ES2242472A1 - Device for separating, in terms of load, solids from the liquid residue from manure - Google Patents

Device for separating, in terms of load, solids from the liquid residue from manure

Info

Publication number
ES2242472A1
ES2242472A1 ES200202726A ES200202726A ES2242472A1 ES 2242472 A1 ES2242472 A1 ES 2242472A1 ES 200202726 A ES200202726 A ES 200202726A ES 200202726 A ES200202726 A ES 200202726A ES 2242472 A1 ES2242472 A1 ES 2242472A1
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ES
Spain
Prior art keywords
solids
water
separator
pressing mechanism
cleaning mechanism
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
ES200202726A
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Spanish (es)
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ES2242472B1 (en
Inventor
Alejandro Espinosa Castro
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Individual
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Individual
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Publication date
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Publication of ES2242472A1 publication Critical patent/ES2242472A1/en
Application granted granted Critical
Publication of ES2242472B1 publication Critical patent/ES2242472B1/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/121Screw constructions

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Sludge (AREA)
  • Filtration Of Liquid (AREA)
  • Extraction Or Liquid Replacement (AREA)
  • Artificial Fish Reefs (AREA)
  • Filtering Materials (AREA)

Abstract

Separator device of the type used on farms, which is formed by a cylindrical outer body which houses, in its inside, a filtering jacket of cylindrical and frustoconical configuration which, in turn, incorporates a cylindrical and preferably frustoconical rotary shaft in its central section, this shaft also having anchored to it a spiral of laminar section which, in its first turns, which incorporate a cleaning profile, provides a cylindrical shape in its pitches on the outside, whilst the remainder of the spiral is of frustoconical shape on its outside also, its pitches being progressive at least towards the outlet for the dry product.

Description

Adición a la patente 9302177 por: "separador en carga de sólidos de purines".Addition to patent 9302177 by: "separator in loading of slurry solids. "

La presente invención tiene por objeto un separador de carga de sólidos de purines para poder ser utilizados en granjas o en cualquier tipo de instalación para el tratamiento de purines y lodos, del tipo de los que por un lado se consiguen los sólidos con mayor o menor humedad, mientras que por otra parte se extrae el líquido o agua semi purificada, dotado con un sistema de auto limpieza que le confiere grandes prestaciones de productividad.The present invention aims at a slurry solids charge separator to be used on farms or in any type of treatment facility of slurry and sludge, of the kind that are obtained on the one hand solids with more or less moisture, while on the other hand the liquid or semi purified water is extracted, equipped with a system self cleaning that gives great benefits of productivity.

La patente principal 9302177 "Separador en carga de sólidos de purines" tiene el mismo objeto, pero sin el sistema de auto limpieza, además de unas mejoras estructurales que redundarán en un mayor rendimiento.The main patent 9302177 "Separator in loading of slurry solids "has the same object, but without the self cleaning system, in addition to structural improvements that will result in higher performance.

Es conocido y descrito en la patente principal 9302177 la ventaja sobre las prensas conocidas, de separar el líquido de las partes sólidas, del consiguiente ahorro de energía por la acción progresiva de la compactación de sólidos, de la incorporación de varias intensidades de trabajo mediante un selector sin necesidad de manipular el separador.It is known and described in the main patent 9302177 the advantage over known presses, of separating the liquid of the solid parts, of the consequent energy saving by the progressive action of solids compaction, of the incorporation of various labor intensities through a selector without manipulating the separator.

El objetivo de la presente adición a dicha patente 9302177 es la integración de un sistema de auto limpieza que elimina todo tipo de impurezas y residuos alojados en los múltiples agujeros de la camisa de forma automática, reduciendo costos de mantenimiento y las engorrosas operaciones de desmontaje para la realización de la limpieza de la citada camisa.The purpose of the present addition to said Patent 9302177 is the integration of a self cleaning system that eliminates all kinds of impurities and waste lodged in the Multiple shirt holes automatically, reducing maintenance costs and cumbersome disassembly operations for carrying out the cleaning of said shirt.

Este principal objetivo de la presente adición a dicha patente 9302177 es la integración de un sistema de auto limpieza ubicado en la parte superior del separador para la total limpieza de la camisa, que mediante un sistema de autolimpieza que está constituido por un husillo sin fin de dos entradas por el que se desplaza en ambos sentidos mediante su giro la tuerca soporte, consiguiéndose el citado desplazamiento merced a la disposición de las dos entradas, las cuales propician que al llegar la citada tuerca soporte al final de cualquier extremo de su desplazamiento, ésta inicie su retorno inmediato al extremo opuesto, manteniéndose estos movimientos ininterrumpidamente, mientras el tornillo sin fin esté girando por medio de un motorreductor. La anteriormente citada tuerca soporte está conexionada a la toma de agua por un lado, mientras que por otro lado la citada tuerca soporte se halla relacionada con el anillo limpiador, al cual suministra el agua.This main objective of the present addition to said patent 9302177 is the integration of a car system cleaning located at the top of the separator for the total shirt cleaning, which by means of a self-cleaning system that it is constituted by an endless spindle of two entrances by which travels in both directions by turning the support nut, getting the aforementioned displacement thanks to the provision of the two entrances, which propitiate that when the mentioned one arrives support nut at the end of any end of its displacement, it begins its immediate return to the opposite extreme, staying these movements uninterruptedly, while the worm is rotating by means of a gearmotor. The above said support nut is connected to the water intake by a side, while on the other hand the mentioned support nut is related to the cleaning ring, which supplies the Water.

El anillo limpiador que se desplaza solidariamente con la tuerca soporte consta de uno o más anillos circulares a base de tubuladuras, por los cuales circula el agua hasta unas boquillas atomizadoras, dispuestas éstas de tal manera que se crea un anillo de agua limpiadora que se desplaza a lo largo de toda la camisa, colaborando también en su limpieza los cepillos a base de cerdas, dispuestos en zigzag y solidarizados en los anillos circulares. Lógicamente puede comprenderse que mediante los desplazamientos en ambos sentidos del conjunto formado por la tuerca portadora de los anillos, que a su vez conllevan a los atomizadores de agua y a los cepillos, se consigue una correcta limpieza de los orificios de la camisa. Para proteger al mecanismo anteriormente descrito se han previsto una carcasa, la cual mediante el oportuno aventanamiento permite el desplazamiento de la toma de agua.The scrubber ring that moves in solidarity with the support nut consists of one or more rings tubular-based circulars, through which water circulates to atomizing nozzles, arranged in such a way that a ring of cleaning water is created that travels along of the whole shirt, also helping to clean the brushes based on bristles, arranged in zigzag and solidarity in the circular rings Logically it can be understood that by displacements in both directions of the set formed by the ring-bearing nut, which in turn lead to water sprayers and brushes, you get a correct cleaning the holes in the shirt. To protect the mechanism previously described a housing is provided, which by means of the appropriate venting it allows the displacement of the water intake

Otro objetivo de la presente adición a dicha Patente 9302177 es la incorporación en el extremo posterior del separador de un cilindro hidráulico para reducir en lo posible el desplazamiento de un émbolo posterior, que puede ser arrastrado por la fuerza que ejercen los sólidos prensados.Another objective of the present addition to said Patent 9302177 is the incorporation at the rear end of the separator of a hydraulic cylinder to reduce as much as possible the displacement of a rear piston, which can be dragged by the force exerted by pressed solids.

Finalmente citaremos otro objetivo más de la presente adición a dicha Patente 9302177, que para garantizar la resistencia necesaria de la camisa se han dispuesto múltiples anillos de refuerzo dentro de los que queda anclada dicha camisa.Finally we will quote another objective of the present addition to said Patent 9302177, which to guarantee the necessary resistance of the shirt have been arranged multiple reinforcement rings within which said anchor is anchored shirt.

Para comprender mejor el objeto de la presente invención, en el plano anexo se ha representado una realización práctica preferencial del mismo. En dicho plano:To better understand the purpose of this invention, an embodiment has been shown in the attached drawing preferential practice of it. In that plane:

La figura -1- muestra una sección longitudinal y frontal, con el nuevo sistema de autolimpieza que se preconiza.Figure -1- shows a longitudinal section and front, with the new self-cleaning system that is recommended.

Los lodos o purines son conducidos a través de la canalización de tuberías a la entrada (10), ubicada en la parte superior del extremo posterior, perteneciente a la prensa (1), la cual consta de un cuerpo anterior (2) y un cuerpo posterior (3), los cuales quedan anclados por medio de sendas bridas. El cuerpo anterior está previsto preferentemente a base de una cilindradura hueca de pared laminar, cuyo extremo opuesto al de la brida termina de manera troncocónica (4), pudiendo terminar opcionalmente también de forma cilíndrica. Hacia el centro aproximado del citado cuerpo anterior (2) queda ubicada la salida (5), por la que es evacuada el agua residual extraída a los lodos. El cuerpo posterior (3) es de la misma constitución que su enfrentado cuerpo anterior (2), es decir, de constitución preferentemente cilíndrica hueca y de pared laminar. De manera centrada con los citados cuerpos (2) y (3) y por su interior, se ubica el mecanismo de prensado, el cual consiste en una camisa cilíndrica (6) con un tramo anterior (7) de menor medida que el posterior (8), mientras que el tramo central (9) adquiere forma troncocónica, habiéndose previsto que dicha camisa (6), sea a base de material laminar perforado, bien por múltiples perforaciones cilíndricas, bien por perforaciones longitudinales y paralelas entre sí. En el tramo posterior (8) de la antes citada camisa (6) y en su parte superior, es situada la entrada (10) por la cual acceden los lodos o fangos procedentes de la instalación, siendo a partir de este momento cuando se inicia el prensado de los lodos, por medio de la espiral (11) progresiva a modo de tornillo sin fin, la cual en su tramo final y merced a su forma troncocónica y al acercamiento de sus aletas determina el prensado total, proporcionando por una parte a los lodos con una textura un tanto sólida, a través del extremo anterior (12) de la camisa (6), mientras que el agua residual semi reciclada sale por el conducto (5) correspondiente al cuerpo anterior (2). La anteriormente citada espiral (11) efectúa su giro dentro de la camisa (6) gracias a la colaboración del eje central (13), el cual es accionado por medio del motorreductor (14) que se encuentra en el extremo posterior de la citada camisa (6), mientras que en su extremo opuesto o anterior (12) se ha situado un émbolo (15), el cual es desplazado por los sólidos prensados, a pesar de la fuerza de oposición que ejerce el cilindro hidráulico (16). Para garantizar la resistencia necesaria de la camisa (6) se han dispuesto múltiples anillos de refuerzo (17) dentro de los que queda anclada la citada camisa.Sludges or slurries are conducted through the pipe channeling to the entrance (10), located in the part upper of the rear end, belonging to the press (1), the which consists of an anterior body (2) and a posterior body (3), which are anchored by means of two flanges. The body above is preferably provided based on a cylindrical hollow laminar wall, the opposite end of the flange ends in a frustoconical manner (4), being able to finish optionally also cylindrical. Towards the approximate center of the aforementioned front body (2) the exit (5) is located, for which it is evacuate the wastewater extracted to the sludge. Back body (3) is of the same constitution as its opposite front body (2), that is to say, preferably of hollow cylindrical constitution and of laminar wall. Centered with the aforementioned bodies (2) and (3) and inside, the pressing mechanism is located, which It consists of a cylindrical sleeve (6) with an anterior section (7) of smaller measure than the later one (8), while the central section (9) acquires a truncated conical shape, having said that shirt (6), based on perforated sheet material, either by multiple cylindrical perforations, either by perforations longitudinal and parallel to each other. In the later section (8) of the aforementioned shirt (6) and in its upper part, the entrance (10) through which sludge or sludge from the installation, being from this moment when the pressing of the sludge, by means of the spiral (11) progressive to endless screw mode, which in its final section and thanks to its truncated conical shape and the approach of its fins determines the total pressing, providing sludge on the one hand with a somewhat solid texture, through the anterior end (12) of the shirt (6), while semi-recycled wastewater comes out of the duct (5) corresponding to the anterior body (2). The previously mentioned spiral (11) makes its turn inside the shirt (6) thanks to the collaboration of the central axis (13), which it is operated by means of the gearmotor (14) that is in the back end of said shirt (6) while in its opposite or anterior end (12) a plunger (15) has been located, the which is displaced by the pressed solids, despite the force of opposition exercised by the hydraulic cylinder (16). For ensure the necessary strength of the shirt (6) have arranged multiple reinforcement rings (17) within which the aforementioned shirt is anchored.

La limpieza de las perforaciones circulares o longitudinales que contiene la camisa (6) es realizada por un mecanismo de limpieza (18). Este mecanismo se ubica en la parte superior de los cuerpos (2) y (3), y está constituido por un husillo sin fin (19) de dos entradas, por el que se desplaza en ambos sentidos mediante su giro la tuerca soporte (20), consiguiéndose el citado desplazamiento merced a la disposición de las dos entradas, las cuales propician que al llegar la citada tuerca soporte al final de cualquier extremo de su desplazamiento, ésta inicie su retorno inmediato al extremo opuesto, manteniéndose estos movimientos ininterrumpidamente, mientras el tornillo sin fin (19) esté girando por medio de motorreductor (21). La anteriormente citada tuerca soporte (20) está conexionada a la toma de agua (22) por un lado, mientras que por otro lado la citada tuerca soporte (20) se halla relacionada con el anillo limpiador (23), al cual suministra el agua.Cleaning of circular perforations or lengths that the shirt (6) contains is made by a cleaning mechanism (18). This mechanism is located in the part upper bodies (2) and (3), and is constituted by a endless spindle (19) of two inputs, through which it travels in both directions by turning the support nut (20), getting the aforementioned displacement thanks to the provision of the two entrances, which propitiate that when the mentioned one arrives support nut at the end of any end of its displacement, it begins its immediate return to the opposite extreme, staying these movements uninterruptedly, while the worm (19) is rotating by means of gearmotor (21). The above said support nut (20) is connected to the water inlet (22) on the one hand, while on the other hand the said support nut (20) is related to the cleaning ring (23), to which Supply the water.

El anillo limpiador (23) que se desplaza solidariamente con la tuerca soporte (20) consta de uno o más anillos circulares (24) a base de tubuladuras, por los cuales circula el agua hasta las boquillas atomizadoras (25), dispuestas éstas de tal manera que se crea un anillo de agua limpiadora que se desplaza a lo largo de toda la camisa (6), colaborando también en su limpieza los cepillos (26) a base de cerdas, dispuestos en zigzag y solidarizados en los anillos circulares (23). Lógicamente puede comprenderse que mediante los desplazamientos en ambos sentidos del conjunto formado por la tuerca (20) portadora de los anillos (24), que a su vez conllevan a los atomizadores de agua (25) y a los cepillos (26), se consigue una correcta limpieza de los orificios de la camisa (6). Para proteger al mecanismo anteriormente descrito se han previsto una carcasa (27), la cual mediante el oportuno aventanamiento (28) permite el desplazamiento de la toma de agua (22).The cleaning ring (23) that moves in solidarity with the support nut (20) consists of one or more circular rings (24) based on tubing, by which the water circulates to the atomizing nozzles (25), arranged these in such a way that a ring of cleaning water is created that moves along the entire shirt (6), also collaborating in cleaning brushes (26) based on bristles, arranged in Zigzag and solidarity in the circular rings (23). Logically it can be understood that by displacements in both directions of the assembly formed by the nut (20) carrying the rings (24), which in turn lead to water atomizers (25) and brushes (26), a correct cleaning of the holes in the shirt (6). To protect the mechanism previously described a housing (27) is provided, which by means of the appropriate venting (28) it allows the displacement of the water intake (22).

Una vez descrita suficientemente la naturaleza del presente invento, así como una forma de llevarlo a la práctica, sólo nos queda por añadir que en su conjunto y partes que lo componen, es posible introducir cambios de forma, de material, de disposición, siempre y cuando dichas alteraciones no varíen sustancialmente la naturaleza del invento que se reivindica a continuación:Once nature is sufficiently described of the present invention, as well as a way of bringing it to the practice, we only have to add that as a whole and parts that it is made up, it is possible to introduce changes of form, of material, of disposition, as long as said alterations do not vary substantially the nature of the invention claimed in continuation:

Claims (3)

1. Adición a la patente 9302177 por "Separador en carga de sólidos de purines" caracterizada porque sobre la camisa cilíndrica perteneciente al mecanismo de prensado actúa un mecanismo de limpieza ubicado hacia la parte superior de los cuerpos exteriores, constando el antedicho mecanismo de limpieza de un husillo o tornillo sin fin, por el que se desplaza tanto a derechas como a izquierdas mediante el giro que le imprime un motorreductor, una tuerca soporte, la cual se halla asociada a una conducción de agua por un lado, mientras que por otro lado distribuye el agua a un anillo compuesto por una o varias tubuladuras circulares, las cuales contienen múltiples atomizadores del agua antes citada, orientados hacia la camisa exterior del mecanismo de prensado, conllevando asimismo dicho anillo intercalado entre los atomizadores un cepillo de cerdas dispuesto en zigzag, situándose dichas cerdas en contacto directo con la camisa exterior del mecanismo de prensado, habiéndose previsto para la protección del anteriormente descrito mecanismo de limpieza una carcasa a base de material laminar.1. Addition to patent 9302177 for "Separator in charge of slurry solids" characterized in that a cleaning mechanism located towards the upper part of the outer bodies acts on the cylindrical sleeve belonging to the pressing mechanism, the above-mentioned cleaning mechanism consisting of a screw or worm, which travels both right and left by the rotation that prints a gearmotor, a support nut, which is associated with a water conduction on one side, while on the other hand distributes the water to a ring composed of one or several circular tubing, which contain multiple atomizers of the aforementioned water, oriented towards the outer sleeve of the pressing mechanism, said ring intercalated also between the atomizers a bristle brush arranged in zigzag, said bristles being placed in direct contact with the outer sleeve of the pressing mechanism, having provided for the protection of the aforementioned cleaning mechanism a housing based on sheet material. 2. Adición a la patente 9302177 por "Separador en carga de sólidos de purines" según la anterior reivindicación, caracterizado porque en la salida de los sólidos del mecanismo de prensado se ha situado un émbolo asociado a un cilindro hidráulico, el cual ejerce una importante fuerza de oposición, en contra de la salida de los citados sólidos.2. Addition to the patent 9302177 for "Separator in charge of slurry solids" according to the preceding claim, characterized in that a piston associated to a hydraulic cylinder is located at the outlet of the solids of the pressing mechanism, which exerts an important opposition force, against the exit of the mentioned solid. 3. Adición a la patente 9302177 por "Separador en carga de sólidos de purines" según las anteriores reivindicaciones, caracterizado por la protección del mecanismo de auto limpieza por una carcasa, la cual mediante el oportuno aventanamiento permite el desplazamiento de la toma de agua.3. Addition to the patent 9302177 for "Separator in charge of slurry solids" according to the preceding claims, characterized by the protection of the self-cleaning mechanism by a housing, which by means of the appropriate venting allows the movement of the water intake.
ES200202726A 1993-10-18 2002-11-27 ADDITION TO THE PATENT 9302177 BY SEPARATOR IN CHARGE OF SOLIDOS DE PURINES. Expired - Fee Related ES2242472B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES09302177A ES2073367B1 (en) 1993-10-18 1993-10-18 SEPARATOR IN CHARGE OF SOLIDS OF PURINES.

Publications (2)

Publication Number Publication Date
ES2242472A1 true ES2242472A1 (en) 2005-11-01
ES2242472B1 ES2242472B1 (en) 2007-02-16

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ES09302177A Expired - Fee Related ES2073367B1 (en) 1993-10-18 1993-10-18 SEPARATOR IN CHARGE OF SOLIDS OF PURINES.
ES200202726A Expired - Fee Related ES2242472B1 (en) 1993-10-18 2002-11-27 ADDITION TO THE PATENT 9302177 BY SEPARATOR IN CHARGE OF SOLIDOS DE PURINES.

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Application Number Title Priority Date Filing Date
ES09302177A Expired - Fee Related ES2073367B1 (en) 1993-10-18 1993-10-18 SEPARATOR IN CHARGE OF SOLIDS OF PURINES.

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
WO2014096913A1 (en) * 2012-12-20 2014-06-26 Diemme Enologia S.P.A. A continuous pressing device and a functioning method thereof
CN107932964A (en) * 2017-11-21 2018-04-20 卢勇军 A kind of stirred type industrial waste water disposal device

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Publication number Priority date Publication date Assignee Title
ES2162522B1 (en) * 1997-02-25 2002-11-01 Asinfin S L SYSTEM FOR THE TREATMENT OF WASTEWATER AND MUDS.
AU2003900226A0 (en) * 2003-01-21 2003-02-06 Sarah Elizabeth Chenery Lobban A filter system
WO2017200471A1 (en) * 2016-05-17 2017-11-23 Valmet Ab Isotropically compressing plug screw feeder

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US4705055A (en) * 1985-06-21 1987-11-10 Brown International Corporation Apparatus for automatically cleaning extrusion screens in juice finishing machines and the like
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Publication number Priority date Publication date Assignee Title
GB692266A (en) * 1949-06-22 1953-06-03 Karl Georg Nowak Improvements relating to liquid filters
US4705055A (en) * 1985-06-21 1987-11-10 Brown International Corporation Apparatus for automatically cleaning extrusion screens in juice finishing machines and the like
US4997578A (en) * 1987-02-18 1991-03-05 Hedemora Ab Method and apparatus for dewatering and squeezing material
EP0395044A2 (en) * 1989-04-28 1990-10-31 Arai Corporation Scraper filter system
US5386765A (en) * 1992-02-18 1995-02-07 Fmc Corporation Automatic spray ring for use in a juice finisher

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014096913A1 (en) * 2012-12-20 2014-06-26 Diemme Enologia S.P.A. A continuous pressing device and a functioning method thereof
CN107932964A (en) * 2017-11-21 2018-04-20 卢勇军 A kind of stirred type industrial waste water disposal device

Also Published As

Publication number Publication date
ES2073367A2 (en) 1995-08-01
ES2242472B1 (en) 2007-02-16
ES2073367B1 (en) 1998-04-01
ES2073367R (en) 1997-08-01

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