ES2217940B1 - MACHINE FOR SERIAL MANUFACTURE OF PARTS OF ESCAYOLA AND RELATED MATERIALS. - Google Patents
MACHINE FOR SERIAL MANUFACTURE OF PARTS OF ESCAYOLA AND RELATED MATERIALS.Info
- Publication number
- ES2217940B1 ES2217940B1 ES200202522A ES200202522A ES2217940B1 ES 2217940 B1 ES2217940 B1 ES 2217940B1 ES 200202522 A ES200202522 A ES 200202522A ES 200202522 A ES200202522 A ES 200202522A ES 2217940 B1 ES2217940 B1 ES 2217940B1
- Authority
- ES
- Spain
- Prior art keywords
- machine
- drum
- pieces
- plaster
- conveyor belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 239000000463 material Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000011505 plaster Substances 0.000 claims abstract description 16
- 238000000465 moulding Methods 0.000 claims abstract description 5
- 238000005192 partition Methods 0.000 claims abstract description 3
- 230000006866 deterioration Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
Máquina para la fabricación en serie de piezas de escayola y materiales afines, tales como cornisas, molduras, tabiques, baldas, aros, florones, cortineros, frisos, etc., constituida por una banda transportadora (9) dispuesta longitudinalmente entre un tambor motriz (4) y un tambor tensor (6); siendo el tambor motriz (4) parte del módulo motriz (2), y el tambor tensor (6) del módulo tensor (3) unidos mediante unos módulos intermedios (1), estando la cara externa de dicha banda transportadora (9) dotada de unos moldes (10) de goma o caucho, que albergan las piezas (11) de escayola o material afín; dichos moldes (10) están dispuestos longitudinalmente respecto el avance de la banda transportadora (9). Por último, comprende una mesa (12) montada sobre una armadura (13) operativamente apta para recibir las piezas (11) desmoldadas.Machine for the mass production of plaster parts and related materials, such as cornices, moldings, partitions, shelves, hoops, vases, cutters, friezes, etc., consisting of a conveyor belt (9) arranged longitudinally between a driving drum ( 4) and a tension drum (6); the drive drum (4) being part of the drive module (2), and the tension drum (6) of the tension module (3) connected by means of intermediate modules (1), the outer face of said conveyor belt (9) being provided with molds (10) of rubber or rubber, housing the pieces (11) of plaster or related material; said molds (10) are arranged longitudinally with respect to the advance of the conveyor belt (9). Finally, it comprises a table (12) mounted on an armature (13) operatively capable of receiving the demoulded pieces (11).
Description
Máquina para la fabricación en serie de piezas de escayola y materiales afines.Machine for mass production of parts plaster and related materials.
La presente solicitud de Patente de Invención tiene por objeto el registro de una máquina para la fabricación en serie de piezas de escayola y materiales afines tales como cornisas, molduras, tabiques, baldas, aros, florones, cortineros, frisos, etc., que incorpora notables innovaciones y ventajas frente a las actuales máquinas o dispositivos empleadas para el mismo fin.The present invention patent application Its purpose is to register a machine for manufacturing in series of plaster parts and related materials such as cornices, moldings, partitions, shelves, hoops, florists, curtains, friezes, etc., which incorporates notable innovations and advantages compared to the current machines or devices used for same end.
Más concretamente, la máquina de la presente invención consigue que las piezas, fraguadas, salgan longitudinalmente respecto al avance de la banda que alberga los moldes, siendo recogidas y posteriormente almacenadas.More specifically, the machine of the present invention makes the pieces, forged, come out longitudinally with respect to the advance of the band that houses the molds, being collected and subsequently stored.
Actualmente la industria especializada en el campo de la fabricación de piezas de escayola o materiales similares, emplean maquinaria para el moldeo de las mismas en serie.Currently the industry specialized in Manufacturing field of plaster parts or materials similar, they use machinery for molding them in Serie.
Dicho moldeo consiste en el vertido de la escayola o material similar, en estado líquido, en el interior de los moldes que alberga la banda transportadora; pasado un tiempo prudencial para el fraguado de las piezas, se procede a desmoldarlas, bien de forma manual o bien de forma automática, siendo esta última de elevado coste.Said molding consists of the pouring of the plaster or similar material, in a liquid state, inside the molds that houses the conveyor belt; after a while prudential for the setting of the pieces, we proceed to unmold them, either manually or automatically, the latter being high cost.
La disposición de los moldes en la banda portadora de los mismos, es de tal manera que las piezas salen en posición transversal al avance de la banda, presentando por ello un gran inconveniente, pues un porcentaje bastante elevado de estas piezas se rompen al desmoldarse y llegar a la salida donde son recogidas o depositadas, por lo general, en mesas o superficies de recogida. Estas rupturas son debidas al espacio existente entre la banda portadora y el elemento de recogida. Por dicho espacio la pieza realiza un ligero salto que al caer genera grietas y rupturas en la piezas, o bien se deslizan o enganchan por este espacio, ocasionando todo ello perdidas económicas.The arrangement of the molds in the band carrier of them, it is in such a way that the pieces come out in transverse position to the advance of the band, therefore presenting a great inconvenience, because a fairly high percentage of these pieces break when unmolding and reach the exit where they are collected or deposited, usually on tables or surfaces of pick up These ruptures are due to the space between the carrier band and pickup element. For that space the piece makes a slight jump that when falling generates cracks and ruptures in the pieces, either slide or hook through this space, causing all this economic losses.
La máquina para la fabricación en serie de piezas de escayola y materiales afines objeto del presente registro, elimina la problemática mencionada anteriormente, ya que las piezas obtenidas no sufren roturas ni deterioros en su salida de la banda transportadora.The machine for mass production of parts of plaster and related materials object of this register, eliminates the aforementioned problem, since the pieces obtained do not suffer breakage or deterioration when leaving the conveyor belt.
La máquina de la presente invención se caracteriza por estar constituida por una serie de módulos acoplados en cadena tales como un módulo motriz, un módulo tensor y un número determinado de unos módulos intermedios guía de banda y cadena, según las necesidades de la fabricación.The machine of the present invention is characterized by being a series of modules chain couplings such as a drive module, a tension module and a certain number of intermediate band guide modules and chain, according to manufacturing needs.
A su vez, la máquina presenta una banda transportadora, dispuesta longitudinalmente, circulante entre un tambor motriz y un tambor tensor.In turn, the machine features a band conveyor, arranged longitudinally, circulating between a Drive drum and tensioner drum.
Sobre la cara externa de dicha banda se acoplan unos moldes de goma o caucho, flexibles, transportadores de piezas de escayola o material afín. Dichos moldes están dispuestos longitudinalmente respecto al avance de la banda transportadora.On the outer face of said band are coupled flexible rubber or rubber molds, parts conveyors of plaster or related material. These molds are arranged longitudinally with respect to the advance of the band conveyor
Los módulos anteriormente citados, son el módulo motriz en el que se encuentra el tambor motriz, el cual es accionado por un motor reductor eléctrico, el cual arrastra la banda transportadora; el módulo tensor, en posición opuesta al anterior, que comprende un tambor tensor de la banda, estando montado sobre unos cojinetes con sus correspondientes tornillos de ajuste y regulación; y los módulos intermedios que determinan la mayor o menor longitud de la máquina, dependiendo del tiempo necesario que debe transcurrir para el fraguado de las piezas.The modules mentioned above are the module motor in which the motor drum is located, which is driven by an electric gear motor, which drags the conveyor belt; the tension module, opposite the anterior, which comprises a belt tensioning drum, being mounted on bearings with their corresponding screws adjustment and regulation; and the intermediate modules that determine the greater or lesser length of the machine, depending on the time necessary that must pass for the setting of the pieces.
El desmoldado de las piezas y su correspondiente salida de la banda transportadora se realiza en el módulo motriz. La banda retorna por la parte inferior de la estructura, siguiendo el contorneado del tambor motriz, por ello los moldes se arquean separándose de las piezas, y estas son recogidas por una mesa, generalmente de vidrio, o elemento afín a dicha función como rodillos, cintas o chapas.The demoulding of the pieces and their corresponding Conveyor belt output is performed on the drive module. The band returns through the bottom of the structure, following the contour of the driving drum, so the molds are arched separating from the pieces, and these are collected by a table, generally of glass, or element related to said function as rollers, ribbons or sheets.
Concretamente el uso de la mesa de vidrio, que está montada sobre una armadura, facilita el deslizamiento de las piezas para evitar su deterioro.Specifically the use of the glass table, which it is mounted on an armor, it facilitates the sliding of the pieces to prevent deterioration.
Por último, la banda, en su retorno por la parte inferior de la estructura, encuentra unos rodillos de apoyo tanto en su salida del tambor motriz como en la entrada en el tambor tensor, para facilitar dicha operación.Finally, the band, on its return by the party bottom of the structure, find some support rollers both at its exit from the driving drum as at the entrance to the drum tensioner, to facilitate said operation.
Gracias al posicionamiento longitudinal de los moldes de las piezas en la banda, que permiten la salida de las piezas en punta y la mesa de recogida de las mismas, se consigue reducir y eliminar el deterioro o ruptura de las piezas, ya que estas son recogidas de forma gradual a su desmoldado.Thanks to the longitudinal positioning of the molds of the pieces in the band, which allow the output of pointed pieces and their collection table, you get reduce and eliminate the deterioration or breakage of the pieces, since These are collected gradually to their demoulding.
Para completar la descripción que seguidamente se va a realizar y con objeto de ayudar a una mejor comprensión de sus características, se acompaña a la presente memoria descriptiva, de un juego de planos en cuyas figuras, de forma ilustrativa y no limitativa, se representan los detalles más significativos de la invención.To complete the description that follows will perform and in order to help a better understanding of their characteristics, is accompanied by the present specification, of a set of planes in whose figures, illustratively and not limiting, the most significant details of the invention.
La figura 1 corresponde a una vista en alzado de la máquina de la presente invención.Figure 1 corresponds to an elevation view of The machine of the present invention.
La figura 2 corresponde a una vista en detalle del tambor motriz y su correspondiente módulo.Figure 2 corresponds to a detail view of the driving drum and its corresponding module.
La figura 3 corresponde a una vista en detalle de la sección de la máquina en diferentes puntos de los módulos intermedios.Figure 3 corresponds to a detailed view of the machine section at different points of the modules intermediate.
La figura 4 corresponde a una vista en planta de la máquina de la invención.Figure 4 corresponds to a plan view of The machine of the invention.
La figura 5 corresponde a una vista en detalle del módulo motriz con la mesa que recibe las piezas terminadas.Figure 5 corresponds to a detail view of the drive module with the table that receives the finished parts.
A la vista de las comentadas figuras y de acuerdo con la numeración adoptada, se puede observar en las mismas una realización preferente aunque no limitativa de la invención, la cual consiste en una máquina para la fabricación en serie de piezas de escayola y materiales afines la cual está constituida por una serie de módulos acoplables en cadena tales como un módulo motriz (2), un módulo tensor (3) y un número determinado de unos módulos intermedios (1) guía de banda y cadena.In view of the commented figures and agree with the numbering adopted, you can see in them a preferred but not limited embodiment of the invention, the which consists of a machine for mass production of parts of plaster and related materials which is constituted by a series of attachable modules in chain such as a drive module (2), a tension module (3) and a certain number of modules intermediate (1) band and chain guide.
A su vez, la máquina presenta una banda transportadora (9), dispuesta longitudinalmente, circulante entre un tambor motriz (4) y un tambor tensor (6).In turn, the machine features a band conveyor (9), arranged longitudinally, circulating between a driving drum (4) and a tension drum (6).
Sobre la cara externa de dicha banda (9) están acoplados unos moldes (10) de goma o caucho, flexibles, transportadores de piezas (11) de escayola o material afín. Dichos moldes (10) están dispuestos longitudinalmente respecto al avance de la banda transportadora (9).On the outer face of said band (9) are coupled with flexible rubber or rubber molds (10), conveyors of plaster pieces (11) or related material. Sayings molds (10) are arranged longitudinally with respect to the advance of the conveyor belt (9).
En el módulo motriz (2) se encuentra el tambor motriz (4), el cual está accionado por un motor reductor eléctrico (5); el módulo tensor (3), en posición opuesta al anterior, comprende un tambor tensor (6) de la banda (9), y está montado sobre unos cojinetes (7) con sus correspondientes tornillos de ajuste y regulación; y los módulos intermedios (1) que determinan la mayor o menor longitud de la máquina.In the drive module (2) is the drum motor (4), which is driven by an electric motor reducer (5); the tensioner module (3), in opposite position to the previous one, it comprises a tension drum (6) of the band (9), and is mounted on some bearings (7) with their corresponding screws adjustment and regulation; and the intermediate modules (1) that determine the greater or lesser length of the machine.
Por otro lado, una mesa (12) montada sobre una armadura (13) recoge las piezas (11) desmoldadas, estando esta dispuesta en la zona cercana al módulo motriz (2).On the other hand, a table (12) mounted on a armor (13) collects the pieces (11) demould, being this arranged in the area near the drive module (2).
Por último, la banda (9), en su retorno, encuentra unos rodillos de apoyo (8) tanto en su salida del tambor motriz (4) como en la entrada en el tambor tensor (3).Finally, the band (9), on its return, find some support rollers (8) both at its drum outlet motor (4) as at the entrance in the tension drum (3).
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200202522A ES2217940B1 (en) | 2002-11-04 | 2002-11-04 | MACHINE FOR SERIAL MANUFACTURE OF PARTS OF ESCAYOLA AND RELATED MATERIALS. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200202522A ES2217940B1 (en) | 2002-11-04 | 2002-11-04 | MACHINE FOR SERIAL MANUFACTURE OF PARTS OF ESCAYOLA AND RELATED MATERIALS. |
Publications (2)
Publication Number | Publication Date |
---|---|
ES2217940A1 ES2217940A1 (en) | 2004-11-01 |
ES2217940B1 true ES2217940B1 (en) | 2006-02-16 |
Family
ID=33396293
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
ES200202522A Withdrawn - After Issue ES2217940B1 (en) | 2002-11-04 | 2002-11-04 | MACHINE FOR SERIAL MANUFACTURE OF PARTS OF ESCAYOLA AND RELATED MATERIALS. |
Country Status (1)
Country | Link |
---|---|
ES (1) | ES2217940B1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2281254B1 (en) * | 2005-07-29 | 2008-11-16 | Mecafiyesa, S.L. | SEMIAUTOMATIC SYSTEM FOR THE MANUFACTURE OF ELEMENTS FOR CONSTRUCTION, COATINGS OF ESCAYOLA. |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT199108B (en) * | 1956-07-21 | 1958-08-11 | Eduard J Kauffmann | Device for casting plates from a hardening mass |
ES240995Y (en) * | 1979-01-27 | 1979-12-16 | MOLDING AND DRYING TRAIN FOR THE MANUFACTURE OF ESCA-YOLA PLATES IN A CONTINUOUS PROCESS. | |
ES2024220A6 (en) * | 1990-04-27 | 1992-02-16 | Martin Arcadio Jose Antonio | Device for demoulding mouldings and pieces made from plaster |
ES2172418B1 (en) * | 2000-08-02 | 2003-12-16 | Prefabricados Valerio S A | MACHINE FOR THE MANUFACTURE OF SCAYOLA PARTS AND RELATED MATERIALS. |
-
2002
- 2002-11-04 ES ES200202522A patent/ES2217940B1/en not_active Withdrawn - After Issue
Also Published As
Publication number | Publication date |
---|---|
ES2217940A1 (en) | 2004-11-01 |
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