on the surface of the piece of a solvent-based resin that acts as an element of flocking union.
- --
- Aplicación del flocado sobre la resina y secado de ésta última.Application of flocking on the resin and drying of the latter.
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- Cepillado final del conjunto para eliminar el exceso de fibras, es decir el sobrante de flock.Brushed final set for remove excess fibers, i.e. the excess of flock
Tal como acaba de decirse ésta operativa resulta especialmente compleja, limitando notablemente la capacidad de producción de piezas flocadas e incrementando el precio de las mismas.As just said this operation is especially complex, notably limiting the ability to production of flocked pieces and increasing the price of same.
Tratando de obviar éste problema, el solicitante ha desarrollado una cinta flocada, de las que comprenden una capa de fibras, conformante del flocado propiamente dicho y un soporte, compuesto por una lámina de poliolefinas, al que se encuentra fijada la mencionada capa de fibras conformante del flocado por medio de una capa de resina de poliuretano de elevada flexibilidad, resistencia al agua y termoestable.Trying to ignore this problem, the applicant has developed a flocked tape, of which they comprise a layer of fibers, forming the flock itself and a support, composed of a sheet of polyolefins, to which it is fixed the aforementioned layer of fiber forming the flock by means of a layer of polyurethane resin of high flexibility, water resistance and thermostable.
De acuerdo con la invención, el material flocado es suministrado en forma de cinta o lámina continúa a la industria del automóvil, donde se lleva a cabo la adaptación de la misma a los perfiles a flocar, sin más que una mera termo-activación de la lámina base de dicha cinta.According to the invention, the flocked material It is supplied in the form of tape or foil continues to the industry of the car, where the adaptation of the car is carried out to the profiles to flock, without more than a mere thermo-activation of the base sheet of said headband.
Sin embargo y aun constituyendo dicha cinta de flocado una buena solución que simplifica de forma muy considerable el flocado de los perfiles, cuando se trata de recubrir piezas de caucho EPDM, y más concretamente cuando éste material está sometido a las temperaturas de su proceso de termo-conformado, sus componentes plastificantes emiten unos gases que atacan a la resina de poliuretano que actúa como pegamento de las fibras que constituyen el flocado propiamente dicho, de manera que la cinta flocada queda notablemente debilitada, produciéndose un fácil desprendimiento de sus fibras.However and even constituting said tape of flocking a good solution that greatly simplifies the flocking of the profiles, when it comes to coating pieces of EPDM rubber, and more specifically when this material is subjected at the temperatures of your process thermoforming, its plasticizing components emit gases that attack the polyurethane resin that acts as glue of the fibers that constitute the flocking itself said, so that the flocked tape is noticeably weakened, producing an easy detachment of their fibers
La cinta flocada que la invención propone resuelve de forma plenamente satisfactoria la problemática anteriormente expuesta, permitiendo que la misma pueda ser directamente aplicada a un perfil de caucho EPDM, en el propio instante en el que éste sale de la termo-conformadora en la que ha sido fabricado o en el molde de inyección.The flocked tape that the invention proposes solves the problem fully satisfactorily previously exposed, allowing it to be directly applied to an EPDM rubber profile, on its own instant in which it leaves the thermoforming machine in which it has been manufactured or in the injection mold.
Para ello, de forma más concreta y a partir de la estructuración básica anteriormente citada, la invención consiste en incorporar a la lámina de film termoactivable, concretamente a la lámina de poliolefinas, una imprimación de dos componentes, concretamente de un biocomponente de uretano y de un componente reticulante.To do this, more specifically and from the basic structuring mentioned above, the invention It consists of incorporating into the sheet of heat-activating film, specifically to the polyolefins sheet, a primer of two components, specifically of a urethane biocomponent and a crosslinking component.
Ésta imprimación se realiza tras un tratamiento corona a la lámina de poliolefinas, cuya función es abrir los poros del material, para mejorar las condiciones de la imprimación.This primer is done after a treatment crown to the polyolefins sheet, whose function is to open the pores of the material, to improve the conditions of the primer.
Se consigue de ésta manera un efecto barrera frente a los citados gases emitidos por el caucho EPDM, y dado que el soporte funde a una temperatura comprendida entre 140 y 170ºC, la aplicación del material flocado puede realizarse sobre los perfiles de EPDM a la salida del proceso de extrusión o incluso dentro de un molde de inyección.In this way a barrier effect is achieved against the aforementioned gases emitted by EPDM rubber, and since the support melts at a temperature between 140 and 170 ° C, the application of flocked material can be done on the EPDM profiles at the exit of the extrusion process or even inside an injection mold.
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características del invento, de acuerdo con un ejemplo preferente de realización práctica del mismo, se acompaña como parte integrante de dicha descripción, un juego de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado lo siguiente:To complement the description that is being performing and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical realization of it, is accompanied as part member of that description, a set of drawings where with illustrative and non-limiting nature, what has been represented next:
La figura 1.- Muestra una representación esquemática en alzado lateral y en despiece de una cinta flocada para perfiles de vehículos realizada de acuerdo con el objeto de la presente invención.Figure 1.- Shows a representation schematic side elevation and exploded view of a flocked tape for vehicle profiles made in accordance with the purpose of the present invention
La figura 2.- Muestra un detalle ampliado del conjunto de la figura anterior debidamente montado.Figure 2.- Shows an enlarged detail of the set of the previous figure duly assembled.
A la vista de las figuras reseñadas puede observarse como la cinta flocada que la invención propone está constituida a base de una lámina de poliolefinas (1) en función de soporte termo-activable para su fijación al perfil de que se trate, especialmente en el caso de que se trate de un perfil de caucho EPDM, lámina de poliolefinas (1) a la que se fijan las fibras (2) constitutivas del flocado con la colaboración de una resina de poliuretano (3) que actúa como adhesivo fijando las fibras (2) a la lámina de poliolefinas (1), la cual es a su vez fijable mediante termo-activación al perfil o pieza del vehículo a flocar.In view of the figures outlined you can be observed as the flocked tape that the invention proposes is constituted based on a sheet of polyolefins (1) depending on thermo-activatable support for fixing to the profile in question, especially in the case of a EPDM rubber profile, polyolefins sheet (1) to which they are fixed the fibers (2) constituting flocking with the collaboration of a polyurethane resin (3) that acts as an adhesive fixing the fibers (2) to the polyolefins sheet (1), which is in turn fixed by thermo-activation to the profile or part of the vehicle to float.
Pues bien, de acuerdo ya con la invención, la lámina soporte (1) a base de poliolefinas, recibe por su cara interna, constituyendo una barrera hacia la resina (3), una imprimación (4) a base de un producto con dos componentes, un biocomponente de uretano y un componente reticulante. Preferentemente a la lámina de poliolefinas (1) se le somete previamente a un tratamiento corona, para abrir los poros del material constitutivo de la misma y para una mejor recepción de la posterior y citada imprimación (4).Well, according to the invention, the support sheet (1) based on polyolefins, received on its face internal, constituting a barrier to the resin (3), a primer (4) based on a product with two components, a Urethane biocomponent and a crosslinking component. Preferably the polyolefins sheet (1) is subjected prior to a corona treatment, to open the pores of the constituent material of the same and for a better reception of the subsequent and cited primer (4).
De ésta manera cuando se somete a la cinta flocada en su conjunto a la temperatura necesaria para su aplicación al perfil o a la pieza, por ejemplo porque el perfil o pieza a flocar esté recién termoconformado, y específicamente cuando dicho perfil es de caucho EPDM, los gases emitidos por sus componentes plastificantes no atacan a la capa de resina (3) y, en consecuencia no perjudican la fijación de las fibras constitutivas del flocado (2).This way when you submit to the tape flocked as a whole at the temperature necessary for its application to the profile or part, for example because the profile or piece to flock is newly thermoformed, and specifically when said profile is made of EPDM rubber, the gases emitted by its plasticizing components do not attack the resin layer (3) and, in consequently they do not harm the fixation of the constitutive fibers of flocking (2).
Esto trae complementariamente la ventaja de que la fijación de la cinta flocada al perfil de que se trate puede llevarse a cabo aprovechando la temperatura de dicho perfil a su salida del proceso de extrusión, aplicando simplemente dicha cinta, con una ligera presión, quedando definitiva y debidamente fijada al terminar la fase de enfriamiento.This additionally brings the advantage that the fixing of the flocked tape to the profile in question can be carried out taking advantage of the temperature of said profile at exit the extrusion process, simply applying said tape, with a slight pressure, being definitive and duly fixed to the Finish the cooling phase.
Cuando se trate de piezas obtenidas a base de EPDM, se podrá aplicar también la cinta flocada dentro del molde de inyección de dichos perfiles. Para realizar el revestimiento de piezas de diferentes geometrías, se realizara previamente la obtención, por troquelado o corte, de una porción de material flocado cuya superficie en desarrollo plano coincida con la superficie de la pieza a revestir, aplicándose seguidamente a la superficie a recubrir, de forma análoga al caso de los perfiles anteriormente expuesto.In the case of pieces obtained based on EPDM, the flocked tape can also be applied inside the mold injection of said profiles. To make the coating of pieces of different geometries, the obtaining, by punching or cutting, a portion of material flocking whose flat developing surface coincides with the surface of the piece to be coated, then applied to the surface to be coated, analogously to the case of profiles previously exposed.
Claims (2)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200501953A ES2245615B1 (en) | 2005-08-03 | 2005-08-03 | Flocked band comprises a polyolefin film substrate onto which fibres are attached using a resin layer |
| DE200510050863 DE102005050863B4 (en) | 2005-08-03 | 2005-10-24 | Flock tape for vehicle profiles |
| FR0650455A FR2889546B1 (en) | 2005-08-03 | 2006-02-09 | FLOATED BAND FOR AUTOMOTIVE PROFILES |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200501953A ES2245615B1 (en) | 2005-08-03 | 2005-08-03 | Flocked band comprises a polyolefin film substrate onto which fibres are attached using a resin layer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2245615A1 ES2245615A1 (en) | 2006-01-01 |
| ES2245615B1 true ES2245615B1 (en) | 2007-03-01 |
Family
ID=35614440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200501953A Active ES2245615B1 (en) | 2005-08-03 | 2005-08-03 | Flocked band comprises a polyolefin film substrate onto which fibres are attached using a resin layer |
Country Status (3)
| Country | Link |
|---|---|
| DE (1) | DE102005050863B4 (en) |
| ES (1) | ES2245615B1 (en) |
| FR (1) | FR2889546B1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2292335B1 (en) * | 2006-02-03 | 2009-02-16 | Industrias Tapla, S.L. | FLOCATED TAPE. |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3004560A1 (en) * | 1980-02-07 | 1981-08-13 | Alkor Gmbh | Composite material or article having flocked surface - produced by bonding electrostatically-flocked material onto solid underlayer |
| US4835226A (en) * | 1988-06-06 | 1989-05-30 | Lord Corporation | Flock adhesive composition |
| CA2037953C (en) * | 1990-03-24 | 1995-05-16 | Tadanobu Iwasa | Production method for glass runs |
| US5403884A (en) * | 1993-01-13 | 1995-04-04 | National Starch And Chemical Investment Holding Corporation | Process for flocking EDPM substrates |
| ES2193828B1 (en) * | 2001-03-06 | 2005-02-16 | Industrie Ilpea España, S.A. | PROCEDURE FOR THE MANUFACTURE OF FLOCATED RUBBER PROFILES, FOR AUTOMOTIVE AND SIMILAR AND MANUFACTURED PROFILE. |
| DE10248382B4 (en) * | 2002-10-17 | 2010-09-30 | Giesecke & Devrient Gmbh | Process for laminating films and film assembly |
| DE50310238D1 (en) * | 2003-02-08 | 2008-09-11 | Straehle & Hess | Sheet for covering a substrate and sealing element with a sheet and method for producing the sealing element |
| ES1056921Y (en) * | 2004-02-16 | 2004-09-16 | Talpa Ind Sl | FLOCATED TAPE. |
| ES2237341B1 (en) * | 2005-02-11 | 2007-03-01 | Gdx Automotive Iberica, S.L. | PROCEDURE FOR FLOCKING PROFILES AND FLOCKING PROFILE OBTAINED THROUGH THE SAME. |
-
2005
- 2005-08-03 ES ES200501953A patent/ES2245615B1/en active Active
- 2005-10-24 DE DE200510050863 patent/DE102005050863B4/en not_active Expired - Fee Related
-
2006
- 2006-02-09 FR FR0650455A patent/FR2889546B1/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| FR2889546A1 (en) | 2007-02-09 |
| ES2245615A1 (en) | 2006-01-01 |
| DE102005050863A1 (en) | 2007-02-08 |
| FR2889546B1 (en) | 2009-10-16 |
| DE102005050863B4 (en) | 2010-01-07 |
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Legal Events
| Date | Code | Title | Description |
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